Tadano TM-2000-1, Service Manual

Page: 170 / 194

Z-5 Z-5
IWZ03-3440E01
Z-5
5a
2
314-024-80100
Electric Circuit
5a
WZ03-3441E
Z-5 Electric Circuit : Spec.TM-2000-1-304, 404
(Non-continuous 375
°
rotation, Radio-controls spec.)
Engine start relay
Connect to the ingition line
(position passed through the clutch switch)
The starter is rotated when 12V is output.
Alternator
(12V while the engine is idling)
Ground when the alternator stops
C/J spare terminal
Spare power supply
Emergency switch
Emergency stop lamp
Frame
Emergency stop
switch
Hoisting speed
selector switch
High-speed hoisting
indicator lamp
Stop relay for AMA
Stop relay for AMA
Detecting relay for
winch operation up
Detecting relay for
telescoping operation
extended
Detecting relay for
elevating operation
down
Detecting relay for
swing operation
Detecting relay for
overwind
Detecting relay for
front stabilizer jack
operation
Rear outrigger relay
Emergency stop
relay
Emergency stop
engine stop relay
Power supply relay
Horn switch
Emergency stop
lamp
Emergency stop switch
Hoisting speed
selector switch
Hoisting speed
indicator lamp
Horn switch
Emergency switch
Angle display switch
Unloading solenoid (winch)
(loading when energized)
Unloading solenoid (telescoping, elevating)
(loading when energized)
Hoisting speed selector solenoid
(increasing hoisting speed when energized)
Solenoid for swing brake release
(released when valve is energized)
Solenoid for jack valve change
(when it is energized, the jack cannot be operated)
Anti-twoblock device
alarm buzzer
Detection switch for front stabilizer jack operation
(closed at neutrality)
Detection switch for extending and retracting operation
(closed at neutrality)
Detection switch for
telescoping extended (Extension:open)
Detection switch for elevating down
(Down:open)
Detection switch for swing operation
(close when operating)
Detection switch for swing operation
(close when operating)
Detection switch for
winch up (Up:open)
Buzzer(AMA)
Outrigger extension detecting switch
(closed at the middle extension)
(Right)
(Left)
(Right)
(Left)
Outrigger extension detecting switch
(Maximum extension)
KEY SW (engine stop circuit)
(stopped when circuit is open)
Horn relay
Fuse box
12V
Vehicle battery
AMA display window
(Machine equipped with front jack)
Front jack pressure detection switch
Common
Output
Power
supply
Front outrigger MAX. relay
Controller AMA
－
PD
Ⅱ
(12V)
Relay for AMA buzzer
O/R MAX
Angle display
Rear outrigger
Full retraction
O/R MAX
GND
Power supply input
Spare
Warning lamp
Maintenance terminal
O/R MID
Spare
Spare
Maintenance terminal
Display
Maintenance terminal
Serial input
AMA stop (open when it stops)
Spare
Spare(detector power supply)
Display
Drum REV detector 2
Drum REV detector 1
Serial output
Spare
Display
O/R MID
Spare
Spare
Shield
GND
Angle detector input
Length detector input
