Thermo Scientific 410i Instruction Manual Download Page 188

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Servicing

Optical Bench Replacement

7-16

Model 410

Instruction Manual

Thermo Fisher Scientific

Disconnect the chopper motor power cable from the MOT DRV
connector on the measurement interface board.

Follow the directions for “

Filter Wheel Replacement

” procedure, up to

and including Step 3.

Remove the chopper motor from the motor plate by removing the two
screws that hold it to the motor plate.

Install the new chopper motor by following the previous steps in
reverse.

Install the filter wheel on the motor shaft, make sure that the set screw
seats on the flat of the motor shaft, and tighten the set screw.

Calibrate the instrument. Refer to the “

Calibration

” chapter in this

manual.

Use the following procedure to replace the optical bench. Refer to

Figure

7–9

Figure 7–10

as appropriate.

Equipment Required:

Optical bench

Philips screwdriver

Equipment Damage

Some internal components can be damaged by small

amounts of static electricity. A properly grounded antistatic wrist strap
must be worn while handling any internal component.

▲

Turn the instrument OFF, unplug the power cord, and remove the
cover.

Disconnect the motor cable from the MOT DRV connector on the
measurement interface board, and disconnect the detector cable from
the PREAMP cable connector on the measurement interface board.

Disconnect the plumbing connections from the optical bench.

Optical Bench

Replacement

Summary of Contents for 410i

Page 1: ...Model 410i Instruction Manual Optical Filter CO2 Analyzer Part Number 102011 00 25Jul2017 ...

Page 2: ...ons terms and pricing are subject to change Not all products are available in all countries Please consult your local sales representative for details Thermo Fisher Scientific Air Quality Instruments 27 Forge Parkway Franklin MA 02038 1 508 520 0430 www thermo com aqi ...

Page 3: ...ientific has contracted with one or more recycling disposal companies in each EU Member State and this product should be disposed of or recycled through them Further information on Thermo Fisher Scientific s compliance with these Directives the recyclers in your country and information on Thermo Fisher Scientific products which may assist the detection of substances subject to the RoHS Directive a...

Page 4: ......

Page 5: ... provides maintenance procedures to ensure reliable and consistent instrument operation Chapter 6 Troubleshooting presents guidelines for diagnosing analyzer failures isolating faults and includes recommended actions for restoring proper operation Chapter 7 Servicing presents safety alerts for technicians working on the analyzer step by step instructions for repairing and replacing components and ...

Page 6: ... damage Refer to the following types of alerts you may see in this manual Safety and Equipment Damage Alert Descriptions Alert Description DANGER A hazard is present that could result in death or serious personal injury if the warning is ignored WARNING A hazard or unsafe practice could result in serious personal injury if the warning is ignored CAUTION A hazard or unsafe practice could result in ...

Page 7: ...t wipe the LCD polarizing plate with a dry cloth as it may easily scratch the plate Do not use alcohol acetone MEK or other ketone based or aromatic solvent to clean the LCD module but rather use a soft cloth moistened with a naphtha cleaning solvent Do not place the LCD module near organic solvents or corrosive gases Do not shake or jolt the LCD module Changes or modifications to this unit not ex...

Page 8: ...l Description Marking of electrical and electronic equipment which applies to waste electrical and electronic equipment falling under the Directive 2002 96 EC WEEE and the equipment that has been put on the market after 13 August 2005 Service is available from exclusive distributors worldwide Contact one of the phone numbers below for product support and technical information or visit us on the we...

Page 9: ...25 Pin Terminal Board 2 8 Startup 2 10 Operation 3 1 Display 3 1 Pushbuttons 3 2 Soft Keys 3 3 Alphanumeric Entry Screen 3 4 Firmware Overview 3 4 Power Up Screen 3 6 Run Screen 3 6 Custom Run Screens 3 7 Main Menu 3 8 Range Menu 3 8 Single Range Mode 3 9 Dual Range Mode 3 10 Auto Range Mode 3 11 Gas Units 3 13 CO2 Range 3 14 Set Custom Ranges 3 15 Custom Ranges 3 15 Averaging Time 3 15 Calibratio...

Page 10: ...ettings 3 26 Select Srec Lrec 3 27 View Logged Data 3 27 Number of Records 3 27 Date and Time 3 28 Erase Log 3 29 Select Content 3 29 Choose Field Data 3 29 Concentrations 3 30 Corrected Concentrations 3 30 Other Measurements 3 31 Analog Inputs 3 31 Commit Content 3 32 Reset to Default Content 3 32 Configure Datalogging 3 33 Logging Period Min 3 33 Memory Allocation Percent 3 33 Data Treatment 3 3...

Page 11: ...3 46 Instrument State 3 47 Alarms 3 47 Non Alarm 3 48 Digital Input Settings 3 48 Logic State 3 49 Instrument Action 3 49 Analog Output Configuration Select Channel 3 49 Allow Over Under Range 3 50 Analog Output Configuration Select Action 3 50 Select Range 3 51 Minimum and Maximum Value 3 51 Choose Signal to Output 3 52 Analog Input Configuration 3 54 Descriptor 3 54 Units 3 55 Decimal Places 3 5...

Page 12: ...3 68 Alarms Menu 3 68 Internal Temperature 3 69 Min and Max Internal Temperature Limits 3 69 Bench Temperature 3 70 Min and Max Bench Temperature Limits 3 70 Pressure 3 70 Min and Max Pressure Limits 3 71 Sample Flow 3 71 Min and Max Sample Flow Limits 3 72 Bias Voltage 3 72 Min and Max Bias Voltage Limits 3 72 AGC Intensity 3 73 Min and Max AGC Intensity Limits 3 73 Motor Speed 3 73 Zero and Span...

Page 13: ...log Output Calibrate Zero 3 86 Analog Output Calibrate Full Scale 3 86 Analog Input Calibration 3 87 Analog Input Calibrate Zero 3 87 Analog Input Calibrate Full Scale 3 88 O2 Correction Concentration 3 88 Dilution Ratio 3 89 Setup Run Screens 3 89 Edit Run Screen 3 90 Edit Title 3 90 Enabled 3 90 Number of Items 3 91 Select Run Screen Item 3 91 Concentrations 3 92 Corrected Concentrations 3 92 Ot...

Page 14: ... 1 2 and 3 Adjust 4 8 Preventive Maintenance 5 1 Safety Precautions 5 1 Replacement Parts 5 2 Cleaning the Outside Case 5 2 Cleaning the Optics 5 2 IR Source Replacement 5 3 Fan Filter Inspection and Cleaning 5 3 Capillary Cleaning or Replacement 5 4 Leak Test and Pump Check Out 5 5 External Leaks 5 5 Leaks Across the Optional Zero Span and Sample Solenoid Valves 5 6 Pump Rebuilding 5 6 Disassembl...

Page 15: ...ration 7 25 Flow Transducer Replacement 7 27 Flow Transducer Calibration 7 28 Optional Zero Span and Sample Solenoid Valve Replacement 7 29 Analog Output Testing 7 30 Analog Output Calibration 7 32 Analog Input Calibration 7 33 Calibrating the Input Channels to Zero Volts 7 33 Calibrating the Input Channels to Full Scale 7 34 Ambient Temperature Calibration 7 35 I O Expansion Board Optional Replac...

Page 16: ...on Board Optional 8 8 Front Panel Connector Board 8 8 I O Components 8 9 Analog Voltage Outputs 8 9 Analog Current Outputs Optional 8 9 Analog Voltage Inputs Optional 8 10 Digital Relay Outputs 8 10 Digital Inputs 8 10 Serial Ports 8 11 RS 232 Connection 8 11 RS 485 Connection 8 12 Ethernet Connection 8 12 External Accessory Connector 8 12 Optional Equipment 9 1 Internal Zero Span and Sample Valve...

Page 17: ...rmat Specifier for ASCII Responses B 55 Format Specifier for Binary Responses B 55 Format Specifier for Erec Layout B 56 Text B 56 Value String B 56 Value Source B 56 Alarm Information B 57 Translation Table B 57 Selection Table B 57 Button Designator B 57 Examples B 58 MODBUS Protocol C 1 Serial Communication Parameters C 1 TCP Communication Parameters C 2 Application Data Unit Definition C 2 Sla...

Page 18: ...ommunication Parameters D 2 Instrument Address D 2 Abbreviations Used D 2 Basic Command Structure D 2 Block Checksum Characters BCC D 3 Gesytec Commands D 3 Instrument Control Command ST D 3 Data Sampling Data Query Command DA D 4 Measurements reported in response to DA command D 7 Single Range Mode D 7 Dual Auto Range Mode D 7 Operating and Error Status D 7 Appendix D ...

Page 19: ... Inspecting and Cleaning the Fan 5 4 Figure 5 2 Cleaning or Replacing the Capillary 5 5 Figure 5 3 Rebuilding the Pump New Technology 5 8 Figure 5 4 Rebuilding the Pump 5 10 Figure 6 1 Board Level Connection Diagram Common Electronics 6 5 Figure 6 2 Board Level Connection Diagram Measurement System 6 6 Figure 7 1 Properly Grounded Antistatic Wrist Strap 7 4 Figure 7 2 Model 410i Component Layout S...

Page 20: ...re 7 19 Replacing the I O Expansion Board Optional 7 37 Figure 7 20 Rear Panel Board Connectors 7 37 Figure 7 21 Replacing the Measurement Interface Board 7 41 Figure 7 22 Replacing the Front Panel Board and the LCD Module 7 42 Figure 8 1 Hardware Components Standard 8 2 Figure 8 2 Hardware Components High Level 8 3 Figure 9 1 Flow Diagram Internal O2 Sensor 9 2 Figure 9 2 Rack Mount Option Assemb...

Page 21: ...ctor Pin Descriptions 6 7 Table 6 4 Measurement Interface Board Connector Pin Descriptions 6 12 Table 6 5 Front Panel Board Connector Pin Diagram 6 14 Table 6 6 I O Expansion Board Optional Connector Pin Descriptions 6 16 Table 6 7 Digital Output Board Connector Pin Descriptions 6 17 Table 6 8 Pre amp Board Connector Pin Descriptions 6 19 Table 7 1 Replacement Parts 7 4 Table 7 2 Cables 7 6 Table ...

Page 22: ...ues B 47 Table B 11 Power Up Mode Values B 48 Table B 12 Set Layout Ack Values B 48 Table B 13 Analog Current Output Range Values B 49 Table B 14 Analog Voltage Output Range Values B 50 Table B 15 Default Analog Output Channel Assignments B 52 Table C 1 Read Coils for 410i C 8 Table C 2 Read Registers for 410i C 10 Table C 3 Write Coils for 410i C 12 Table D 1 Operating Status for Model 410i D 7 T...

Page 23: ...electable single dual auto range modes Multiple user defined analog outputs Analog input options High sensitivity Fast response time Linearity through all ranges Highly specific to CO2 Self aligning optics Automatic temperature and pressure compensation User selectable digital input output capabilities Standard communications features include RS232 485 and Ethernet C Link MODBUS Gesytec Bayern Hes...

Page 24: ...nfrared source is chopped and then passed through a rotating optical wheel alternating between sample and reference filters The radiation then enters the optical bench where absorption by the sample gas occurs The infrared radiation then exits the optical bench and falls on an infrared detector The chopped detector signal is modulated by the alternation between the filters with an amplitude relate...

Page 25: ...000 10000 ppm 0 500 1000 2000 5000 10000 20000 mg m3 High Level 0 0 5 1 2 5 10 20 25 0 10 20 50 100 200 400 500 g m3 Custom ranges Standard 0 200 to 10000 ppm 0 500 to 20000 mg m3 High Level 0 0 5 to 25 0 10 to 500 g m3 Zero noise Standard 0 5 ppm RMS 60 second averaging time High Level 20 ppm RMS 60 second averaging time Minimum detectable limit Standard 1 ppm High Level 40 ppm Zero drift 24 hour...

Page 26: ...lay Form C 10 digital relays Form A user selectable alarm output relay logic 100 mA 200 VDC Digital inputs 16 digital inputs user select programmable TTL level pulled high Serial Ports 1 RS 232 or RS 485 with two connectors baud rate 1200 115200 data bits parity and stop bits protocols C Link MODBUS Gesytec Bayern Hessen and streaming data all user selectable Ethernet connection RJ45 connector for...

Page 27: ...bject such as bending at the knees while keeping your back straight and upright Grasp the instrument at the bottom in the front and at the rear of the unit Although one person can lift the unit it is desirable to have two persons lifting one by grasping the bottom in the front and the other by grasping the bottom in the rear Equipment Damage Do not attempt to lift the instrument by the cover or ot...

Page 28: ...2 Remove the cover to expose the internal components 3 Remove the packing material Figure 2 1 Figure 2 1 Remove the Packing Material 4 Remove the three shipping screws Figure 2 2 Figure 2 2 Removing the Shipping Screws Remove Packing 2 pieces Units without Optional I O Board Units with Optional I O Board Shipping Screws 3 ...

Page 29: ... to use the Teflon particulate filter as described in Teflon Particulate Filter on page 9 4 Note Gas must be delivered to the instrument at atmospheric pressure It may be necessary to use an atmospheric bypass plumbing arrangement as shown in Figure 2 4 if gas pressure is greater than atmospheric pressure 2 Connect the EXHAUST bulkhead to a suitable vent The exhaust line should be 1 4 inch OD with...

Page 30: ...og Output Testing on page 7 30 5 Plug the instrument into an outlet of the appropriate voltage and frequency WARNING The Model 410i is supplied with a three wire grounding cord Under no circumstances should this grounding system be defeated Figure 2 3 Model 410i Rear Panel Figure 2 4 Atmospheric Dump Bypass Plumbing SAMPLE Input Gas Line Vent to Exhaust Line at Atmospheric Pressure Instrument Bulk...

Page 31: ...ide This assembly provide a convenient mechanism for connecting wires from a data system to the analyzer s I O connectors The following terminal board PCB assemblies are available for iSeries instruments I O terminal board PCB assembly 37 pin standard D O terminal board PCB assembly 37 pin standard 25 pin terminal board PCB assembly included with optional I O Expansion Board Figure 2 5 shows the r...

Page 32: ...g1 13 Power_Fail_NC 2 Analog ground 14 Power_Fail_COM 3 Analog2 15 Power_Fail_NO 4 Analog ground 16 TTL_Input1 5 Analog3 17 TTL_Input2 6 Analog ground 18 TTL_Input3 7 Analog4 19 TTL_Input4 8 Analog ground 20 Digital ground 9 Analog5 21 TTL_Input5 10 Analog ground 22 TTL_Input6 11 Analog6 23 TTL_Input7 12 Analog ground 24 Digital ground Component Side Viewed from Top of Board Detail A Detail B Asse...

Page 33: ...tion Screw Signal Description 1 Relay1_ContactA 13 Relay7_ContactA 2 Relay1_ContactB 14 Relay7_ContactB 3 Relay2_ContactA 15 Relay8_ContactA 4 Relay2_ContactB 16 Relay8_ContactB 5 Relay3_ContactA 17 Relay9_ContactA 6 Relay3_ContactB 18 Relay9_ContactB 7 Relay4_ContactA 19 Relay10_ContactA 8 Relay4_ContactB 20 Relay10_ContactB 9 Relay5_ContactA 21 Solenoid_Drive_Output1 10 Relay5_ContactB 22 24V 11...

