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Terry Melody 1 - Installation Instructions - ED01050g

ref: ED01073b, dated: 07/05/2008

DECLARATION of CONFORMITY

Lift Type: Melody 1

This lift was manufactured by TERRY GROUP Ltd., who declare that this lift
fulfils all the relevant provisions of the following Directives:

2004/108/EEC

EMC Specifications

2006/95/EEC

Low Voltage Directive

2006/42/EC

Machinery Directive

This lift also fulfils all the relevant provisions of the following Standards:

BSEN 55014-1:2006

Electromagnetic Compatibility (EMC)

BSEN 55011:2007

Electromagnetic Compatibility (EMC)

BSEN 61000 series

Electromagnetic Compatibility (EMC)

BS6440:2011

Powered lifting platforms for use by disabled persons

Person authorised to compile Technical File:
Greg Gnyp, Terry Group Ltd., Longridge Trading Estate, Knutsford, Cheshire,
WA16 8PR

This declaration was completed at Terry Group Ltd., Longridge Trading
Estate, Knutsford, Cheshire, WA16 8PR, on 29 December 2009.

This compliance is only valid if the installation test Certificate has been
completed and signed by a competent lift engineer which confirms that it has
been installed to the latest installation instructions.

TERRY GROUP Ltd.

P.Morrey (Managing Director)

NOTES

Summary of Contents for Melody 1

Page 1: ...Installation Manual Melody 1 Platform Lift Ref ED01050g Date 03 04 2012 Original instructions...

Page 2: ...R FEEDBACK QUESTIONNAIRE 19 MELODY 1 SERVICE MAINTENANCE 23 MELODY 1 SERVICE POINTS 23 MELODY 1 BASIC SAFETY SYSTEM CHECKS 24 MELODY 1 DEFINITION OF BASIC SAFETY ITEMS 25 MELODY 1 WIRING DIAGRAM 27 ME...

Page 3: ...an interlock unit can be supplied to fit the client s own door Special consideration has also been given to the location and dimensions of controls allowing safe and unaided use by person s with impa...

Page 4: ...amp aligns flush with fixed ramp 4 Remove the 4 X M6 CSK 2 X M6 HEX Washers located on the top face of platform 5 Position power pack assembly on platform pump to ramp and secure into place using bolt...

Page 5: ...ke note of the gate handing on the lift paperwork The handing refers to the side of the gate hinge when viewing the lift from the lower level The diagram shows a left hand gate Fit the gate by sliding...

Page 6: ...positions 15 Lock fitting continued Fit the lock beak bracket mounting plate together with the lock beak and spacer plate onto the appropriate handrail The lock beak mounting plate is secured using th...

Page 7: ...oor Thread the cable through the grommet underneath the platform and up thorugh the large hole in the platform which leads into the powerpack housing Ensure the pre fitted cable spring sleeve remains...

Page 8: ...station is mounted in the gate post Run a 7 core cable from the upper level gate call station to the charger box Run the 8 core cable from the lift the 4 core cable to the gate lock and the 7 core fr...

Page 9: ...ale compact elbow joint Operate pump and bleed from the loosened joint Retighten loosened joint after bleeding 23 Make suitable holes in the base of the bellows and secure to the front of the base fra...

Page 10: ...of base frame and ramp support plate Fold bellows and hook up to base of platform using beaded tie wraps Ensure that base of bellows is re secured to front of base frame and ramp support plate after...

Page 11: ...centre of the lift face 100mm up from the base going back to the charger box or join this one in with the lift cable duct If the call stations are to be flush mounted then a 50mm deep double socket b...

Page 12: ...Low voltage operating system Optional remote control enabler 220 240V AC 50 60 Hz current 680 mA max 24 V DC The lift has full battery back up and the lift should never be left disconnected from the m...

Page 13: ...ust be wound around 1 full turn before hooking onto tab on rear of disc Check top level height BOWDEN CABLE ADJUSTMENT Before setting the height the bowden cable must be adjusted to set the position o...

Page 14: ...ilure 6 Check that upper level gate if fitted is closed Upper level gate will not open 1 Check that lift is at the top Note Gate will only be opened within the first five ten seconds of the lift reach...

Page 15: ...on Lift reference Location Manufacturer Terry Group Ltd Longridge Trading Estate Knutsford Cheshire WA16 8PR Lift Description Date of Manufacture Length of travel m Lift serial No Other identification...

Page 16: ...they operate correctly h Does the platform level to within or 12mm on full load i Is adequate liftway protection provided By for example short flights of steps strong enclosure 1M above upper level in...

