Tone Power Digitorqon PDX-301F Instruction Manual Download

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13. Regular Inspection

● Carry out overhaul once a year or 5,000 tightening, whichever comes first.

Contact your distributor for details of overhaul.

● The minimum storage period for spare parts of the products mentioned on

this instruction manual is 7 years after discontinuing these products.

Summary of Contents for Power Digitorqon PDX-301F

Page 1: ...501F lbf ft CAUTION Read and fully understand all the instructions before use Keep this manual in designated place for easy and quick reference The model mentioned on this manual is designed for use...

Page 2: ...n manual carefully before use Full understanding of manual is essential to prevent bodily injury or malfunction Keep this manual in a bag attached to the back of metal case lid for easy and quick refe...

Page 3: ...re personal injury or death in the worst case Warning is used to indicate hazardous or unsafe practices which could result in severe personal injury or death in the worst occasion Caution is used to i...

Page 4: ...18 5 Changing Accessories 20 6 Operating Procedure 29 7 Setting Preset Torque 35 8 Using Display 37 9 microSD Memory Card Storage Format 53 10 Changing Batteries 56 11 Error and Status Indication 12 M...

Page 5: ...ous tumble down About Double Insulation This electric wrench has double insulation structure Double insulation is designed to improve electrical safety by having two layers of insulating materials sur...

Page 6: ...ation The wrench automatically shuts off when tightening is completed Prepare for automatic shut off by firmly holding the wrench with both hands as reaction force maximizes just before automatic shut...

Page 7: ...hen the wrench is not used accessories are changed inspection maintenance is carried out trouble or danger is foreseen Accidental start may result in personal injury Immediately turn off the power and...

Page 8: ...ffer plate may invite accident and personal injury Correctly install pin and O ring on the socket Incorrectly mounted socket may drop off when carrying the wrench or during operation Loose socket may...

Page 9: ...ication made by unauthorized personnel may result in electric shock fire malfunction injury or loss of torque precision Disassembly reassembly is permitted for following expendables Carbon Brush React...

Page 10: ...result in fire burn injury accident malfunction loss of torque precision or etc Handle batteries with care Make sure the polarity of the batteries is correct Do not heat short circuit disassemble or...

Page 11: ...n automatically due to the wattage being pulled from the generator Failure to follow these instructions may cause malfunction or breakage of the wrench Do not use a supplemental power of the engine we...

Page 12: ...afety reason When using an extension cord make sure that voltage remains within 10 of the rated voltage at all time Extension cord must be selected from a list below As the distance from the supply ou...

Page 13: ...loss of torque precision Model a mm PDX 301N PDX 302N PDX 301F 130 PDX 501N PDX 502N PDX 501F 135 Fully slide the socket over the bolt nut Insufficient socket engagement may cause damage to the bolt...

Page 14: ...of torque precision Do not operate wrench beyond its rated torque range Refer torque range in the specifications p 60 Failure to follow this instruction may result in accident malfunction or loss of...

Page 15: ...d footwear when operating outdoor Always wear safety helmet Use genuine accessories and attachments manufactured by Maeda Metal Industries Ltd Maintain wrench Keep wrench handle clean dry and free of...

Page 16: ...o push more than 2 seconds Marks indicate to push less than 1 second LED Display PWR SET MENU SELECT Straight type Reaction Plate Reverse Knob Square Drive Torque Setting Dial Status Light Motor Displ...

Page 17: ...struction Manual 1 pc Calibration Certificate 1 pc AA Alkaline Battery factory installed 4 pcs microSD Memory Card Set microSD Memory Card Adapter Case Instruction Manual Warranty Certificate 1 set Si...

Page 18: ...17 External Dimensions mm Model b B D H H1 L L1 L2 L3 La Lb PDX 301N PDX 302N PDX 301F 99 25 4 98 311 377 332 288 69 97 205 185 PDX 501N PDX 502N PDX 501F 38 1 117 320 341 297 84 246 200...

Page 19: ...ot use wrench if any problem is found on items listed above Make sure that HSH set screws for reaction plate are securely fastened Refer Changing Accessories on page 19 4 2 Make sure to use adequate p...

Page 20: ...que measurement when auto start is ON Manual zero adjustment is necessary each time before torque measurement when auto start is OFF Battery last longer when auto start is OFF Refer Using Display on p...

