Rev. D
Workman 3000/4000 Series
Page 9 -- 28
Hydraulic System
Gear Pump Service (Barnes Gear Pump)
1. Retaining ring
2. Shaft seal
3. Spacer
4. Crescent ring
5. Square key
6. Drive shaft
7. Shear pin
8. Stator
9. Seal plate
10. Wear plate
11. Gear
12. Bearing
13. Pressure plate
14. Back--up seal
15. Pressure plate seal
16. Dowel pin
17. Gear end housing
18. Socket head cap screw
19. Plug
20. Idler shaft
21. Wear plate seal
22. Bearing
23. Ball key
Figure 23
1
2
3
4
5
6
7
8
9
10
16
17
18
19
20
21
22
23
11
1213
14
15
12
11
4
4
12
9.5 to 12.5 ft--lb
(13 to 17 N--m)
16
Before disassembling gear pump, plug ports, wash exte-
rior of pump with cleaning solvent and dry pump thor-
oughly.
Shaft Seal Replacement (Fig. 23)
1. Remove retaining ring (Item 1).
2. Punch two (2) holes in face of seal, 180
o
apart, and
install metal screws. Remove shaft seal from gear pump
by grasping and pulling on screws.
IMPORTANT: Do not try to pry seal out of housing.
This can damage the shaft seal bore so oil will leak
past the seal.
3. Discard shaft seal (Item 2). Remove spacer (Item 3).
4. Clean any foreign material from seal bore and drive
shaft of pump.
5. Install spacer (Item 3) on driveshaft.
6. Put a seal protector tool on driveshaft or apply thin
plastic or tape on shaft to protect new seal from damage.
7. Apply grease or petroleum jelly to inside diameter of
new seal.
8. Use a seal installation tool to install new shaft seal
(Item 2). Make sure seal is installed square with seal
bore.
9. Install retaining ring (Item 1).
Summary of Contents for Workman 3000 Series
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Page 42: ...This page is intentionally blank Briggs Daihatsu Gasoline Engine Page 3 22 Workman 3200 4200 ...
Page 91: ...This page is intentionally blank Workman 3000 4000 Series Page 6 19 Drive Train Drive Train ...
Page 136: ...This page is intentionally blank Drive Train Page 6 64 Workman 3000 4000 Series ...
Page 145: ...This page is intentionally blank Workman 3000 4000 Series Page 7 9 Chassis Chassis ...
Page 149: ...This page is intentionally blank Workman 3000 4000 Series Page 7 13 Chassis Chassis ...
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Page 170: ...This page is intentionally blank Chassis Page 7 34 Workman 3000 4000 Series ...
Page 192: ...This page is intentionally blank Hydraulic System Page 9 2 Workman 3000 4000 Series ...
Page 214: ...This page is intentionally blank Hydraulic System Page 9 24 Workman 3000 4000 Series ...
Page 242: ...This page is intentionally blank Hydraulic System Page 9 48 Workman 3000 4000 Series ...
Page 278: ...This page is intentionally blank Front Wheel Drive 4WD Page 10 36 Workman 4000 Series ...
Page 280: ...Workman 3000 4000 Electrical Schematics Page 11 2 This page is intentionally blank ...
Page 287: ...Rev C Page 11 9 This Page Is Intentionally Blank ...
Page 290: ...Rev C Page 11 12 Front Wire Harness Drawing Workman 3000 4000 Serial Number Above 280000000 ...
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