Page 17: ...heck gate beaks are secure check tightness of beaks and brackets Check main ram rollers Check remote control enable operation if fitted Check S Edges operation x 4 check lift stops when obstructed 4 c...

Page 18: ...Terry Melody 1 Installation Instructions ED01050g 18...

Page 19: ...Y N 6 Was the specification of the lift as ordered If not please detail below Y N 7 Was the end user satisfied with the product If not please detail below Y N 8 Are there any recommendations or produ...

Page 20: ...Terry Melody 1 Installation Instructions ED01050g 20...

Page 21: ...bility EMC BSEN 55011 2007 Electromagnetic Compatibility EMC BSEN 61000 series Electromagnetic Compatibility EMC BS6440 2011 Powered lifting platforms for use by disabled persons Person authorised to...

Page 22: ...Terry Melody 1 Installation Instructions ED01050g 22...

Page 23: ...m if fitted 10 Check gate i lock operation on all gates fitted 11 Check condition of rear pivot 12 Check emergency operation of car gate 13 Check operation of ramp safety switches 14 Check hydraulic h...

Page 24: ...avel check no operation with gate open proximity switches x 1 Check gate beaks are secure check tightness of both beaks and brackets Check main ram rollers Check remote control enabler operation if fi...

Page 25: ...2 Platform Gate Ensure the lift does not travel up with the platform gate open and check the platform gate only releases with the last 250mm travel D Check main ram lifting rollers for security of fa...

Page 26: ...Terry Melody 1 Installation Instructions ED01050g 26...

Page 27: ...Terry Melody 1 Installation Instructions ED01050g 27 ref ED01063e dated 10 01 2012 MELODY 1 WIRING DIAGRAM...

Page 28: ...Terry Melody 1 Installation Instructions ED01050g 28...

Page 29: ...1 CIRCUIT BOARD LAYOUT CONNECTOR DEFINITIONS Number Ident Cable Size 1 Down Safe Edge 2 Way 2 Charger Box Interface 6 Way 3 Carriage Call Station Interface 7 Way 4 Low Call Station CALL 3 Way 5 Carria...

Page 30: ...SFET CONTROL CIRCUIT The function of the MOSFET control circuit is to ensure that the MOSFET makes and breaks the power to the pump motor and solenoid 8 ANTI CREEP CONTROL When the lift rises it stops...

Page 31: ...via the upper limit switch and similarly the lower solenoid when the lift is at the bottom via the lower limit switch In the circuit below when the lift reaches the top or bottom and the up down butto...

Page 32: ...tarts flashing then release It is now in programming transmitter s mode 2 Within 5 seconds press the button on the fob and hold it pressed until the LED is on continuously then release the button 3 Th...

Page 33: ...l station being destroyed From W to BK BL BN R and G From BK to BL BN R and G From BL to BN R and G From BN to R and G From R to G 5 Before completing the following test of the Lower Wall Station Cabl...

Page 34: ...Terry Melody 1 Installation Instructions ED01050g 34...

Page 35: ...Terry Melody 1 Installation Instructions ED01050g 35 ref ED01068b dated 28 01 2010 MELODY 1 CHARGER BOX TEMPLATE 98 220 200 158 Suggested location of sockets...

Page 36: ...Terry Melody 1 Installation Instructions ED01050g 36...

Page 37: ...Terry Melody 1 Installation Instructions ED01050g 37 ref ED01076a dated 10 01 2012 BULLETINS NOTES...

Page 38: ...Terry Melody 1 Installation Instructions ED01050g 38 MELODY 1 CABLE TIE FIXING Fix the cable tie fixing base to aluminium platform by using M4 csk pozi taptites Then use cable ties to fix the cable...

Page 39: ...01050g 39 MELODY 1 UPPER LEVEL GATE FITTING INSTRUCTIONS XB00223 XB00223 Page 1 of 14 AUTHOR MK 29 04 2010 Terry Group Internet Production Bulletins Contains Standard Gate and Side Exit Gate instructi...

Page 40: ...position as shown Fasten the plinth in place with the CF154 No 12x2 Wood screws and the CF120 Rawl Plugs from the common fixing kit LS38561 IMPORTANT It maybe necessary to bring plinth out slightly i...

Page 41: ...TANT Consider gate handing before fastening panel angles angles should be attached on the inside of the posts Cut the gate posts to the required length and generously apply super trol to the cut 3 Hav...

Page 42: ...position the base plate to achieve and square and vertical alignment Once satisfied fully tighten CB303 M10 bolts When completely sure of correct positioning bolt down the gate base plate in two place...