Page 34: ...5 Pin Terminal Board Pin Descriptions Screw Signal Description Screw Signal Description 1 IOut1 13 Analog_In1 2 GND_ISO 14 Analog_In2 3 IOut2 15 Analog_In3 4 GND_ISO 16 GNDD 5 IOut3 17 Analog_In4 6 GND_ISO 18 Analog_In5 7 IOut4 19 Analog_In6 8 GND_ISO 20 GNDD 9 IOut5 21 Analog_In7 10 GND_ISO 22 Analog_In8 11 IOut6 23 GNDD 12 GND_ISO 24 GNDD 25 Pin Terminal Board Component Side Viewed from Top of B...

Page 35: ...Installation Connecting External Devices Thermo Fisher Scientific Model 410i Instruction Manual 2 9 ...

Page 36: ...port input pressure to 20 psig 3 Allow 90 minutes for the instrument to stabilize 4 Set instrument parameters such as operating ranges and averaging times to appropriate settings For more information about instrument parameters see the Operation chapter 5 Before beginning the actual monitoring perform a multipoint calibration as described in the Calibration chapter Startup ...

Page 37: ...ng Time on page 3 15 Calibration Factors Menu on page 3 16 Calibration Menu on page 3 20 Instrument Controls Menu on page 3 25 Diagnostics Menu on page 3 61 Alarms Menu on page 3 68 Service Menu on page 3 78 Password on page 3 94 The 320 x 240 graphics liquid crystal display LCD shows the sample concentrations instrument parameters instrument controls help and error messages Some menus contain mor...

Page 38: ...lay CAUTION If the LCD panel breaks do not to let the liquid crystal contact your skin or clothes If the liquid crystal contacts your skin or clothes wash it off immediately using soap and water The Pushbuttons allow the user to traverse the various screens menus Figure 3 2 Front Panel Pushbuttons Pushbuttons ...

Page 39: ...any other key to exit a help screen Up Down Left Right The four arrow pushbuttons and move the cursor up down left and right or change values and states in specific screens Enter The is used to select a menu item accept set save a change and or toggle on off functions The soft keys are multi functional keys that use part of the display to identify their function The function of the soft keys is to...

Page 40: ...he right of the cursor one place to the left PAGE is used to change the keyboard character page For the English language this switches between upper and lower case alphabetic characters SAVE stores the string from the entry line into the parameter Alternately if the active cursor is moved to the entry line may be pressed to store the string from the entry line into the parameter The Model 410i uti...

Page 41: ...e Flow Sample Ref Ratio AGC Intensity Motor Speed O Sensor Readings Analog Input Readings Analog Input Voltages Digital Inputs Relay States Test Analog Outputs Instrument Config Contact Info Alarms Internal Temp Bench Temp Pressure Sample Flow Bias Voltage AGC Intensity Motor Speed Zero Check Span Check Zero Autocal Span Autocal Conc O Conc MB Status Int Bd Status I O Bd Status Service Range Mode ...

Page 42: ...n alarm bell icon and optional zero span sample solenoid valve status if installed The word SAMPLE on the left of the status bar indicates the analyzer has the zero span valve option and is in SAMPLE mode Other modes appear in the same area of the display as ZERO or SPAN For more information about the optional solenoid valves see Chapter 9 Optional Equipment Power Up Screen Run Screen The password...

Page 43: ... concentration is displayed In dual range mode pressing the and arrows will toggle between high and low concentrations The following example shows the Run screen in single range mode X CONCENTRATION W NO 28 7 PPB CO2 15 80ppm NOx 29 2 PPB SAMPLE 12 34 ALARMx RANGE AVG DIAGS ALARM Up to five Custom Run Screens can be configured For more information on custom run screens see Setup Run Screens on pag...

Page 44: ...XLO W CO2 15 80 ppm xSAMPLE 12 34 ALARMx MAIN MENU RANGE AVERAGING TIME CALIBRATION FACTORS CALIBRATION INSTRUMENT CONTROLS DIAGNOSTICS ALARMS RANGE AVG DIAGS ALARM SERVICE PASSWORD The Range menu allows the operator to select the gas units CO2 ranges and to set the custom ranges The screens below show the range menu in single range mode and dual auto range modes The only difference between the sc...

Page 45: ... may be selected from the Range Mode Select on page 3 78 Figure 3 4 Pin Out of Rear Panel Connector in Single Range Mode Table 3 2 Default Analog Outputs in Single Range Mode Channel Connector Pin I O Terminal Pin Description 1 14 1 CO2 Analog Output 2 33 3 CO2 Analog Output 3 15 5 None 4 34 7 None 5 17 9 None 6 36 11 None Ground 16 18 19 35 37 2 4 6 8 10 12 Signal Ground Note All channels are use...

Page 46: ... the high CO2 analog output set to output concentrations from 0 to 1000 ppm In addition each CO2 analog output has a span coefficient There are two span coefficients so that each range can be calibrated separately This is necessary if the two ranges are not close to one another For example the low CO2 range is set to 0 200 ppm and the high CO2 range is set to 0 10000 ppm By default in the dual ran...

Page 47: ... volts When the high range is active the status output is at half of full scale When the high range is active the concentration must drop to 95 of the low CO2 range for the low range to become active In addition each CO2 analog output has a span coefficient There are two span coefficients so that each range can be calibrated separately This is necessary if the two ranges are not close to one anoth...

Page 48: ... the dual range mode should be used so that the range selection may be evaluated by the user to meet their reulations Figure 3 6 Analog Output in Auto Range Mode By default in the auto range mode the analog outputs are arranged on the rear panel connector as shown in Figure 3 7 See Table 3 4 for channels and pin connections Auto range mode may be selected from the Range Mode Select on page 3 78 Fi...

Page 49: ...ilable The mg m3 gas concentration mode is calculated using a standard pressure of 760 mmHg and a standard temperature of 20 C In the high level model additional gas units of percent are available When switching from ppm to mg m3 the analog ranges all default to the highest range in that mode For example when switching from mg m3 to ppm all the ranges default to 10000 ppm Therefore whenever you ch...

Page 50: ... displayed to indicate which range is displayed The following example shows the CO2 range screen in single mode For more information about the dual and auto range modes see Single Range Mode Dual Range Mode and Auto Range Mode earlier in this chapter Table 3 5 lists the available ranges In the Main Menu choose Range Range RANGE CURRENTLY 10000 SET TO 5000 CHANGE VALUE SAVE VALUE RANGE AVG DIAGS AL...

Page 51: ... 1 2 or 3 in the CO2 Ranges screen For more information about selecting ranges see CO2 Range above In the Main Menu choose Range Set Custom Ranges Custom Range 1 2 or 3 CUSTOM RANGE 1 CURRENTLY 255 5 SET TO 000255 6 MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Averaging Time defines a time period 1 to 300 seconds during which CO2 measurements are taken The average concentration of the r...

Page 52: ...240 and 300 seconds In the Main Menu choose Averaging Time AVERAGING TIME CURRENTLY 30 SEC SET TO 10 SEC CHANGE VALUE SAVE VALUE RANGE AVG DIAGS ALARM The Calibration Factors menu displays the calibration factors which are used to correct the CO2 readings that the instrument generates using its own internal calibration data The screens below show the calibration factors menu in single mode and dua...

Page 53: ...zer is reading 15 8 ppm of CO2 while sampling zero air The CO2 background correction is 0 0 ppm That is the analyzer is not applying a zero background correction The question mark is used as a prompt to change the background correction In this case the background correction must be increased to 15 8 ppm in order for the CO2 reading to be at 0 ppm To set the CO2 reading in the following example to ...

Page 54: ...centration reading above also changes However no real changes are made until is pressed In dual or auto range modes HIGH or LOW is displayed to indicate the calibration of the high or low coefficient The following example shows the coefficient screen in dual auto range mode Note The concentration value will show ERROR if the measured concentration is not a valid span value either higher than the s...

Page 55: ...e proposed changes as opposed to implemented changes To escape this screen without saving any changes press to return to the Calibration Factors menu or to return to the Run screen Press to actually set the O2 reading to 0 00 and store the new background correction of 0 12 Then the question mark prompt beside the O2 reading disappears In the Main Menu choose Calibration Factors O2 Background O2 BA...

Page 56: ...nal O2 sensor option is installed The calibration menu is similar for the single dual and auto range mode as shown below The only difference between the screens are the words HI and LO to indicate which range is displayed The dual and auto range modes have two CO2 span factors high and low This allows each range to be calibrated separately This is necessary if the two ranges used are not close to ...

Page 57: ...the current CO2 concentration reading and the current CO2 range The next line of the display is where the CO2 calibration gas concentration is entered The CO2 span coefficient is calculated stored and used to correct the current CO2 reading For more information about calibration see Chapter 4 Calibration In dual or auto range modes HIGH or LOW is displayed to indicate the calibration of the high o...

Page 58: ...n the Main Menu choose Calibration Zero Span Check ZERO SPAN CHECK NEXT TIME 01Jan09 12 00 PERIOD HR 24 TOTAL DURATION HR 1 5 ZERO DURATION MIN 30 SPAN DURATION MIN 30 RANGE AVG DIAGS ALARM PURGE DURATION MIN 30 ZERO SPAN AVG SEC 60 ZERO CAL RESET ON SPAN CAL RESET OFF ZERO SPAN RATIO 1 The Next Time screen is used to view and set the initial date and time 24 hour format of the zero span check Onc...

Page 59: ... way as the zero duration screen The span duration screen is used to set how long the span gas is sampled by the instrument The purge duration screen is used to set how long the purge period will be after doing a zero or span check This gives the instrument time to flush out the zero and span gas before any meaningful data is taken Logged data is flagged as taken during a purge to show that the da...

Page 60: ...layed only if Auto Calibration is set to YES in the Instrument Configuration screen in the Diagnostics menu If the zero calibration reset line is set to yes then not only is a zero check done but a zero adjustment is made If the span calibration reset line is set to yes then not only is a span check done but a span adjustment is made This is how to set up a scheduled recurring auto calibration The...

Page 61: ...own concentration The display shows the current O2 concentration reading The next line of the display is where the O2 calibration gas concentration is entered In the Main Menu choose Calibration Calibrate O2 Coefficient CALIBRATE O2 O2 20 80 SPAN CONC 00020 80 MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Instrument Controls menu contains a number of items that may be selected to control...

Page 62: ...the logging period for srecs is set to 30 minutes a new srec will be generated on every hour and every half hour 10 00 10 30 11 00 Lrecs and srecs function independent of each other For example an srec containing just the current concentration level could be generated every five minutes while an lrec containing a full set of diagnostic data could be generated once every hour The analyzer s compute...

Page 63: ...ET TO LREC TOGGLE VALUE RANGE AVG DIAGS ALARM The View Logged Data screen is used to select the starting point to view the logged data by the number of records or by date and time Note that both types of records cannot be viewed at the same time only the selected record type In the Main Menu choose Instrument Controls Datalogging Settings View Logged Data SELECT START POINT BY SET TO OF RECS CHANG...

Page 64: ...Date and Time screen is used to set a start date and time for which to view logged data For example if 20 Jan 2009 10 00 is entered then the first logged data record that is displayed is the first record after this time If set to one minute logging this would be at 20 Jan 2009 10 01 DATE AND TIME 20 JAN 2009 10 00 CHG DAYS SET CURSOR TO MONTHS ACCEPT AS SHOWN RANGE AVG DIAGS ALARM The Record Displ...

Page 65: ...Inputs if the I O expansion board is installed These record fields comprise a temporary list of items for the selected record type that must be committed via the datalogging menu before the changes will apply Note that committing any changes to this list will erase all currently logged data for the selected record type only as the format of the stored data is changed In the Main Menu choose Instru...

Page 66: ...s visible only in auto range mode O2 is visible only if the O2 compensation option is enable In the Main Menu choose Instrument Controls Datalogging Settings Select Content select Field Concentrations CONCENTRATIONS NONE RANGE STATUS CO2 LO CO2 HI CO2 RANGE AVG DIAGS ALARM O2 The Corrected Concentrations screen allows the user to select the output signal that is tied to the selected field item The...

Page 67: ...ontent below In the Main Menu choose Instrument Controls Datalogging Settings Select Content select Field Other Measurements OTHER MEASUREMENTS NONE S R LO S R HI S R INT TEMP RANGE AVG DIAGS ALARM BENCH TEMP BENCH PRES SAMPLE FLOW INTENSITY MOTOR SPEED BIAS SUPPLY EXT ALARMS O2 SENSOR TEMP The Analog Inputs screen allows the user to select the parameter none or analog inputs 1 8 to the selected r...

Page 68: ...talogging Settings Commit Content The Reset to Default Content screen is used to reset all of the datalogging field items to default values for the selected record type For more information about selecting the analog output signal group choices see Select Content above In the Main Menu choose Instrument Controls Datalogging Settings Reset to Default Content Commit Content Reset to Default Content ...

Page 69: ...5 15 30 and 60 minutes default In the Main Menu choose Instrument Controls Datalogging Settings Configure Datalogging Logging Period Min SET PERIOD FOR SREC CURRENTLY 60 MIN SET TO OFF MIN CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Memory Allocation Percent screen is used to select the percentage of total memory that may be used by the selected record type lrecs or srecs Percentages between 0 and...

Page 70: ... addition to the normal concentration averaging In the Main Menu choose Instrument Controls Datalogging Settings Configure Datalogging Data Treatment SET LREC DATA TYPE CURRENTLY AVG SET TO CUR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Flag Status Data is used to set flag status data On Off Refer to Flags Status in Appendix B In the Main Menu choose Instrument Controls Datalogging Settings Confi...

Page 71: ...l communications control and configuration In the Main Menu choose Instrument Controls Communication Settings Serial Settings SERIAL SETTINGS BAUD RATE 9600 DATA BITS 8 PARITY NONE STOP BITS 1 RS 232 485 SEL RS 232 RANGE AVG DIAGS ALARM The Baud Rate screen is used to set the RS 232 RS 485 interface baud rate Baud rates of 1200 2400 4800 9600 19200 38400 57600 and 115200 are available The analyzer...

Page 72: ...s DATA BITS CURRENTLY 8 SET TO 7 CHANGE VALUE SAVE VALUE RANGE AVG DIAGS ALARM The Parity screen is used to select the parity bit for the serial port to None default Even or Odd In the Main Menu choose Instrument Controls Communication Settings Serial Settings Parity PARITY CURRENTLY NONE SET TO ODD CHANGE VALUE SAVE VALUE RANGE AVG DIAGS ALARM The Stop Bits screen is used to set the number of sto...

Page 73: ...is used to identify the instrument when using the C Link or MODBUS protocols to control the instrument or collect data It may be necessary to edit the ID number if two or more of instruments of the same model are connected to one computer Valid instrument ID numbers are from 0 to 127 The Model 410i has a default instrument ID of 68 For more information about the Instrument ID see Appendix B C Link...

Page 74: ... Possible settings are C Link MODBUS Gesytec and Streaming C link Protocol C link is a bi directional protocol that provides access to all instrument functions including reading the various concentrations and other analog values or variables reading the status of the digital outputs of the instrument and triggering or simulating the activation of a digital input to the instrument Refer to Appendix...

