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Contents

FDM 2000/3000/8000 Manual

10 MAY 01

F2/3/8000-

Summary of Contents for FDM 2000

Page 1: ...Introduction FDM 2000 3000 8000 Release 2 0 Stratasys Document no 105208 0001 Rev B...

Page 2: ...w This Manual is Organized on page F2 3000 4 The maintenance section covers daily cleaning cleaning the FDM head and periodic maintenance The troubleshooting section covers basic problem resolution 3...

Page 3: ...sys documentation The letter designa tions are as follows T Training Manual F1650 FDM 1650 Manual FDM Hardware F2 3000 FDM 2000 and 3000 Manual FDM Hardware F8000 FDM 8000 Manual FDM Hardware A Applic...

Page 4: ...Procedures F2 3 8000 4 FDM 2000 3000 8000 Manual 10MAY01 About This Manual How This Manual is Organized...

Page 5: ...0 extrudes a material that supports any overhang ing portions of the model s geometry With the FDM 3000 when the model is completed the support is easily dissolved leaving behind the final product The...

Page 6: ...tasys materials may be stored at normal room temperature Humid ity must be eliminated when using ABS ABSI and Elastomer Exposing the filament material to temperatures outside normal office temperature...

Page 7: ...astic This tough plastic meets all FDA USP Class VI requirements and can be gamma steril ized with negligible discoloration See the Materials Appendix for more information about P500 ABSi For more inf...

Page 8: ...inished product look better with minimal post model ingfinishing The FDM 3000 uses WaterWorks Soluble Release It also uses a second nozzle to extrude the support material The supports are designed to...

Page 9: ...lly inspecting the sml file A support region has wide gaps between the toolpaths and a part region might have no gap between the toolpaths Not only is the finished part of better quality than a part m...

Page 10: ...sightonlinehelp Creating Custom Groups see Insight online help GeneratingToolpaths TipPath seeInsightonlinehelp CreatinganSMLFile seeInsightonlinehelp Sending an SML File to the FDM machine seeInsight...

Page 11: ...ake sure the table you use can support 500 lbs Two to three feet of space behind the FDM 2000 3000 8000 side are needed for clearance when opening the back door to change the spools of material With a...

Page 12: ...Contents F2 3 8000 i 10 MAY 01 Release 2 0 FDM Manual 2000 3000 8000 Stratasys Document No 105207 0001 Rev B...

Page 13: ...shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material This document is protected by copyright...

Page 14: ..._______ F2 3 8000 9 Capabilities ______________________________ F2 3 8000 11 Requirements ____________________________ F2 3 8000 11 Installation ______________________________ F2 3 8000 11 FDM 2000 30...

Page 15: ...____ F2 3 8000 31 Positioning the FDM Head ____________ F2 3 8000 33 FDM 2000 3000 8000 Maintenance Maintenance_____________________________ F2 3 8000 35 Equipment Required _________________ F2 3 8000...

Page 16: ...2 906 2283 or 1 800 801 6491 U S A Toll Free Customer Support 7 00 a m to 6 00 p m C T Fax a copy of your request to Customer Support 952 906 2740 Contact Customer support on the internet support stra...

Page 17: ...Contents FDM 2000 3000 8000 Manual 10 MAY 01 F2 3 8000 vi...

Page 18: ...Procedures F2 3 8000 12 FDM 2000 3000 8000 Manual 10MAY01 FDM Procedures 2000 3000 8000 Release 2 0 Stratasys Document no 105209 0001 Rev B...

Page 19: ...buttons file These are the FDM system build move parameters 1 Go to the FDM Status window 2 Click on the calibration icon Set up the Configure Modeler to what is currently in the FDM Click on the gree...

Page 20: ...is made with both modeling and release material the FDM 2000 3000 8000 switches between the modeling tip for modeling material and support tip for release material If the last position of the modeling...

Page 21: ...iguration 8 The FDM Pause light will start to blink Press the Pause button to initiate the XYZ homing procedure When the Pause light starts to blink again the extrusion head will be in the front left...

