Thermo Scientific Barnstead GenPure xCAD Plus System Operating Instructions Manual Download Page 96

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Maintenance

Change the ultrafilter

GenPure

Thermo Scientific

Change the ultrafilter

(applicable only for systems with UF)

Step

Action

Figure

Switch the GenPure xCAD Plus System off and
shut off the supply of feedwater.

Remove the four screws of the back panel.

Remove carefully the back panel from the system
and unscrew the yellow ground wire from the
back panel.

Pull out the hoses 8 mm by unscrew the
two fittings (see red arrows).

b. After this procedure draw out the

ultrafilter from the mounting clamp (see
red arrow).

Hold with one hand the hose and with
the other hand turn in clockwise
direction the ultrafilter to unscrew the
hose connection.

d. When you are finished with step c install

the new ultrafilter by attaching hoses and
mounting it in the clamp.

When you are installing the new UF
filter the flow arrow of the filter must be
pointing to the bottom of the system.

Reinstall the back panel, reopen the feedwater
supply and switch on the system again.

Feedwater supply

Screws

Hose

Ultra
Filter

White
O-ring

Fitting

Mounting
clamps

Ultra
Filter

White
O-ring

Fitting

Feedwater
supply

Summary of Contents for Barnstead GenPure xCAD Plus System

Page 1: ...50137064 Revision E June 2016 Thermo Scientific Barnstead GenPure xCAD Plus Ultrapure water system Operating Instruction ...

Page 2: ...tions in this document supersede all previous information received by the purchaser Thermo Fisher Scientific Inc makes no representations that this document is complete accurate or error free and assumes no responsibility and will not be liable for any errors omissions damage or loss that might result from any use of this document even if the information in the document is followed properly This d...

Page 3: ...an the specified purpose Thermo Fisher Scientific Inc provides this document to its customers with a product purchase to use in the product operation This document is copyright protected and any reproduction of the whole or any part of this document is strictly prohibited except with the written authorization of Thermo Fisher Scientific Inc The contents of this document are subject to change witho...

Page 4: ... third party spares consumables or accessories without Thermo Electron LED GmbH approval void the limited warranty inspections and maintenance are performed at the specified intervals an installation verification test is performed on commissioning the system for the first time and repeated after each inspection and repair activity The warranty is valid from the date of delivery of the system to th...

Page 5: ...th or serious injuries Indicates a hazardous situation which if not avoided will result in death or serious injuries General information Particularly important notes are marked with this information sign Risk of electric shock Electrical work on the system is only to be carried out by qualified personnel Protective conductor connection Connect the power supply to an electrical socket with a protec...

Page 6: ...irectives The ultrapure water system complies with the following standards and directives Low Voltage Directive 2014 35 EU EMC Directive 2014 30 EU ASTM D1193 6 RoHs 2011 65 EU Additionally the ultrapure water system is in compliance with many other international standards regulations and directives not listed here Should you have any questions regarding compliance with national standards regulati...

Page 7: ... xCAD Client 30 Installation of GenPure xCAD Plus system bench version 31 Installation of GenPure xCAD Plus system wall version 35 Installation of an additional xCAD Client bench version optional 41 Installation of an additional xCAD Client wall version optional 42 Wall mounting GenPure xCAD Plus system 46 Mounting the power pack voltage supply 48 Installation examples 50 Connection to an Ion exch...

Page 8: ...Lamp 66 Water dispensing via volumetric control 67 OFF mode 67 User menu 68 Feedwater measured value and limiting value 68 Ultrapure water limiting value 69 UV Lamp operating time and intensity 70 Ultrapure cartridge serial number 70 Rinsing the ultrafilter 71 Disinfection 72 Error history 73 Print out of Data 73 Registering the xCAD Client to the xCAD Server 74 Entering a code number 75 OEM Menu ...

Page 9: ...sinfection 87 Change the ultrafilter 90 Structure of the UV lamp 91 Change the UV lamp 93 Change and autoclave the Final filter 96 Autoclave the Final filter 97 Chapter 14 Waste disposal 99 Chapter 15 Trouble shooting 101 Chapter 16 Replacement parts 105 GenPure 105 xCAD Server xCAD Client 107 Chapter 17 Consumable materials 109 Chapter 18 Accessories 111 Chapter 19 Terminal assignments 113 Chapte...

Page 10: ...Contents 4 GenPure Thermo Scientific ...

Page 11: ...1 Transport and packaging Contents Examination on receipt on page 6 Complaints on page 6 Packing for return shipment on page 6 Do not pull the plastic foil over your head Risk of suffocation Use the plastic foil only for packaging ...

Page 12: ...spection of them and or return shipment of the system Packing for return shipment If possible use the original box and packaging material When these are no longer available Protect the system from shock by packing it in a suitable bag or sheet in a strong cardboard box Does the packaging show signs of damage Inspect the system for damage Packaging System xCAD Server The time limit for claims is 6 ...

Page 13: ...dwater pressure is higher install an external pressure reducer A low pressure check valve is recommended to prevent back flow of feedwater from water system A grounded 100 250V 50 60Hz socket must be available see Technical specifications on page 19 Access to the power supply cord and plug may never be restricted or obstructed The installation area must have a drain at floor level with at least a ...

