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DISOCONT® Tersus (DT-9) Configuration and Operations Manual 

©Schenck Process Group 

24 

4.4.5 TC: Span Calibration  

 
This operation performs a chain calibration using the values in P10.07 Simulation Travel (Belt Rev.) 
and P10.09 Test Chain weight. The results are used to update the following parameter.  
 

•

 

P10.04 Range Correction TC. 

 

Note:

  The calibration results are not saved to the parameter table until the operator accepts them 

buy pressing <Apply> in EasyServe, <SAVE> on the (optional) Touch Screen HMI or <ENTER> on 
the 196NT display. 
 

Note:

  The calibration probes are not used during this operation and do not need to be installed. 

 
Requirements: 

 

•

 

The weigh span must be level prior calibration.  If the weigh roller height has been adjusted, a 
complete calibration (Basic (Cal 1) and Span (Cal 2)) must be performed. 

 

•

 

The feeder must NOT be in volumetric mode. 

 

•

 

The feeder must be in OFF/Maint mode. 

 

•

 

The feeder belt must be empty. 

 

•

 

The calibrated test chains must be installed. 

 

Calibration Procedure: 

 

1)  Before starting the calibration, record the value of parameter P10.04 Range Correction TC.  

This will be used later to verify that the calibration results are consistent. 

 

2)   If the calibration is being performed using EasyServe, navigate to the calibration window 

using the 

Tools

 | 

Calibration Programs

 menu items.  If the (optional) touch screen HMI is 

being used, first log in, then go to the calibration display by pressing the <Setup> and 
<Calibration> buttons. 

 

3)  Select TC: Span Calibration. 

 

4)  Initiate the TC: Span Calibration process by pressing the <Start> button in EasyServe or the 

(optional) Touch Screen HMI.  This process cannot be performed using the 196NT display. 

 
5)  The screen will prompt to add the calibration weight (test chain). The top line of the display 

will show the value entered in P 10.09 and the bottom line show what the load cells are 
measuring based on the current calibration parameters. Press the <Start> button to proceed 
with calibration. 

 

6)  The feeder will begin to run and go through a stabilization process 

 

o

  The motor will run at the value specified in P02.16 Maintenance Speed. 

 

7)  After Stabilizing the feeder will run for the number of belt revolutions specified in P10.07. 
 

o

  The percentage complete will be displayed on the screen  

 

Summary of Contents for DISOCONT Tersus DT-9

Page 1: ...guration and Operations Manual VCU 20103 STOCK EQUIPMENT COMPANY 16490 Chillicothe Rd Chagrin Falls OH 44023 440 543 6000 FAX 440 543 6839 24 Hrs 800 628 3347 e mail address sales stockequipment com BVI6411GB February 2010 Revision B ...

Page 2: ......

Page 3: ...rtup and Functional Check 14 4 3 Setup Parameters 15 4 3 1 Commonly Changed Parameters 15 4 4 Calibration 17 4 4 1 Performing Calibrations 18 4 4 2 Weigh Roller Adjustment 19 4 4 3 Basic CAL 1 20 4 4 4 Span CAL 2 22 4 4 5 TC Span Calibration 24 4 4 6 LB Pulses per Belt 25 4 4 7 TA Tare 25 4 5 Analog Trim 27 5 OPERATION USING THE TOUCH SCREEN HMI 29 5 1 Initial Configuration 29 5 1 1 The Network Sc...

Page 4: ... 4 9 Setting the Current Time and Date 35 5 3 Typical Operating Procedures 35 6 OPERATION USING THE 196NT DISPLAY 37 7 OPERATION USING EASYSERVE 39 7 1 Program EasyServe VPC 20150 39 7 2 Minimum System Requirements 39 7 3 Installation 39 7 4 Start Program and Connect to Feeder 40 7 4 1 Connecting to Feeder 40 7 4 2 Access to Feeder Commands and Parameters 42 7 5 Parameter Set 42 7 5 1 PAR Files 42...

Page 5: ...arameter Group 12 Moisture 93 9 2 13 Parameter Group 13 Cleanout Control 96 9 2 14 Parameter Group 14 Analog Outputs 98 9 2 15 Parameter Group 15 Digital Inputs 103 9 2 16 Parameter Group 16 Digital Outputs 112 9 2 17 Parameter Group 17 Analog Calibration 119 9 2 18 Parameter Group 18 2 Sensor Slip 122 9 2 19 Parameter Group 19 Maintenance Interval 125 9 2 20 Parameter Group 20 Reports 126 9 2 21 ...

Page 6: ...DISOCONT Tersus DT 9 Configuration and Operations Manual Schenck Process Group iv 13 APPENDIX C 153 13 1 Trending Data 153 ...

Page 7: ...ged by static electricity The following static control precautions are required when testing servicing or repairing the electronic assemblies 1 Disconnect power at the main disconnect switch or circuit breaker 2 Only qualified personnel are permitted to perform and install the electronic controls 3 Wear a wrist type grounding strap that is grounded to the control cabinet chassis 4 When replacing t...

Page 8: ...DISOCONT Tersus DT 9 Configuration and Operations Manual Schenck Process Group 6 ...

Page 9: ...sponsible for the overall plant safety Identification of Residual Risks The presence of this symbol indicates that the machine or component used has the potential to cause severe injury or death The presence of this symbol indicates that the machine or component used has the potential to cause damage to the measuring system or other plant sections Personnel Preparation installation commissioning o...

Page 10: ...he electrical equipment disconnect the power supply The devices may be operated only in the housings provided There is danger of contacting live parts Moisture Protection Protect all system parts electrical items in particular from moisture e g during maintenance and servicing when housings are open Observe housing protection standards Modification Replacement Unauthorized modifications to the sys...

Page 11: ...n weight gain in weight feeders Mass flow meters Coriolis meters Mass flow feeders Coriolis feeders Filling systems The Stock DT 9 configuration of the DISOCONT Tersus is a modified version optimized for feeding coal in power plant environment There are two different versions of the DT 9 One is a completely redesigned and updated version that is used in new installations The second one uses the sa...

Page 12: ...e between the actual feedrate and the feedrate setpoint 3 3 Measuring Principle The belt weighing system is designed to continuously weigh the amount of material transported on the feeder belt The actual weight of material transported is calculated by multiplying the feeder belt load in lbs inch times the feeder belt speed The systems used to measure these two values are described below Belt Load ...

Page 13: ... total weight QB as follows Q QB Leff Q Belt load in kg m QB Weight of load on platform in kg NOTE The 196NT parameter 10 Weigh Span Length is the full distance between the two weigh span rollers The DT 9 parameter P04 03 Effective Platform Length is half the distance between the two weigh span rollers For any given feeder the value used by the DT 9 should be one half of the value used by the 196N...

Page 14: ... is controlled by the feed rate demand signal supplied by the plant control system Parameter P03 05 Maximum Feedrate corresponds to the maximum demand signal and the minimum federate is set by parameter P03 06 Minimum Feedrate Parameters P02 05 Nominal Flow Rate should always match parameter P03 05 Maximum Feedrate The system can be set to produce an error if the demand signal is outside to normal...

Page 15: ...PC loaded with the EasyServe software Section 5 describes the Touch Screen HMI and Section 7 describes EasyServe Events Error conditions are usually defined using three parameters The first which is usually hidden by default defines the input signal that initiates the event the second specifies the delay between the time when the error is detected and the time when the event is generated and the t...

Page 16: ...led error message Acknowledge the event and return the Belt Drive Motor switch to its normal position 9 Stop the feeder and deflect the material on belt limit switch paddle to simulate a loaded belt Run the feeder in the LOCAL mode to verify that the feeder trips If it does not check the adjustment of the paddle switch cams 10 Check the event display or the event line on EasyServe They should both...