Page 75: ...ANGE AVG DIAGS ALARM The Streaming Data Configuration menu is used to allow for configuration of the 8 streaming data output items streaming interval current data format and current timestamp setting The Choose Item Signal submenu displays a list of the analog output signal group choices to choose from Choices are Concentrations Corrected Concentrations if the O2 compensation option is enabled Oth...

Page 76: ... YES and NO If set to YES then each data point in the streaming record will have a label attached In the Main Menu choose Instrument Controls Communication Settings Streaming Data Config Add Labels The Prepend Time Stamp screen allows the operator to toggle between YES and NO If set to YES then each streaming data record will start with a time and date stamp indicating when that record was generat...

Page 77: ...is shown by after it Once an item is selected pressing will save the selected streaming data item In dual or auto range mode HI or LO is displayed to indicate high or low range concentrations Rang Status is visible only in auto range mode In the Main Menu choose Instrument Controls Communication Settings Streaming Data Config select Item Concentrations CONCENTRATIONS NONE CO2 LO CO2 HI CO2 RANGE S...

Page 78: ...ons Once an item is selected pressing will save the selected streaming data item In the Main Menu choose Instrument Controls Communication Settings Streaming Data Config select Item Other Measurements OTHER MEASUREMENTS NONE S R LO S R HI S R INT TEMP RANGE AVG DIAGS ALARM BENCH TEMP BENCH PRES SAMPLE FLOW INTENSITY MOTOR SPEED BIAS SUPPLY EXT ALARMS O2 SENS TEMP The Analog Inputs screen allows th...

Page 79: ...enu choose Instrument Controls Communication Settings TCP IP Settings TCP IP SETTINGS USE DHCP OFF IP ADDR 192 168 1 200 NETMASK 255 255 255 0 GATEWAY 192 168 1 15 HOST NAME iSeries RANGE AVG DIAGS ALARM NTP SVR 192 168 1 15 The Use DHCP screen is used to specify whether to use Dynamic Host Configuration Protocol DHCP or not When DHCP is enabled the network dynamically provides an IP address for t...

Page 80: ...mmunicate to other devices The netmask can only be changed when DHCP is off If DHCP is on the instrument will respond with NOT SETTABLE IF DHCP IS ON For more information on DHCP see Use DHCP above In the Main Menu choose Instrument Controls Communication Settings TCP IP Settings Netmask NETMASK CURRENT 255 255 255 0 SET TO 255 255 255 0 0 MOVE CURSOR CHANGE VALUE SAVE VALUE RANGE AVG DIAGS ALARM ...

Page 81: ...etwork Time Protocol NTP Server screen is used to edit the IP address of the NTP server An NTP server may be used to periodically synchronize the instrument s real time clock with a standard More information about the NTP servers and a list of public servers may be found at http www ntp org In the Main Menu choose Instrument Controls Communication Settings TCP IP Settings NTP Svr NTP SERVER IP ADD...

Page 82: ...ne second after the assigned state occurs to show up on the outputs In the Main Menu choose Instrument Controls I O Configuration Output Relay Settings OUTPUT RELAY SETTINGS 1 NOP GEN ALARM 2 NOP NONE 3 NOP UNITS 4 NOP CONC ALARM 5 NOP NONE RANGE AVG DIAGS ALARM The Logic State menu item is used to change the selected I O relay to either normally open or normally closed The default state is open w...

Page 83: ...lected item is shown by after it The I O board status alarm is only present if the I O expansion board is installed Zero and Span Check Cal are only present if the automated zero span check is enabled The O2 conc items are only displayed if the internal O2 sensor option is installed See the Alarms Menu section later in this chapter for more information on alarm items In the Main Menu choose Instru...

Page 84: ... Digital Input Settings menu displays a list of the 16 digital inputs available and allows the user to select the logic state and instrument parameter for the relay selected Note The digital inputs must be asserted for at least one second for the action to be activated Note Not all of the I O available in the instrument is brought out on the supplied terminal board If more I O is desired an altern...

Page 85: ...tion that is assigned to the selected digital input The zero span and purge modes are only present if the zero span valve option is installed In the Main Menu choose Instrument Controls I O Configuration Digital Input Settings select Relay Instrument Action CHOOSE ACTION NONE ZERO MODE SPAN MODE SET BACKGROUND CAL TO LO SPAN RANGE AVG DIAGS ALARM AOUTS TO ZERO AOUTS TO FS CAL TO HI SPAN EXT ALARM ...

Page 86: ... Instrument Controls I O Configuration Analog Output Config Allow Over Under Range ALLOW OVER UNDER RANGE CURRENTLY ON SET TO OFF TOGGLE VALUE RANGE AVG DIAGS ALARM The Analog Output Configuration menu displays a list of the analog output configuration choices from which the user selects the parameter to adjust for the selected output channel Configuration choices include selecting range setting m...

Page 87: ...uration Analog Output Config select Channel Select Range SELECT OUTPUT RANGE SELECTED OUTPUT V ALL CURRENTLY 0 10V SET TO 0 100mV CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Minimum and Maximum Value screens are used to edit the zero 0 and full scale 100 values respectively in percentages for the selected analog output channel See Table 3 6 for a list of choices In dual or autorange mode HI or LO ...

Page 88: ...ue User set alarm max value Intensity User set alarm min value User set alarm max value Motor Speed User set alarm min value User set alarm max value Bias Voltage User set alarm min value User set alarm max value O2 Zero 0 100 O2 O2 Sensor Temp Zero 0 100 Degrees C Everything Else 0 Units 10 Units The Choose Signal to Output screen displays a submenu list of the analog output signal group choices ...

Page 89: ...range only CO2 COR single auto range only Sample Reference Analog Input 1 if the I O expansion board is installed LO CO2 dual range only LO CO2 COR dual range only LO Sample Reference Analog Input 2 if the I O expansion board is installed HI CO2 dual range only HI CO2 COR dual range only HI Sample Reference Analog Input 3 if the I O expansion board is installed Range Status auto range only Interna...

Page 90: ... Instrument Controls I O Configuration Analog Input Config ANALOG INPUT CONFIG CHANNEL 1 IN1 CHANNEL 2 IN2 CHANNEL 3 IN3 CHANNEL 4 IN4 CHANNEL 5 IN5 RANGE AVG DIAGS ALARM ANALOG INPUT 01 CONFIG DESCRIPTOR IN1 UNITS V DECIMAL PLACES 2 TABLE POINTS 2 POINT 1 RANGE AVG DIAGS ALARM POINT 2 The Descriptor screen allows the user to enter the descriptor or name for the selected analog input channel The d...

Page 91: ... 0123456789 SAVE RANGE AVG DIAGS ALARM The Decimal Places screen allows the user to select how many digits are displayed to the right of the decimal from 0 to 6 with a default of 2 In the Main Menu choose Instrument Controls I O Configuration Analog Input Config Select Channel Decimal Places DECIMAL PLACES CURRENTLY 2 SET TO 3 CHANGE VALUE SAVE VALUE RANGE AVG DIAGS ALARM The Number of Table Point...

Page 92: ...ndividual table point In the Main Menu choose Instrument Controls I O Configuration Analog Input Config Select Channel Point 1 10 TABLE POINT 01 CONFIG VOLTS 0 00 USER VALUE 0 00 RANGE AVG DIAGS ALARM The Volts screen allows the user to set the input voltage for the selected table point in the conversion table from 0 00 to 10 50 The default table is a two point table with point 1 0 00 V 000 0 U an...

Page 93: ...l due to internal instrument temperature variations The effects of internal instrument temperature changes on the analyzer s subsystems and output have been empirically determined This empirical data is used to compensate for any changes in temperature When temperature compensation is on the display shows the current internal instrument temperature measured by a thermistor on the Interface board W...

Page 94: ...ng equation is applied to the concentration value to generate a corrected value CO2 COR The corrected value may be output on the analog outputs stored in logging memory or output as streaming data The corrected values are not displayed on the Run screen on the front panel only the non corrected values 2 9 20 2 9 20 2 O O C O C meas corr corr comp Abbreviations C is the measured concentration O2cor...

Page 95: ...le select Instrument Controls Screen Contrast and adjust the screen contrast If the content on the screen is not visible use the set contrast 10 C Link command to set the screen contrast to mid range then optimize the contrast See contrast levels in Appendix B C Link Protocol Commands for more information on this command In the Main Menu choose Instrument Controls Screen Contrast SCREEN CONTRAST C...

Page 96: ...Protocol NTP server This should be set to the timezone that the instrument is located in If the exact timezone is not shown in the list it may be entered via the C LINK tz command see Appendix B The selections are UTC GMT EST GMT 5 CST GMT 6 MST GMT 7 PST GMT 8 YST GMT 9 HST GMT 10 NST GMT 11 DLW GMT 12 CET GMT 1 EET GMT 2 BST GMT 3 DLT GMT 4 ECH GMT 5 FOX GMT 6 GLF GMT 7 CCT GMT 8 JST GMT 9 GST G...

Page 97: ...een is only displayed if the internal O2 sensor option is installed In the Main Menu choose Diagnostics DIAGNOSTICS PROGRAM VERSIONS VOLTAGES TEMPERATURES PRESSURE FLOW RANGE AVG DIAGS ALARM SAMPLE REF RATIO AGC INTENSITY MOTOR SPEED O2 SENSOR READINGS ANALOG INPUT READINGS ANALOG INPUT VOLTAGES DIGITAL INPUTS RELAY STATES TEST ANALOG OUTPUTS INSTRUMENT CONFIGURATION CONTACT INFORMATION The Progra...

Page 98: ...stics Voltages VOLTAGES MOTHERBOARD INTERFACE BOARD I O BOARD RANGE AVG DIAGS ALARM The Motherboard screen read only is used to display the current voltage readings on the motherboard In the Main Menu choose Diagnostics Voltages Motherboard Voltages MOTHERBOARD VOLTAGES 3 3 SUPPLY 3 3 V 5 0 SUPPLY 5 0 V 15 0 SUPPLY 15 0 V 24 0 SUPPLY 24 1 V 3 3 SUPPLY 3 3 V RANGE AVG DIAGS ALARM The Interface Boar...

Page 99: ...oose Diagnostics Voltages I O Board Voltages I O BOARD VOLTAGES 3 3 SUPPLY 3 3 V 5 0 SUPPLY 5 0 V 24 0 SUPPLY 24 0 V 3 3 SUPPLY 3 3 V RANGE AVG DIAGS ALARM The Temperatures screen read only displays the current internal instrument temperature and bench temperature The internal temperature is the air temperature measured by a sensor located on the interface board In the Main Menu choose Diagnostics...

Page 100: ...rence wavelength of the bandpass filter wheel Normally when zero air is being sampled the sample reference ratio is between 0 800 and 1 20 A ratio outside may indicate that the filter wheel is dirty or the infrared source is degraded In the Main Menu choose Diagnostics Sample Ref Ratio SAMPLE REFERENCE RATIO S R 1 1611000 RANGE AVG DIAGS ALARM The AGC Intensity screen read only displays the intens...

Page 101: ...ed MOTOR SPEED SPEED 100 00 RANGE AVG DIAGS ALARM The O2 Sensor Readings screen read only displays the measured oxygen concentration in percent and the oxygen sensor temperature in degrees C This screen is only visible if the internal O2 sensor option is installed In the Main Menu choose Diagnostics O2 Sensor Readings O2 CONC 15 02 TEMP 30 2 o C RANGE AVG DIAGS ALARM The Analog Input Readings scre...

Page 102: ...tal Inputs screen read only displays the state of the 16 digital inputs Pull ups are provided on all of the inputs so if nothing is connected they will read 1 if an input is brought to ground it will read 0 In the Main Menu choose Diagnostics Digital Inputs DIGITAL INPUTS INPUT 1 1 INPUT 2 1 INPUT 3 1 INPUT 4 1 INPUT 5 1 RANGE AVG DIAGS ALARM The Relay States screen displays the state of the 10 di...

Page 103: ...utputs screen contains three choices Set to full scale set to zero or reset to normal Full scale sets the analog outputs to the full scale voltage zero sets the analog outputs to 0 volts and reset returns the output to normal operation The analog outputs are returned to normal operation upon exiting this screen The following example shows the screen when all analog outputs are set to normal operat...

Page 104: ...DIAGS ALARM The Alarms menu displays a list of items that are monitored by the analyzer If the item being monitored goes outside the lower or upper limit the status of that item will go from OK to either LOW or HIGH respectively If the alarm is not a level alarm the status will go from OK to FAIL The number of alarms detected is displayed to indicate how many alarms have occurred If no alarms are ...

Page 105: ...rnal Temperature screen displays the current internal temperature and sets the minimum and maximum alarm limits Acceptable alarm limits range from 8 to 47 C If the internal temperature reading goes beyond either the minimum or maximum limit an alarm is activated and the alarm bell icon appears in the status bar on the Run screen and in the Main Menu In the Main Menu choose Alarms Internal Temp INT...

Page 106: ...In the Main Menu choose Alarms Bench Temp BENCH TEMPERATURE ACTUAL 55 4 o C MIN 40 0 o C MAX 59 0 o C RANGE AVG DIAGS ALARM The Minimum Bench Temperature alarm limit screen is used to change the minimum bench temperature alarm limit The minimum and maximum bench temperature screens function the same way In the Main Menu choose Alarms Bench Temp Min or Max BENCH TEMPERATURE ACTUAL MIN 40 0 o C SET ...

Page 107: ...tion the same way In the Main Menu choose Alarms Pressure Min or Max PRESSURE ACTUAL MIN 250 0 mmHg SET MIN TO 500 0 mmHg INC DEC SAVE VALUE RANGE AVG DIAGS ALARM The Sample Flow screen displays the current sample flow reading and sets the minimum and maximum alarm limits Acceptable alarm limits range from 350 to 1 500 L min If the sample flow reading goes beyond either the minimum or maximum limi...

Page 108: ...larm limits range from 130 to 100 volts If the bias voltage reading goes beyond either the minimum or maximum limit an alarm is activated and the alarm bell icon appears in the status bar on the Run screen and in the Main Menu In the Main Menu choose Alarms Bias Voltage BIAS VOLTAGE ACTUAL 110 V MIN 130 V MAX 100 V RANGE AVG DIAGS ALARM The Minimum Bias Voltage alarm limit screen is used to change...

Page 109: ...AGC Intensity AGC INTENSITY ACTUAL 196646 Hz MIN 150000 Hz MAX 300000 Hz RANGE AVG DIAGS ALARM The Minimum AGC Intensity alarm limit screen is used to change the minimum AGC intensity alarm limit The minimum and maximum AGC Intensity screens function the same way In the Main Menu choose Alarms AGC Intensity Min or Max AGC INTENSITY ACTUAL MIN 150000 Hz SET MIN TO 200000 Hz INC DEC SAVE VALUE RANGE...

Page 110: ...T 10 0 RANGE AVG DIAGS ALARM The Max Zero Check Offset screen is used to change the maximum zero check offset The maximum zero and span offset screens function the same way In the Main Menu choose Alarms Zero or Span Check Max Offset MAX ZERO CHECK OFFSET CURRENTLY 10 0 SET TO 00011 00 MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Zero and Span Auto Calibration screens read only allow th...