Page 14: ...here is adequate space all around the unit approx 30cm 11 81 inch to ensure that ease of use or replacement of materials e g filter change connection is possible at all times Visually inspect the system at regular intervals Clean up any water or spills found around the system immediately Never look directly into a switched on UV lamp as UV light endangers eyesight To avoid the risk of pinching cru...

Page 15: ... They would cause damage to it Proceed as follows when the system has a defect Switch the system off and unplug the system from outlet Shut off the feedwater supply Contact your local service organization Check the UV lamp before initial start If the UV lamp is broken wear directly a breathing protector filter category FFP3 and replace the UV Lamp ventilate the room well The Hg content in the UV l...

Page 16: ...2 Safety precautions 10 GenPure Thermo Scientific ...

Page 17: ...Thermo Scientific GenPure 11 3 Extent of delivery Contents Extent of assembly kit on page 12 Available GenPure xCAD Plus versions on page 14 ...

Page 18: ...er 0 2 μm Catalog no 09 1003 To increase the lifetime of the filter a sterilization at 120 C for 30min is recommended The procedure for the filter can be repeated up to 5 times Transformer table power pack Catalog no 50149597 Universal Holder and Universal adapter Catalog no 21 0007 Catalog no 21 0006 Feedwater connecting kit Catalog no 25 0075 ...

Page 19: ...nd xCAD wall version Plug 4 x S6 Catalog no 21 0002 for xCAD Screw 4x40 mm or 4 x 1 57 inch Catalog no 21 0001 for xCAD Plug 2 x S8 Catalog no 21 0035 for GenPure system Screw hook 2 x 5 2 x 50 mm or 5 2 x 1 97 inch Catalog No 21 0057 for GenPure system Sub D extension cable 25 pin 5 m or 5 47 yards Catalog no 16 0375 PE hose Ø8mm x 20 m or 0 31 inch x 21 87 yards Catalog no 18 0036 Sub D extensio...

Page 20: ...ion 50136149 standard Basic system 50136150 UF Basic system ultrafiltration module 50136151 UV Basic system UV photooxidation 50136152 UV UF Basic system UV photooxidation ultrafiltration module 50136153 UV TOC Basic system UV photooxidation and TOC Measurement 50136146 UV TOC UF Basic system UV photooxidation and TOC Measurement ultrafiltration module ...

Page 21: ...rd Basic system 50136167 UF Basic system ultrafiltration module 50136169 UV Basic system UV photooxidation 50136170 UV UF Basic system UV photooxidation and ultrafiltration module 50136171 UV TOC Basic system UV photooxidation TOC Measurement 50136172 UV TOC UF Basic system UV photooxidation and TOC Measurement ultrafiltration module ...

Page 22: ...3 Extent of delivery Available GenPure xCAD Plus versions 16 GenPure Thermo Scientific ...

Page 23: ...nstalled and use in the following application areas Laboratories for cell biological and biotechnological work with the safety levels L1 L2 and L3 Medical and microbiological laboratories according to DIN EN 12128 Laboratories in the central area of clinics and hospitals Unintended Use The system must not be operated outside of the specifications as described in the operating manual In particular ...

Page 24: ...4 Intended Use 18 GenPure Thermo Scientific ...

Page 25: ... 0 05 ppm TOC max 50 ppb Bacteria count 100 CFU ml Turbidity 1 0 NTU Carbon dioxide CO2 max 30 ppm Silicate max 2 ppm Particles Filtration to 0 2 μm is recommended for protection of the internal filter final filter Temperature 2 35 C Pressure 0 1 6 bar or 1 45 to 87 PSI Product water quality Standard UV UF UV UF UV TOC UV TOC UF Resistance Reference temp 25 C M xcm 18 2 18 2 18 2 18 2 18 2 18 2 TO...

Page 26: ...3 27 inch Weight GenPure Standard 22 kg 48 50 lbs dry weight GenPure UF 23 kg 50 71 lbs dry weight GenPure UV 24 kg 52 91 lbs dry weight GenPure UV UF 24 kg 52 91 lbs dry weight GenPure UV TOC 24 kg 52 91 lbs dry weight GenPure UV TOC UF 25 kg 55 12 lbs dry weight When the system is operating the system is by the amount of water about 3kg 6 61 lbs heavier ...

Page 27: ... version Height approx 725 mm 28 54 inch Width 260 mm 12 24 inch Depth approx 530 mm 20 87 inch Weight 12 kg 26 46 lbs dry weight Dimensions and weight xCAD Server xCAD Client wall version Height approx 655 mm 25 79 inch Width 260 mm 10 24 inch Depth approx 530 mm 20 87 inch Weight 5 kg 11 02 lbs dry weight ...

Page 28: ...xCAD return flow Hose 0 31 8 mm o d Ultra pure water outlet R 1 4 Sterile filter outlet Hose 0 31 0 39 8 10 mm o d Connectors for water xCAD Client xCAD inflow Hose 0 31 8 mm o d xCAD return flow Hose 0 31 8 mm o d Ultra pure water outlet R 1 4 Sterile filter outlet Hose 0 31 0 39 8 10 mm o d Electrical connections external switched mode power supply Input voltage AC 100 250 VAC 50 60 Hz 2 0 A max...