Page 17: ...ges are needed there are two ways to do this Using EasyServe Software See section 7 5 Using the Touch Screen HMI See Section 5 2 4 4 3 1 Commonly Changed Parameters The following is a list of parameters that are commonly changed during startup Their values should be recorded for future reference See section 9 for a complete list and detailed descriptions P02 05 Nominal Flow Rate and P03 05 Maximum...

Page 18: ... between the weigh span rollers See project specific documentation for the correct value P04 09 Tachometer Pulses per Revolution Actual ________ P Rev This parameter specifies the characteristics of the motor tachometer See project specific documentation for the correct value P04 10 Load Cross Section Actual ______________ This parameter specifies the area under the leveling bar See project specif...

Page 19: ... Lbs for a quick response Set P15 21 to IG to disable this feature See project specific documentation for the correct value P23 01 IP Address Actual _____ _____ _____ _____ P23 02 Net Mask Actual _____ _____ _____ _____ P23 03 Gateway Actual _____ _____ _____ _____ These parameters specify the Ethernet communications address The default values should not be changed unless the DT 9 is connected to ...

Page 20: ...asses is measured This calibrated span factor is stored in memory and used to accurately determine the value of the weight of the material on the belt NOTE The DT 9 parameter P04 03 Effective Platform Length is the distance from either weigh span roller to the central weigh roller which is supported by the load cell This is half the distance between the two weigh span rollers For any given feeder ...

Page 21: ...r adjacent to the sides of the belt and with their machined surfaces resting on the weigh span and weigh rollers 3 Beginning on either side insert a 0 005 in shim between each of the three rollers and the machined surface of the checking bar three places Figure 4 1 Weigh Roller Adjustment 4 Loosen the jam nut and then turn the adjustment block to lower the weigh roller 5 Slowly turn the adjustment...

Page 22: ... Cal probe A is located closer to the feeder inlet o De energize the DT 9 before installing the probes Four retro reflective tape clips must be installed on the belt o The tape clips must be farther apart than the distance between the cal probes or a Probe Error will be generated and the calibration will not complete o Four tape clips are normally used but two can be used if the feeder is very sho...

Page 23: ...he full value of P02 16 6 After Stabilizing the feeder will go through eight tape passes The DT 9 will display the pass number and tachometer pulses on the screen 7 Upon completion of the calibration four values will be displayed on the screen o Deviation Variation between belt speed measurements o Belt Circuit No P 10 11 o Basic Tare P 10 10 o Pulses per Length Value P 10 02 8 After successful co...

Page 24: ...e installing the probes Four retro reflective tape clips must be installed on the belt o The tape clips must be farther apart than the distance between the cal probes or a Probe Error will be generated and the calibration will not complete o Four tape clips are normally used but two can be used if the feeder is very shot or eight can be used if the feeder is very long or slow If two tape clips are...

Page 25: ... The feeder will begin to run and go through a stabilization process o The motor will run at the value specified in P02 16 Maintenance Speed 7 After Stabilizing the feeder will go through eight tape passes o The pass number and tachometer pulses will be displayed on the screen 8 Upon completion of the calibration four values will be displayed on the screen o Deviation Variation between belt speed ...

Page 26: ...ord the value of parameter P10 04 Range Correction TC This will be used later to verify that the calibration results are consistent 2 If the calibration is being performed using EasyServe navigate to the calibration window using the Tools Calibration Programs menu items If the optional touch screen HMI is being used first log in then go to the calibration display by pressing the Setup and Calibrat...

Page 27: ...n 0 25 check for mechanical errors in the weigh system and repeat the calibration 4 4 6 LB Pulses per Belt The LB Pulses per Belt calibration process is not intended for use in coal feeder applications and should not normally be preformed 4 4 7 TA Tare This operation measures the weight of the empty belt tare factor for a period of time based on the value of P10 11 Belt Circuit No times P10 07 Sim...

Page 28: ...0 11 The DT 9 will display the percent completion and the current tare value as a percentage of the rated belt load The nominal belt load is defined as the nominal flow rate divided by the nominal belt speed 7 Upon completion of the calibration two values will be displayed on the screen o Deviation Percent deviation between the new tare value and the previous value o Tare Tare value as a percentag...

Page 29: ...els are described below 1 AI 1 Connected to wires SIG SIG X6 3 X6 4 or X6 3 X6 5 This input is normally used for the customer demand signal The value in P03 02 Feedrate Setpoint normally hidden should be set to AI 1 2 AO 1 Connected to wires 142 143 144 X6 6 and X6 7 This output is normally used for the motor speed control VFD The value in P11 03 Motor Speed control Output should be set to AO 1 3 ...

Page 30: ...DISOCONT Tersus DT 9 Configuration and Operations Manual Schenck Process Group 28 ...

Page 31: ...A keyboard will appear on the screen When you have finished entering text press the OK button to save your changes and exit the keyboard To exit the keyboard without saving changes press the EXIT button 4 In the event of a power failure while the feeder was running in remote mode the system will restart in remote mode and if the running contact is active continue to feed coal 5 1 Initial Configura...

Page 32: ... length of time that the HMI will remain at full brightness after being touched before entering Sleep Mode and dimming the display The Working Brightness parameter adjusts the brightness of the display during normal operation and the Sleeping Brightness parameter adjusts the brightness of the display during Sleep Mode Press the Save button to save any changes you have made to these settings before...

Page 33: ...op button will stop the feeder Pressing and holding the Jog or Jog buttons will cause the feeder to jog backwards or forwards for as long as the button is pressed The jog speed is the same as the Maintenance Speed defined in P 02 14 The feeder can be jogged with or without material on the belt 5 2 1 2 Operating the HMI in Remote Mode Press the Remote button to place the feeder in Remote mode The b...

Page 34: ...ton displays the following data Belt Speed shows the current speed of the belt in feet or meters per second Belt Load shows the weight of the material on the belt per unit of belt length in pounds per foot or kilograms per meter Speed shows the shaft speed of the belt drive motor in revolutions per minute Density shows the currently calculated density of the material on the belt in pounds per cubi...

Page 35: ...d settings The top half of the Parameter screen displays the current Parameter Block The bottom half of the screen displays the various parameters that are available in the selected Parameter Block Press the Up and Down Arrow buttons to scroll through the various blocks and parameters To change the value of a parameter press the Edit button Note the user must be logged in to change parameter value...

Page 36: ...o store b Press the Down arrow button to scroll to the measure mode for output channel AO 1 Max The DT 9 will output the maximum signal value The display will ask for the measured value Enter the value measured on your meter in the Analog value measured text box then press Save to store c Repeat steps a and b for output channel AO 2 d Press the Exit button to exit the Trim function 3 When aligning...

Page 37: ... Current Time and Date The Set Time button allows the user to edit the current Date and Time The current values are displayed and can be edited via a text box 5 3 Typical Operating Procedures 1 When filling the bunker first close the inlet valve to minimize the filling pressure on the feeder and to avoid compaction of the material at the feeder inlet This precaution is unnecessary if the bunker is...

Page 38: ...paction at the feeder inlet due to consolidation caused by its own weight 10 To jog the feeder belt forward press the OFF Maint button followed by the Jog button on the microprocessor keyboard for as long as motion is required Pressing the Jog button will jog the feeder belt backwards 11 To operate the feeder in the MAINTENANCE mode for inspection or servicing press the OFF Maint button followed b...

Page 39: ...DISOCONT Tersus DT 9 Configuration and Operations Manual Schenck Process Group 37 6 Operation using the 196NT Display The VCU20103 does not support the 196NT display ...

Page 40: ...DISOCONT Tersus DT 9 Configuration and Operations Manual Schenck Process Group 38 ...

Page 41: ...nimum System Requirements Pentium or CPU compatible 900MB free hard disk space VGA display 32768 color monitor recommended Operating systems Microsoft Windows 2000 XP Vista with latest service packs Mouse or other type of pointer CD ROM drive 7 3 Installation EasyServe Insert CD VPC20150 into CD ROM drive Normally installation starts automatically If not open Windows explorer select your CD ROM dr...

