TK 61555-2-MM-EN
19
The service technician is responsible for assessing the condition
of all parts & components found during any service operation to
be in a condition suitable for further operation up to the next
scheduled service. If parts not considered in suitable condition
they should be replaced.
Inspect/Service These Items
INSPECTION
A SERVICE
Every 1500
hours Or
every 12
Months
(whichever
comes first)
B SERVICE
Every 3000
hours Or
every 24
Months
(whichever
comes first)
SERVICE C
SERVICE
Every 6000
hours Or
every 48
Months
(whichever
comes first)
Replace Air Filter
•
•
Check air cleaner hose for security and damage.
•
•
•
Drain water from fuel tank and assess fuel cleanliness where drain plug is
available.
•
•
•
Check fuel tank fittings, fuel filter cap security, pipe fittings & air vent.
•
•
•
Check external fuel pre-filter if fitted.
•
Replace external fuel pre-filter if fitted.
•
•
Inspect & clean fuel transfer pump inlet strainer - not required if external fuel
pre-filter is fitted.
•
•
•
Replace unit fuel filter
•
•
**** Test & Service fuel injection nozzles at ... hours.
Check condition of engine vibration mounts.
•
Electrical:
Check alternator connections for corrosion and clean and protect as required.
•
•
Inspect alternator brushes
•
Change alternator brushes and regulator at 6000 hrs
•
Check all condenser/evaporator fans/blowers for correct operation
•
•
•
Check evaporator damper system for correct operation
•
•
*Inspect battery terminals, and electrolyte level. **If EON battery only inspect
terminals
•
•
•
Check battery fixture. Remove clean and protect battery terminals. Wet cell
batteries, check electrolyte specific gravity
•
•
Visually inspect all unit wire harness for damaged wires or connections. (Pay
particular attention to interconnecting harnesses).
•
•
Check electric motor or cross-shaft bearings
•
Check operating modes on electric standby. (20 and 50 Models)
•
•
•
Refrigeration:
Visually inspect condenser/radiator and evaporator coils for damage and dirt
ingress
•
•
•
Check refrigerant level.
•
•
•
Leak test entire unit annually if required for F-Gas control regulations(Add the
job code 11050 for the Leak test, if performed. It is not included in the service
labour time)(for Truck and VP leak test once per year not every 6 months)
•
•
•
Check for proper suction and discharge pressures
•
•