Page 111: ...e or a ceiling trigger alarm is triggered when the concentration goes above the minimum value If the CO2 concentration goes beyond either the minimum or maximum limit an alarm is activated and the alarm bell icon appears in the status bar on the Run screen and in the Main Menu In the Main Menu choose Alarms Concentration CONCENTRATION ACTUAL 15 8 MIN 0 0 MAX 10000 MIN TRIGGER CEILING RANGE AVG DIA...

Page 112: ... Alarm screen displays the current oxygen concentration and sets the minimum and maximum alarm limits Acceptable alarm limits range from 0 00 to 100 00 with defaults of 25 00 minimum and maximum If the O2 concentration goes above either the minimum or maximum limit an alarm is activated This alarm is only visible if the internal O2 sensor option is installed In the Main Menu choose Alarms O2 Conce...

Page 113: ...in Menu choose Alarms O2 Concentration Min Trigger MIN TRIG CEILING FLOOR ACTUAL TRIGGER CEILING SET TRIGGER TO FLOOR TOGGLE AND SAVE VALUE RANGE AVG DIAGS ALARM The External Alarms menu is used to display the external alarm status for alarm 1 2 and 3 only if the external alarm is assigne as a digital input External alarms can be assigned to digital inputs using the Instruments Controls I O Config...

Page 114: ...ow concentrations The O2 Correction Concentration menu item is only displayed if the O2 correction option is installed In the Main Menu choose Service SERVICE RANGE MODE SELECT PRESSURE CALIBRATION FLOW CALIBRATION INITIAL S R RATIO MULTIPOINT CAL RANGE AVG DIAGS ALARM LO MULTIPOINT CAL HI MULTIPOINT CAL PREAMP BOARD CAL TEMPERATURE CALIBRATION ANALOG OUT CAL ANALOG INPUT CAL O2 CORRECTION CONC DI...

Page 115: ...ter The pressure sensor s zero counts and span slope are displayed on the menu Note This adjustment should only be performed by an instrument service technician In the Main Menu choose Service Pressure Calibration PRESSURE SENSOR CAL ZERO 72 SPAN 1 1416 SET DEFAULTS RANGE AVG DIAGS ALARM The Calibrate Pressure Zero screen calibrates the pressure sensor at zero pressure Note A vacuum pump must be c...

Page 116: ...ent pressure and enter the value on this screen before calibrating Note Wait at least 30 seconds for the reading to stabilize before saving the value In the Main Menu choose Service Pressure Calibration Span CALIBRATE PRESSURE SPAN CURRENTLY 753 0 mmHg SET TO 760 0 mmHg MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Restore Default Pressure Calibration screen allows the user to reset the ...

Page 117: ...ose Service Flow Calibration FLOW SENSOR CAL ZERO 1210 SPAN 1 0000 SET DEFAULTS RANGE AVG DIAGS ALARM The Calibrate Flow Zero screen calibrates the flow sensor at zero flow Note The pump must be disconnected before performing the zero calibration Note Wait at least 30 seconds for the reading to stabilize before saving the value In the Main Menu choose Service Flow Calibration Zero CALIBRATE FLOW Z...

Page 118: ...ts In the Main Menu choose Service Flow Calibration Set Defaults The Initial Sample Reference S R Ratio screen displays both the initial S R ratio and the current S R ratio The initial S R ratio is determined at the factory and is used to correct for the slight variations found from one correlation wheel to another The only time the initial S R ratio should be changed is when the correlation wheel...

Page 119: ...ulti point calibration screen in single range mode In dual or auto range modes HI or LO is displayed to indicate the calibration of the high or low concentrations and function the same way Note This adjustment should only be performed by an instrument service technician In the Main Menu choose Service Multipoint Calibration MULTI POINT CAL CALIBRATE POINT 1 CALIBRATE POINT 2 CALIBRATE POINT 3 COEF...

Page 120: ...icients screen allows the user to view and reset the calibration coefficients to default values In the Main Menu choose Service Multipoint Cal select Cal Point Default Coefficients COEFFICIENTS 1 1 00000 2 1 00000 3 1 00000 SET TO DEFAULTS RANGE AVG DIAGS ALARM The Pre amp Board Calibration screen is used to adjust the preamp board calibration parameters The preamp board calibration screen is visi...

Page 121: ... should only be performed by an instrument service technician Note Wait at least 30 seconds for the reading to stabilize before saving the value In the Main Menu choose Service Temperature Calibration CALIBRATE AMBIENT TEMP CURRENTLY 25 0 o C SET TO 037 5 o C MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Analog Output Calibration menu provides access to the 6 voltage channels and 6 curre...

Page 122: ...0 or 4 mA for a current channel depending on the selected range See the set output to field on the display In the Main Menu choose Service Analog Out Cal select Channel Calibrate Zero ANALOG OUTPUT CAL ZERO CONNECT METER TO OUTPUT SELECTED OUTPUT V1 SET TO 100 SAVE VALUE INC DEC SET OUTPUT TO 0 0 V RANGE AVG DIAGS ALARM The Analog Output Calibrate Full Scale screen allows the user to calibrate the...

Page 123: ...he instrument is in service mode For more information on the service mode see Service Mode earlier in the chapter Note This adjustment should only be performed by an instrument service technician In the Main Menu choose Service Analog Input Cal ANALOG INPUT CAL INPUT CHANNEL 1 INPUT CHANNEL 2 INPUT CHANNEL 3 INPUT CHANNEL 4 INPUT CHANNEL 5 RANGE AVG DIAGS ALARM ANALOG INPUT CAL CALIBRATE ZERO CALI...

Page 124: ...ues range from 0 to 20 9 When O2 compensation is enabled the following equation is applied to all of the concentration values to generate corrected values CO2 COR The corrected values may be output on the analog outputs stored in logging memory or output as streaming data The corrected values are not displayed on the Run screen on the front panel only the non corrected values 2 9 20 2 9 20 2 O O C...

Page 125: ...the service mode see Service Mode earlier in the chapter In the Main Menu choose Service Dilution Ratio DILUTION RATIO CURRENTLY 001 00 1 SET TO 002 00 1 MOVE CURSOR CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Setup Run Screens menu is used to define and edit up to five custom Run screens When the instrument is turned on screen 1 or zero is the default screen The Setup Run Screens menu is visible ...

Page 126: ...ents of the title bar on the selected Custom Run screen In the Main Menu choose Service Setup Run Screens select a Run Screen Edit Title EDIT RUN SCREEN TITLE DIAGNOSTICS ABCDEFGHIJKLMN BKSP OPQRSTUVWXYZ PAGE 0123456789 SAVE RANGE AVG DIAGS ALARM The Enabled screen is used to toggle the selected custom Run screen On or Off When a Run screen is On it will be displayed when using to scroll through t...

Page 127: ... displays the items in the small font In the Main Menu choose Service Setup Run Screens select a Run Screen Number of Items SET NUMBER OF ITEMS CURRENTLY 5 SET TO 4 CHANGE VALUE SAVE RANGE AVG DIAGS ALARM The Select Run Screen Item screen is used to assign a selected parameter to a position in the Run screen display list Choices are Concentrations Corrected Concentrations if the O2 compensation op...

Page 128: ... a Run Screen select Run Screen Item Concentrations CONCENTRATIONS NONE CO2 LO CO2 HI CO2 RANGE STATUS RANGE AVG DIAGS ALARM O2 The Corrected Concentrations screen is used to display a list of corrected concentration parameters that can be specified for the selected item number The selected item is shown by after it In dual or auto range mode HI or LO is displayed to indicate high or low concentra...

Page 129: ...SPEED BIAS SUPPLY EXT ALARMS O2 SENS TEMP The Analog Inputs screen is used to display a list of analog inputs none or analog inputs 1 8 that can be specified for the selected item number The selected item is shown by after it In the Main Menu choose Service Setup Run Screen select a Run Screen select Run Screen Item Analog Inputs ANALOG INPUTS NONE ANALOG IN 1 ANALOG IN 2 ANALOG IN 3 ANALOG IN 4 R...

Page 130: ...sword protection If the instrument is locked none of the settings may be changed via the front panel user interface but they can still be changed via remote operation When the front panel is locked the user can still navigate the menu and view data instrument parameters and settings but nothing can be changed The password lock icon on the right side of the status bar indicates that the password lo...

Page 131: ...ssword Lock Instrument LOCK FRONT PANEL XXXPRESSING ENTER WILLXXXX PREVENT USER FROM CHANGING XCONFIG FROM FRONT PANELXX LOCK AND RETURN TO RUN RANGE AVG DIAGS ALARM If the instrument keyboard is locked via the front panel using Password Lock Instrument the instrument reports being in Remote mode In this mode the keypad is locked data can be viewed but not changed using the front panel interface a...

Page 132: ...rd and disable password protection The remove password screen is shown if the instrument is unlocked and the password is set In the Main Menu choose Password Remove Password REMOVE PASSWORD XXXPRESSING ENTER WILLXXXX XREMOVE CURRENT PASSWORDXX XXXAND DISABLE LOCKINGXXXX REMOVE PASSWORD RANGE AVG DIAGS ALARM The Unlock Instrument screen is used to enter the password to unlock the front panel The un...

Page 133: ...Standards and Technology NIST CO2 in Air Standard Reference Material SRM or an NIST EPA approved gas manufacturer s Certified Reference Material CRM A recommended protocol for certifying CO2 gas cylinders against a CO2 SRM or CRM is given in the Quality Assurance Handbook1 The CO2 gas cylinder should be recertified on a regular basis determined by the local quality control program Calibration requ...

Page 134: ...em can be followed by a soda lime scrubber to remove residual CO2 In order to obtain an accurate dilution ratio in the dilution method used for calibration the flow rates must be regulated to 1 and be measured to an accuracy of at least 2 The meter and controller can be two separate devices or combined in one device The user s manual for the meter should be consulted for calibration information Ad...

Page 135: ...n check duration times should be long enough to account for the transition purge process when switching from sample to zero and from zero to span This transition time is the time required to purge the existing air Note Depending on the plumbing configuration and the instrument data from approximately the first minute of a zero calibration or check should be disregarded because of residual sample a...

Page 136: ...ontrollers have a positive shut off it might be necessary to disconnect the CO2 input line and cap it 3 Allow the instrument to sample zero air until a stable reading is obtained 4 Press and choose Calibration Cal Background 5 In the Cal Background screen press to set the CO2 reading to zero If a strip chart recorder is used to obtain a record of the analog output it is recommended that the system...

Page 137: ...centration of the undiluted CO2 standard ppm FCO2 flow rate of CO2 standard corrected to 25 C and 760 mmHg L min FD flow rate of dilution air corrected to 25 C and 760 mmHg L min 2 Allow the instrument to sample this CO2 concentration standard until a stable response is obtained 3 From the Main Menu choose Calibration Cal Coef The first line of the display shows the current CO2 concentration readi...

Page 138: ...ospheric dump bypass should be utilized to ensure that the zero air gas flow is being delivered at atmospheric pressure Record the response in percent of scale as AO Compute the zero drift from the following equation Drift Zero AO Z Where Z is the recorder response obtained at the last calibration for zero air scale 2 Periodically challenging the instrument with a CO2 level of approximately 80 of ...

Page 139: ... points per range The ranges are designated as the low range and the high range A A and the span gases are designated as Cal point 1 Cal point 2 Cal point 3 The customer defines the ranges and Thermo Fisher Scientific recommends the following calibration points for each range Cal point 1 80 of range Cal point 2 50 of range Cal point 3 20 or range For example an operator measuring CO2 emissions fro...

Page 140: ...t URL of the instrument The total air flow must exceed the total demand of the analyzer connected to the output manifold to ensure that no ambient air is pulled into the manifold vent 1 Allow the instrument to sample this CO2 concentration standard until a stable response is obtained 2 From the Main Menu select Service Mode Lo Multi Point Cal Cal Point 1 3 Use to move the cursor and to increment o...

Page 141: ...r range 10 Select Cal Point 3 11 Use to move the cursor and to increment or decrement the digit values until they match the concentration being introduced to the instrument Press The instrument will perform a series of calculations and save the new parameters 12 Press to back up a step in the Service Mode menu 13 Select Coefficients and press The instrument will automatically calculate the new coe...

Page 142: ......

Page 143: ...on of the pressure and temperature transducers should be performed on a regular basis This chapter includes the following maintenance information and replacement procedures Safety Precautions on page 5 1 Replacement Parts on page 5 2 Cleaning the Outside Case on page 5 2 Cleaning the Optics on page 5 2 IR Source Replacement on page 5 3 Fan Filter Inspection and Cleaning on page 5 3 Fan Filter Insp...

Page 144: ...the case Equipment Damage Do not use solvents or other cleaning products to clean the outside case Best results are obtained when the optics are cleaned prior to calibration The cleanliness of the mirrors should be checked any time the AGC intensity is below 200 000 Hz since one cause of low output is light attenuation due to dirt on the mirrors Equipment Damage Some internal components can be dam...

Page 145: ...asily replaced it is recommended that the IR source be replaced after one year of continuous use This will prevent loss of data due to IR source failure If an IR source is to be replaced on an as needed basis it should be replaced when There is no light output After cleaning the optics the IR light intensities remain below 100 000 Hz It is not necessary to recalibrate the Model 410i after replacin...

Page 146: ...h Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Remove the capillary from the inlet elbow fitting on the pump head 3 Clean with less than 0 015 inch diameter wire or replace 4 Install t...

Page 147: ...agnostics and press to display the Diagnostics menu 4 Press to move the cursor to Flow and press to display the Sample Flow screen The flow reading should indicate zero flow and the pressure reading should be less than 250 mmHg If not check to see that all fittings are tight and that none of the input lines are cracked or broken For detailed information about this screen refer to the Operation cha...

Page 148: ...lder model pump following this procedure To replace the pump see Pump Replacement on page 7 23 Equipment Required Flatblade screwdriver Pump rebuild kit flapper valve and diaphragm Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn instrument OFF unplug ...

Page 149: ...non metallic tool to pry up the diaphragm from the housing groove Unscrew the old diaphragm by turning it counterclockwise using both hands DO NOT use tools Note Take care not to lose the shim rings positioned between the diaphragm support cup and connecting rod as the same shim rings must be used during re assembly While unscrewing the diaphragm with one hand use your other hand to secure the sup...

Page 150: ...Preventive Maintenance Pump Rebuilding 5 8 Model 410i Instruction Manual Thermo Fisher Scientific Figure 5 3 Rebuilding the Pump New Technology ...

Page 151: ...ded diaphragm stud into the connecting rod This helps to prevent the small parts from falling off the stud 2 Turn the fan until the diaphragm is flat across mid point of the stroke With the diaphragm centered over the compressor housing firmly seat the diaphragm edge into the compressor housing groove 3 Place the clean bottom plate onto the compressor housing using the reference mark made earlier ...

Page 152: ... both lines going to the pump 3 Remove the four screws from the top plate remove top plate flapper valve and the bottom plate 4 Remove the screw securing the diaphragm to piston and remove diaphragm 5 Assemble the pump by following the previous steps in reverse make sure the Teflon white side of the diaphragm is facing up and that the flapper valves cover the holes of the top and bottom plate 6 Pe...

Page 153: ...also be consulted in the event of problems See Service Locations on page 6 20 for contact information In any correspondence with the factory please note both the serial number and program number of the instrument This chapter provides the following troubleshooting and service support information Safety Precautions on page 6 1 Troubleshooting Guides on page 6 1 Board Level Connection Diagrams on pa...

