Suzuki RV125, Service Manual

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3
6
ENGINE 3-1
CONTENTS
ENGINE
ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE ..............3- 2
ENGINE REMOVAL AND INSTALLATION ....................................................3- 3
ENGINE REMOVAL ...............................................................................3- 3
ENGINE INSTALLATION .......................................................................3- 8
ENGINE DISASSEMBLY ................................................................................3-11
ENGINE COMPONENTS INSPECTION AND SERVICE ................................3-21
CYLINDER HEAD COVER .....................................................................3-21
CYLINDER HEAD ..................................................................................3-23
CAMSHAFT ............................................................................................3-32
CYLINDER ..............................................................................................3-33
CAM CHAIN TENSION ADJUSTER ......................................................3-34
CAM CHAIN GUIDE ...............................................................................3-34
PISTON AND PISTON PIN ....................................................................3-34
CRANKSHAFT AND CONROD .............................................................3-37
STARTER CLUTCH AND STARTER DRIVEN GEAR BEARING .........3-39
GENERATOR STATOR AND PICK-UP COIL .......................................3-40
TRANSMISSION ....................................................................................3-41
PRIMARY DRIVEN GEAR .....................................................................3-43
CLUTCH .................................................................................................3-44
OIL FILTER ............................................................................................3-45
OIL SUMP FILTER .................................................................................3-45
CRANKCASE BEARINGS .....................................................................3-46
GENERATOR COVER BEARING ..........................................................3-48
CLUTCH RELEASE CAMSHAFT ..........................................................3-49
ENGINE REASSEMBLY .................................................................................3-50
PAIR (AIR SUPPLY) SYSTEM ........................................................................3-65
PAIR HOSE ............................................................................................3-65
PAIR CONTROL VALVE ........................................................................3-65