Page 42: ...ed below Windows XP 1 Select Network Connections in Control Panel 2 Double click on the Local Area Connection line to bring up Local Area Connection Status dialog box If you have more then one Local Area Connection you probably want to select the one that is not connected 3 Click on the Properties button under the General tab in the Local Area Connection Status dialog box This will bring up the Lo...

Page 43: ...to the Touch Screen HMI and connecting a PC to X96 could cause damage to the DT 9 the PC or both See the warning above 10 Start EasyServe and select the Connection MODBUS TCP Scanner option The controller if connected should be displayed Select the controller and select Connect 11 If there are more than one Ethernet connection on the computer EasyServe may have a problem deciding which one to use ...

Page 44: ... a group to see the event names and numbers on the right The parameter that corresponds to the event will be listed after the name If you click the event name on the right it will take you to the parameter that controls it Hardware configuration o This contains a list of all the Analog inputs outputs digital inputs outputs and Load Cells Just like the event list if you click the event name on the ...

Page 45: ...eters and calibrating values are reset We recommend that you print parameters using the Print Parameters function before loading default values To load Go to Tools Commissioning Load Custom Defaults EasyServe will ask for verification that you want to load defaults Click Yes to load the default parameters 7 5 4 Loading Factory Default Parameters A set of Factory default parameters a can be loaded ...

Page 46: ... not print any parameters that have been set to hidden in expert mode Hardware configuration This will add a list of the analog digital inputs outputs and Load cells to the end of the parameter set on the printout Click print when ready to proceed with printout 7 6 Operating the Feeder 7 6 1 Scale Operation Screens The main screen of EasyServe can either display the parameter set as described abov...

Page 47: ...ts bringing up the event window Alarms and warnings can be acknowledged after correcting the situation by clicking on the red X toolbar button The event message on the bottom will go back to No Events 7 6 3 Calibration See section 4 4 for feeder calibration instructions 7 6 4 Service Values The service values on EasyServe are displayed in pop up windows Up to ten windows can be opened at one time ...

Page 48: ...nge the scaling of the graph or add a name click the third button from the left on the top of the trend window the modify button A window will pop up edit the fields in the top right to the desired values 4 While still in the modify window click on value 1 on the left side 5 Here you can select what you want to appear on the trend To add this value to the trend make sure the display field is set t...

Page 49: ...n the window that pops up then click OK 7 6 7 Options The EasyServe options can be accessed by going to Tools Options The options window opens and has 4 tabs This window lets you change language preferences communication settings display settings print settings and working folder for the parameter set loaded You can also the factory default parameters STOCK DOES NOT RECOMMEND LOADING FACTORY DEFAU...

Page 50: ...DISOCONT Tersus DT 9 Configuration and Operations Manual Schenck Process Group 48 ...

Page 51: ...ed value from actual value may be caused by Platform distortion Improper alignment Interferential forces acting on load cell cable 8 2 Chain Test Chain testing performs the following functions Check for mechanical or electrical errors Can check system linearity Check for weigh system alignment errors Requirements Calibration chain Follow these steps Enter chain test weight in Parameter P 10 09 Tes...

Page 52: ...system with material for approx 30m minutes before starting the material test This will allow the normal build ups to form on feed units Do not remove dust or clean the equipment during the test Hoppers or vehicles transporting the material to a legal for trade commercial scale have been cleaned and re weighed before filling tare weight Example Figure 7 1 shows the operating principle of a materia...

Page 53: ...ets of default parameter value referred to as Factory Defaults and Custom Defaults Factory Defaults are set in the controller firmware and cannot be modified These values provide a common starting point for new systems Custom Defaults can be modified in the field and can store the custom settings used for a particular installation Custom Defaults are set during factory testing All parameters are p...

Page 54: ...rning 2 no acknowledgement required A Alarm Stops feeder IG Ignore No event message but contact outputs LC Load cell LS Logical signal VSE System unit VEA Input output unit I Flow rate Q Belt load V Belt speed Inputs outputs Number Description 1 Select source DI DO n a means not assigned i e function is not available 2 Select unit VSE 1 Display only shows units selected in Parameter Block 1 3 Sele...

Page 55: ...not require additional specification for unit channel or level Analog inputs AI outputs AO and load cell LC require the unit to be specified Digital inputs DI and outputs DO require unit channel and level to be specified Example Parameter P 16 21 determines the relay output that indicates that a W1 or W2 event is active P 16 21 DO WARNING Default DO 13 High Options n a not used DO 1 thru DO 14 Hig...

Page 56: ... 02 Com Error ARM7 Default A Event Group SY Number 12 Options IG A Stop feeder W1 Warning Manual reset W2 Warning Automatic reset The first row shows the parameter description and default values By default an alarm is generated and the feeder is stopped The second row shows the event group and number SY 12 and the third row shows the available digital outputs for the two DT 9 versions All of the n...

Page 57: ...e generated by communication errors and to indicate to the controller which I O module has been installed in each of the analog I O slots The analog I O channels that are defined here are used in later parameter groups The VCU 20103 has three built in analog channels and four slots for analog I O modules On the VCU 20103 channel A10 is closest to the power supply and channel A13 is farthest from t...

Page 58: ...tions are lost Action Check cable connections between boards Replace controller P 01 03 Analog Channel A10 Default NO Hidden Options NO not used AI 2 AO 3 Normally Hidden This parameter specifies the analog I O card that is installed in position A10 It is connected to terminal blocks X12 1 and X12 2 This I O port is not normally used on the VCU 20103 and this parameter is normally set to NO P 01 0...

Page 59: ... is connected to terminal blocks X12 5 and X12 6 This I O port is not normally used on the VCU 20103 and this parameter is normally set to NO P 01 06 Analog Channel A13 Default NO Hidden Options NO not used AI 5 AO 6 Normally Hidden This parameter specifies the analog input card that is installed in position A12 It is connected to terminal blocks X12 7 and X12 8 This I O port is not normally used ...

Page 60: ...ed The table below shows the conversion factors that are used English unit Metric Conversion pound lb Kilogram kg 1 lb 0 453593 kg ton t Metric Ton t 1 t 0 907185 t 2000 lb feet f Meter m 1 f 0 3048 m inch Millimeter mm 1 25 4 mm The same values are used for combination units e g kg hr P 02 03 Scale Name Default DT 9 VCU20103 This parameter specifies the text string to identify the feeder and is s...

Page 61: ... Rate and P02 06 Nominal Belt Speed as shown below Nominal Belt Load P02 05 Nominal Flow Rate 3600 X P02 06 Nominal Belt Speed Where Belt Load is in Lbs inch Feedrate is in Lbs Hour Belt Speed is in Inches Second P 02 06 Nominal Speed Default 3 0 inch s Min 0 001 inch s Max 500 00 inch s This parameter is used to scale the belt speed analog output i e Maximum analog signal Nominal speed and serves...

Page 62: ... if Parameter 02 05 SELECTABLE Options lb h lb h lb h lb h t h t h t h t h lb min This parameter selects the format used to display feedrate values It is only visible when parameter P02 05 Display Formats is set to SELECTABLE and the available options depend on the selection value of parameter P02 02 Units This parameter should be set according to customer preference P 02 09 Counter 1 Unit Default...

Page 63: ...rameter 02 05 SELECTABLE Options lb lb lb lb t t t t This parameter selects the format used to display the total value in Counter 3 It is only visible when parameter P02 05 Display Formats is set to SELECTABLE and the available options depend on the selection value of parameter P02 02 Units This parameter should be set according to customer preference P 02 12 DO Pulse Counter VCU 20103 Default DO ...