Page 29: ...l of transient overvoltage is the withstand impulse voltage acc to overvoltage category II of IEC 60364 4 443 Ventilation requirements There are no special requirements with regard to ventilation Degree of pollution 2 Materials of parts which contact water Pressure reducer NBR Acrylnitril Butadien Rubber Pump head Nylon with glass fiber UV Lamp High purity synthetic quartz UV Housing Stainless ste...

Page 30: ...5 Technical specifications 24 GenPure Thermo Scientific ...

Page 31: ...ible water damage Free run off to drain An electrical socket appropriate for the system see Technical specifications on page 19 When installing the ultrapure water system always ensure that there is adequate space all around the unit approx 30cm 11 81 inch to ensure that ease of use or replacement of materials e g filter change connection is possible at all times Easy access for operation and cont...

Page 32: ...6 The installation area 26 GenPure Thermo Scientific ...

Page 33: ...ersion on page 35 Installation of an additional xCAD Client bench version optional on page 41 Installation of an additional xCAD Client wall version optional on page 42 Wall mounting GenPure xCAD Plus system on page 46 Mounting the power pack voltage supply on page 48 Installation examples on page 50 ...

Page 34: ... 2 Feedwater connector hose 0 31 8 mm o d 3 Rinse water connector hose 0 31 8 mm o d 4 Ultrapure water connector hose 0 31 8 mm o d to xCAD Server backflow 5 Ultrapure water connector hose 0 31 8 mm o d to xCAD Server Flow 6 Power supply connector 24 V DC 7 Push button for releasing the cartridge 8 Cartridge cover 8 7 6 1 3 2 5 4 ...

Page 35: ...female thread 10 Final filter 0 2 μm 11 Ultrapure water connector 0 31 8 mm o d xCAD flow to GenPure 12 Ultrapure water connector 0 31 8 mm o d xCAD backflow to GenPure 13 Printer connection 14 xCAD connector to xCAD Client 15 Connector for 25 pin sockets to GenPure system control 10 9 11 12 13 14 15 ...

Page 36: ...read 17 Final filter 0 2 μm 18 Ultrapure water connector 0 31 8 mm o d xCAD flow to xCAD Server backflow 19 Ultrapure water connector 0 31 8 mm o d xCAD backflow to GenPure 20 Connector for 9 pin sockets to xCAD Server system control 21 Connector for 9 pin sockets to an additional xCAD Client 17 18 19 20 21 16 ...

Page 37: ...e the cartridge cover by pressing the push button 3 Locate the ultrapure cartridge and fit the cartridge into the system 4 Push each of the quick connectors onto the cartridge You will know they are attached when an audible click is heard Fit the cartridge cover on again 5 Mount the feedwater connecting kit together and connect it to the feedwater inlet line Connect the other end of the hose to th...

Page 38: ...nnector of the Unit 7 a Connect the one end of the 0 31 8 mm od hose to the xCAD backflow connector on the system by unscrewing the fitting After this put the hose through the fitting and mount the white O ring on it Screw the fitting back to the system b The other end of the 0 31 8 mm o d hose you should connect to the xCAD backflow connector of the xCAD Server Step Action Figure White O ring Fit...

Page 39: ... mm o d hose you should connect to the xCAD flow connector of the xCAD Server 9 a Plug the cable with 25 pin socket into the socket of the GenPure system and screw it tight b Plug the other end of the 25 pin cable for system control into the xCAD Server connector If applicable use the RS232 connector 13 to connect the optional data printer Step Action Figure Connector GenPure Connector xCAD a b Fi...

Page 40: ...e power pack and make the voltage connection to the GenPure system See under Mounting the power pack voltage supply on page 48 9 Open the feedwater supply and switch the system on Rinse about 3 liters through the final filter before use The system is now ready for use Only feedwater that has been pretreated by reverse osmosis ion exchange or distillation is to be used Step Action Figure 1 4 female...

Page 41: ...Figure 1 Either place the GenPure system on the intended surface or hang it on a wall For wall mounting the GenPure system use the included wall mounting hardware Lift and carry out the xCAD Server and xCAD Client wall version by two people It is easier to work and mount it onto a wall 2 To wall mount the xCAD Server wall version unscrew the 4 screws see red arrows in the picture of the underside ...

Page 42: ...he pictures 1 and 2 and step b When it is not wish going to step 4 b Refer to dimensions on picture 1 and 2 to make the necessary wall cuts needed if you want to push the 0 31 8mm o d hoses and cable out through the wall behind the xCAD 4 Connect the wall mount bracket to the wall by screwing in the 4 supplied screws with a cross screw driver into the wall where you installed the plugs before Step...

Page 43: ...Connect the second 0 31 8mm o d hose for the xCAD backflow in the same way where you have connected in action a and b 6 a Plug the cable with 25 pin socket into the socket of the GenPure system and screw it tight b Plug the other end of the 25 pin cable for the system control into the xCAD Server connector If applicable use the RS232 connector 13 to connect the optional data printer Step Action Fi...