Detector power supply output
Spare(GND)
Spare(swing detector)
Rod pressure detector input
Cylinder pressure detector input
Detector power supply output
GND
Angle limit
warning lamp
Low angle
set indicator
Low angle
set switch
High angle
set switch
High angle
set indicator
Boom angle
display switch
Relay for angle limit
warning lamp
Angle detector
Length detector
Pressure detector
(rod side)
Pressure detector
(cylinder side)
AMA lamp
(base boom section)
Code reel
Detection switch
for overwinding
(Full retraction detecting switch
from boom section)
Top boom section
AMA lamp
(base boom section)
Basket switch
(Machine for rear mounting)
(Closed when jack extends)
(Right)
(Left)
Rear jack extention detection switch
Outrigger extention detection switch
(Closed when jack extends)
(Left)
(Right)
(Rear jack with slide)
No CN No.,SWP L250 3 ６ 1 － 323 － 20000
CN59,AMP L3350 31 ６－ 558 － 14300 CN ６ 0,AMP
No CN No.,
Metal
L3150 313
－６
12
－
24200 CN
６
2,AMP
R
B
W
Br
BrW
RL
R
W
R
BW
LW
RW
CN 74 F
CN 73 F
F CN11 M
BW BW
GW G
B
F CN22
YR
Y
BrW
B
F CN21
RW
R
RB
B
F CN24
O
B
GR
B
F CN23
R
Br
LO
R
4
1
2
3
3
2
1
4
R
13 14
5 9
5SEC
T
1
4
3
2
1 R
R 1
2
3
4
R 1
2
3
4
R 1
2
3
4
Power supply relay
Unload relay
Horn relay
Emergency stop lamp relay
2
3
1
Radio control/Manual switch
Up
：
Radio control (2-3)
Down
：
Manual(1-2)
Emergency stop lamp
Speaker switch
2
1
Speaker
Outrigger left
Outrigger right
Overturning alarm left
Overturning alarm right
Serial output
Serial input
Spare
M unload (Output when crane is operated)
Engine stop (Output at emergency stop)
Engine start (Output at engine start)
Speaker
Speaker
AA accelerator cutoff
Over winding cutout release
Hook-in state detection
Hook-in
Overwinding
Horn (Output when horin SW is pressed)
Battery(-)
B)
Battery(-)
Jack neutrality
Accelerator
Accelerator
Swing
Swing
Elevating
Elevating
Winch
Winch
Telescoping
Telescoping
Accelerator
Accelerator
SL jack
SL jack
Swing
Swing
Elevating
Elevating
Winch
Winch
Telescoping
Telescoping
Maintenance terminal
Low-pressure relief
Unload (Output when crane is operated)
B)
Emergency stop lamp (Output at emergency stop)
Valve state detection
Maintenance terminal
Maintenance terminal
SW7
SW6
SW5
SW4
TXD
RXD
OUT7
OUT8
OUT5
OUT6
AUDIO2
AUDIO1
SW9
SW10
SW11
SW12
SW3
HORN
MBGND
MBSRC
MBGND
SW13
FB5-1
FB5-2
FB4-1
FB4-2
FB3-1
FB3-2
FB2-1
FB2-2
FB1-1
FB1-2
FBG
OSC2
OSC1
SB5
SA5
OUT1
OUT2
SB4
SA4
SB4
SA3
SB2
SA2
SB1
SA1
BOOT
LOW
UNLOD
MBSRC
OUT4
SW8
RSRXD
RSTXD
WB
LY
YG
GW
LW
B
B
GR
B
RL
B
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
5
4
7
6
9
8
WR
RL
LO
A
B
C
D
E
F
G
H
J
K
u
t
b
a
Z
Y
v
f
m
k
p
X
HH
GG
FF
EE
DD
CC
BB
AA
z
y
s
r
q
W
V
h
g
U
T
S
R
P
N
M
L
n
j
i
e
d
ｃ
x
w
Controller
(RCS-FC1 12V)
BY
LgR
GB
GY
GL
4
YW
BL
Lg
YB
Accelerator cylinder
M CN5 F M CN5 F
F CN6 M F CN6 M
M CN8 F
F CN7 M
M CN15 F
F CN14 M
Radio control valve (STD
、
SANWA)