Page 64: ...NT Setup 35 Remote Totalizer Pulse Width The TCI output frequency is based on this parameter parameter P02 11 and the actual feedrate If this combination of values requires an output frequency greater then the maximum frequency of the selected device an error MF 14 P02 13 will be generated The maximum pulse frequency can be calculated as Frequency P03 05 Maximum Feedrate 3600 x P02 11 Where the ma...

Page 65: ...ignal is set rather then the actual motor speed open loop operation The actual motor RPM is determined by the characteristics of the motor and the MSC This parameter is normally set to 50 which will produce a motor speed of approximately 900 RPM with a 4 pole 60 Hz motor P 02 17 DO FRI Frequency VCU 20103 Default DO 13 High Hidden Options n a not used DO 13 High Low This parameter specifies the di...

Page 66: ...cts AI Analog input This parameter selects the source for the feedrate demand signal and can be set to the following values AI 1 for use with an analog usually 4 20mA input signal on SIG and SIG R L for use with the Raise Lower input signals See P03 07 and P03 08 OP for use with EasyServe FB or remote control using a Field Bus This parameter is normally set to AI 1 and is connected to wires Sig an...

Page 67: ...hould always be set to the same values as parameter P 02 05 Nominal Flow rate This parameter is set based on customer requirements and the mechanical design of the feeder Check the project specifications or certified drawings to insure that the proper value is selected P 03 06 Minimum Feedrate Default 5 000 lbs hr Min 0 0 lbs hr Max 50 000 lbs hr This is the minimum feedrate clamp The feeder will ...

Page 68: ...s only active if P03 02 is set to R L P 03 10 Run Enable Default DI 8 Options n a not used DI 1 thru DI 14 High Low This parameter selects the digital input signal used as the belt motor start permissive When it is enabled set to a digital input an active signal on the designated input is required to start the belt drive motor When it is set to n a this feature is disabled This parameter is normal...

Page 69: ...izing the Local input will start the feeder in Local mode and energizing the Remote input will force the feeder into Remote mode If the feeder is in OFF Maint mode and running the Remote input will be ignored and de energizing the Local input will stop the feeder If the feeder is in Remote mode the Local input is ignored and de energizing the Remote input will force the feeder into OFF Maint mode ...

Page 70: ...mally set to 100 0 Lbs Check the project manual or certified drawings to insure that the proper value is selected P 04 03 Effective Platform Length Default 18 inch Min 0 100 inch Max 50 000 inch This parameter specifies the length of belt that is supported by the load cells Stock feeders use a three roller weighing system with one weighing roller supported by the load cells and two fixed weigh spa...

Page 71: ... 15 Normally Hidden This parameter selects the digital input used for the tachometer input signal This parameter is normally set to DI 15 terminal block X5 1 X5 2 and is connected to wires 145 146 Note If DI 14 is selected a NAMUR type sensor must be used and connected to X5 3 X5 4 P 04 07 Belt load LC left Default LC1 Hidden Options LC1 LC2 Normally Hidden This parameter specifies the input chann...

Page 72: ... 0 P rev Max 1 000 0 P rev This parameter specifies the number of pulses generated by the tachometer for each revolution of the motor It is similar to 196NT Setup 09 tachometer type This parameter is set based on the type or tachometer that is installed In most but not all cases feeders that use a VFD control use a tachometer that produces 60 pulses per revolution and feeders that use an Eddy Curr...

Page 73: ...vent Vol on Failure This parameter should always be set to YES P 05 02 Event Volum on failure Default IG Hidden Event Group SY Number 07 Options IG A Stop feeder W1 Warning manual reset W2 Warning Automatic reset Normally Hidden This parameter is used to specify the type of error that is generated in the event of a weighing system failure This event is independent of volumetric mode This parameter...

Page 74: ... set the weight signal to zero when the load on the belt reaches a low limit specified by P05 05 Zero Drop Out Limit This parameter must be set to NO P 05 05 Zero Drop Out Limit Default 1 00 Q Hidden Min 0 00 Q Max 10 00 Q Normally Hidden This parameter specifies the limit at which the weight signal will be set to zero and the DT 9 will stop totalizing if P05 04 Zero Drop Out Active is set to YES ...

Page 75: ...his parameter should be set to IG Ignore P 06 02 Stand By Limit Value Default 5 Io Hidden Min 0 Io Max 100 Io Normally Hidden If the motor speed control MSC demand signal goes below the limit specified by this parameter the required motor speed is set to zero and the motor start contact is de energized There is a 3 second delay before the motor is stopped and no delay before it is restarted Settin...

Page 76: ... Warning Automatic reset Normally Hidden This parameter selects the error condition generated when either of the load cell signals is less then 3 of the full scale value If P05 01 Volumetric on LC Failure is set to YES this condition will force the feeder into volumetric mode regardless of the value selected here This parameter should be set to IG Ignore P 06 06 Event LC Input MAX Default IG Hidde...

Page 77: ...This parameter should be set to IG Ignore P 06 08 Event Power Failure Default IG Hidden Event Group WE Number 01 Options IG A Stop feeder W1 Warning manual reset W2 Warning Automatic reset Normally Hidden This parameter selects the error condition generated when the controller restarts after a loss of power If it is set to A the feeder will not restart after power is lost during normal remote mode...

Page 78: ...uced as the feedrate setpoint is reduced When P06 11 is set to 1 0 there is no adjustment and the effective threshold is always equal to P06 10 Threshold Deviation When P01 11 is set to 0 0 the effective deviation is calculated by multiplying P06 11 Threshold Deviation by a factor equal to the feedrate setpoint P02 05 Nominal Flow Rate This parameter should be set to 1 0 P 06 12 Event Deviation De...

Page 79: ... internal non volatile memory Reload the non volatile memory by using the Load Default Parameters function to correct this error If the problem persists the controller must be replaced This parameter should be set to A Stop feeder Note The Load Default Parameters function will reset all of the controller s internal parameters including Calibration and Trim After this operation is performed all par...

Page 80: ...s equal to the time necessary for the pulley or roller which inputs the sensor to make one complete revolution divided by two plus ten percent Therefore time intervals for motion monitors mounted to the tension roll or belt take up pulley will be considerably longer than those for sensors mounted to the weigh span roller Example If the motion monitor is mounted to the weigh span roller which make ...

Page 81: ...ate the moisture Belt Influence Compensation BIC system The BIC system is used in batching feeders to tare individual sections of the belt separately so that batches that are less then a full belt length are weighted accurately The BIC feature is not used in continuous feeding systems and this parameter should always be set to NO P 07 06 DI BIC freeze Default n a Hidden Options n a not used DI 1 t...

Page 82: ...eset Normally Hidden This parameter selects the error condition generated when the belt slip exceeds the limit specified in parameter P07 07 Slip Value This parameter is normally set to IG P 07 09 DO Belt Slip Default n a Hidden Options n a not used DO 1 thru DO 13 High Low Normally Hidden This parameter selects the digital output that is energized when the Belt Slip event is active This parameter...

Page 83: ...Feedback Signal Filter This parameter is normally set to 1 second P 08 03 I Analog Output Default 1 0 sec Min 0 0 sec Max 600 0 sec This parameter sets the amount of digital filtering used on the feedrate signal sent to the analog output channel It is similar to the 196NT Setup 20 Feedback Signal Filter This parameter is normally set to 1 second P 08 04 Feedback filter override threshold Default 1...

Page 84: ...ets the amount of digital filtering used on the belt speed signal sent to the analog output channel This parameter is normally set to 1 second P 08 07 Deviation Default 1 0 sec Min 0 0 sec Max 600 0 sec This parameter sets the amount of digital filtering used on the deviation signal sent to the analog output channel This parameter is normally set to 1 second ...

Page 85: ...ts the point at which a minimum feedrate event is generated This parameter is normally set to 5 of the nominal flow rate P02 05 P 09 02 Event I Min Default IG Hidden Event Group LO Number 02 Options IG A Stop feeder W1 Warning manual reset W2 Warning Automatic reset Normally Hidden This parameter determines the type of event that is generated when the feedrate is less then the value specified in P...

