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9929758 R01 - 2019 TAYLOR-DUNN G-100 Service Manual
© Copyright TAYLOR-DUNN
STARTER SYSTEM
TROUBLESHOOTING
STARTER MOTOR DOES NOT RUN
• Battery discharged - Low specific gravity
• Brake not applied
• faulty switch or switch wiring
• Loose or faulty battery cables or corroded connections
(see Voltage Drop Tests)
• Related wiring loose, disconnected, or corroded
• Poor ground connections at battery cable, starter
motor or starter solenoid (see Voltage Drop Tests)
• Faulty key switch
• Faulty starter solenoid or starter motor
• Engine problem - seized or binding (can engine be
rotated easily)
STARTER MOTOR TURNS OVER SLOWLY
• Battery discharged - low specific gravity
• Excessive circuit resistance - poor connections (see
Voltage Drop Test)
• Engine problem - seized or binding (can engine be
rotated easily)
• Faulty or worn brushes in starter motor
STARTER MOTOR TURNS - ENGINE DOES NOT
ROTATE
• Faulty starter drive
• Faulty starter drive gears or starter motor gear
• Faulty flywheel gear or loose flywheel
STARTER DRIVE
Pinion Gear - Anti Kick-out Shoe, Garter Spring
Replacement
If the garter spring is damaged, the overrun clutch may
fail to return properly. The replacement spring is (PN
7042039). Use either of the following methods to remove
and install a new garter spring.
1. Screw the overrun clutch out to the engaged position
on the pinion shaft assembly. Use a small piece of
wire with the end bent in a hook and pick the old
spring out of its channel. Slide it off the end of the
shaft. Slide the new spring over the overrun clutch
and into the spring groove. Make sure that the spring
is positioned between the shoe alignment pins and
the back flange of the anti kick-out shoes.
2. Remove the lock ring, end washer, spring retainers
and clutch return spring. Screw the overrun clutch off
the end of the pinion shaft. Remove the old spring
and install a new one. Lightly grease the pinion shaft
and reinstall the clutch, spring, retainers, end washer
and lock ring in the reverse order. Make sure the end
washer is positioned properly so that it will hold the
lock ring in its groove.
Premium Starter Drive Grease
PN 2871460
Summary of Contents for G0-010-00
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