Toro Workman 3000 Series, Service Manual

Page: 194 / 306

General Information
Hydraulic Hoses
Hydraulic hoses are subject to extreme conditions such
as pressure differentials during operation and exposure
to weather, sun, chemicals, very warm storage condi-
tions, or mishandling during operation or maintenance.
These conditions can cause damage or premature dete-
rioration. Some hoses are more susceptible to these
conditions than others. Inspect the hoses frequently for
signs of deterioration or damage.
When replacing a hydraulic hose, be sure that the hose
is straight (not twisted) before tightening the fittings. This
can be done by observing the imprint on the hose. Use
two wrenches; hold the hose straight with one and tight-
en the hose swivel nut onto the fitting with the other.
Hydraulic Fitting Installation
O–Ring Face Seal
1. Make sure both threads and sealing surfaces are
free of burrs, nicks, scratches, or any foreign material.
2. Make sure the O–ring is installed and properly
seated in the groove. It is recommended that the O–ring
be replaced any time the connection is opened.
3. Lubricate the O–ring with a light coating of oil.
4. Put the tube and nut squarely into position on the face
seal end of the fitting and tighten the nut until finger tight.
5. Mark the nut and fitting body. Hold the body with a
wrench. Use another wrench to tighten the nut to the cor-
rect Flats From Finger Tight (F.F.F.T.). The markings on
the nut and fitting body will verify that the connection has
been tightened.
Size F.F.F.T.
4 (1/4 in. nominal hose or tubing) 0.75 + 0.25
6 (3/8 in.) 0.75 + 0.25
8 (1/2 in.) 0.75 + 0.25
10 (5/8 in.) 1.00 + 0.25
12 (3/4 in.) 0.75 + 0.25
16 (1 in.) 0.75 + 0.25
Before disconnecting or performing any work
system. Stop engine; lower or support box
and/or other attachment(s).
pressure. Use paper or cardboard, not hands,
to search for leaks. Hydraulic fluid escaping
under pressure can have sufficient force to
cally removed within a few hours by a doctor
WARNING
on hydraulic system, relieve all pressure in
Keep body and hands away from pin hole leaks
or nozzles that eject hydraulic fluid under high
penetrate the skin and cause serious injury. If
fluid is injected into the skin, it must be surgi-
familiar with this type of injury. Gangrene may
result from such an injury.
Nut
Sleeve
Seal
Body
Figure 1
Final
Position
Mark Nut
and Body
Initial
Extend Line
Position
Finger Tight After Proper Tightening
Figure 2
Hydraulic System Page 9 – 4 Workman 3000/4000 Series