Page 86: ...ormally set to 60 of the nominal belt load calculated from the nominal flow rate and the nominal belt speed P 09 06 Event Q Min Default IG Event Group LO Number 03 Options IG A Stop feeder W1 Warning manual reset W2 Warning Automatic reset This parameter determines the type of event that is generated when the feedrate is less then the value specified in P09 05 Value for Q Min Set this value to W2 ...

Page 87: ...eter sets the point at which a minimum belt speed event is generated This parameter is normally set to 5 of the nominal belt speed P02 06 P 09 10 Event V Min Default IG Hidden Event Group LO Number 04 Options IG A Stop feeder W1 Warning manual reset W2 Warning Automatic reset Normally Hidden This parameter determines the type of event that is generated when the feedrate is less then the value spec...

Page 88: ...ult IG Hidden Event Group HI Number 04 Options IG A Stop feeder W1 Warning manual reset W2 Warning Automatic reset Normally Hidden This parameter determines the type of event that is generated when the feedrate exceeds the value specified in P09 01 Value for V Max This parameter is normally set to IG Ignore ...

Page 89: ... Read Only Min 0 5000 Max 2 0000 This parameter indicates the correction factor applied to the load cell reading based on a dead weight calibration TW Span Calibration It is calculated by the DT 9 during the calibration process based on the weigh system characteristics specified in Parameter Block 4 and on the calibration weight specified in P10 08 Effective Check Weight This parameter should not ...

Page 90: ...during the specified time and place the result in P10 11 Belt Circuit No This parameter should be set to 60 0 Seconds P 10 07 Simulation Travel Belt Rev Default 2 0 Min 0 5 Max 5000 0 This parameter specifies the duration in belt revolutions of the TC Span Calibration process This process performs a span calibration using P10 09 Test Chain Weight as the calibration weight and places the result in ...

Page 91: ... the tare portion of the calibration process BS Tare Belt Speed This parameter should not normally be changed by the operator P 10 11 Belt Circuit No Default 1000000 I U Read Only Min 0 I U Max 9000000 I U This parameter indicates the total number of tachometer pulses in one complete belt revolution It is calculated by the DT 9 during the tare portion of the calibration process BS Tare Belt Speed ...

Page 92: ... term is specified by P11 02 I Component P 11 02 I Component TN Default 1 0 s Min 0 0 s Max 60000 0 s This parameter specifies the integral gain of the speed control loop The value specified here is the reciprocal of the actual gain value Decreasing this parameter produces a faster response but my produce oscillation or unstable operation and increasing it increases stability but produces a slower...

Page 93: ...y set to 20 00 mA P 11 06 Controller Magnitude Offset Default 4 00 mA Min 0 00 mA Max 20 00 mA This parameter determines the nominal 0 signal level for the analog input channel It should always be set to the same value as P11 04 Lower Limit This parameter is normally set to 4 00 mA If a zero based signal 0 20mA or 0 10V is used it must be set to 0 00 mA P 11 07 Position at STOP Default Lower Limit...

Page 94: ...ighed and the time that it is discharged This feature is useful when small batches are being delivered but is not used on Stock feeders It should always be set to NO P 11 10 Platform Dis Length Default 0 00 lb Hidden Min 0 00 lb Max 50 00 lb Normally Hidden This parameter specifies the distance between the center of the weigh platform and the material discharge point in percentage of total belt le...

Page 95: ... At present Stock does not supply moisture measurement equipment and these parameters should always be disabled This parameter should always be set to NO P 12 02 Moisture Select Default n a Hidden Only available if Parameter 12 01 YES Options DI FB Normally Hidden Set to n a P 12 03 Moisture Measurement Default n a Hidden Only available if Parameter 12 01 YES Options AI DI4 Normally Hidden Set to ...

Page 96: ...mally Hidden Set to n a P 12 08 Moisture MAX Default 20 00 Hidden Only available if Parameter 12 01 YES Min 0 00 Max 100 00 Normally Hidden Set to 20 00 P 12 09 DO Moisture MAX Default n a Hidden Only available if Parameter 12 01 YES Options DO Normally Hidden Set to n a P 12 10 Event Moisture MAX Default IG Hidden Only available if Parameter 12 01 YES Event Group MF Number 05 Normally Hidden Set ...

Page 97: ... Parameter 12 01 YES Min 200 00 mA Max 200 00 mA Normally Hidden Set to 4 00 mA P 12 13 AO Flow Rate Range Default 20 00 mA Hidden Only available if Parameter 12 01 YES Min 0 00 mA Max 1000 00 mA Normally Hidden Set to 20 00 mA P 12 14 Pulse Counter corr Default NO Hidden Only available if Parameter 12 01 YES Options NO YES Normally Hidden Set to NO ...

Page 98: ...n Min 0 00 h Max 1000 00 h Normally Hidden This parameter specifies the cleanout conveyor ON time when the cleanout timer feature is enabled This parameter is normally set to 1 00 h Note The cleanout timer output relay is only energized when the feeder is operating in remote mode P 13 03 Cleanout OFF Time Default 1 00 Hidden Min 0 00 h Max 1001 00 h Normally Hidden This parameter specifies the cle...

Page 99: ...his parameter is normally set to 20 sec To disable this function if a CMM is not installed set P13 06 Belt Motion Error to IG P 13 06 Event Chain Motion Monitor Default IG Hidden Event Group LO Number 04 Options IG A Stop feeder W1 Warning manual reset W2 Warning Automatic reset Normally Hidden This parameter selects the error condition generated when the Chain Motion Monitor CMM pulse delay is ex...

Page 100: ...etpoint The Setpoint value is the feedrate that the feeder is currently attempting to meet The source of the setpoint signal is determined by P03 02 Feedrate Setpoint The analog output is scaled to P02 05 Nominal Flow Rate This parameter is normally set to n a not used P 14 02 Setpoint Offset Default 4 00 mA Hidden Min 200 00 mA Max 200 00 mA Normally Hidden This parameter selects the actual analo...

Page 101: ... mA Normally Hidden This parameter selects the actual analog output when the control signal is zero This parameter is normally set to 4 00 mA P 14 06 Flow Rate Range Default 20 00 mA Hidden Min 0 00 mA Max 1000 00 mA Normally Hidden This parameter selects the actual analog output when the control signal is maximum This parameter is normally set to 20 00 mA P 14 07 Belt Load Default n a not used Hi...

Page 102: ... analog output when the control signal is maximum This parameter is normally set to 20 00 mA P 14 10 Speed Default n a not used Hidden Options n a not used AO 1 thru AO 6 Normally Hidden This parameter selects the analog output channel used for the indicated signal Speed The Speed value is the current belt speed The analog output is scaled to P02 06 Nominal Speed This parameter is normally set to ...

Page 103: ...el used for the indicated signal Deviation The Setpoint value indicates the amount that the actual feedrate deviates from the feedrate setpoint This parameter is normally set to n a not used P 14 14 Deviation Offset Default 4 00 mA Hidden Min 200 00 mA Max 200 00 mA Normally Hidden See P14 15 Deviation Range This parameter is normally set to 4 00 mA P 14 15 Deviation Range Default 20 00 mA Hidden ...

Page 104: ...analog output card is required and is normally installed in position A10 In this case both parameter P01 03 Analog Channel A10 and P14 16 Actual Flow Rate 2 nd must be set to AO 3 Actual Flow Rate The Actual Flow Rate value is the feedrate that the feeder is currently delivering This is the default signal source for Analog Output 2 Set by P01 04 Analog Chanel A11 The analog output is scaled to P02...