Page 154: ...es visually or with a multimeter Bad switch or wiring connection Unplug the power cord disconnect the switch and check operation with a multimeter Pressure transducer does not hold calibration or is noisy Pressure transducer defective Replace pressure transducer Run output noisy Recorder noise Replace or repair recorder Sample CO2 concentration varying Run instrument on a span CO2 source if quiet ...

Page 155: ...cation Check the pump for a tear in the diaphragm replace with pump repair kit if necessary Refer to Preventive Maintenance chapter in this manual Check that capillaries are properly installed and O rings are in good shape Replace if necessary Check flow system for leaks Alarm Flow Flow low Check sample capillary 0 015 inch ID for blockage Replace as necessary If using sample particulate filter ma...

Page 156: ...mit Check to insure range corresponds with expected value If not select proper range Concentration low Check user defined low set point set to zero Alarm Zero Check Alarm Span Check Instrument out of calibration Recalibrate instrument Alarm Zero Autocal Alarm Span Autocal Check gas supply Perform manual calibration Alarm Motherboard Status Alarm Interface Status Alarm I O Exp Status Internal cable...

Page 157: ...ams 2 Pin P1 DIGITAL OUTPUTS 24V D C P O W E RSU P P LY MO THE RBO AR D D IG ITALO U TP U T BO AR D I OE XP ANSIO N BO AR D J14 J3 F R O NT P ANE L BO AR D J1 LCD DISPLAY KEY PANEL J18 J2 J4 J3 J1 J10 J17 PJ1 PJ3 PJ2 FRONT PANEL POWER SW 16 Pin 4 Pin 8 Pin 34 Pin 3 Pin 2 Pin 3 Pin 3 Pin 3 Pin PJ6 3 Pin IPJ8 3 Pin 8 Pin 11 Pin 2 Pin EXPANSION RS485 ANALOG OUTPUTS DIGITAL INPUTS P1 A P1 B RS232 RS48...

Page 158: ... 2 Pin 2 Pin J16 SPAN2 SOL SAMPLE SOL 2 Pin J15 J14 2 Pin ZERO SPAN SOL J13 FAN 2 Pin J19 2 Pin J20 FAN SW1 2 Pin J21 FAN SW2 3 Pin PURGE FLOW SW J11 4 Pin CHOPPER MOTOR J8 O2 SENSOR Optional 16 Pin J12 AMBIENT TEMP THERM 2 Pin J5 3 Pin OPTICAL PICKUP J6 4 Pin CHAMBER PRESSURE 5 Pin SAMPLE FLOW J9 J10 PREAMP BOARD 12 Pin J7 4 Cond IR DETECTOR 2 Cond IR SOURCE AC O2 Not Used 3 Pin J2 AC Figure 6 2 ...

Page 159: ...page 6 14 I O Expansion Board Optional Connector Pin Descriptions on page 6 16 Digital Output Board Connector Pin Descriptions on page 6 17 Pre amp Board Connector Pin Descriptions on page 6 19 Table 6 3 Motherboard Connector Pin Descriptions Connector Label Reference Designator Pin Signal Description INTF DATA J1 1 Ground 2 RS485 to Interface Board 3 RS485 to Interface Board 10 BASE T J2 1 Ethern...

Page 160: ...5 Digital Ground 6 TTL Input 5 7 TTL Input 7 8 TTL Input 8 9 TTL Input 10 10 Ground 11 TTL Input 13 12 TTL Input 15 13 Digital Ground 14 Analog Voltage 1 15 Analog Voltage 3 16 Analog Ground 17 Analog Voltage 5 18 Analog Ground 19 Analog Ground 20 Power Fail Relay COM 21 Power Fail Relay N O Contact 22 Digital Ground 23 TTL Input 3 24 TTL Input 4 25 TTL Input 6 26 Digital Ground 27 TTL Input 9 28 ...

Page 161: ... Ground 36 Analog Voltage 6 37 Analog Ground VOLTAGE TEST J6 1 5V 2 3 3V 15V 15V SER EN J7 1 Serial Enable Jumper 2 3 3V 24V IN J10 1 24V 2 Ground RESET PROC J12 1 Reset Proc 2 Ground DIGITAL I O J14 1 5V 2 24V 3 24V 4 Ground 5 Ground 6 Ground 7 SPI Reset 8 SPI Input 9 SPI Output 10 SPI Board Select 11 SPI Clock EXT RS485 J15 1 RS485 to Rear Panel 2 RS485 to Rear Panel 3 5V 4 5V 5 5V 6 Ground 7 Gr...

Page 162: ...wer Monitor 2 Ground FRONT PANEL BD J18 1 Ground 2 Ground 3 LCLK LCD Signal 4 Ground 5 Ground 6 LLP LCD Signal 7 LFLM LCD Signal 8 LD4 LCD Signal 9 LD0 LCD Signal 10 LD5 LCD Signal 11 LD1 LCD Signal 12 LD6 LCD Signal 13 LD2 LCD Signal 14 LD7 LCD Signal 15 LD3 LCD Signal 16 LCD Bias Voltagel 17 5V 18 Ground 19 Ground 20 LCD_ONOFF LCD Signal 21 Keypad Row 2 Input 22 Keypad Row 1 Input 23 Keypad Row ...

Page 163: ...ound 30 Ground 31 Ground 32 Ground 33 24V 34 24V RS232 RS485 A P1 A 1 NC 2 Serial Port 1 RX RS485 IN 3 Serial Port 1 TX RS485 OUT 4 NC 5 Ground 6 NC 7 Serial Port 1 RTS RS485 OUT 8 Serial Port 1 CTS RS485 IN 9 NC RS232 RS485 B P1 B 1 NC 2 Serial Port 2 RX RS485 IN 3 Serial Port 2 TX RS485 OUT 4 NC 5 Ground 6 NC 7 Serial Port 2 RTS RS485 OUT 8 Serial Port 2 CTS RS485 IN 9 NC AC IN PJ1 1 AC HOT 2 AC...

Page 164: ...tor Label Reference Designator Pin Signal Description AC IN J1 1 AC HOT 2 AC NEUT 3 AC Ground AC O2 J2 1 AC HOT 2 AC NEUT 3 AC Ground AC PUMP J3 1 AC HOT 2 AC NEUT 3 AC Ground AC BENCH J4 1 Bench Thermistor 2 Ground 3 AC HOT 4 Bench Heater AC Control AMB TEMP J5 1 Ambient Temperature Thermistor 2 Ground OPT J6 1 Optical Pickup Input 2 Ground 3 Optical Pickup Source Drive PREAMP BD J7 1 Preamp Sign...

Page 165: ...DRV J8 1 Motor Drive Voltage 1 2 Motor Drive Voltage 2 3 Motor Drive Voltage 3 4 Motor Drive Voltage 4 PRES J9 1 Chamber Pressure Sensor Input 2 Ground 3 15V 4 15V FLOW J10 1 Sample Flow Sensor Input 2 Ground 3 15V 4 15V 5 Ground FLOW SW J11 1 NC 2 Ground 3 Purge Flow Input O2 SENS J12 1 NC 2 NC 3 NC 4 NC 5 Ground 6 5V 7 NC 8 NC 9 Ground 10 Analog Input O2 Sensor 11 NC 12 NC 13 NC 14 Analog Input ...

Page 166: ...lenoid Control SPAN2 J16 1 24V 2 Span 2 Solenoid Control DATA J17 1 Ground 2 RS485 from Motherboard 3 RS485 from Motherboard 24V IN J18 1 24V Input 2 Ground FAN J19 1 24V Fused 2 Ground FAN SW1 J20 1 24V Fused 2 Fan Control FAN SW2 J21 1 24V Fused 2 Fan Control Table 6 5 Front Panel Board Connector Pin Diagram Connector Label Reference Designator Pin Signal Description MOTHERBOARD J1 1 Ground 2 Gr...

Page 167: ...LCD Signal 16 LCD Bias Voltagel 17 5V 18 Ground 19 Ground 20 LCD_ONOFF LCD Signal 21 Keypad Row 2 Input 22 Keypad Row 1 Input 23 Keypad Row 4 Input 24 Keypad Row 3 Input 25 Keypad Col 2 Select 26 Keypad Col 1 Select 27 Keypad Col 4 Select 28 Keypad Col 3 Select 29 Ground 30 Ground 31 Ground 32 Ground 33 24V 34 24V LCD DATA J2 1 LD0_5V LCD Signal 2 LD1_5V LCD Signal 3 LD2_5V LCD Signal 4 LD3_5V LCD...

Page 168: ... Row 4 Input 5 Keypad Col 1 Select 6 Keypad Col 2 Select 7 Keypad Col 3 Select 8 Keypad Col 4 Select LCD BACKLIGHT J4 1 5V Supply 2 NC 3 Ground Table 6 6 I O Expansion Board Optional Connector Pin Descriptions Connector Label Reference Designator Pin Signal Description EXPANSION I O J1 1 Analog Voltage Input 1 2 Analog Voltage Input 2 3 Analog Voltage Input 3 4 Ground 5 Analog Voltage Input 4 6 An...

Page 169: ...nt Output Return 19 Current Output 3 20 Current Output Return 21 Current Output 4 22 Current Output Return 23 Current Output 5 24 Current Output Return 25 Current Output 6 MOTHER BD J2 1 5V 2 24V 3 24V 4 Ground 5 Ground 6 Ground 7 RS485 to Motherboard 8 RS485 to Motherboard Table 6 7 Digital Output Board Connector Pin Descriptions Connector Label Reference Designator Pin Signal Description MOTHER ...

Page 170: ...y 6 Contact a 7 Relay 7 Contact a 8 Relay 8 Contact a 9 Relay 9 Contact a 10 Relay 10 Contact a 11 NC 12 Solenoid Drive Output 1 13 Solenoid Drive Output 2 14 Solenoid Drive Output 3 15 Solenoid Drive Output 4 16 Solenoid Drive Output 5 17 Solenoid Drive Output 6 18 Solenoid Drive Output 7 19 Solenoid Drive Output 8 20 Relay 1 Contact b 21 Relay 2 Contact b 22 Relay 3 Contact b 23 Relay 4 Contact ...

Page 171: ...35 24V 36 24V 37 24V Table 6 8 Pre amp Board Connector Pin Descriptions Connector Label Signal Description OUT Preamp Signal Output SH Ground for Shield BLK Ground GRN SPI Data Out ORG SPI CLK VIO SPI CS BLU 15V BRN 5V RED 18V for IR Source WHT 100V BLK 18V for IR Source YEL IR Source Return YEL IR Detector Return RED IR Detector Cooler BLK IR Detector Cooler WHT IR Detector WHT IR Detector ...

Page 172: ...ific For additional assistance service is available from exclusive distributors worldwide Contact one of the phone numbers below for product support and technical information or visit us on the web at www thermo com aqi 1 866 282 0430 Toll Free 1 508 520 0430 International Service Locations ...

Page 173: ...unctions that are useful when making adjustments or diagnosing problems For additional service assistance see Service Locations on page 7 43 This chapter includes the following parts information and component replacement procedures Safety Precautions on page 7 3 Firmware Updates on page 7 4 Accessing the Service Mode on page 7 4 Replacement Parts List on page 5 2 Cable List on page 7 6 External De...

Page 174: ... Calibration on page 7 28 Optional Zero Span and Sample Solenoid Valve Replacement on page 7 29 Analog Output Testing on page 7 30 Analog Output Calibration on page 7 32 Analog Input Calibration on page 7 33 Ambient Temperature Calibration on page 7 35 I O Expansion Board Optional Replacement on page 7 36 Internal O2 Sensor Optional Replacement on page 7 38 Digital Output Board Replacement on page...

Page 175: ...y small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component Figure 7 1 If an antistatic wrist strap is not available be sure to touch the instrument chassis before touching any internal components When the instrument is unplugged the chassis is not at earth ground Do not remove the LCD panel or frame from the LCD module The LC...

Page 176: ...ain Menu choose Instrument Controls Service Mode The Service Mode screen appears 2 Press to toggle the Service Mode to ON 3 Press to return to the Main Menu 4 Return to the procedure Table 7 1 lists the replacement parts for both the Model 410i Standard and the Model 410i High Level major subassemblies Refer to Table 7 2 and Figure 7 3 to indentify the component location for the Model 410i Standar...

Page 177: ...Pump 110 VAC w Plate and Fittings 108002 00 Pump Repair Kit new technology pump 8606 Pump Repair Kit 101055 00 AC Receptacle Assembly 101681 00 Power Supply Assembly 24VDC w Base Plate and Screws 100907 00 Fan 24VDC 4510 Fuse 250VAC 3 0 Amp SlowBlow for 100VAC and 110VAC models 14007 Fuse 250VAC 1 60 Amp SlowBlow for 220 240VAC models 4109 Capillary Flow Transducer 7336 Capillary 0 018 inch ID 863...

Page 178: ... AC to External Pump 101267 00 Fan Power Cable 104686 00 Cable O2 Sensor optional Table 7 3 lists the standard and optional cables and components used for connecting external devices such as PCs and data loggers to an iSeries instrument Table 7 3 External Device Connection Components Part Number Description 102562 00 Terminal Block and Cable Kit DB25 optional 102556 00 Terminal Block and Cable Kit...

Page 179: ...el Board O2 Sensor Optional Thermistor Front Panel Flow Transducer Pump Motherboard Pressure Transducer Measurement Interface Board Motor and Wheel Assy Fan Optical Bench IR Source Cover Power Supply Detector Assy and Pre amp Figure 7 2 Model 410i Component Layout Standard I O Expansion Board Opt Digital Output Board ...

Page 180: ...ure 7 3 Model 410i Component Layout High Level Front Panel Board O2 Sensor Optional Thermistor Front Panel Flow Transducer Pump Motherboard Pressure Transducer Measurement Interface Board Motor and Wheel Assy Fan Detector Assy and Pre Amp I O Expansion Board Opt Digital Output Board IR Source Cover Power Supply ...

Page 181: ...ing the Partition Panel 410i Standard shown Equipment Required Philips screwdriver Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF and unplug the power cord 2 If the instrument is mounted in a rack remove it from the rack Removing t...

Page 182: ...he measurement case assembly from the rear of the case 9 Remove the screw at the top rear of the partition panel that secures the top of the panel to the measurement case assembly and lower the panel being careful not to put excessive tension on the cables 10 Re install the measurement case assembly by following the previous steps in reverse Use the following procedure to replace the fuses Equipme...

Page 183: ...while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Remove the fan guard and filter from the rear of the instrument by unsnapping it 3 If the fan is not being replaced install the new filter snap it into place and skip the remaining steps 4 If possible disconnect the fan power cable from the fan otherwise disconnect the cable from the measur...

Page 184: ...static wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Remove the two cover screws holding the IR source cover to the motor plate and remove the IR source cover Figure 7 6 3 Loosen both clamp screws from the IR source mounting posts and remove IR source 4 Install a new IR source by following the previous steps in...

Page 185: ...eplace the filter wheel Equipment Required Filter wheel Allen wrenches 5 32 inch and 5 64 inch Philips screwdriver Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component Filter Wheel Replacement IR Source Cover Clamp Screws 2 Filter Wheel Set Screw Filter Wheel Mou...