Page 44: ... see red arrows which you have unscrewed in step 2 to attach the xCAD on the wall mount bracket 9 Release the cartridge cover by pressing the push button 10 Locate the ultrapure cartridge and fit the cartridge into the system 11 Push each of the quick connectors onto the cartridge You will know they are attached when an audible click is heard Fit the cartridge cover on again Step Action Figure xCA...

Page 45: ...hange or distillation is to be used 13 Connect the 0 31 8 mm o d hose to the rinse water connection of the system see step 11 and make a gravity fall pressureless connection from the system to the floor drain The drain to the sewer must be max are 1m 1 09 yards above the rinsing water connector of the unit 14 Screw the final filter in counter clockwise direction see red arrow in the picture into t...

Page 46: ...ake the voltage connection to the GenPure system See under Mounting the power pack voltage supply on page 48 16 Open the feedwater supply and switch the system on The system is now ready for use Only feedwater that has been pretreated by reverse osmosis ion exchange or distillation is to be used Step Action Figure Feedwater supply ...

Page 47: ...re system b When you are finished action a connect the 9 pin control system cable onto the 9 pin connector of the xCAD Server and screw it tight The other end of the 9 pin system control cable should be put it onto the 9 pin connector of the xCAD Client and also screw it tight In order to recognise the correct connectors of the cable on the xCAD Server connect the 9 pin control cable onto the righ...

Page 48: ...at the wall can support the weight of the system once it s full of water Step Action Figure 1 Installation the system see Installation of GenPure xCAD Plus system wall version on page 35 For connection of the hoses and control cable between xCAD Server and xCAD Client you must be remove the xCAD Server from the wall by unscrewing the four screws with a philips screw driver 2 To wall mount the xCAD...

Page 49: ...ack the wall look at the pictures 1 and 2 and step b When it is not wish going to step 4 b Refer to dimensions on picture 1 and 2 to make the necessary wall cuts needed if you want to push the 0 31 8mm o d hoses and cable out through the wall behind the xCAD 4 Attach the wall mount bracket to the wall by screwing in the 4 supplied screws with a philips screw driver into the wall where you have put...

Page 50: ...screw it tight Connect the other end of the 9 pin system control cable to the 9 pin connector on the xCAD Client and also screw it tight In order to recognise the correct connectors of the cable on the xCAD Server connect the 9 pin control cable onto the right port of the xCAD Server and connecting the other end of the 9 pin control cable to the left port of the xCAD Client see green rectangular W...

Page 51: ...cket see red arrows where you can lay down the cables and hoses When you have made the possible wall cuts see step 3 plug the cables and hoses throughout the wall 7 Screw in the 4 screws see red arrows which you unscrewed in step 2 to attach the xCAD Client on the wall mount bracket Step Action Figure xCAD Client Cables Hoses Cut Cut Wall mount bracket xCAD Client Wall mount bracket Cross screw dr...

Page 52: ...l of water Step Action Figure 1 Draw with a pencil the distance from the holes to make the holes in the wall and then use a twist drill 8 mm or 5 16 inch to make the two holes in the wall that are required as shown in the diagram See figure 1 holes for wall mounting 2 Plug the nylon S8 dowels supplied in the assembly kit in the holes Screw the 5 2 x 50mm screw hooks into the dowels 3 Lift the Syst...

Page 53: ...7 Installation Wall mounting GenPure xCAD Plus system Thermo Scientific GenPure 47 Figure 1 Holes for wall mounting ...

Page 54: ...tick the universal holder which is supplied in the assembly kit to the back of the power pack as shown in the figure next to this text 2 Stick the universal adapter to a smooth wall surface or screw it to the wall using the dowels and screws supplied in the assembly kit 3 When the universal holder and universal adapter have been fitted hang the power pack in by pressing the power pack to the holde...

Page 55: ... Scientific GenPure 49 5 Connect the power pack to the ultrapure water system 48V 4 pin power supply connector connector 8 and to an earthed 100 250V 50 60Hz socket 6 Switch the system on The system is now ready for use Step Action Figure Power supply connector ...

Page 56: ...enPure xCAD Plus system GenPure Feedwater Ion exchanger DI Inlet Port Outlet Port Feedwater inlet system xCAD xCAD Client Step Action 1 Connect the hose which has a R3 4 female nut 1 from the raw water tap to the R3 4 input of the ion exchanger 2 Make connection from the R3 4 output of the ion exchanger to the feedwater connector of the GenPure system by using the hose 2 that is contained in the a...

Page 57: ...ed in the flow diagram Feed water Feed water Conductivity cell UV lamp Pump Ultrapure polisher cartridge Ultrafilter Final conductivity cell with temperature compensation Total organic carbon TOC conductivity cell Ultrapure water Purification flow Recirculation flow Waste water Drain 0 2μm final filter Primary xCAD Plus remote dispenser bench mounted shown Additional xCAD Plus remote dispenser opt...

Page 58: ...8 52 GenPure Thermo Scientific ...

Page 59: ... UF Tap water that has been pretreated upstream by reverse osmosis ion exchange or distillation passes through a pressure reducer and into the ultrapure water system where the conductivity is monitored A pump directs this feedwater through UV photooxidation which follows a conductivity measurement to determine the TOC value Then follows an ultrapure cartridge and an ultrafiltration module only wit...