Page 105: ...remotely acknowledge error conditions This function is not normally used and this parameter should be set to n a not used P 15 02 DI VLG Mode Default n a not used Hidden Options n a not used DI 1 thru DI 14 High Low Normally Hidden This parameter specifies the digital input used to indicate that the VMO is in local mode This function is not used and this parameter should always be set to n a not u...

Page 106: ...e on DI 13 NAMUR Belt Motion Monitor is lost This normally indicates damage to the wiring or the device Note Loss of signal to the NAMUR Belt Motion Monitor will generate a BMM error in addition to a NAMUR error This function is not used and this parameter should be set to IG Ignore P 15 06 Event NAMUR Error V103 DI 14 Default IG Hidden Event Group WE Number 03 Options IG A Stop feeder W1 Warning ...

Page 107: ...e of the signal This function is not used and this parameter should be set to n a not used P 15 09 DI Discharge Pluggage Default DI 5 High Hidden Options n a not used DI 1 thru DI 14 High Low Normally Hidden This parameter specifies the digital input used for the discharge pluggage switch LSFD It is internally programmed as a failsafe input When the parameter is set to HIGH open contact low signal...

Page 108: ...belt switch is installed on the feeder It can be set to n a not use to disable the coal on belt input P 15 13 Loss of Flow Delay Default 1s Min 0 s Max 50 s This parameter specifies the delay between the time that a loss of material on the belt is detected coal on belt switch is inactive and the time that the Loss of material event is generated It is the same as Setup 39 Loss of Flow Delay on the ...

Page 109: ... coal on belt switch is inactive on the belt is detected If it is set to Prop to Rate the feedback signal always follows the actual feedrate value if it is set to Low Lim if Empty the feedback signal is set to zero when a loss of material is detected coal on belt switch is inactive It is similar to Setup 24 Belt Paddle Feedback Permissive on the 196NT This parameter is normally set to Prop To Rate...

Page 110: ...gh terminal block X4 7 and is connected to wire 116 P 15 20 Level Temperature Sensor Delay Default 100 0 lb Min 0 lb Max 10000000 lb This parameter specifies the delay between the time that a loss of material flow is indicated by the coal flow monitor P15 19 and the time that the Coal Flow Error event is generated It is specified in units of lbs so that a head seal can be maintained regardless of ...

Page 111: ...d is connected to wire 118 Note This input is only active when parameter P 03 12 Mode Select Enable Disable is set to Keyboard Remote Local P 15 24 DI OFF Maint CTRL Default n a not used Hidden Options n a not used DI 1 thru DI 14 High Low Normally Hidden This parameter specifies the digital input used to force the feeder into Off mode This function is not used and this parameter should be set to ...

Page 112: ...der in reverse This function is not used and this parameter should be set to n a not used P 15 28 Event External Event 2 Default IG Hidden Event Group SC Number 06 Options IG A Stop feeder W1 Warning manual reset W2 Warning Automatic reset Normally Hidden This parameter specifies the event that is generated when the input specified in P15 29 DI External Event 2 is active This function is not used ...

Page 113: ...cifies the digital input used to remotely generate External Event 3 This function is not used and this parameter should be set to n a not used P 15 32 Event External Event 4 Default IG Hidden Event Group SC Number 12 Options IG A Stop feeder W1 Warning manual reset W2 Warning Automatic reset Normally Hidden This parameter specifies the event that is generated when the input specified in P15 33 DI ...

Page 114: ...u DO 13 High Low Normally Hidden This parameter specifies the digital output used to indicate that the feeder is running This function is not used and this parameter should be set to n a Not used P 16 03 DO Feeder Running 2 Default n a not used Hidden Options n a not used DO 1 thru DO 13 High Low Normally Hidden This parameter specifies the digital output used to indicate that the feeder is runnin...

Page 115: ...gital output used to start the feeder in reverse This output is similar to the K2 relay on the 196 NT This parameter must be set to DO 2 High and is connected to wires 156 158 P 16 07 DO Feeder Run Reverse 2 Default DO 3 High Hidden Options n a not used DO 1 thru DO 13 High Low Normally Hidden This parameter specifies the second digital output used to start the feeder in reverse This output is a d...

Page 116: ...ormally Hidden This parameter specifies the digital output used to annunciate and alarm condition Event type A feeder Stopped This output is a duplicate of P 16 09 DO Alarm This function is not used and this parameter should be set to n a not used P 16 11 DO Deviation Default n a not used Hidden Options n a not used DO 1 thru DO 13 High Low Normally Hidden This parameter specifies the digital outp...

Page 117: ...gital output used to indicate that a low belt load event is active This function is not used and this parameter should be set to n a not used P 16 15 DO Q MAX Default n a not used Hidden Options n a not used DO 1 thru DO 13 High Low Normally Hidden This parameter specifies the digital output used to indicate that a high belt load event is active This function is not used and this parameter should ...

Page 118: ...umetric mode This output is similar to the K4 relay on the 196 NT This parameter must be set to DO 5 High and is connected to wires 165 167 P 16 19 DO Volumetric Mode 2 Default n a not used Hidden Options n a not used DO 1 thru DO 13 High Low Normally Hidden This parameter specifies the digital output used to indicate that the feeder is in volumetric mode This output is a duplicate of P 16 18 DO V...

Page 119: ...ng condition Event type W1 or W2 This output is a duplicate of P 16 22 DO Warning This function is not used and this parameter should be set to n a not used P 16 23 DO Feeding Default DO 6 High Hidden Options n a not used DO 1 thru DO 13 High Low Normally Hidden This parameter specifies the digital output used to indicate that the belt drive motor is running and there is material on the belt This ...

Page 120: ... remote mode This output is similar to the Kx relay on the 196 NT This parameter must be set to DO 4 High and is connected to wires 162 164 P 16 26 DO Remote CTRL 2 Default n a not used Hidden Options n a not used DO 1 thru DO 13 High Low Normally Hidden This parameter specifies the digital output used to indicate that the feeder is in remote mode This output is a duplicate of P 16 25 DO Remote CT...

Page 121: ...Input 1 Max Default 20 00 mA Min 17 00 mA Max 23 00 mA See section 4 5 Analog Trim Function P 17 03 Analog Input 2 Min Default 4 00 mA Min 1 00 mA Max 7 00 mA See section 4 5 Analog Trim Function P 17 04 Analog Input 2 Max Default 20 00 mA Min 17 00 mA Max 23 00 mA See section 4 5 Analog Trim Function P 17 05 Analog Input 3 Min Default 4 00 mA Min 1 00 mA Max 7 00 mA See section 4 5 Analog Trim Fu...

Page 122: ...ee section 4 5 Analog Trim Function P 17 11 Analog Output 1 Min Default 4 00 mA Min 1 00 mA Max 7 00 mA See section 4 5 Analog Trim Function P 17 12 Analog Output 1 Max Default 20 00 mA Min 17 00 mA Max 23 00 mA See section 4 5 Analog Trim Function P 17 13 Analog Output 2 Min Default 4 00 mA Min 1 00 mA Max 7 00 mA See section 4 5 Analog Trim Function P 17 14 Analog Output 2 Max Default 20 00 mA M...

Page 123: ...put 4 Max Default 20 00 mA Min 17 00 mA Max 23 00 mA See section 4 5 Analog Trim Function P 17 19 Analog Output 5 Min Default 4 00 mA Min 1 00 mA Max 7 00 mA See section 4 5 Analog Trim Function P 17 20 Analog Output 5 Max Default 20 00 mA Min 17 00 mA Max 23 00 mA See section 4 5 Analog Trim Function P 17 21 Analog Output 6 Min Default 4 00 mA Min 1 00 mA Max 7 00 mA See section 4 5 Analog Trim F...

Page 124: ...eter should always be set to NO P 18 02 Source Sensor 1 Default Speed Hidden Options n a not used DI 1 thru DI 12 High Low Normally Hidden This parameter specifies the type of input used for the first of the two sensors used in slip detection The slip sensor system is not currently supported and this parameter should always be set to Speed P 18 03 DI Sensor 1 Default n a not used Hidden Options n ...