Page 186: ...ver 2 Remove the motor and wheel assembly by removing the three motor plate Allen screws holding the motor plate to the optical bench Figure 7 7 or Figure 7 8 as appropriate Figure 7 7 Removing the Motor Standard Figure 7 8 Removing the Motor High Level 3 Remove the cross recessed screw on the bottom of the motor plate Motor Plate Screws 3 Motor Plate Screws 3 ...

Page 187: ... Initial S R Ratio The Initial S R Ratio screen appears Note If Service Mode is not displayed refer to Accessing the Service Mode on page 7 4 then return to the beginning of this step 9 At the Initial S R Ratio screen press to select set the initial S R ratio to the value of the current ratio and press to store the value The initial S R ratio should be between 1 800 and 1 20 10 Calibrate the instr...

Page 188: ...ghten the set screw 6 Calibrate the instrument Refer to the Calibration chapter in this manual Use the following procedure to replace the optical bench Refer to Figure 7 9 or Figure 7 10 as appropriate Equipment Required Optical bench Philips screwdriver Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must b...

Page 189: ... 4 Remove the four screws holding the optical bench to the shock mounts and carefully remove the optical bench 5 Replace the optical bench by following the previous steps in reverse 6 Calibrate the instrument Refer to the Calibration chapter in this manual Figure 7 9 Replacing the Optical Bench Standard Figure 7 10 Replacing the Optical Bench High Level ...

Page 190: ...static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Remove the optical bench following the Optical Bench Replacement procedure in this chapter 3 Turn the optical bench over remove the two screws securing the optical switch assembly to the case and remove the optical s...

Page 191: ...ermo Fisher Scientific Model 410i Instruction Manual 7 19 Figure 7 11 Replacing the Optical Switch Inverted View Figure 7 12 Replacing the Optical Switch High Level Heaters 2 Heater Board Assy Heaters 2 Heaters 2 Heater Board Assy Heaters 2 ...

Page 192: ...nt procedure in this chapter 3 Remove the two screws holding each heater to the bottom of the optical bench and remove both heaters and the heater board assembly 4 Apply heat conductive compound to the bottom of the heaters and install the new heaters and heater board assembly 5 Calibrate the instrument Refer to the Calibration chapter in this manual Use the following procedure to replace the dete...

Page 193: ... optical bench Carefully remove the detector assembly from the optical bench 5 Install the new detector assembly by following the previous steps in reverse 6 Calibrate the preamp board and then return to Step 7 to set S R Refer to the Preamp Board Calibration procedure that follows 7 Set S R as follows a From the Main Menu choose Service Initial S R Ratio The Initial S R Ratio screen appears b At ...

Page 194: ...ing the Detector Preamplifier Assembly Figure 7 14 Replacing the Detector Preamplifier Assembly High Level To PREAMP on Measurement Interface Board To Motor Plate Detector Preamp Retaining Screws 2 Access Hole s Detector Preamp Assy To PREAMP on Measurement Interface Board To Motor Plate Detector Preamp Retaining Screws 2 Access Hole s Detector Preamp Assy ...

Page 195: ...he Preamp Board Cal screen use until either the Sample or Reference value reads more than 150 000 then press to save the value Use the following procedure to rebuild the pump Figure 7 15 To rebuild the pump refer to the Pump Rebuilding procedure in the Preventive Maintenance chapter Equipment Required Pump Nut driver Philips screwdriver 2 Equipment Damage Some internal components can be damaged by...

Page 196: ... screws located on the bottom side of the pump bracket and remove the bracket from the pump 6 Install the new pump by following the previous steps in reverse 7 Perform a leak test as described in the Preventive Maintenance chapter Figure 7 15 Replacing the Pump Use the following procedure to replace the pressure transducer Figure 7 16 Equipment Required Pressure transducer Philips screwdriver 2 Pr...

Page 197: ...Disconnect the pressure transducer from the PRES connector on the measurement interface board 4 Remove the two pressure transducer assembly retaining screws and remove the pressure transducer assembly Figure 7 16 Figure 7 16 Replacing the Pressure Transducer 5 To install the pressure transducer assembly follow the previous steps in reverse 6 Calibrate the pressure transducer Refer to the Flow Tran...

Page 198: ... service procedures in this manual are restricted to qualified service representatives If the equipment is operated in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal c...

Page 199: ...he pressure value 10 Reconnect the instrument tubing to the pressure transducer 11 Install the cover Use the following procedure to replace the flow transducer Figure 7 17 Equipment Required Flow transducer Philips screwdriver 2 Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any ...

Page 200: ...re to calibrate the flow transducer Equipment Required Calibrated flow sensor WARNING The service procedures in this manual are restricted to qualified service representatives If the equipment is operated in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Equipment Damage Some internal components can be damaged by small amounts of static electric...

Page 201: ...g to stabilize and then press to save the zero flow value 6 Reconnect the pump cable to the AC PUMP connector on the measurement interface board 7 Connect a calibrated flow sensor at the SAMPLE bulkhead on the rear panel 8 Press to return to the Flow Sensor Cal screen 9 At the Flow Sensor Cal screen press to select Span The Calibrate Flow Span screen appears 10 Wait at least 10 seconds for the rea...

Page 202: ... a leak test as described in the Preventive Maintenance chapter The analog outputs should be tested if the concentration value on the front panel display disagrees with the analog outputs To check the analog outputs connect a meter to an analog output channel voltage or current and compare the meter reading with the output value set on the Test Analog Outputs screen Equipment Required Multimeter U...

Page 203: ...ould be adjusted Refer to the Analog Output Calibration procedure that follows 6 Press to set the output to full scale The Output Set To line displays Full Scale 7 Check that the meter is displaying a full scale value If the meter reading differs by more than one percent of the full scale output the analog outputs should be adjusted Refer to the Analog Output Calibration procedure that follows 8 P...

Page 204: ...Voltage Channel Pin Current Channel Pin 1 14 1 15 2 33 2 17 3 15 3 19 4 34 4 21 5 17 5 23 6 36 6 25 Ground 16 18 19 35 37 Current Output Return 16 18 20 22 24 Table 7 5 Analog Input Channels and Rear Panel Pin Connections Input Channel Pin 1 1 2 2 3 3 4 5 5 6 6 7 7 9 8 10 Ground 4 8 11 Use the following procedure to calibrate the analog outputs if a meter reading in the Analog Output Testing proce...

Page 205: ... the cursor at Calibrate Zero press The Analog Output Cal line displays Zero Note When calibrating the analog output always calibrate zero first and then calibrate full scale 5 Use until the meter reads the value shown in the Set Output To line 0 0 V or 0 0 or 4 0 mA then press to save the value 6 Press to return to the previous screen 7 Press to select Calibrate Full Scale 8 Use until the meter r...

Page 206: ...hannel to zero volts The screen displays 0 00 V as the voltage setting 5 Press to return to the Analog Input Cal screen and repeat Steps 2 through 4 to calibrate other input channels to zero as necessary 6 Continue with the Calibrating the Input Channels to Full Scale procedure that follows Use the following procedure to calibrate the input channels to full scale by applying a known voltage to the...

Page 207: ...the instrument Equipment Required Calibrated thermometer or 10K ohm 1 resistor WARNING The service procedures in this manual are restricted to qualified service representatives If the equipment is operated in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Equipment Damage Some internal components can be damaged by small amounts of static electri...

Page 208: ...seconds for the ambient reading to stabilize use and to enter the known temperature and press to save the temperature value 5 Install the cover Use the following procedure to replace the optional I O expansion board Figure 7 19 Note After replacing the optional I O expansion board calibrate the current outputs and the analog voltage inputs See Analog Output Calibration on page 7 32 and Analog Inpu...

Page 209: ...nsion board connector to the rear panel Figure 7 20 4 Pop off the board from the mounting studs and remove the board 5 To install the I O expansion board follow the previous steps in reverse Figure 7 19 Replacing the I O Expansion Board Optional Figure 7 20 Rear Panel Board Connectors Motherboard Digital Output Board I O Expansion Board Opt Motherboard Support Bracket Mounting Studs Motherboard St...

Page 210: ...n cable 3 Disconnect all plumbing connections from the oxygen sensor 4 Loosen the four captive screws holding the converter to the floor plate and move it to the front of the case 5 Loosen the three captive screws holding the oxygen sensor to the floor plate and remove the oxygen sensor 6 Install new oxygen sensor by following the previous steps in reverse Use the following procedure to replace th...

Page 211: ...board follow the previous steps in reverse Use the following procedure to replace the motherboard Figure 7 19 Equipment Required Motherboard Philips screwdriver Nut driver 3 16 inch Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF un...

Page 212: ...ounded antistatic wrist strap must be worn while handling any internal component 1 Remove the measurement bench and lower the partition panel to gain access to the measurement interface board connectors and standoffs Refer to Removing the Measurement Case Assembly and Lowering the Partition Panel on page 7 9 2 Unplug all connectors from the measurement interface board Figure 7 21 Note the location...

Page 213: ...ectricity A properly grounded antistatic wrist strap must be worn while handling any internal component 1 Turn the instrument OFF unplug the power cord and remove the cover 2 Remove the three ribbon cables and the two wire connector from the front panel board 3 Pop off the board from the two top mounting studs and remove the board by lifting it up and off the slotted bottom support 4 Replace the f...

Page 214: ... or clothes wash immediately using soap and water Equipment Damage Some internal components can be damaged by small amounts of static electricity A properly grounded antistatic wrist strap must be worn while handling any internal component Do not remove the LCD panel or frame from the LCD module The LCD polarizing plate is very fragile handle it carefully Do not wipe the LCD polarizing plate with ...

Page 215: ...ment 5 Replace the LCD module by following the previous steps in reverse Note The optimal contrast will change from one LCD screen to another After replacing the LCD screen the contrast may need to be reset If the content on the screen is visible select Instrument Controls Screen Contrast and adjust the screen contrast If the content on the screen is not visible use the set contrast 10 C Link comm...

Page 216: ......

Page 217: ...on of the system electronics and input output connections and functions as follows Hardware on page 8 1 Firmware on page 8 4 Electronics on page 8 6 I O Components on page 8 9 Model 410i hardware components Figure 8 1 include Optical bench Band pass filter Bench heater board Motor Optical pickup Infrared source Pre amplifier assembly with IR detector Sample flow sensor Pressure transducer Capillar...

Page 218: ...rd O2 Sensor Optional Thermistor Front Panel Flow Transducer Pump Motherboard Pressure Transducer Measurement Interface Board Motor and Wheel Assy Fan Optical Bench IR Source Cover Power Supply Detector Assy and Pre amp Figure 8 1 Hardware Components Standard I O Expansion Board Opt Digital Output Board ...

Page 219: ...ering the optical bench to a narrow band of the infrared portion of the spectrum The bench heater board applies power to the bench heater resistors and transmits the bench temperature monitored by a thermistor This assembly is used for maintaining the optical bench at a constant temperature Optical Bench Band pass Filter Bench Heater Board Front Panel Board O2 Sensor Optional Thermistor Front Pane...

Page 220: ...g through the optical bench It amplifies the pulsating signal from the infrared detector The sample flow sensor located at the optical bench outlet measures the flow of sample through the optical bench The pressure transducer measures the pressure of the sample gas The capillary and the pump control the sample gas flow The pump draws the sample gas through the optical filter bench The purge flow s...

Page 221: ...gathered from the low level processors once per second and then processed by the high level processor to produce the final measurement values The one second accumulated counts are accumulated and reported for the user specified averaging time If this averaging time is greater than ten seconds the measurement is still reported every 10 seconds The one second average of the other analog inputs are r...

Page 222: ...ys and or over I O connections on the rear panel The motherboard sends commands to the other boards to control the functions of the instrument and to collect measurement and diagnostic information The motherboard outputs instrument status and measurement data to the graphics display and to the rear panel I O The motherboard also contains I O circuitry and the associated connector to monitor extern...

Page 223: ...ard Flow and pressure sensor inputs Motor output Optical pickup input Pre amp board Ambient temperature thermistor The flow sensor assembly consists of a board containing an instrumentation amplifier and a flow transducer with input and output gas fittings The flow transducer output is produced by measuring the pressure difference across a precision orifice This unit is used for measuring the flow...

Page 224: ...nnector located on the rear panel of the instrument Ten relay contacts normally open with power off are provided which are electrically isolated from each other Eight solenoid driver outputs open collector are provided along with a corresponding 24VDC supply pin on the connector The I O expansion board connects to the motherboard and adds the capability to input external analog voltage signals and...

Page 225: ...ero and span point through the firmware At least 5 of full scale over and under range are also supported but may be overridden in the firmware if required The analog outputs may be assigned to any measurement or diagnostic channel with a user defined range in the units of the selected parameter The voltage outputs are independent of the current outputs The optional I O expansion board includes six...

Page 226: ... fail relay on the motherboard and ten digital output relays on the digital output board These are reed relays rated for at least 500 mA 200VDC The power fail relay is Form C both normally opened and normally closed contacts All other relays are Form A normally opened contacts and are used to provide alarm status and mode information from the analyzer as well as remote control to other devices suc...

Page 227: ...ia the serial port in real time for capture by a serial printer data logger or PC A null modem crossed cable is required when connecting the analyzer to an IBM compatible PC However a straight cable one to one may be required when connecting the analyzer to other remote devices As a general rule when the connector of the host remote device is female a straight cable is required and when the connec...

Page 228: ...pporting TCP IP communications via standard IPV4 addressing The IP address may be configured for static addressing or dynamic addressing set using a DHCP server Any serial port protocols may be accessed over Ethernet in addition to the serial port Up to three simultaneous connections are allowed per protocol The external accessory connector is not used in the Model 410i analyzer This port is used ...

Page 229: ...s connected to the ZERO port Zero and span gas should be supplied at atmospheric pressure It may be necessary to use an atmospheric dump bypass plumbing arrangement to accomplish this For more information refer to the Installation chapter and the Operation chapter The Internal Oxygen O2 Sensor option provides a paramagnetic sensor for O2 concentration measurement and CO2 correction This option all...

Page 230: ... airflow of the calibration gases must exceed the total demand of the analyzer The Model 410i requires approximately 1000 cc min of sample flow so a total airflow of at least 1100 cc min is recommended Use the following procedure to calibrate the oxygen sensor under normal conditions If you are unable to calibrate the oxygen sensor effectively using the following procedure use the Alternate Calibr...

Page 231: ...viously fails to calibrate properly or for high altitude 5000m 15400 ft calibration 1 Supply the nitrogen zero gas to the SAMPLE port on the rear of the analyzer 2 From the Main Menu choose Calibration Factors O2 Background set the O2 background to zero and press to set the O2 background 3 Use the screwdriver to adjust zero potentiometer RV1 such that the O2 value reads 0 00 O2 4 Use the screwdriv...

Page 232: ...face for these inputs and outputs The 25 pin terminal board assembly is included with the optional I O expansion board Refer to Terminal Board PCB Assemblies on page 2 5 for information on attaching the cable to the connector board For associated part numbers refer to External Device Connection Components on page 7 6 The optional terminal block and cable kits provide a convenient way to connect de...

Page 233: ...or coding for both 25 pin cables and 37 pin cables Color codes for pins 1 25 are for 25 pin cables color codes for pins 1 37 are for 37 pin cables Table 9 1 Cable Options Description Cable Length DB37M to open end Six feet DB37F to open end Six feet DB25M to open end Six feet RS 232 Six feet Table 9 2 Color Codes for 25 Pin and 37 Pin Cables Pin Color Pin Color 1 BLACK 20 RED BLACK 2 BROWN 21 ORAN...