Page 60: ...9 How the system functions 54 GenPure Thermo Scientific ...

Page 61: ...nnection 0 31 8 mm o d xCAD back flow from server or Client 5 Connection 0 31 8 mm o d xCAD flow Server 6 Connection 0 31 8 mm o d xCAD back flow Server 7 Connection 0 31 8 mm o d xCAD flow Client 8 Connection 0 31 8 mm o d xCAD back flow Client The system must have cooled down or warmed up to room temperature before being put into operation Check that all connections have been made as described a...

Page 62: ...to the Nonstop operating mode The system switches automatically into Interval mode after a predetermined time factory setting 10 min Factory setting can be changed through the OEM Menu by a service technician Step Action Figure 1 To dispense water from the dispensing valve push the dispense button on the handle once time To stop dispense water from the dispensing valve push the dispensing button o...

Page 63: ...ng elements xCAD Server and xCAD Client Contents Description of Display xCAD Server on page 58 Flow chart of menu system control xCAD Server on page 59 Description display xCAD Client on page 60 Flow chart control unit xCAD Client on page 61 ...

Page 64: ...ped with TOC monitoring If TOC feature is not equipped it will read ON OFF switch UV Key for manual operation of the UV lamp Also enables values to be changed in the menu mode The menu key brings you to the following system parameters Setting for the feedwater resistance Setting for the ultrapure water resistance UV lamp intensity and operating time Cartridge number and maintenance interval Rinsin...

Page 65: ...11 Operating elements xCAD Server and xCAD Client Flow chart of menu system control xCAD Server Thermo Scientific GenPure 59 Flow chart of menu system control xCAD Server SW version 1 1 ...

Page 66: ...mpensation Temperature measurement Shows the TOC content in systems equipped with TOC monitoring If TOC feature is not equipped it will read ON OFF Switch UV Key for manual operation of the UV lamp Also enables values to be changed in the menu mode The menu key brings you to the following system parameters Setting for the feedwater resistance UV lamp intensity and operating time Unlocking the fact...

Page 67: ...11 Operating elements xCAD Server and xCAD Client Flow chart control unit xCAD Client Thermo Scientific GenPure 61 Flow chart control unit xCAD Client SW version 1 1 ...

Page 68: ...11 Operating elements xCAD Server and xCAD Client Flow chart control unit xCAD Client 62 GenPure Thermo Scientific ...

Page 69: ...ntents General information on page 64 Operating modes on page 64 User menu on page 68 OEM Menu on page 75 Data transmission via the RS 232 interface on page 80 Printer output on page 81 Measuring cell error recognition on page 82 Code lock on page 82 ...

Page 70: ...y press the ON OFF button Then the display will show at first the system version the system serial number and the software version number to display for 3 seconds The system then automatically switches to the Interval operating mode see Interval operation on page 65 whereby the green backlighting of the display is switched on and remains on until system control is switched off via the ON OFF butto...

Page 71: ...lly shown in the display TOC or UV only when applicable whenever the UV lamp is switched on for systems that have the TOC option The display shows Interval operation The system is in the Interval mode when the system is switched on with the ON OFF button The Interval mode is used when the water system isn t needing to be in non stop mode This mode helps protects the system against bacteria growth ...

Page 72: ...g for 0 5 hours During the time that the UV lamp is glowing Furthermore the UV light intensity is monitored and is displayed in Menu only applicable to systems with TOC monitoring Should the limiting value for the UV intensity OEM menu Menu fall below a set value the potential free output is set and the UV Intensity error message is displayed The operating time of the UV lamp is recorded and the U...

Page 73: ... wish to change A second press on the Enter button causes the volume of water that has been set to be dispensed The liter volume shown in the display is the actual volume dispensed Dispensing stops as soon as the set volume is reached Dispensing can be stopped at any time by a further press on the Enter button This enables small volumes to be dispensed by two successive presses on the Enter button...

Page 74: ...select a certain individual digit in the numerical value that you want to change The arrow buttons can now be used to enter the new number from 0 to 9 at that position Feedwater measured value and limiting value Under this menu prompt the feedwater conductivity can be read and the limiting value for it can be set LF2 The fault message Limit value feed is shown flashing in line 1 of the display whe...

Page 75: ... is displayed LF1 Setting range for the limiting value 0 055 5 000 μS cm Set the limiting value using the arrow buttons see Settings with the arrow buttons Ultrapure water measuring range 0 1 M cm Limiting value setting range 0 055 5 000 μS cm Basic setting 0 200 μS cm With settings above 5 000 μS cm the limiting value is switched off and Off is shown in the display Press the menu button twice the...

Page 76: ...he maximum value The UV Intensity error message is issued when the limiting value is gone below The limiting value is set in the OEM menu The error message for the UV intensity is first displayed after a settable error time to avoid error message display during the start up phase Press the menu button 3 times then the display shows Ultrapure cartridge serial number The operating time counter for t...

Page 77: ...olenoid valve V4 is opened for the rinsing time set in the OEM menu Neither error messages nor measured values are displayed during rinsing When rinsing has finished the system returns to the last operating mode Interval or Nonstop The remaining rinsing time is counted down and displayed during rinsing Step Action Figure 1 Press the menu button 5 times then the display shows 2 Confirm rinse by put...