Page 125: ...lip sensor The slip sensor system is not currently supported and this parameter should always be set to n a not used P 18 06 Char Value Sensor 2 Default 100 00 P inch Hidden Min 0 01 P inch Max 1000000 00 P inch Hidden Normally Hidden This parameter specifies the number of pluses that the second slip sensor generates in one inch of belt travel The slip sensor system is not currently supported and ...

Page 126: ...es the type of event that is generated when belt slippage is detected The slip sensor system is not currently supported and this parameter should always be set to IG P 18 09 DO Slip 2 Default n a not used Hidden Options n a not used DO 1 thru DO 14 High Low Normally Hidden This parameter the digital output that is activate when a belt slippage event is generated The slip sensor system is not curre...

Page 127: ...c reset This parameter specifies the type of event that is generated when the time interval specified in P19 01 Maintenance Elec has expired This parameter is normally set to IG to disable the maintenance event P 19 03 Maintenance Feeder Run Default 3000 h Min 1 h Max 10000 h This parameter specifies the time intervals between maintenance events based on the total amount of time the belt drive mot...

Page 128: ...is parameter specifies the time that the hourly total is saved to the total data logging system It is the same as Setup 37 Hourly total time on the 196NT This parameter is set according to customer preference P 20 02 Daily Start Default 0 min Min 0 min Max 1493 min This parameter specifies the time that the daily total is saved to the total data logging system It is the same as Setup 38 Daily tota...

Page 129: ...ss and baud rates see below much match the address specified in EasyServe This parameter is normally set to 1 Note The station address is designed for systems with Service bus If Service bus is not used select address 1 P 21 02 Baud Rate Default 38400 Hidden Options 38400 Normally Hidden This parameter specifies the baud rate used for serial communication with EasyServe This parameter can only be ...

Page 130: ... Parameter Group 22 Comm Fieldbus The parameters in this group are used to control the various types of fieldbus communications that are supported by the DT 9 Contact Stock for a detailed description of Fieldbus communications Note Fieldbus communications are disabled and hidden by default ...

Page 131: ...s the DT 9 IP address This parameter should be set to the default value of 192 168 240 1 for normal communication with EasyServe and the optional touch screen display P 23 02 Net Mask Default 255 255 255 0 This parameter specifies the DT 9 subnet mask This parameter is normally set to 255 255 255 0 P 23 03 Gateway Default 0 0 0 0 This parameter specifies the network gate way used to connect the DT...

Page 132: ...on Contact Stock for a detailed description of Fieldbus communications Note Fieldbus communications are disabled and hidden by default 9 2 26 Parameter Group 26 FCB Analog Output This parameter group is used to associate Function Block analog outputs with physical I O points Contact Stock for a detailed description of Function Control Blocks Note Function Control Block parameters are disabled and ...

Page 133: ...is annunciated and remains active until it has been acknowledged Measuring and control tasks are not affected This type of event is similar to some type of alarms on the 196NT Warning 2 W2 The event is annunciated and remains active until the cause has been corrected It is not necessary to acknowledge this type of event Measuring and control tasks are not affected This type of event is similar to ...

Page 134: ...Action Insure that the motor is turning Insure that parameter P 04 06 Speed Measurement is set to the correct input Check the tachometer wiring Check the tachometer signal using a frequency counter or oscilloscope Event Group Controller CO 01 Controller Limited P 06 13 Normally disabled and hidden Feed rate controller control magnitude has reached upper response threshold After some time message H...

Page 135: ... has been lost Action Insure that a NAMUR device is connected to DI 14 Check the DI 14 wiring WE 08 Analog Input Offset P 06 15 Normally disabled and hidden The signal available across an analog input is smaller than the set zero point elevation Action Check analog input Sig Sig wiring Event Group Interlock IL 01 Run Disabled P 03 11 Normally set to W2 When a touch screen HMI is used parameter P03...

Page 136: ...t Group MAX HI 01 LC Input MAX P 06 06 Normally disabled and hidden Load cell load is higher than 110 of load cells rated capacities Full scale value 125 with 2 85mV V load cells 175 with 2mV V load cells HI 02 I MAX P 09 04 Normally disabled and hidden Flow rate exceeds set maximum value HI 03 Load MAX P 09 08 Normally disabled and hidden Belt load exceeds set maximum value HI 04 v MAX P 09 12 No...

Page 137: ... of coal at the feeder discharge This is a fail safe input This event is generated when the LSFD signal is lost Action Insure that discharge is clear Check LSFD wiring WM 08 Loss of Material P 15 14 The coal on belt switch LSFB has indicated a loss of material on the belt while running in Remote WM 09 Motor Starter Error P 15 18 The motor starter of VFD has failed to start the feeder when instruct...

Page 138: ...d hidden Load cell load is smaller than 3 of load cell rated capacities LO 02 I MIN P 09 02 Normally disabled and hidden Flow rate smaller than set minimum value LO 03 Load MIN P 09 06 Normally disabled and hidden Belt load smaller than set minimum value LO 04 v MIN P 09 10 Normally disabled and hidden Belt speed is smaller than set minimum value ...

Page 139: ...ed a message is output This message simply informs you that service work is required SC 04 Maintenance Int Elec P 19 02 Normally disabled Total of power on time exceeds value of Voltage On Time parameter After every time interval elapsed a message is output This message simply informs you that service work is required SC 05 External Event 1 P 15 03 Normally disabled and hidden External event 1 See...

Page 140: ... 07 Communication VHM P 01 01 Normally disabled Communications has been lost between the DT 9 controller and the touch screen display for more then 10 seconds Action Check cable connections SY 08 Cyclic Communication Host P 22 03 Normally disabled and hidden Interruption of serial communication exceeds the timeout period Action Check cabling SY 12 Communications ARM7 P 01 02 This parameter selects...

Page 141: ...oFit 6238 P 02 04 Password 10000 4292 P 02 05 Nominal Flow Rate Io 50000 0 lb h 4226 P 02 06 Nominal Speed 3 0000 inch s 4227 P 02 07 Display Formats SELECTABLE 4228 P 02 08 Flow Rate Units lb h 4229 P 02 09 Counter 1 Unit lb 4230 P 02 10 Counter 2 Unit lb 4232 P 02 11 Counter 3 Unit lb 4233 P 02 12 DO Pulse Counter DO P 02 13 Totalizer Increment 100 00 lb 4254 P 02 14 Remote Totalizer Pulse Width...

Page 142: ... Volum on LC failure YES 4270 P 05 02 Event Volum on failure IG 4271 P 05 03 Afterfl Totalizer 0 0 s 4274 P 05 04 Zero Drop Out Active NO 4679 P 05 05 Zero Drop Out Limit 1 00 Q 4680 06 Feeder Monitoring Number Name Default Customer Sys ID P 06 01 Event Stand By IG 4289 P 06 02 Stand By Limit Value 5 Io 4290 P 06 03 Event Tachometer Input A 4291 P 06 04 Event LC Input IG 4293 P 06 05 Event LC Inpu...

Page 143: ... Min IG 4342 P 09 07 Value for Q Max 120 0 Q 4343 P 09 08 Event Q Max IG 4344 P 09 09 Value for V Min 5 0 V 4345 P 09 10 Event V Min IG 4346 P 09 11 Value for V Max 120 0 V 4347 P 09 12 Event V Max IG 4348 10 Calibration Data Number Name Default Customer Sys ID P 10 01 Calibration Probe Span 36 0000 inch 5693 P 10 02 Pulses per length 300 00 P inch 4256 P 10 03 Range Correction TW 1 0000 5731 P 10...

