Electrical System Quick Checks
Battery Test (Open Circuit Test)
Use a multimeter to measure the voltage between the
battery terminals.
Set the multimeter to the DC volts setting. The battery
should be at a temperature of 60
o
to 100
o
F (16
o
to 38
o
C). The ignition key should be in the OFF position and
all accessories turned off. Connect the positive (+) meter
lead to the positive battery post and the negative (–) me-
ter lead to the negative battery post.
NOTE:
This test provides a relative condition of the bat-
tery. Load testing of the battery will provide additional
and more accurate information (see Battery Service in
Service and Repairs section of this Chapter).
Voltage Measured
Battery Charge Level
12.68 v (or higher)
Fully charged (100%)
12.45 v
75% charged
12.24 v
50% charged
12.06 v
25% charged
11.89 v
0% charged
Charging System Test
This is a simple test used to determine if a charging sys-
Start the engine and run at high idle. Allow the battery to
tem is functioning. It will tell you if a charging system has
charge for at least 3 minutes. Record the battery voltage.
an output, but not its capacity.
Test results should be (example):
Use a multimeter set to the DC volts setting. Connect the
positive (+) meter lead to the positive battery post and
the negative (–) meter lead to the negative battery post.
Leave the test leads connected and record the battery
voltage.
NOTE:
Upon starting the engine, the battery voltage will
drop and then should increase once the engine is run-
ning.
At least 0.50 volt over initial battery voltage.
Initial Battery Voltage
= 12.30 v
Battery Voltage after 3 Minute Charge
= 12.80 v
Difference
= +0.50 v
NOTE:
Depending upon the condition of the battery
charge and battery temperature, the charging system
voltage will increase at different rates as the battery
charges.
Workman 3000/4000 Series
Page 8 – 5
Electrical System
Electrical
System
Summary of Contents for Workman 3000 Series
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