Page 78: ...infection has been completed the New filter cartridge Install one message is shown Confirmation with Enter returns system control to the last used operating mode The disinfection time can be set in the OEM menu The remaining disinfection time is counted down and displayed during disinfection Step Action Figure 1 Press the menu button 6 times then the display shows 2 Confirm disinfection by pushing...

Page 79: ...sively through preceding or following errors Press the menu button to end the error display This takes you to the next menu prompt Print out of Data In this menu the current system data can be printed via a connected printer Press the menu button 8 times then the display shows Step Action Figure 1 Press the menu button 7 times then the display shows 2 Confirm error history by putting the enter but...

Page 80: ...y shows 2 Confirm with enter After you confirm this you have time to 90 sec to register the xCAD Client 3 Switch the xCAD Client on The display shows station not registered Confirm with enter After this the display shows Station is registered After registered the xCAD Client the color of the Client display changes to the same color of the xCAD Server display 4 When the xCAD Client is registered th...

Page 81: ...tton and the Nonstop button call the OEM menu Following this the OEM menu Press Enter prompt is displayed When this is confirmed with Enter the first menu prompt can be worked on To simplify changing settings press the UV button to select the individual number in the numerical value which you want to change Now use the arrow buttons to enter the wanted number from 0 to 9 at that selected position ...

Page 82: ...ettings The number of the software version is given in the bottom line of the display The following system versions can be set here GenPure Standard GenPure UV GenPure UF GenPure UV UF GenPure UV TOC GenPure UV TOC UF LabTower EDI LabTower TII The serial number consists of six numerals and a slash Use the arrow buttons to enter the settings as for other settings After entering the OEM menu press t...

Page 83: ...ge is triggered when this limiting value is exceeded A setting can also be made here to have the system automatically switched over to the Stand by operating mode to avoid further heating up Setting range 1 50 C Basic setting 35 C Basic setting Standby No After entering the OEM menu press the menu button 6 times then the display shows Rinsing time The rinsing time can be set in this menu The syste...

Page 84: ... not need this setting to be changed Basic setting 5 min Setting range 1 30 min After entering the OEM menu press the menu button 9 times then the display shows Circulating pump performance This setting is to determine the performance of the pump during Interval mode and the duration of the ramp up for volumetric dispense in Nonstop mode Only a authorized person should change these values Specific...

Page 85: ...erval mode to ensure the system has adequate recirculation during periods of down time This protects the system against bacterial growth The standard setting is after 10 minutes of inactivity when the system is in Nonstop mode it will automatically switch to Interval mode You can update to set the time from 10 to 120 minutes Setting range 10 120 min Basic setting 10 min After entering the OEM menu...

Page 86: ...n the display shows Data transmission via the RS 232 interface All measured values are issued to the interface complete with date and time in the rhythm of the set sending interval Should a error occur this is issued to the interface as text with date and time Each unlocking of system control is also registered by issue to the printer with date time and the abbreviated code number In Nonstop opera...

Page 87: ...ed out according to the sending interval A print out is also made of a complete set of data in Nonstop operation Print out e g The standard record documents all measured values With systems without TOC measurement and UV intensity 0 is entered in place of measured values for these functions Code message Whenever a code number is entered in system control and confirmed with Enter the code input is ...

Page 88: ...settings changes to these settings can only be carried out when a correct code number has been entered and confirmed with Enter In deviation to existing programs control release can be given at three levels Only the menu is released for changes at the first level Both the menu and the OEM menu are released at the second level All menus are released at the third level Code numbers Each access via t...

Page 89: ...nts Maintenance intervals on page 84 Change the ultrapure cartridge on page 85 Disinfection on page 87 Change the ultrafilter on page 90 Structure of the UV lamp on page 91 Change the UV lamp on page 93 Change and autoclave the Final filter on page 96 ...

Page 90: ...placed according to the directions below The intervals were determined for the average user and are completely dependent on the actual feed water quality and volume of water used daily Please keep in mind that the life of your consumable is directly dependent on the quality of the feed water and the amount of water used daily Control and maintenance work on electrical systems are only to be carrie...

Page 91: ...connect the quick connectors on the feedwater inlet and purified water outlet of the cartridge and remove the cartridge from the system 4 If you change an existing ultrapure cartridge please sanitize your system For sanitize your system see under chapter Disinfection on page 87 5 Locate the new ultrapure cartridge and insert it into the system 6 Plug the quick connects correctly onto the new ultra...

Page 92: ...82 You need a level one code a Go in the Menu to the point change filter cartridge and press enter b Enter new serial number of the ultrapure cartridge in by pushing the button nonstop or Interval to change the digits and the UV button to go to the next value c When you are finished press enter and the new serial number is saved You can only use a serial number one time 9 Discard at least 5 liters...

Page 93: ...the product water Do not stop a disinfection process that is in progress After faulty disinfection carry out a new disinfection If the system was longer time not in operation it must be going to be a disinfection process For effective disinfection the cartridge must be completely filled with distilled or deionized water Wear protective gloves for handling syringe of cleaning solution Wear safety g...