Page 43: ...3 XB00223 Page 5 of 14 AUTHOR MK 29 04 2010 Terry Group Internet Production Bulletins 5 Attach the lower hinge pin to the plinth using the CZ006 M5x16 Button Head Screws provided in the common fixing...

Page 44: ...plate fully secured in position remove the beak bracket and upper hinge from the gate panel itself and replace the beak bracket to achieve the correct handing of the gate IMPORTANT The flush face of...

Page 45: ...Page 7 of 14 AUTHOR MK 29 04 2010 Terry Group Internet Production Bulletins 7 Place the gate panel over the lower hinge pin and secure using the upper hinge pin fastened with the CZ106 M6 x 16 Cap Sc...

Page 46: ...106 M6x16 Stainless CSK screws from the common fixing kit LS38561 Notch if required 9 Attach the call station plate assembly if not fitted already LT04770 for Melody LS38013 for TSL using the M4 secur...

Page 47: ...utlet side The gland provided is a 25mm gland and therefore requires 25mm conduit rather than the standard 20mm A second blanking plate is provided in the event that conduit as been pre fitted between...

Page 48: ...OR MK 29 04 2010 Terry Group Internet Production Bulletins SIDE EXIT UPPER LEVEL GATE You should have the following extra parts in addition to the wide gate components with fixing kit LS45012 Wider ga...

Page 49: ...easure the required side panel height based on the already installed gate assembly and remove the excess from the top of the side panel Refit the top bracket onto the now correct length side panel Hei...

Page 50: ...f 14 AUTHOR MK 29 04 2010 Terry Group Internet Production Bulletins 3 The buffalo board should be flush with the front of the gate post as shown below You can now fit the cap to the top of the side pa...

Page 51: ...f 14 AUTHOR MK 29 04 2010 Terry Group Internet Production Bulletins 6 Finally place the side panel support on the upper level and fasten with the CF154 12x2 Wood screws and the CF120 Rawl Plugs provid...

Page 52: ...tion Instruction 1 Place the gate support section in the prepared pit inline with the location of the upper level gate base Using the M8 x 150 Coach Screws and M8 washers provided with the Gate Suppor...

Page 53: ...INSTRUCTIONS XB00198B XB00198 B Page 1 of 5 AUTHOR MK 13 05 2010 Terry Group Intranet Production Bulletins Contains details of both Ramp Mounted and Stand Alone Call Posts For details of Stand Alone...

Page 54: ...holes drill for fixing kit CF210 provided for the control post Paper template provided with instructions 2 Feed the cable from the scissors through the cable guards on the ramp mounting and into the c...

Page 55: ...r blocks to the cable from the articulated head Insert the articulated head into the top of the post in the required orientation When satisfied with a tight and square fit drill a 3 5mm hole through t...

Page 56: ...e cover to 20mm in order to fit the plastic conduit gland Note This is only required in the event of stand alone call post In the event of a stand alone call post fasten the call post as in step 2 IMP...

Page 57: ...ve the appropriate knock out and finish neatly before placing the ramp over the mounting and call post base fastening with the rivets provided in the Ramp Fixing Kit LS38778 To complete the ramp assem...

Page 58: ...t increments 2 Adjust the bottom step to this figure using the collar situated on the step upright 3 Once the lower step is adjusted use the adjustment collar for the second and third steps to achieve...

Page 59: ...cket kit LS35267 will be provided and must be fitted as detailed bellow 1 Fasten the pick up bracket in place using the fasteners for the handrail support brkt The position of the bracket is determine...

Page 60: ...Terry Melody 1 Installation Instructions ED01050g 60...

Page 61: ...ation Template RH Shown use reverse side for LH STANDARD Location Reference Fit cut out around scissor frame in line with vertical faces and check dimensions from this point 305 42 5 Drill Here 84 Cal...

Page 62: ...ation Template LH Shown use reverse side for RH STANDARD Location Reference Fit cut out around scissor frame in line with vertical faces and check dimensions from this point 305 42 5 Drill Here 84 Cal...

Page 63: ...ation Template RH Shown use reverse side for LH 900 WIDE Location Reference Fit cut out around scissor frame in line with vertical faces and check dimensions from this point 305 42 5 Drill Here 84 Cal...

Page 64: ...ation Template LH Shown use reverse side for RH 900 WIDE Location Reference Fit cut out around scissor frame in line with vertical faces and check dimensions from this point 305 42 5 Drill Here 84 Cal...

Page 65: ...CHECK LIST Lift No Control locations and operation Safety features Emergency lowering procedures Cleaning procedures Power supply location Contents of Lift operation booklet Contact details I confirm...

Page 66: ...Terry Melody 1 Installation Instructions ED01050g 66...

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