Page 234: ...n Table 9 3 and shown in Figure 9 2 through Figure 9 5 Table 9 3 Mounting Options Mounting Type Description Bench Positioned on bench includes mounting feet and front panel side trim handles EIA rack Mounted in an EIA style rack includes mounting slides and front panel EIA rack mounting handles Retrofit rack Mounted in an EIA style rack includes mounting slides and front panel EIA rack mounting ha...

Page 235: ...Optional Equipment Mounting Options Thermo Fisher Scientific Model 410i Instruction Manual 9 7 Figure 9 2 Rack Mount Option Assembly ...

Page 236: ...Optional Equipment Mounting Options 9 8 Model 410i Instruction Manual Thermo Fisher Scientific Figure 9 3 Bench Mounting ...

Page 237: ...Optional Equipment Mounting Options Thermo Fisher Scientific Model 410i Instruction Manual 9 9 Figure 9 4 EIA Rack Mounting ...

Page 238: ...Optional Equipment Mounting Options 9 10 Model 410i Instruction Manual Thermo Fisher Scientific Figure 9 5 Retrofit Rack Mounting ...

Page 239: ... Material Authorization RMA which may include biohazard decontamination procedures and other product specific handling instructions and c then if applicable Buyer may return the defective Products to Seller with all costs prepaid by Buyer Replacement parts may be new or refurbished at the election of Seller All replaced parts shall become the property of Seller Shipment to Buyer of repaired or rep...

Page 240: ...y Seller therefor at Seller s then prevailing time and materials rates ANY INSTALLATION MAINTENANCE REPAIR SERVICE RELOCATION OR ALTERATION TO OR OF OR OTHER TAMPERING WITH THE PRODUCTS PERFORMED BY ANY PERSON OR ENTITY OTHER THAN SELLER WITHOUT SELLER S PRIOR WRITTEN APPROVAL OR ANY USE OF REPLACEMENT PARTS NOT SUPPLIED BY SELLER SHALL IMMEDIATELY VOID AND CANCEL ALL WARRANTIES WITH RESPECT TO TH...

Page 241: ...TCP port 9881 Up to three simultaneous connections per protocol may be made over Ethernet For details see the following topics Instrument Identification Number on page B 1 Commands on page B 2 Measurements on page B 10 Alarms on page B 14 Diagnostics on page B 19 Datalogging on page B 20 Calibration on page B 27 Keys Display on page B 34 Measurement Configuration on page B 36 Hardware Configuratio...

Page 242: ... command must begin with the proper instrument identification number ASCII character The command in the following example begins with the ASCII character code 171 decimal which directs the command to the Model 410i and is terminated by a carriage return CR ASCII character code 13 decimal ASCII 171 T I M E CR Many of the commands have two forms One form reads parameter from the instrument s memory ...

Page 243: ...y will be lost in the event of a power failure When interfacing to an instrument via C link commands always enter the concentration values in ppb or μg m3 units For example to set a background value to 20 ppm enter 20000 ppb as the value for the set background command Convert concentration formats from xxxxE yy to x xxxE yy The iSeries uses more standard script than the C Series by placing only on...

Page 244: ...mum value B 15 alarm conc min Reports sets current CO2 concentration alarm minimum value B 15 alarm conc o2 max Reports sets current oxygen concentration alarm maximum value B 16 alarm conc o2 min Reports sets current oxygen concentration alarm minimum value B 16 alarm internal temp max Reports sets internal temperature alarm maximum value B 16 alarm internal temp min Reports sets internal tempera...

Page 245: ...O2 coefficient B 28 chamber temp Reports optical bench temperature B 12 clr lrecs Clears away only lrecs that have been saved B 20 clr records Clears away all logging records that have been saved B 20 clr srecs Clears away only srecs that have been saved B 20 co2 Reports current CO2 concentration B 11 co2 bkg Reports sets current CO2 background B 29 co2 coef Reports sets current CO2 coefficient B ...

Page 246: ...s sets digital input channel and active state B 51 do down Simulates pressing down pushbutton B 34 dout Reports sets digital output channel and active state B 51 dtoa Reports outputs of the digital to analog converters per channel B 52 en enter Simulates pressing enter pushbutton B 34 er Returns a brief description of the main operating conditions in the format specified in the commands B 21 erec ...

Page 247: ...nt id B 45 internal temp Reports current internal instrument temperature B 12 isc iscreen Retrieves framebuffer data used for the display B 34 layout ack Disables stale layout layout changed indicator B 48 le left Simulates pressing left pushbutton B 34 list din Lists current selection for digital input B 53 list dout Lists current selection for digital output B 53 list lrec Lists current selectio...

Page 248: ...ry allocation for srecs B 24 mb read coils Reports the current state of the MODBUS coils digital outputs B 50 mb read registers Reports the current state of the MODBUS registers analog outputs B 50 mb write coil Sets the current state of the MODBUS coil digital input B 51 me menu Simulates pressing menu pushbutton B 34 menutext Displays the text of the menu item where the cursor is currently posit...

Page 249: ... B 30 sp field Reports sets item number and name in scratch pad list B 26 span Sets zero span valves to span mode B 38 span cal reset Reports sets span cal reset on off B 31 span calibrate Sets CO2 coefficient B 28 span dev Reports sets span deviation maximum span check offset B 31 span dur Reports sets how long span gas is sampled by the instrument B 32 sr Reports the last srec stored B 22 srec R...

Page 250: ...iod B 33 avg time high avg time low avg time These commands report the averaging time in seconds when operating in single range or averaging time used with the high and low ranges when operating in dual or auto range mode The following example shows that the averaging time is 300 seconds according to Table B 3 Send avg time Receive avg time 11 300 sec set avg time selection set high avg time selec...

Page 251: ...xygen concentration in percent The following example reports that the current O2 concentration is 15 Send o2 Receive o2 15 00 o2 corr conc This command reports the oxygen correction concentration in percent The following example shows that the O2 correction concentration is 15 Send o2 corr conc Receive o2 corr conc 15 00 set o2 corr conc value value 0 to 20 9 This command sets the oxygen correctio...

Page 252: ... compensation is off a temperature of 30 C is used as the default temperature even though the actual internal temperature is 27 2 C The following example shows that temperature compensation is on and that the internal temperature is 27 2 C Send internal temp Receive internal temp 27 2 deg C motor This command reports the current motor speed The following example reports that the current motor spee...

Page 253: ...g low averaging time when operating in dual or auto mode The following example shows that the current ratio is 1 161100 Send ratio Receive ratio 1 161100 flags This reports 8 hexadecimal digits or flags that represent the status of the AGC circuit pressure and temperature compensation status gas units gas mode and alarms To decode the flags each hexadecimal digit is converted to binary as shown in...

Page 254: ... minimum value is 20 Send alarm agc intensity min Receive alarm agc intensity min 20 set alarm agc intensity min value set alarm agc intensity max value These commands set the agc intensity alarm minimum and maximum values to value where value is a floating point number representing agc intensity alarm limits The following example sets the agc intensity alarm maximum value to 20 Send set alarm agc...

Page 255: ...commands report the bench temperature alarm minimum and maximum value current settings The following example reports that the bench temperature alarm minimum value is 35 0 C Send alarm chamber temp min Receive alarm chamber temp min 35 0 deg C set alarm chamber temp min value set alarm chamber temp max value These commands set the bench temperature alarm minimum and maximum values to value where v...

Page 256: ...tration alarm minimum and maximum values to value where value is a floating point number representing the oxygen concentration alarm limits in percent The following example sets the O2 concentration alarm maximum value to 100 00 Send set alarm conc o2 max 100 Receive set alarm conc o2 max 100 ok alarm internal temp min alarm internal temp max These commands report the internal temperature alarm mi...

Page 257: ...max 100 2 ok alarm pressure min alarm pressure max These commands report the pressure alarm minimum and maximum value current settings The following example reports that the pressure alarm minimum value is 650 mmHg Send alarm pressure min Receive alarm pressure min 650 mmHg set alarm pressure min value set alarm pressure max value These commands set the pressure alarm minimum and maximum values to...

Page 258: ... The following example shows the CO2 concentration minimum alarm trigger to ceiling according to Table B 4 Send alarm trig conc Receive alarm trig conc 1 set alarm trig conc value This command sets the CO2 concentration alarm minimum value where value is set to either floor or ceiling according to Table B 4 The following example sets the CO2 concentration minimum alarm trigger to ceiling Send set ...

Page 259: ...Receive bias voltage 102 3 V diag volt mb This command reports the diagnostic voltage measurements on the motherboard The sequence of voltages is Positive 24 positive 15 positive 5 positive 3 3 and negative 3 3 Each voltage value is separated by a space Send diag volt mb Receive diag volt mb 24 1 14 9 4 9 3 2 3 2 diag volt mib This command reports the diagnostic voltage measurements on the measure...

Page 260: ... 97 Arc Bl 170711 clr records This command will clear all lrecs and srecs that have been saved Send clr records Receive clr records ok set clr lrecs set clr srecs These commands will clear only the lrecs or only the srecs that have been saved The following example clears srecs Send set clr srecs Receive set clr srecs ok data treatment lrec data treatment srec These commands report the current sele...

Page 261: ...nal list Refer to the sp field command for information on how to edit the scratch pad The following example shows the list for streaming data output Send list stream Receive list stream field index variable x x time 1 10 auxt 2 13 pres 3 14 smplfl 4 15 intensity erec erxy x 0 1 Reply termination format see set format format command y 0 1 2 Output format see set erec format format command These com...

Page 262: ...urs 01 to 23 bb minutes 01 to 59 oo month 01 to 12 pp day 01 to 31 qq year These commands output lrec or srec logged data The output format is determined by the set lrec format and set srec format commands The logging time is determined by the set lrec per and set srec per commands In the following example assume there are 740 lrecs currently stored in memory When the command lrec 100 5 is sent th...

Page 263: ...ch as ASCII without text ASCII with text or binary The following example shows the output format for lrecs is ASCII with text according to Table B 5 Send lrec format Receive lrec format 1 set lrec format format set srec format format set erec format format These commands set the output format for lrecs and srecs and erec data according to Table B 5 The following example sets the lrec output format...

Page 264: ...recs 1075 blocks lrec per srec per These commands report the lrecs and srecs logging period The following example shows that the srec logging period is 5 minutes Send srec per Receive srec per 5 min set srec per value set srec per value value 1 5 15 30 60 These commands set the lrecs and srecs logging period to value in minutes The following example sets the lrec logging period to 15 minutes Send ...

Page 265: ...data items The user can copy any of these lists to the scratch pad modify individual elements in the list then save the scratch pad back to the original list For more information on how to edit the scratch pad see the sp field command The following example copies the current list in scratch pad into the lrecs list Send set copy sp to lrec Receive set copy sp to lrec ok set copy lrec to sp set copy...

Page 266: ...ratch pad field number item number in scratch pad list to value where value is the index number of a variable in the analog output variable list Available variables and their corresponding index numbers may be obtained using the command list var aout The set sp field command is used to create a list of variables which can then be transferred into the lrec srec or streaming data lists using the set...

Page 267: ...time stamp to streaming data Send set stream time 0 Receive set stream time 0 ok Table B 6 Stream Time Values Value Stream Time 0 Disables time stamp to streaming data string 1 Attaches time stamp to streaming data string set cal co2 bkg set zero calibrate These commands will set the CO2 background The following example shows a successful auto calibration of the CO2 background Note Zero air must b...

Page 268: ...f o2 This command will set O2 coefficient based on O2 span gas concentrations The example below shows a successful auto calibration of the O2 coefficient Send set cal coef o2 Receive set cal coef o2 ok co2 coef high co2 coef low co2 coef These commands report the current CO2 coefficient in single range mode or the high and low range coefficient in dual or auto range mode If the mode is incorrect t...

Page 269: ...ulti Point Calibration in single range mode The high coef 0 high coef 1 and high coef 2 commands report the coefficients of the curve developed from the Hi Multi Point Calibration in dual or auto range mode The low coef 0 low coef 1 and low coef 2 commands report the coefficients of the curve developed from the Lo Multi Point Calibration in dual and auto range mode The following example reports th...

Page 270: ...ample reports that the initial ratio was 1 16210 Send initial ratio Receive initial ratio 1 16210 sp conc high sp conc low sp conc These commands report span concentration in single range mode or the high and low span concentrations in dual or auto range mode If the mode is incorrect the instrument responds with can t wrong settings The following example reports the span gas concentration in singl...

Page 271: ...0 8 ok span cal reset This command reports that the span cal reset is on or off The following example reports that the span cal reset is on Send span cal reset Receive span cal reset on set span cal reset onoff onoff on off This command sets the span cal reset to on or off The following example sets the span cal reset to off Send set span cal reset off Receive set span cal reset off ok span dev Th...

Page 272: ...ports that the zero cal reset is off Send zero cal reset Receive zero cal reset off set zero cal reset onoff onoff on off This command sets the zero cal reset on or off The following example turns the zero cal reset off Send set zero cal reset off Receive set zero cal reset off ok zero dev This command reports the zero deviation maximum zero check offset The following example reports that the zero...

Page 273: ...e reports that the zero span period is 24 hours Send zs period Receive zs period 24 hr set zs period value This command sets zero span zs period to value where value represents the zero span period in hours The following example sets the zero span period to 24 hours Send set zs period 24 Receive set zs period 24 ok zs avg time This command reports the zero span zs averaging time in seconds The fol...

Page 274: ...anel soft keys from left to right Send push enter Receive push enter ok isc iscreen These commands retrieve the framebuffer data used for the display on the iSeries instrument It is 19200 bytes in size 2 bits per pixel 4 pixels per byte arranged as 320 by 240 characters The data is sent in RLE encoded form to save time in transmission It is sent as a type 5 binary C Link response with no checksum ...

Page 275: ...ount To convert this data into a BMP for use with Windows it needs to be saved as a 4 bit per pixel gray scale image Also note that BMP files are upside down relative to this data i e the top display line is the last line in the BMP menutext This command displays the text of the menu item where the cursor is currently positioned The following example shows that the cursor is positioned at the inst...

Page 276: ... full scale range is set to 50 ppm according to Table B 7 Send range Receive range 5 5 000E 01 ppb set range selection set high range selection set low range selection These commands select the CO2 full scale ranges according to Table B 7 The following example sets the CO2 full scale range to 50 ppm Send set range 5 Receive set range 5 ok Table B 7 Standard Ranges Selection ppm mg m3 0 1 1 1 2 2 2...

Page 277: ...n in ppm or mg m3 The following example sets the custom 1 range to 55 5 ppm Send set custom 1 range 55 5 Receive set custom 1 range 55 5 ok range mode This command reports the current range mode Send range mode Receive range mode single set range mode mode This command sets the current range mode to single dual or auto The following example sets the range mode to single Send set range mode single ...

Page 278: ...an Receive set span ok gas unit This command reports the current gas units ppm or mg m3 The example reports that the gas unit is set to ppm Send gas unit Receive gas unit ppm set gas unit unit unit ppm mg m3 This command sets the gas units to ppm or mg m3 The following example sets the gas units to mg m3 Send set gas unit mg m3 Receive set gas unit mg m3 ok pres comp This command reports whether p...