Page 94: ...artridge c Fill the cartridge with distilled water then empty the contents of a box respectively a syringe of Cleaning solution into the water 3 Screw the stopper back on the disinfectant cartridge and connect the cartridge into the system See under chapter Change the ultrapure cartridge on page 85 to put in the filter cartridge in to the system 4 Re open the feedwater supply switch the system on ...

Page 95: ...in c The disinfection process will begin The disinfection program is finished after approx 30 min and is adjustable in the OEM Menu 6 Switch the system off and shut off the water supply See step 1 7 Remove the disinfectant cartridge empty and dry it and put in the yellow stoppers that you have saved for later use Save the disinfection cartridge for later use See step 5 under chapter Change the ult...

Page 96: ...ocedure draw out the ultrafilter from the mounting clamp see red arrow c Hold with one hand the hose and with the other hand turn in clockwise direction the ultrafilter to unscrew the hose connection d When you are finished with step c install the new ultrafilter by attaching hoses and mounting it in the clamp e When you are installing the new UF filter the flow arrow of the filter must be pointin...

Page 97: ...cting nut Sealing ring Catalog no 21 5048 O ring Catalog no 21 5030 Immersion tube UV lamp housing Catalog no 22 0081 UV lamp Catalog no 09 2002 Immersion tube Catalog no 22 0063 UV intensity sensor Catalog no 16 0222 These bumpers are seating in the UV lamp housing Bumper PE Pipe d16x2mm Catalog no 14 0187 Bumper O ring Catalog no 21 5008 ...

Page 98: ...amp Connecting nut Sealing ring Catalog no 21 5048 O ring Catalog no 21 5030 Immersion tube UV lamp housing Catalog no 22 0055 UV lamp Catalog no 09 2002 Immersion tube Catalog no 22 0063 These bumpers are seating in the UV lamp housing Bumper PE Pipe d16x2mm Catalog no 14 0187 Bumper O ring Catalog no 21 5008 ...

Page 99: ... shut off the supply of feedwater 2 Remove the cartridge cover and take off the filter cartridge See under chapter Change the ultrapure cartridge on page 85 3 Unscrew the bracket from the mounting plate and take it up over the UV lamp cable 4 Draw the UV lamp housing slightly to the front see red arrow to the front and take the plug off of the UV lamp 5 Now carefully draw the UV lamp upwards while...

Page 100: ... connecting nut see picture a and b Carefully introduce the new UV lamp under a slight turning motion like before but in the anti clockwise direction see picture c Attach the plug into the lamp and push the housing back to the system Once it is in place re mount the bracket holding the UV housing onto the system s the mounting plate a Step Action Figure Rabble Sealing ring Connection nut O Ring Se...

Page 101: ...ble under section Code lock on page 82 You need a level 3 code a After entering the code push the Menu and UV button simultaneously The display shows UV Menu b Push the Menu button repeatedly until new UV lamp appears and press enter to confirm c The system sets the operating hours counter of the UV lamp back and save the new values by an automatically calibration The UV lamp must be switched on N...

Page 102: ...re 1 Screw out the blocked or used final filter by turn it in clockwise direction 2 Unpacking the new Final filter and screw in the filter counter clockwise See arrow in the picture in the dispensing valve outlet R 1 4 female thread 3 Rinse about 3 liters through final filter before use Final filter Final filter Dispensing valve outlet ...

Page 103: ... to sterilize the filter The temperature of the autoclaving process must be 121 C and should take 30 min You can repeat the procedure for the filter up to 5 times When the sterilization is finished screw in the final filter back to the dispensing valve outlet see chapter Change and autoclave the Final filter on page 96 If you are trying to dispense water and nothing is coming out from the outlet t...

Page 104: ...13 Maintenance Change and autoclave the Final filter 98 GenPure Thermo Scientific ...

Page 105: ...EC Guideline 2011 65 EU We therefore request our customers in Germany and other member States in the European Economic Area to contact our local service center or our headquarters or per E Mail to weee recycle thermofisher com WEEE Reg no DE 12471402 In countries outside of the European Economic Area please contact your local authorities or waste disposal company Before you are shipping your Therm...

Page 106: ...14 Waste disposal 100 GenPure Thermo Scientific ...

Page 107: ...sure Change with a new one Resistance 18 2 M cm Ion exchange capacity is exhausted Poor feedwater Temperature compensation turned off calibration needed Replace ultrapure cartridge with a new one Correct feedwater Turn temperature compensation on Display should show TC in bottom right Contact Service for calibration System control no longer reacts Improper operation error PCB Faulty Dispense butto...

Page 108: ...iting value set too low Replace with new ultrapure cartridge Check and set the limiting value Error message UV duration UV Lamp operating time has been exceeded Replace the UV lamp Re set the operating time counter Error message UV intensity UV Lamp intensity no longer sufficient UV Sensor is dirty Limiting value set too low Replace and measure in a new UV lamp Clean the UV sensor Check and set th...

Page 109: ...or message Limit value feed on page 102 Error message Measuring cell LF3 Measuring cell cable break System control defect Replace the measuring cell Replace system control Error message Temp meas cell A break in the measuring cell cable System control defect Replace the measuring cell Replace the system control Error message change cartridge Operating hours of the filter cartridge has expired Repl...