Page 22: ...s 4 Change of tips 5 When tightening tips 6 FDM liquifier head is changed 7 When having difficulties removing support material from part Tip Offset Calibration The following procedure describe how to...

Page 23: ...XYZ homing procedure When the Pause light starts to blink again the extrusion head will be in the front left corner Lower the tip so that it is touching the foam Press the Pause light again to start...

Page 24: ...reated and saved The calibration job files will be contained in the modelers subdirectory of the Insight installation directory e g C Insight modelers 3 There will be a directory for each of the model...

Page 25: ...nd the FDM head should be positioned toward the front of the modeling envelope The front door to the FDM must be open when changing the FDM head tip or foam foundation Press Pause or Stop to unlock th...

Page 26: ...nd tip 1 Press the UNLOAD button on the control panel keypad to unload the modeling material Wait 5 seconds and press UNLOAD again to stop unloadingmaterial 2 Repeat step 1 for the support material 3...

Page 27: ...to touch the hot FDM tips or the FDM head Always wear heat resistant gloves 6 After both latches are detached swing the FDM head to the right until the inside of the head is completely visible 7 Lift...

Page 28: ...uld be off If the red light is on press the Auto Man button twice to turn it off Call Stratasys Customer Support for further instructions Attaching an FDM Head to the FDM 2000 3000 8000 1 Make sure bo...

Page 29: ...form before removing backflow 5 Remove the motor block if necessary The tweezers supplied by Stratasys can often be used to remove excess material without removing the motor block It might be necessar...

Page 30: ...least 6 inches below the FDM head 2 the FDM head is mounted to the FDM 3 the liquefier is heated to the correct temperature Usage Modeling Operations Material Tip Size ModelTemp SupportTemp EnvelopeT...

Page 31: ...a bead of anti seize lubricant on the threads and distribute evenly around the tip 3 Place the o ring into the groove on top of the tip if necessary ABS tips must have the o ring in place Be careful...

Page 32: ...the set temperature 7 Press the LOAD button once on the control panel and wait for material to come out of the FDM tip 8 Press the Load button once to toggle it off BeforeProceeding Each tip is desig...

Page 33: ...Mounted Spool of Material 1 Press the UNLOAD button on the keypad to unload material in the FDM 2 Open the back side door of the FDM 3 Open the dry box door by unlatching the latches Do not force fila...

Page 34: ...inuing to unspool filament until you feel it being pulled into the FDM head Allow it to feed until filament comes out past the open part of the head Do not tighten the seals beyond contact resistance...

Page 35: ...able the Auto Shutoff feature l Press the AUTO SHUTOFF button once The Auto SO On indicating the feature is in use will be displayed in the information display The Keypad Display Panel To disable the...

Page 36: ...1 Set the modeling liquefier to the recommended modeling temperature 2 Use a 0 012 inch tip 3 On the keypad press the LOAD button and let it run for 60 seconds 4 Press LOAD again to stop the flow Wait...

Page 37: ...the side holes of the foundation tray 4 Lift the foam foundation out of the foundation tray AttachingtheFoundation 1 Place the new foam foundation into the foundation tray 2 Hold the foam in the tray...

Page 38: ...Procedures F2 3 8000 32 FDM 2000 3000 8000 Manual 10MAY01 Usage Modeling Operations Leveling Pin Latch FDM2000 3000 8000 Z Stage Platen...

Page 39: ...or the pause light on the control panel to turn on This indicates the head is ready for positioning Do not move the head in the negative X or Y direction from the begin ning paused position Moving the...

Page 40: ...move button lights will turn on 4 Press the top move button to raise the foam into position The model tip should be imbedded into the foam surface 5 Press the pause button to begin modeling If the ma...

Page 41: ...astic putty knife small nylon brush small brass brush cotton swabs e g q tip household counter top cleaner plexiglass cleaner for front door combination wrench for leveling the cabinet hand shop brush...

Page 42: ...k STOP button in the upper right corner of the FDM b Lift the head off its hinges and undo the cable ties c Pull the head to the front of the machine d Remove the drive block by unscrewing the two dri...