SV1
1
2
1
2
4
5
6
3
2
1
4
3
2
1
4
5
6
3
2
1
4
3
2
1 SA5
SB5
SB4
SA4
SB2
SA2
SB3
SA3
SB1
SA1
4
1
2
3
5
6
7
8
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
WG
B
8
9
4
5
6
7
10
11
12
13
14
15
16
17
18
19
20
23
24
21
22
25
26
27
28
Swing
Elevating
Winch
Swing
Telescoping
Elevating
Winch
Telescoping
Unloading
(loading when
energized)
LR
R
LG
F CN20 M
LG
Y Y
YR YR
RB RB
O O
B B
O
RB RB
RW
F CN1 M
F CN71 M
LW
LY
2
1
CN69 F
R
GW
R
GR
CN68 F
GW
GB
R
WR
W
CN16F
RW
R
RB
B
CN17 F
LY
LW
LG
B
CN18 F
R
LG
LO
B
CN19 F
LgB
B
R
LgR
CN51 F
O
B
R
BL
CN52 F
WL
Y
G
R
CN53 F
R
WL
R
L
CN54 F
GB
Y
R
L
CN66 F
R
YW
R
WG
CN67 F
GB
Y
R
WB
F CN11 M
G R
B B
F CN26 M
B *
WR *
F CN25 M
B *
GR *
* BY
* R
F CN38 M
* YB
* BY
F CN37 M
F CN34 M
YG *
B *
F CN32 M
YR *
B *
F CN33 M
YR *
B *
F CN35 M
YW *
B *
F CN36 M
YB *
B *
F CN42 M
B *
WG *
F CN42 M
B *
WG *
F CN27 M
B *
WB *
B
Br
B
Br
B B
Br Br
GL W
LO R
G Br
R Y
M CN31 F
B B
F CN29 M
R YG
F CN28 M
YG Y
R R
B Y
R O
Y Y
R R
M CN30 F
R
F CN31 M
Y
Br G
R R
GL W
Br Br
B B
R
F CN30 M
R
Y Y
O R
B Y
R R
YG Y
B
M CN29 F
B
R
M CN28 F
YG
B B
W
F CN4 M
BW
R
3
2
1
6
5
4
3
2
1
1
2
3
4
1
5
5
6
3
4
1
2
5
6
R 1
2
3
4
R 1
2
3
4
R 1
2
3
4
5
R 1
2
3
4
3
4
1
2
1
5
8
3
7
6
4
2
1
1
R 1
2
3
4
R 1
2
3
4
4
3
2
1 R
4
3
2
1 R
R 1
2
3
4
4
3
2
1 R
1
1
2
4
6
7
3
8
1
2
2
1
SOL1
SOL2
1
2
SOL3 1
2
SOL4 1
2
SOL5 1
2
2
1
3
2
1
1
2
3
1
2
2
1
1
2
1
2
1
2
4
3
2
1 R
M CN51 F
GY R
B B 21
B
GY
W
BR
F CN61 M
B
W
B
W
B
W
B
W
B
B
B
P
B
1
2
1
2
2
1
1
2 BrW
M CN45 F
RL
M CN44 F
Gy
M CN46 F
M CN43 F
W Br
B
M CN42 F
L
W Br
B
M CN42 F
L
W Br
B
M CN42 F
L
W Br
B
M CN42 F
L
B
W
2
1
B
Y R
B
Y
W
Y
W
G
G
W Y
BR
M CN56 F
W
W
B
R
G
W
B
R
G
M CN58 F
M CN57 F
P ｃ
COM
V ｃｃ
Vc
Pr
COM
Output
GND
Power supply
Shield
Output
GND
Power supply
Shield
B B
W Y
R R
R R
B B
W W
Y
F CN59 M
B
R R
W W
B G
L
G
F CN63 M
Shield
Shield
R R
B B
W
W
W
G
1
2
3
4
2
1
1
2
2
1
2
1
1
2
A
B
D
C
E
6 2
1
3
2
1
3
5
1
2
3
4
CN40,AMP L200 319 － 314 － 41400
CN40,AMP L200 319
－
314
－
41400
CN40,AMP L200 319 － 314 － 41400
No CN No.,SWP L250 821 － 045 － 01120
No CN No.,SWP L250 821 － 045 － 01120
No CN No.,AMP 3 ６ 7 － 405 － 50000
No CN No.,AMP 3 ６ 7 － 401 － 90000
No CN No.,AMP 3 ６ 7 － 401 － 90000
No CN No.,SWP L500 3 ６ 7 － 402 － 00000
No CN No.,SWP L500 3
６
7
－
402
－
10000
LG
LY
M CN13 F
B
WG
WR
WG
BrW
WG
WB
BrW
10
9
8
7
6
4
3
2
1
5
CN42,AMP L70 821
－
085
－
01180
CN42,AMP L70 821
－
085
－
01180
CN31,SWP L150 313 －６ 12 － 23400
No CN No.,SWP L100 423
ー
521
－
30100
CN30,AMP L125
～
200 313
－６
12
－
22302
CN4,AMP L100 31
６－
533
－
03300
L150
L75
L125
CN11,AMP L1100 31 ６－ 520 － 30200
CN51,AMP L1200 313 －６ 01 － 91 ６ 00
No CN No., Metal L400 3 ６ 1 － 323 － 20000
No CN No.,AMP L400 3 ６ 1 － 500 － 70000
No CN No.,SWP L300 3 ６ 1 － 801 － 10000
B
20A
10A
S H B
PTO SW KEY SW
1
2
3
R
YG
RW
R
M CN72 F
4
B
1
1
1
1
B
F CN9 M
3
1
2
F CN10 M
2
1
For no-radio-control specification,
loop 4 and 5.