Page 110: ...15 Trouble shooting 104 GenPure Thermo Scientific ...

Page 111: ...Thermo Scientific GenPure 105 16 Replacement parts GenPure 1 2 9 3 12 6 15 8 11 13 4 7 5 14 10 ...

Page 112: ...ly UF 50133980 5 Rinsing solenoid valve 50131190 x 6 Pressure reducer 15 0109 7 TOC conductivity measuring cell only UV TOC 50133992 8 Feedwater conductivity measuring cell 16 0126 9 Interface board 16 0408 10 UV Ballast unit 22 0088 11 Ultrapure water measuring cell with temperature sensor 50133992 12 Check valve 50150598 13 UV Intensity sensor only UV TOC 16 0222 14 Leakage sensor 16 0389 15 G f...

Page 113: ... μm 09 1003 20 Press button 16 0370 x 21 Dispensing solenoid valve 15 0101 x 22 Extension cable SUB D 25 pin GenPure xCAD not shown 16 0375 23 Extension cable SUB D 9 pin xCAD Printer not shown 16 0378 We ask for your understanding that our guarantee for this system is invalid when replacement parts accessories or consumables materials from other manufactures are used in or for the system as we ha...

Page 114: ...16 Replacement parts GenPure 108 GenPure Thermo Scientific ...

Page 115: ...Thermo Scientific GenPure 109 17 Consumable materials Designation Catalog no Ultrapure cartridge 09 2005 UV Lamp 09 2002 Ultrafiltration module 50133980 Final filter 0 2 μm 09 1003 ...

Page 116: ...17 Consumable materials 110 GenPure Thermo Scientific ...

Page 117: ...tific GenPure 111 18 Accessories Designation Catalog no Disinfection cartridge 09 2201 Cleaning Solution 1 syringe CMX25 Printer 09 2207 Ion exchanger DI 1500 02 1500 DI 1500 hose kit for new installations 04 1690 ...

Page 118: ...18 Accessories 112 GenPure Thermo Scientific ...

Page 119: ...Thermo Scientific GenPure 113 19 Terminal assignments ...

Page 120: ...19 Terminal assignments 114 GenPure Thermo Scientific ...

Page 121: ...enance of the quality of the system 1x Weekly acquire measured values Customer address Location System type Serial no Year made Date Feedwater resistance M xcm Ultrapure water resistance M xcm Temperature C TOC value ppb UV intensity UV lamp operating time h Ultrapure water flow rate l h Last filter cartridge replacement Last cleaning disinfection Remarks Signature ...

Page 122: ...20 Maintenance records 116 GenPure Thermo Scientific ...

Page 123: ...1 866 984 3766 Enquiries from Asia China Sales 86 10 8419 3588 Service Toll free 8008105118 Support Mobile 4006505118 or 86 10 8419 3588 India Sales 91 22 6716 2200 Service Toll free 1 800 22 8374 or 91 22 6716 2200 Japan Sales 81 45 453 9220 Service 81 45 453 9224 Enquiries from the Rest of Asia Australia New Zealand Sales 852 2885 4613 Service 65 6872 9720 Enquiries from Countries not listed Res...

Page 124: ...isher com Italy Sales 39 02 95059 341 Service 39 02 95059 250 Netherlands Sales 31 76 579 5555 Service 31 76 579 5639 Russia CIS Sales 7 812 703 4215 Service 7 812 703 4215 Spain Portugal Sales 34 93 223 0918 Service 34 93 223 0918 Switzerland 41 44 454 1212 Service 41 44 454 1212 UK Ireland Service 44 870 609 9203 Sales 44 870 609 9203 2016 Thermo Fisher Scientific Inc All rights reserved All tra...

Page 125: ...e 80 Description display xCAD Client 60 Description of Display xCAD Server 58 Dimension and weight 20 Dimensions and weight xCAD Server xCAD Client wall version 21 Dimensions and weight xCAD Server xCAD Client bench version 21 Disinfection 72 87 E Electrical connections external switched mode power supply 22 Electrical connections xCAD Client 23 Electrical connections xCAD Server 22 Entering a cod...

Page 126: ...hipment 6 Rinsing the ultrafilter 71 Rinsing time 77 S Safety precautions 7 Set the interval pump time 78 Set the limiting value for temperature 77 Set the real time clock 79 Set the sending interval 80 Specifications 19 Standard message 81 Standards and Directives vi Start your system into operation 31 Structure of the UV lamp 91 Switch temperature compensation off 77 Switching units 76 System Fu...

Page 127: ... Scientific GenPure 121 Index UV Lamp 66 UV lamp Change 93 Structure 91 UV Lamp operating time and intensity 70 W Wall mounting Holes 46 Wall mounting GenPure xCAD Plus system 46 Warranty iv Waste disposal 99 ...

Page 128: ...her Scientific Inc and its subsidiaries Specifications terms and pricing are subject to change Not all products are available in all countries Please consult your local sales representative for details thermoscientific co Thermo Fisher Scientific 81 Wyman Street Waltham MA 02451 Thermo Fisher Scientific San Jose CA USA is ISO Certified ...

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