Page 43: ...troller j Press the UNLOAD button on the control panel Apply an alcohol dipped cotton swab between the drive wheels to clean the drive wheel grooves Press the UNLOAD button to stop the drive wheels k...

Page 44: ...ray or break There are no customer serviceable parts in the FDM Do not move the head by hand Moving the FDM head by hand might damage the instrument Do not remove or disassemble the panels of the Stra...

Page 45: ...t near the main material sensor block in the back of the FDM 6 Wait for the FDM to pause the light on the Pause button will flash If it does not pause call the Stratasys service department 7 Press the...

Page 46: ...flon lubricant must be used to lubricate the xy table cables Stratasys recommends Krytox which is included in your Start Up kit Do not use any other type of lubricant The xy table cables should be lub...

Page 47: ...bles are Swap X Y driver interchanged cables Z stage runs opposite the Parameters not downloaded Reload FDM direction it is supposed to properly parameters Z stage will not rise Fuse is blown Replace...

Page 48: ...ot properly cleaned prior to starting a model 3 The liquefier temperature is too low Make sure the temperatures on the Watlow controllers matches the recommended temperatures on the material spool lab...

Page 49: ...A 1 Reference ApplicationsManual 10MAY01 Release 5 0 Applications Manual Stratasys Document No 105211 0001 Rev B...

Page 50: ...Reference A 2 ApplicationsManual 10MAY01 Applications Revision Date 1 3 July 1995 2 0 April 1996 3 0 December 1996 4 0 October 1997 5 0 May 2001...

Page 51: ...k fit form and some function at less cost and in less time than conventional processes Investment Castings Investment castings are used in the medical field to make replacement limbs and joints typica...

Page 52: ...hoe design and manufacture A major shoe manufacturer may create hundreds of new heel designs each year Normally each heel style is produced in only one size After this prototype is accepted additional...

Page 53: ...erstressed Steel wool also works well but strands of it may become embedded in the wax A razor knife works well especially in removing seams An electric waxer also referred to as a hot melt knife is a...

Page 54: ...m sanding blocks l 120 grit sandpaper l 320 grit sandpaper l A variety of dental picks l A hot knife for filling gaps with raw material l Gap fillingsuper glue l A sandable gap filling primer l Plasti...

Page 55: ...Use them only in well ventilated areas and avoid breathing the fumes Store them in a safe place DO NOT mix with other chemicals Avoid skin contact Properly dispose of rags and papers which have absor...

Page 56: ...cloth or cotton swab rubbing until the surface of the model takes on a creamy appearance 4 Set the model aside to dry 5 Apply acetone with a soft cloth wiping until the surface begins to shine 6 Conti...

Page 57: ...as a high thermal reaction temperature which may deform a model with thin walls especially one made from investment casting wax Placing the coated model in a freezer lowers the thermal reaction temper...

Page 58: ...er glue l Hot knife l Epoxy two part resin l Bondo auto body filler putty l High buildprimerpaint l Enamelpaint RemovingSupports 1 Use a small spatula or chisel to pry most of the support away from th...

Page 59: ...medium sized surface areas evenly Use 120 grit sandpaper for larger bits and 320 grit sandpaper for very small areas 3 Sand manually to give the model a smooth final finish Machining the Model Models...

Page 60: ...it sandpaper l Hot knife RemovingSupports 1 Use a small spatula or chisel to pry most of the support away from the part This minimizes the risk of damage to the part 2 Use a needle nose pliers and sma...

Page 61: ...ircular motion 5 Use a dry swab to soak up excess chemical and help smooth model Finishing Wax With Patch Eze and Master Extra Soft Utility Red Wax Gaps in the wax model must be filled before the mode...

Page 62: ...hing back to soluble material you must put the setting back to 25 Setting up FDM Status to run BASS 1 In FDM Status click on to create a modeler which will accept BASS 2 a Everything must remain the s...

Page 63: ...tip wipe flicker and install the nylon brush assembly 1 Remove 2 screws located below the pre tip wipe flicker and remove flicker 2 Install nylon brush holder in it s place Loading ICW into the FDM s...