CN42,AMP L230 821 － 085 － 010 ６ 0
CN42,AMP L230 821 － 085 － 010 ６ 0
Integrated with
radio control harness
B
YG
Y
R
BW
B
W
B
BW R
Y
BR
W
GY
B
(17.7MPa)
No CN No.,SWP L240 36 ６－ 828 － 90000
B B
W
G
R
BL
F CN81 M
R
B
BL BL
R
F CN80 M
R
3
1
2
3
1
2
G G
B B
R R
L
F CN64 M
L
B
M CN5 F
B
Y WG
R R
W WL
G WR
BrW
RL
RG
M CN63 F
RY
GY
Lg
P
Gy
BW
BR
RG
F CN2 M
RY
R
LR
F CN3 M
W
B B
GY G
W W
BR
F CN61 M
BR
1
2
3
1
2
1
2
3
4
6
4
3
2
1
10
8
7
9
1
3
2
4
5
5
1
2
3
4
6
R
B
W
G
GL
GR
GB
GW
YW 1
M CN62 F
6
5
4
3
2
L
G
W
R
B LW
LR
LY
LB
GL
1
6
2
3
4
5
F CN60 M
P
R
Gy
R
4
3
2
1
F CN83
4
3
2
1
R
R
GY
Y
R
GB
GR
F CN70
LY
LR
LW
YW
GW
26
25
36
15
5
DI7
DI8
DI3
DI9
DI5
35 MBGND
MBSRC
10
Do4(100mA)
Do7(1.5A)
Do6(1.5A)
DI1
RSRXD
1
2
32
31
DET2GND
DET1SRC
DET1SLD
LENSIG
RSTXD
BOOT
Do1(100mA)
DET1GND
ANGSIG
SANGSIG
Do5(1.5A)
Do10(200mA)
Do3(100mA)
RXD
Do2(100mA)
DET2SRC
Do9(200mA)
ENCB
ENCA
TXD
Do8(1.5A)
DI2
DI4
DI6
29
40
28
24
34
7
37
17
18
20
9
8
38
39
6
21
27
12
19
16
30
11
22
33
23
SYLPR
PRSRC
RODPR
PRGND 3
14
4
13
1
LG
RG RG
RY
GY
BrW
RL
BR
BW
P
Lg
BrW
RL
BR
BW
Gy
BY
Lg
Y
RY
LO
YG
L
2
W
M CN4 F
BW
B B
GL
LB
B
R
YR
YB
LgB
LgR
M CN87 F
RY
Basket mode lamp RY
4
3
2
1 R
Relay for
basket lamp
YG
R
RY
R
CN86 F
YR
YB
R
R
YR
YB
F CN65 M
LgB R 2
5
1
2
3
4
6
LG LG
B B
R R
LgB
LgR
4
M CN6 F
W B
1
3
R LgR
W B
RY G
8 R
R 7
B
BY
2
1
B B
BY
YR
YB
LO LO
YB
YR
BY
6
2
3
4
5
YG YG
M CN84 F
CN92 F
R
RY
R
LG
R 1
2
3
4
1
F CN85 M
3
4
2
1 WY
YR
BrY
LR
LgW YB
LO
YG
B
WG
R
WL
WR
WY
LgW
LR
BrY
Connect to main harness
R
LR
R
LR
W
1
2
3
F CN3
3
2
1
CN3 M
CN88 F
W
B
R
YG
Relay for overwind cutout
cancellation by basket installation
R 1
2
3
4
F CN82 M
F CN82 M
1
2
W
B
W
B
F CN48 M
W
B
W
B
F CN47 M
2
1
CN42,AMP L230 821 － 085 － 01060
W Br
B
F CN42 M
L
W Br
B L
2
1
1
2
F CN42 M
W
B
W
B
3
4
2
1
2
1
1
2
2
1
4
3
L
F CN42 M
B
Br
LgR
L
F CN42 M
LgB
Br Lg
B
LgR
LgB
Lg
CN42,AMP L450 821 － 085 － 01080
LgR
LgB
LgR
LgB
Lg
B
B
Lg
R
G
GB
GW
Br
W
W
1. Applicable serial No. --EX0309
Revised Nov. 2009