Suzuki RV125, Service Manual

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3-50 ENGINE
ENGINE REASSEMBLY
Reassemble the engine in the reverse order of disassembly. The following steps require special attention or
precautionary measures should be taken.
NOTE:
Apply engine oil to each running and sliding part before reassembling.
CRANKSHAFT
• When installing the crankshaft into the crankcase, it is neces-
sary to pull its left end into the left crankcase with the special
tools.
%
09910-32812: Crankshaft installer
09910-20116: Conrod holder
"
• Apply engine oil to the crankshaft bearings.
TRANSMISSION
• Install the countershaft and driveshaft assemblies.
GEARSHIFT CAM AND GEARSHIFT FORKS
• Align the pin groove
A
of gearshift cam stopper plate with the
pin
B
on the gearshift cam.
• Install the gearshift cam stopper and spring.
• Install the gearshift forks and gearshift cam.
1
: Gearshift fork No. 1
2
: Gearshift fork No. 2
3
: Gearshift fork No. 3
• Install the gearshift fork shafts (
4
,
5
).
Never install the crankshaft into the crankcase by
striking it with a plastic hammer. Always use the spe-
cial tool, otherwise crankshaft may be misaligned.