Page 64: ...n wax material 3 Select wax head as the modeler name in FDM Status 4 You are now ready to download files to the FDM system in wax Calibrating ICW Replace the yellow foam with the blue foam as ICW mate...

Page 65: ...the FDM Hardware section The custom elastomer tip should be placed in the model liquefier and the standard T16 tip in the support liquefier When new elastomer material is ordered a new custom elastome...

Page 66: ...on to create a modeler that will accept elastomer 2 a Everything must remain the same as the original modeler except the type of support head You must choose other in order to run elastomer material...

Page 67: ...r the tip so that it is touching the foam Press the Pause light again to start building the calibration box h Verify the results and modify the X and Y offsets to position the support material directl...

Page 68: ...er values are missing in the file Status cannot determine the exact XY dimensions of the part The part is 1 x 1 and is located at th eorigin 5 Click the Download button to build the elastomer calibrat...

Page 69: ...Download button to send the new offsets to the FDM d Repeat steps 4 8 to build another calibration file Preparing an Elastomer Part in Insight Building a part in Insight with elastomer is very simila...

Page 70: ...ant Finishing Parts Built Using Elastomer 1 Supports are removed by tearing them away from the part This can be done by hand or with tools such as small chisels or pliers 2 Supports are easier to remo...

Page 71: ...Insight 3 7 Installation Guide 14950 Martin Drive Eden Prairie MN 55344 USA Telephone 952 937 3000 Fax 952 937 0070 www stratasys com November 21 2003 PN 104067 0013...

Page 72: ...y on Intel Pentium based or AMD Athlon based PCs running Microsoft Windows XP Microsoft Windows NT version 4 0 or Microsoft Windows 2000 The following configuration is required Microsoft Windows XP or...

Page 73: ...3 6 on the front panel of the modeler Typical values will be either 906 or 907 The type of support head Please note if you are using the new ABS SR 2 support head Section 1 Installing Insight 1 Login...

Page 74: ...tV37 The next prompt is for the default modeler system type This will be used by Insight during the preprocessing of STL models Choose from FDM Titan FDM Titan TI FDM Vantage FDM Vantage B FDM Maxum Q...

Page 75: ...during machine operation e g tip wipe sequence 1 Start FDM Status application 2 Verify the modeler type specified during Insight installation Click the button to view the Add Modify Modeler window Pi...

Page 76: ...on procedure 1 Check the tightness of the tip using the tip wrench 2 Start FDM Status application 3 Click the Calibration button 4 Specify the properties of the modeler in the Configure Modeler window...

Page 77: ...9 The FDM Pause light will start to blink Press the Pause button to initiate the XYZ homing procedure When the Pause light starts to blink again the extrusion head will be in the front left corner Lo...

Page 78: ...libration box Measure the Z thickness of the support material bead using a caliper or micrometer The thickness should match the slice height displayed in the configuration box Typically this is 0 010...

Page 79: ...02MAY01 1 P400 500 Soluble Release User Guide WaterWorks P400 500 Soluble Release User Guide Release 2 0 StratasysDocumentno 10263601E...

Page 80: ...r consequential damages in connection with the furnishing performance or use of this material This document is protected by copyright All rights reserved Its use disclosure and possession are restrict...

Page 81: ...FDM Tip 7 Attaching FDM Tips to the FDM Head 7 Removing an FDM Tip from the FDM Head 8 Changing Spools of P400 500 Material 10 Mounting a Spool of Material 10 Removing an Empty Spool of Material 11 R...

Page 82: ...l need to perform The following procedures are described in this User Guide 1 Check Change the Watlow Temperatures 2 Attach FDM Tips to the FDM Head 3 Remove an FDM Tip from the FDM Head 4 Attach Tip...

Page 83: ...e proper operating temperature Loading Unloading For best results unload material at a liquifier temperature of 210 C The Watlow will likely be at 210 C already if the machine was at the end of a buil...

Page 84: ...e caused interruption such as a filament out or torque limit the standby temperature setpoint will be enabled Between building support layers the standby temperature set point may be enabled The keypa...

Page 85: ...ding makesure The Z stage platen is at least 6 inches below the FDM head The liquefier is heated to the correct temperature Attaching FDM Tips to the FDM WaterWorks Head Your system comes supplied wit...