Page 144: ...12 AO Flow Rate Offset 4 00 mA 5395 P 12 13 AO Flow Rate Range 20 00 mA 5396 P 12 14 Pulse Counter corrected NO 5397 13 Cleanout Control Number Name Default Customer Sys ID P 13 01 DO Cleanout Timer DO 10 4277 P 13 02 Cleanout ON Time 1 00 h 4278 P 13 03 Cleanout OFF Time 1 00 h 4279 P 13 04 DI Chain Motion Monitor n a 4404 P 13 05 Chain Motion Delay 20 s 4405 P 13 06 Event Chain Motion Monitor IG...

Page 145: ...e 5705 P 15 17 DI Motor feedback DI 4 5720 P 15 18 Event Motor Start A 5721 P 15 19 DI Coal Flow Monitor DI 10 5726 P 15 20 Level Temperature Sensor Delay 100 0000 lb 5699 P 15 21 Event Coal Flow A 5727 P 15 22 DI Configuration Lock DI 6 5728 P 15 23 DI Remote CTRL DI 1 5735 P 15 24 DI OFF Maint CTRL n a 5736 P 15 25 DI Local Start DI 9 5737 P 15 26 DI Jog forward n a 5738 P 15 27 DI Jog backward ...

Page 146: ... 00 mA 5756 P 17 03 Analog Input 2 Min 4 00 mA 5757 P 17 04 Analog Input 2 Max 20 00 mA 5758 P 17 05 Analog Input 3 Min 4 00 mA 5759 P 17 06 Analog Input 3 Max 20 00 mA 5760 P 17 07 Analog Input 4 Min 4 00 mA P 17 08 Analog Input 4 Max 20 00 mA P 17 09 Analog Input 5 Min 4 00 mA P 17 10 Analog Input 5 Max 20 00 mA P 17 11 Analog Output 1 Min 4 00 mA 5765 P 17 12 Analog Output 1 Max 20 00 mA 5766 P...

Page 147: ...2 Daily Total Time 0 min 5744 21 Communication EasyServe Number Name Default Customer Sys ID P 21 01 Own Address 1 4520 P 21 02 Baud Rate 38400 4521 P 21 03 Format Data 8 N 1 6189 22 Communication Fieldbus Number Name Default Customer Sys ID P 22 01 Protocol Type NO 4528 P 22 02 Timeout Host 5 s 4529 P 22 03 Event Cyclic Communication Host A 4530 P 22 04 Modbus Version compatible Stock 5729 P 22 0...

Page 148: ... Fixed mode configuration Number Name Default Customer Sys ID P 25 01 ID Preset Value 1 320 6247 P 25 02 ID Preset Value 2 352 6248 P 25 03 ID Preset Value 3 384 6249 P 25 04 ID Preset Value 4 592 6250 P 25 05 ID Preset Value 5 0 6251 P 25 06 ID Preset Value 6 0 6252 P 25 07 ID Preset Value 7 0 6253 P 25 08 ID Preset Value 8 0 6254 P 25 09 ID Read Value 1 752 6256 P 25 10 ID Read Value 2 816 6257 ...

Page 149: ...nge FCB_AOUT 4 20 00 mA 6282 P 26 16 Reference FCB_AOUT 4 1000 00 6283 P 26 17 FCB_AOUT 5 n a 20485 P 26 18 Offset FCB_AOUT 5 4 00 mA 6284 P 26 19 Range FCB_AOUT 5 20 00 mA 6285 P 26 20 Reference FCB_AOUT 5 1000 00 6286 27 FCB digital output Number Name Default Customer Sys ID P 27 01 FCB_DOUT 1 n a 20529 P 27 02 FCB_DOUT 2 n a 20530 P 27 03 FCB_DOUT 3 n a 20531 P 27 04 FCB_DOUT 4 n a 20532 P 27 0...

Page 150: ...DISOCONT Tersus DT 9 Configuration and Operations Manual Schenck Process Group 148 ...

Page 151: ...tor speed control DI 5 X2 4 109 P15 09DI Discharge Pluggage Limit Switch Feeder Discharge LSFD DI 6 X2 2 117 P15 22 DI Configuration Lock Keyboard lock DI 7 X3 6 108 P15 12 DI Coal on Belt Switch Limit Switch Feeder Belt LSFB DI 8 X3 4 111 P03 10 DI Run enabled Must be enabled when optional touch screen HMI is used DI 9 X3 2 119 P15 25 DI Local Start Not normally used P03 12 must be set to Keyboar...

Page 152: ...1 1 thru X11 3 159 161 P16 07 DO Feeder Run Reverse 2 DO 4 X11 4 thru X11 6 162 164 P16 25 DO Remote CTRL Feeder is ready for normal remote operation DO 5 X13 1 thru X13 3 165 167 P16 18 DO Volumetric Weigh system error Feeding in volumetric mode DO 6 X13 4 thru X13 6 171 173 P16 23 DO Feeding Running in Remote with coal on the belt DO 7 X14 1 thru X14 3 177 179 P16 04 DO Feeder Run Forward DO 8 X...

Page 153: ...03 02 Feedrate Setpoint Customer Demand Signal AO 1 X6 8 X6 9 142 144 P11 03 AO Motor Speed Control AO 2 X6 7 X6 8 139 141 P14 04 AO Actual Flow Rate Customer Feedback Signal A 10 X12 1 X12 2 n a P01 03 Analog Channel A 10 Not used A 11 X12 3 X12 4 n a P01 04 Analog Channel A 11 Not used A 12 X12 5 X12 6 n a P01 05 Analog Channel A 12 Not used A 13 X12 7 X12 8 n a P01 06 Analog Channel A 13 Not us...

Page 154: ...DISOCONT Tersus DT 9 Configuration and Operations Manual Schenck Process Group 152 ...

Page 155: ...lizer 2 corr lb 1914 Totalizer 3 corr lb 1920 Analog Output 1 Raw mA 1938 Belt Slip 1942 Relative Feedrate 1944 Relative Belt Load 1946 External Setpoint lb h 1950 Tachometer Hz 1952 Utilize LC 1 1954 Loadcell VAP mV V 1956 Loadcell BIC mV V 1958 Loadcell mV V 1960 Controller Magnitude mA 1996 Nominal Belt Load lb f 2008 Actual Tare lb f 2042 Setpoint 2078 Corr Rel Feedrate 2082 2 Sensor Slip 2212...

Page 156: ...6 Raw mA 2264 Analog Output 1 mA 2266 Analog Output 2 mA 2268 Analog Output 3 mA 2270 Analog Output 4 mA 2272 Analog Output 5 mA 2274 Analog Output 6 mA 2276 Speed rpm 2278 Belt Speed inch s 2280 Nominal Belt Load lb inch 2282 Actual Tare lb inch 2284 Belt Load lb inch 2286 Speed Setpoint rpm 2288 FRI output Hz 2290 Nominal Density lb ft3 2292 Density lb ft3 2294 Gravimetric Total corrected lb 229...

Page 157: ...s 131 Event Types 131 Expert Mode 44 51 FB Definition 52 Feedrate Control 11 Gravimetric Mode 12 Hidden Parameters 51 HMI Calibration 35 HMI Configuration 29 HMI Data Log Values 33 HMI Date and Time 35 HMI Display Functions 31 HMI Event Log Values 33 HMI Home Screen 31 HMI Load Factory Defaults 35 HMI Login 29 HMI Operation using the Touch Screen HMI 29 HMI Parameter Log Values 33 HMI Parameter Se...

Page 158: ...Information 51 Parameters Hardware Configuration 52 Parameters Inputs Outputs 52 Parameters Parameter Attributes 51 Parameters Parameter Groups 51 Parameters Parameter List 55 Parameters Printing 44 Passwords 7 Performing Calibrations 18 Print Parameters 44 Probe Error 20 22 Q Definition 10 52 QB Definition 10 Read Only Parameters 51 Remote Mode 12 Retro reflective Tape Clips 20 22 Safety Instruct...

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