Page 21: ...over the reaction base to make parallel installation to the display then securely tighten by HSH set screws WARNING Reaction plate must be placed parallel to the display to prevent display from damagi...

Page 22: ...21 Remove Reaction Plate Unscrew HSH set screws to remove reaction plate NOTE Slightly hit the reaction plate by hammer when it is adhered on the wrench body REACTION Hit the reaction plate by hammer...

Page 23: ...cket pin o ring suitable for bolt nut to be tightened Remove pin from impact socket Align holes in the square drive and the impact socket Insert pin into the aligned holes and place o ring in the groo...

Page 24: ...socket pin and o ring Damaged socket pin or o ring invites serious injury Since pin and o ring are expendables those should be replaced with new ones from time to time Failure to follow these instruc...

Page 25: ...OFF Face battery cover up Unscrew the screws by screwdriver in a set to remove battery cover CAUTION Do not allow dust enter into the display CAUTION Never remove cover tightened by HSH bolts to preve...

Page 26: ...Card Push microSD card until click sound is made then remove it CAUTION Never touch electrode motherboard or any electronic components of the display and the microSD card Static electricity could cau...

Page 27: ...emove CRFH screws from housing Place spacers on both side of housing and tighten them by CRPH screws Place lifting device on the spacers at either vertical or horizontal position Vertical Position Hor...

Page 28: ...27 Then tighten by CRFH screws NOTE Lifting device can also be use as sub handle by removing eye bolt Make sure that lifting device is securely installed on the wrench body Eye Bolt...

Page 29: ...28 Remove Lifting Device Remove CRFH screws from lifting device Remove CRPH screws then remove spacers Put CRFH screws back on the housing...

Page 30: ...torque setting dial at maximum and exercise the wrench for about 5 minutes then reset the torque to target torque Set reverse knob to R position for clockwise rotation Activate the wrench for about 1...

Page 31: ...torque measurement cannot be achieved if zero adjustment is improperly made 6 3 Place the wrench to the bolt nut to be tightened then properly place reaction plate on the bolt nut adjacent to the bolt...

Page 32: ...sult in breakage of the HSH set screws seizure of the output square drive or loss of torque precision Model a mm PDX 301N PDX 302N PDX 301F 130 PDX 501N PDX 502N PDX 501F 135 Fully slide the socket ov...

Page 33: ...NOTE This section describes operating procedure in the auto start OFF mode Refer page 49 51 for auto start ON OFF NOTE Measured torque will only be stored in the microSD memory card when it is correct...

Page 34: ...E No manual zero adjustment is necessary when auto start is ON When operation is finished push PWR button for 3 seconds to turn display OFF see page 41 CAUTION Confirm position of reverse knob R or L...

Page 35: ...34 MEMO...

Page 36: ...tting Preset Torque Graduation on the torque setting dial is only a rough guidance Adjust target torque by following procedure each day before operation or whenever tightening condition is changed see...

Page 37: ...bolt or washer is stripped during tightening When voltage is higher than rated voltage of the wrench Tightening torque becomes LOW When connection is hard When bolt diameter is large When bolt length...

Page 38: ...Auto Start is selected Year date and time will appear in the window in the following sequence Calendar Year no period Month Date separated by 1 period Hour Minutes separated by 2 periods NOTE No clock...

Page 39: ...ent is completed when is appeared NOTE Zero adjustment is automatically made when power is just turned ON NOTE When tightening torque is measured without microSD memory card the clock is used only for...

Page 40: ...ly when it is not in use for more than 10 minutes see page 40 8 3 About Automatic Display Shut OFF will flash when display is not in use for more than 10 minutes NOTE Press either SET or SELECT button...

Page 41: ...when is indicated 8 5 View result and automatic zero adjustment Press SET button to view torque value that is previously measured when or is shown in the window Zero adjustment will automatically be...

Page 42: ...ame time when or is indicating microSD installed No microSD Auto Start ON No indication if Auto Start is OFF Calendar Year no period Month Date separated by 1 period Hour Minutes separated by 2 period...

Page 43: ...ET button when load is being applied Failure to follow this instruction results in inaccurate torque measurement Error Over Load will appear when load is applied beyond maximum torque of the wrench On...

Page 44: ...layed in the window to proceed with menu screen NOTE For list of menu screen see page 45 Select and Run Menu Press SELECT to proceed with next menu Press SET to run menu Finish Menu Screen Press MENU...