Page 86: ...ead 6 Wait for the actual temperature on the liquefier temperature control to reach the set temperature 7 Snap shroud onto tips NOTE The tip shroud is made from cirlex a high temperature plastic Never...

Page 87: ...02MAY01 9 P400 500 Soluble Release User Guide Before Proceding Each tip is designated for use with only one material Never use a tip for a material other than the one you select for that tip...

Page 88: ...to feed until filament comes out past the open part of the head 10 Feed the filament into the head from the rear until the motor pulleys grab it 11 Make sure filament is coming out of the FDM tip 12 I...

Page 89: ...t from the head 5 Press UNLOAD on the keypad to end the unloading process 6 Turn the mounted spool counterclockwise to wrap the remaining material onto the spool 7 Pull the spool with both hands to re...

Page 90: ...tank NEVER place your hand in the tank when the ultrasonics are on or when it is full of hot water NEVER turn on the heater or ultrasonics without water in the tank NEVER leave the heat on over night...

Page 91: ...models will warp and distort 3 Turn on the generator switch 4 Using the main power switch turn on the Ultrasonic Tank 5 Set the heat temperature by turning the dials located next to the heat switch cl...

Page 92: ...Place part or parts you wish to remove supports from in the basket 6 Carefully lower the basket into the tank 7 Leave the tank lid off during cleaning 8 Check the tank every 1 to 2 hours for evaporat...

Page 93: ...solution by pouring it down the drain If you do you must run tap water from the faucet at the same time A 5 to 1 dilution is required to reduce the Ph content according to typical wastewater standards...

Page 94: ...6 5 6 Zeolite 1318 02 1 1 3 Sodium dodecyl sulfate SDS 151 21 3 1 2 Film forming polymer 9003 04 7 1 4 III Physical Data Boiling Point N A Specific Gravity N A Vapor Pressure N A Volatile by Volume wa...

Page 95: ...the respiratory tract and gastrointestinal damage if prolonged exposure occurs Ingestion Intense irritation and burns to the mouth throat esophagus and stomach VI First Aid Measures Swallowing In all...

Page 96: ...III Reactivity Data Stability Stable at ambient temperature and pressure Conditions to avoid Avoid very rapid introduction of large quantities of material to water Incompatibility materials to avoid C...

Page 97: ...esource Conservation and Recovery Act Note State and local regulations may be more stringent than federal The information contained in the preceding report is based upon current knowledge our experien...

Page 98: ...U 1 Reference UtilitiesManual 10MAY01 Utilities Manual Release 6 0 Stratasys Document No 105212 0001 Rev B...

Page 99: ...ference U 2 UtilitiesManual 10MAY01 Utilities Manual Revision Number Date 1 2 April 1995 1 4 November 1995 2 0 February 1996 3 0 April 1996 4 0 December 1996 4 1 March 1997 5 0 October 1997 6 0 May 20...

Page 100: ...8 pause delay 0 08 of a second specifies how long the pump will run before the FDM head begins to move It is one factor in controlling the road width at the start 41 is the Pre Flow code number during...

Page 101: ...default command from the post This is the flow rate for the system to use in the distance specified in the MM __ portion of this com mand line The odd flow numbers 139 255 are known as Rollback num b...

Page 102: ...ming procedure IMPORTANT Remove the tray from the FDM if your part exceeds 7 tall or if your part is located in the last 1 of the build envelope 3 In FDM Status open the details window 4 In the detail...

Page 103: ...click on Runacl exe to access the program and make sure the pause light is not flashing on the FDM hardware 3 The runacl program gives you seven different choices Choose option T Terminal Emulator on...

Page 104: ...Reference N 1 Notes 10MAY01 Technical Notes Release 5 0 Technical Notes Stratasys Document no 105214 0001 Rev B...

Page 105: ...Reference N 2 Notes 10MAY01 Release 1 0 October 1997 5 0 May 2001...

Page 106: ...s Water soluble waxes should be avoided since they will dissolve during the investment casting process A mixture of molten ICW06 and Vaseline can be used as a paste to fill in negative defects Waxes w...