Page 279: ...her oxygen correction compensation is on or off The following example reports that the O2 correction is on Send o2 corr Receive o2 corr on set oc onoff set o2 corr onoff onoff on off These commands turn the oxygen correction compensation on or off The following example turns the O2 correction off Send set oc off Receive set oc off ok contrast This command reports the screen s level of contrast The...

Page 280: ... 25 6 30 7 35 8 40 9 45 10 50 11 55 12 60 13 65 14 70 15 75 16 80 17 85 18 90 19 95 20 100 date This command reports the current date The following example reports the date as December 1 2009 Send date Receive date 12 01 09 set date mm dd yy mm month dd day yy year This command sets the date of the analyzer s internal clock The following example sets the date to December 1 2009 ...

Page 281: ...nges are not saved they will be lost in the event of a power failure The following example saves the parameters to FLASH memory Send set save params Receive set save params ok time This command reports the current time 24 hour time The following example reports that the internal time is 2 15 30 pm Send time Receive time 14 15 30 set time hh mm ss hh hours mm minutes ss seconds This command sets th...

Page 282: ...s ranging from 0 255 inclusive separated by Note This command cannot be used when DHCP is on Refer to the DHCP command that follows for additional information Send set addr gw 192 168 1 1 Receive set addr gw 192 168 1 1 ok addr ip This command reports the IP address of the analyzer Send addr ip Receive addr ip 192 168 1 200 set addr ip address This command sets the analyzer s IP address where addr...

Page 283: ...pter for more information Send addr ntp Receive addr ntp 10 209 43 237 set addr ntp address This command sets the network time protocol server address where address consists of four numbers ranging from 0 255 inclusive separated by Send set addr ntp 10 209 43 237 Receive set addr ntp 10 209 43 237 ok baud This command reports the current baud rate for the serial port RS232 RS485 The following exam...

Page 284: ...ystem memory The following example sets the DHCP service to on Note If DHCP is changed from on to off and then the IP address the netmask address or the gateway address is changed you must cycle power to the instrument before the change takes effect Until you cycle the power the address assigned by the DHCP server will still be used and reported as the current address Send set dhcp on Receive set ...

Page 285: ...tring is 1 13 alphanumeric characters with no spaces The following example sets the host name to analyzer01 This command returns bad cmd if no host name has been set Send set host name analyzer01 Receive set host name analyzer01 ok instr name This command reports the instrument name The following example reports the instrument name for the Model 410i Send instr name Receive instr name CO2 Analyzer...

Page 286: ...This command reports the current allow mode setting 1 allow set mode local and set mode remote commands 0 ignore set mode local or set mode remote commands according to Table B 10 The default value is 0 ignore the commands The following example shows that the instrument is configured to ignore set mode local or set mode remote commands Send allow mode cmd Receive allow mode cmd 0 set allow mode cm...

Page 287: ... command reports the current power up mode setting to either 0 local unlocked or 1 remote locked according to Table B 11 The default value is 0 power up in local unlocked mode The following example shows that the instrument is configured to power up in the remote locked mode Send power up mode Receive power up mode 1 set power up mode value This command is used to configure the instrument to power...

Page 288: ...t time erec layout was requested according to Table B 12 The following example reports that the instrument is configured to do nothing Send layout ack Receive layout ack 0 set layout ack value This command disables the stale layout layout change indicator that is attached to each response if the erec layout has changed since the last time erec layout was requested according to Table B 12 Send set ...

Page 289: ...g iout range 4 2 set analog iout range channel range This command sets analog current output channel to the range where channel is between 1 and 6 inclusive and range is set according to Table B 13 The following example sets current output channel 4 to the 0 20 mA range This command responds with feature not enabled if the I O expansion board is not detected Send set analog iout range 4 1 Receive ...

Page 290: ...e 2 3 Receive set analog vout range 2 3 ok Table B 14 Analog Voltage Output Range Values Range Output Range 1 0 1 V 2 0 100 mV 3 0 10 V 4 0 5 V 0 cannot be set to this but may report Undefined mb read coils start count start index of first coil count number of coils to report This command reports the current state of the MODBUS coils digital outputs Output is in binary format with the coil start a...

Page 291: ...mber of the corresponding active state The following example reports input 5 to be assigned an index number 9 corresponding to action of analog outputs to zero with the active state being high Send din 5 Receive din 5 9 AOUTS TO ZERO high set din channel index state This command assigns digital input channel 1 16 to activate the action indicated by index 1 12 when the input transitions to the desi...

Page 292: ...eive dtoa 1 97 7 Note If the instrument is in a mode which does not provide a particular output and that output is selected the value will be 0 0 Note All channel ranges are user definable If any customization has been made to the analog output configuration the default selections may not apply Table B 15 Default Analog Output Channel Assignments D to A Function Single Range Dual Range Auto Range ...

Page 293: ...OMM closed 2 2 LOCAL REMOTE open 3 4 UNITS open 4 19 BIAS VOLTAGE closed 7 7 SAMPLE MODE open 8 8 GEN MODE open list var aout list var dout list var din These commands report the list of index numbers and the variables associated with that index number available for selection in the current mode for analog outputs digital outputs and digital inputs The index number is used to insert the variable i...

Page 294: ...nd 3 are set to be normally open logic all others are normally closed set relay open set relay open value set relay closed set relay closed value These commands set the relay logic to normally open or closed for relay number value where value is the relay between 1 and 16 The following example sets the relay no 1 logic to normally open Note If the command is sent without an appended relay number t...

Page 295: ...f parse a floating point number x parse a hexadecimal number lx parse a long 32 bit hex number ignore the field Note Signed versus unsigned for the integer values does not matter it is handled automatically The second line of the layout response is the binary parameter list for parsing the fields from a binary response Parameters MUST be separated by spaces and the line is terminated by a n Valid ...

Page 296: ...splay The layout string describes each of the three major fields as well as translation mechanisms and corresponding commands The first field in the layout string is the text It is delimited by a The string up to the first will be read and inserted in the text field of the line This is followed by a possible string enclosed in quotes that is used to place a string into the value field The value so...

Page 297: ...play Then there appears an optional selection table within parentheses This is a string of numbers separated by spaces 0 1 The selection table lists the translation table entries which the user may select from when setting the parameter This is not necessarily the same as the entries which may be displayed Then there appears an optional button designator This will be one of B I L T or N B Indicate...

Page 298: ...e value is taken from the eighteenth element of the data response again interpreted as a string A button appears on this line which when pressed pops up an input dialog which will state Please enter a new value for NO using a d ddd format The string entered by the user is used to construct the output command If the user enters for example 1 234 the constructed command will be set no coef 1 234 NO ...

Page 299: ...when the button is pressed The T button indicates full translation input code to string and user selection number to output string xC This is a line that starts a new column the xC or L Comp 6 11x off on Tset temp comp s n This shows that the bitfield end the second part of a bitfield specification is optional The bitfield will be one bit long starting in this case at the eleventh bit Background 7...

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Page 301: ...is achieved by using the supported MODBUS parameters listed below For details of the Model 410i MODBUS Protocol specification see the following topics Serial Communication Parameters on page C 1 TCP Communication Parameters on page C 2 Application Data Unit Definition on page C 2 Function Codes on page C 3 MODBUS Parameters Supported on page C 8 Additional information on the MODBUS protocol can be...

Page 302: ...ink commands and can be between 1 and 127 decimal i e 0x01 hex to 0x7F hex This address is only used for MODBUS RTU over serial connections Note Device ID 0 used for broadcast MODBUS commands is not supported Device IDs 128 through 247 i e 0x80 hex to 0xF7 hex are not supported because of limitations imposed by C Link In MODBUS over TCP IP a MODBUS Application Protocol Header MBAP is used to ident...

Page 303: ...on the function For more description of these data fields see Function Codes below In MODBUS over serial an error check is included in the message This is not necessary in MODBUS over TCP IP because the higher level protocols ensure error free transmission The error check is a two byte 16 bit CRC value This section describes the various function codes that are supported by the Model 410i Read Coil...

Page 304: ...e quantity of complete bytes of data Note The values reported may not reflect the state of the actual relays in the instrument as the user may program these outputs for either active closed or open Request Function Code 1 Byte 0x01 or 0x02 Starting Address 2 Bytes 0x0000 to maximum allowed by instrument Quantity of Outputs 2 Bytes 1 to maximum allowed by instrument Unit Identifier 1 Byte 0x00 to 0...

Page 305: ...t and output 11 is the LSB of this byte The four remaining high order bits are zero filled Read Holding Input Registers reads the measurement data from the instrument Issuing either of these function codes will generate the same response These functions read the contents of one or more contiguous registers These registers are 16 bits each and are organized as shown below All of the values are repo...

Page 306: ...es N N or N 1 N Quantity of Registers Error Response Function Code 1 Byte Function code 0x80 Exception Code 1 Byte 01 Illegal Function 02 Illegal Address 03 Illegal Data 04 Slave Device Failure Here is an example of a request and response to read registers 10 13 Request Field Name Hex Function 0x03 Starting Address Hi 0x00 Starting Address Lo 0x09 No of Registers Hi 0x00 No of Registers Lo 0x04 Re...

Page 307: ...ion number 1 is addressed as 0 The requested ON OFF state is specified by a constant in the request data field A value of 0xFF00 requests the action to be ON A value of 0x0000 requests it to be OFF All other values are illegal and will not affect the output The normal response is an echo of the request returned after the state has been written Note This function will not work if the instrument is ...

Page 308: ...00 Output Address Lo 05 Output Value Hi FF Output Value Lo 00 Table C 1 through Table C 3 lists the MODBUS addresses supported for the Model 410i IMPORTANT NOTE The addresses in the following tables are Protocol Data Unit PDU addresses Verify the coil number on your MODBUS master to ensure that it matches the coil number on the instrument Note Coil status 1 indicates active state Table C 1 Read Co...

Page 309: ... ALARM 15 INTENSITY ALARM 16 MOTOR SPEED ALARM 17 BIAS VOLTAGE ALARM 18 MB STATUS ALARM 19 INTERFACE BD STATUS ALARM 20 I O EXP BD STATUS ALARM 21 CONC ALARM 22 PURGE MODE 23 NOT USED 24 ZERO CHK CAL ALARM 25 SPAN CHK CAL ALARM 26 NOT USED 27 NOT USED 28 NOT USED 29 NOT USED 30 NOT USED 31 NOT USED 32 NOT USED 33 NOT USED 34 EXT ALARM 1 35 EXT ALARM 2 36 EXT ALARM 3 In addition to the coils listed...

Page 310: ...s and interpret the data refer to the 0x03 0x04 Read Holding Registers Read Input Registers section in this appendix Table C 2 Read Registers for 410i Register Number Variable 0 NONE 1 2 NOT USED 3 4 NOT USED 5 6 NOT USED 7 8 RANGE STATUS 9 10 S R 11 12 LO S R 13 14 HI S R 15 16 INT TEMP 17 18 BENCH TEMP 19 20 NOT USED 21 22 NOT USED 23 24 NOT USED 25 26 BENCH PRES 27 28 SAMPLE FLOW 29 30 INTENSIT...

Page 311: ...alled IMPORTANT NOTE The addresses in the following tables are Protocol Data Unit PDU addresses Verify the coil number on your MODBUS master to ensure that it matches the coil number on the instrument Note Writing 1 to the coil number shown in the following table will initiate the action triggered listed in the table This state must be held for at least 1 second to ensure the instrument detects th...

Page 312: ...06 AOUTS TO FS 107 CAL TO HIGH SPAN 108 NOT USED 109 NOT USED 110 NOT USED 111 ZERO PURGE CAL 112 SPAN PURGE CAL 113 ZERO SPAN PURGE 114 EXT ALARM 1 115 EXT ALARM 2 116 EXT ALARM 3 117 PURGE MODE In addition to the coils listed in the Write Coils table coils in the Read Coils table can also be read To read a write coil issue a read coil command for that coil For example to view the state of write ...

Page 313: ...de if valid for that instrument This is achieved by using the supported Gesytec commands listed below For details of the Model 410i Gesytec Protocol specification see the following topics Serial Communication Parameters on page D 1 TCP Communication Parameters on page D 2 Instrument Address on page D 2 Abbreviations Used on page D 2 Basic Command Structure on page D 2 Block Checksum Characters BCC...

Page 314: ...ddress in the examples throughout this document Note Device IDs 128 through 247 are not supported because of limitations imposed by the C Link protocol The following is a list of abbreviations used in this document CR is abbreviation for Carriage Return ASCII code 0x0D STX is abbreviation for Start of Text ASCII code 0x02 ETX is abbreviation for End of Text ASCII code 0x03 SP is abbreviation for s...

Page 315: ...d by the two characters A B The checksum is referred to as BCC throughout this document The following commands are supported by the Gesytec protocol Instrument Control Command ST Data Sampling Data Query Command DA There are three control commands supported by the Gesytec protocol This control command is a single letter which triggers an action in the instrument These commands are active only when...

Page 316: ...e to DA command below The command structure for a data query command is as follows STX DA address ETX BCC The address is optional which means it can be left out completely The address if present must match the Instrument Address Additional space can be present after the address If the address is left out then no space is allowed in the query string A command with no address is also a valid command...

Page 317: ...e response will have the address X where X keeps incrementing by 1 for each measurement included measured value is the concentration value in currently selected gas units represented as exponential representation with 4 characters mantissa and 2 characters exponent each with sign Mantissa sign and 4 digits The decimal point is assumed to be after the first digit and is not transmitted Exponent sig...

Page 318: ...tatus is 04 Data Query String STX DA CR Reply String STX MD03 SP 001 SP 2578 01 SP 03 SP 04 SP 0000000000 SP 002 SP Address First Concentration E format 25 78 Address 1 5681 00 SP 03 SP 04 SP 0000000000 SP 003 SP 1175 01 SP 03 SP 04 SP Second Concentration 5 681 Address 2 Third Concentration 11 75 0000000000 SP CR Example of response to DA command from an instrument with Gesytec serial number set ...

Page 319: ... status and Table D 2 for error status for the Model 410i Table D 1 Operating Status for Model 410i D7 D6 D5 D4 D3 D2 D1 D0 Bit 8 7 6 5 4 3 2 1 Hex value 80 40 20 10 08 04 02 01 MSB LSB Operating status Service Mode On 0 0 0 0 0 0 0 1 Maintenance Local 0 0 0 0 0 0 1 0 Zero Gas On 0 0 0 0 0 1 0 0 Span Gas On 0 0 0 0 1 0 0 0 Gas Unit Indication ppm OR ppb 0 0 0 1 0 0 0 0 Ozonator Off 0 0 1 0 0 0 0 0...

Page 320: ... D0 Bit 8 7 6 5 4 3 2 1 Hex value 80 40 20 10 08 04 02 01 MSB LSB Error status Internal Temperature Alarm 0 0 0 0 0 0 0 1 Optical Chamber Temperature Alarm 0 0 0 0 0 0 1 0 AGC Intensity Alarm 0 0 0 0 0 1 0 0 Bias Voltage Alarm 0 0 0 0 1 0 0 0 Pressure Alarm 0 0 0 1 0 0 0 0 Sample Flow Alarm 0 0 1 0 0 0 0 0 Motor Speed Alarm 0 1 0 0 0 0 0 0 Not Used 1 0 0 0 0 0 0 0 ...

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