Page 45: ...7 View title of group file see page 48 Setup auto start ON OFF see page 49 Setup clock see page 52 NOTE Menu mark with tells that microSD card installation is necessary NOTE Zero adjustment will not b...

Page 46: ...e the display scrolls the old group file name The group file named 07C01002 CSV having a serial number incremented by 1 is the new data storage NOTE Example designation of group file name Figure 5 Fig...

Page 47: ...o operation has been done for approx 10 second the display returns to and measurement can be continued When displaying the tightening torque data older than the previous one press SET button NOTE For...

Page 48: ...ll the 3rd menu Press SET to run the displayed menu Following existing group file name is scrolled NOTE When a group file is changed on 2007 12 01 as described in Data folder configuration e g p 49 th...

Page 49: ...display and scroll the 4th menu indicates that auto start mode is currently OFF indicates that auto start mode is currently ON Press SET to run the displayed menu The current mode is displayed CAUTION...

Page 50: ...starting Zero point adjustment by pressing SET button check the reaction bar for no loading As POWER DIGITORQON stops the maximum tightening torque measured during tightening procedure is displayed To...

Page 51: ...procedure with step 1 NOTE For tightening operation refer to section 6 Operating procedure pp 25 29 NOTE When microSD memory card is installed the tightening torque value is saved to Group file in the...

Page 52: ...h blinks In the same way as for the year setting set the month day hour and minute in that order The window after displaying the date and time returns back to display indicating that tightening torque...

Page 53: ...52...

Page 54: ...71130 07B30 001 CSV 07C01 001 CSV 07C01 002 CSV 07C01 999 CSV 20071202 07C02 001 CSV 20071201 microSD memory 2 0 0 7 1 2 0 1 Date upon saving data Month upon saving data Year upon saving data 0 7 C 0...

Page 55: ...p to TORQUE DATA No 999 The next data will be saved in a new group file having a serial number larger than that of the old file by 1 By pressing MENU button and then running Change group file change t...

Page 56: ...terminals and parts on the electronic substrate static electrical charge will cause faults A microSD memory card that can be used on POWER DIGITORQON has memory size of up to 2 GB For information on...

Page 57: ...r unscrew 2 screws head from the back side of the torque display window and then remove the cover CAUTION Do not allow dust to enter the case CAUTION Do not remove other covers secured with hexagon so...

Page 58: ...cells or nickel hydride rechargeable batteries Replace the battery case into the display control section Make sure that the wiring is not bitten Return to step 3 and perform procedure in the reverse o...

Page 59: ...battery Do not use dry cell with rechargeable battery Do not attempt to recharge a dry cell If battery electrolyte enters eye immediately rinse the eye with clean water and receive medical treatment I...

Page 60: ...Complete Tightening No load operation Tightening operation Tightening Finished Trouble Detected Indication LED Meaning Remedy Tightening was not finished normally Check tightened bolts and nuts Relea...

Page 61: ...of storage can happen for the microSD memory card no microSD microSD not installed P 24 microSD in microSD installed P 24 Auto Start on Auto start mode ON P Zero Adjustment is made P 40 no data No ti...

Page 62: ...Carbon brush must be regularly inspected and replaced with the new genuine carbon brush when brush length become less than 6mm as following figure Carbon brushes are placed in two positions Indicate t...

Page 63: ...once a year or 5 000 tightening whichever comes first Contact your distributor for details of overhaul The minimum storage period for spare parts of the products mentioned on this instruction manual i...

Page 64: ...microSD memory card on a PC Tightening torque measurement starts automatically by installed Auto Start Mode Automatically shut off when digital torque indicator is not in use for more than 10 minutes...

Page 65: ...kg 13 5 Reaction Plate kg Straight 1 6kg 1 9 1 6kg 1 9 L type 2 0kg 2 4 2 0kg 2 4 Accuracy Tightening Torque 4 Full Scale only with the attached reaction arm Clock 3 seconds per month 25 2 minutes per...

Page 66: ...the body of POWER DIGITORQON Provide model serial number date of purchase and details of failure when contacting your distributor CAUTION Do not use POWER DIGITORQON when malfunction deficiency in it...

Page 67: ...onformity with above directives using the following European standards The technical documentation for this product is retained at the above manufacturer s location Machinery Directive EN 60745 1 2009...

Page 68: ...IMKA016...

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