Page 107: ...dition to D Limonene chemicals such as Tetrahydrofuran THF Methyl Chloride and Trichloroethylene are solvents for ICW06 but all should be used with extreme caution Moving the Z Stage While Modeling St...

Page 108: ...Then Insight detects the overlaps and either merges the curves or trims them depending upon the orientation of the two curves If the overlapping curve cannot be fixed automatically this message refer...

Page 109: ...the material dry Spools must ALWAYS be kept in the sealed bag with the desiccant whenever not in your FDM modeler When you load your spools into the FDM dry box make sure to place the bags of desicca...

Page 110: ...pplied by Stratasys 6 Feed the filament through the head past the seals 7 Cut the filament to a square edge with diagonal cutters and push it back so only 1 8 inch of filament is sticking out from the...

Page 111: ...D again If you are removing filament for any other reason press UNLOAD open the head and immediately pull the filament out from the rear of the machine Then press UNLOAD again Trim the filament and pu...

Page 112: ...erflow and loose tips lead to excess material on the tips which is the primary cause for burn marks on the models Burn marks can be greatly decreased by cleaning the tips before starting each model an...

Page 113: ...eed to replace a tip with a new or used tip Follow the standard tip removal procedures as outlined in your FDM documentation Also do not remove a tip only to apply the anti seize lubricant Recommended...

Page 114: ...les Setup Procedures Unique to the T10 Tip For ABS material set the model liquefier temperature at 290 Use the T10 tip for the model side and T12 for the support side Set the envelope temperature at 6...

Page 115: ...reful not to damage the end of the tip Make sure to use dry ABS material only Do not use the Sparse fill feature on the part Use the T12 tip if you need to use the Sparse fill feature with a 007 inch...

Page 116: ...and a temperature rating of 425 F In addition the grease fitting is a flush miniature type a standard fitting will not work with this procedure WARNING The interior components of the FDM are hot Prio...

Page 117: ...se the Rear X axis Bearing on the 8000 1 Move the head to the right front corner of the envelope 2 Access the rear of the head carriage assembly and insert the tip of the grease gun in the small flush...

Page 118: ...n lubricant must be used to lubricate the Z stage lead screws and guide rods Stratasys recommends Krytox Do not use any other type of lubricant If you are unable to locate this type of lubricant conta...

Page 119: ...2 Apply Lubricant 1 Apply lubricant to a clean towel or small brush 2 Wipe down each lead screw at points approximately 6 apart working the lubricant into the threads Replenish the lubricant on the t...

Page 120: ...y gloves Teflon based synthetic lubricant If you have any questions regarding this procedure contact Stratasys Cus tomer Support at 952 906 2283 1 Set FDM Modeler model support and envelope teperature...

Page 121: ...ent out from the back of the dry box between the sensor and box If you are not able to reach the filament through the dry box then follow these procedures Wear Safety Glasses to obstruct flying debris...

Page 122: ...rging material through the tip 10 Inspect the flow It may sputter if there is a blockage or other problems If filament does not begin purging through the tips within twenty seconds turn off the load o...

Page 123: ...Reference 10MAY01 F2 3 8000 43 Reference FDM 2000 3000 8000 Release 2 0 Stratasys Document no 105210 0001 Rev B...

Page 124: ...the material reaches a near liquid state As the material comes out the FDM tip it bonds to previously deposited material The modeling envelope temperature is regulated to aid in the bonding process Th...

Page 125: ...anual call Stratasys Customer support Temperature Adjustment Buttons The up arrow button increases the temperature setting The down arrow button decreases the temperature setting Press and release qui...

Page 126: ...0 8000 Manual 10MAY01 Descriptions Control Panel FDM 2000 3000 CONT ROLLER Temperature Controls Model Support Envelope Temperature increase Temperature decrease WATLOW 1 2 3 4 270 270 WATLOW 1 2 3 4 2...

Page 127: ...ect immediately The Pause button takes effect after the FDM finishes its current tool path You must hold the other buttons down until the current movement of the FDM head is completed before they take...

Page 128: ...ions available through the Keypad Display panel Most options for the Keypad Display panel are preset at Stratasys Pressing Space231 allows the user to access the part material calibration selections P...

Page 129: ...lament loaded in the FDM It also appears if neither filament sensor detects filament for 30 seconds while there is XY head movement Load Time Fault This message appears if the operator tries to load f...

Page 130: ...232 Serial Interface The FDM 2000 3000 8000 has a 25 pin D subminiature connector The table below describes the functions of these pins Pin Function Input Output 1 Chassis safety ground Not used 2 Re...

Page 131: ...G 1 Reference Glossary 10MAY01 Release 4 0 Glossary Stratasys Document no 105213 0001 Rev B...

Page 132: ...October 1997 4 0 May 2001 All terms in this glossary are defined within the context of creating a model with Stratasys hardwareandsoftware ThefollowingtermsareregisteredtrademarksofStratasys Inc FDM...

Page 133: ...defining alphanumeric data ASCII data can be viewed or modified by text editing applications such as Windows Notepad Acceleration The rate at which the head speed increases from Start Flow to Main Flo...

Page 134: ...nation Layer separation due to a lack of solid layer bonding Desiccant Amaterialdesignedtoabsorbmoistureandkeepthefilamentmaterialdry Dry Box An airtight box containing the material spools It can cont...

Page 135: ...for ABS and blue for other materials Light red or yellow material is made up polystyrene and blue is made of styrofoam Gain A value proportional to the flow of material Go to Origin Button Pressing t...

Page 136: ...ng a level also the distance between adjacent cross sectional levels of a CAD model Liquefier Temperature Control See FDM Tip Temperature Control Load Filament Button Allows the user to load filament...

Page 137: ...and Z coordinates all equal zero This point is definable by the user by positioning the tip before releasing the initial pause on a model It usually is not the same as the home position Pause Button...

Page 138: ...e uniformly spaced The figure at right shows a circle with a raster fill pattern Release Material See Alternate Material Reset Button Clears the machine after the Emergency Stop button has been presse...

Page 139: ...e distance in thousandths of an inch the FDM head uses the Start Flow rate Start Flow The rate material flows through the FDM tip for a tool path during the Start Distance STL File stl A three dimensi...

Page 140: ...tions and other types of computers Unload Filament Button This button allows the user to remove filament from the head It is located on the keypad Watlow FDM Tip Temperature Control The Watlow control...

Page 141: ...Reference Appendix M1 M1 1 10MAY01 Appendix M1 Materials Release 5 0 StratasysDocumentno 105215 0001 Rev B...

Page 142: ...Reference M1 2 Materials Appendix 10MAY01 Revision Number Date 2 0 April 1995 3 0 June 1996 3 1 March 1997 4 0 October 1997 5 0 May 2001...

Page 143: ...able may also be applied to fill and support roads if desired Speed inches sec maximum recommended Road Height maximum minimum recommended Road Width maximum minimum Liquefier Temp C maximum minimum r...

Page 144: ...d to use the parameter values indicated in bold for perimeter roads The values in this table may also be applied to fill and support roads if desired The properties of P301 require a minimum of 1 2 mi...

Page 145: ...e parameter values indicated in bold for perimeter roads The values in this table may also be applied to fill and support roads if desired UnnotchedImpact ft lb in Elongation 50 00 Hardness Shore D R1...

Page 146: ...C maximum minimum recommended Room Temp F maximum FDM Tip Inner Diameter FDM System Parameters P500 Plastic Material ABSi FDM 1600 1650 2000 3000 and 8000 0 025 0 012 0 800 0 800 0 016 0 004 0 010 0 0...

Page 147: ...le discoloration The property specifications below are taken from ASTM injection molded samples Radiation Mrad Properties 0 2 5 5 0 Tensile strength psi 5 400 5 450 5 400 Tensile modulus psi 286 000 2...

Page 148: ...maximum 170 220 minimum 170 220 recommended 170 220 EnvelopeTemp C maximum 55 55 minimum 55 55 recommended 55 55 Room Temp F maximum 72 72 It is recommended to use the parameter values indicated in bo...

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