Stenner Pumps S Series Installation And Maintenance Manual Download Page 93

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US and Canada 800.683.2378, International 904.641.1666

S Series FW 3.02.02

TUBE REPLACEMENT

continued

PREPARATION

Follow all safety precautions prior to tube replacement.

Prior to service, pump water or a compatible buffer solution
through the pump and suction and discharge lines to remove
chemical and avoid contact.

REMOVE THE PUMP TUBE

Unplug the power cord to ensure the power to the pump is off.
Disconnect the input signal.

Depressurize and disconnect the suction and discharge lines.

Open the back and front of the latches on both sides of the head.

Illustration A
For CE pump only: Remove the safety screw on cover.

Remove the tube housing cover and flip to use as a tool in the next
step.

Illustration B & C

Align the center of the inverted cover with the center of the roller
assembly so that the three holes on the face of the cover align with
the three knurled lugs on the roller assembly. Position the cover feet
near the tube fittings.

Illustration D

NOTE: The roller assembly needs to be collapsed to remove the tube.

Cover

3 Lugs

Center of roller assembly

Open latches

Remove cover

Invert cover

Cover Feet

Align cover feet near tube fitting

Summary of Contents for S Series

Page 1: ...Y PROPERLY TRAINED PROFESSIONAL INSTALLER ONLY READ MANUAL LABELS FOR ALL SAFETY INFORMATION INSTRUCTIONS WARNING S SERIES FW 3 02 02 PERISTALTIC METERING PUMPS INSTALLATION AND MAINTENANCE MANUAL PERISTALTIC METERING PUMPS SINCE 1957 ...

Page 2: ...ACCESSORIES 10 GENERAL INFORMATION 11 13 MODBUS REQUIREMENTS 13 CONFIGURATION 14 31 CONTROL MODES 32 55 OPERATING DISPLAY 56 67 CONNECTIONS 68 80 INSTALLATION 81 87 TROUBLESHOOTING 88 91 TUBE REPLACEMENT 92 96 CLEANING THE POINT OF INJECTION 97 98 PARTS 99 103 WALL MOUNTING BRACKET DIMENSIONS 104 IMS 082420 FW 3 02 02 PUMP SERIES REFERENCE S SERIES multiple operational modes and indicators pump he...

Page 3: ...f your invoice or packing slip with your return DAMAGED OR LOST SHIPMENTS Check your order immediately upon arrival All damage must be noted on the delivery receipt Call Stenner Customer Service at 800 683 2378 for all shortages and damages within seven 7 days of receipt SERVICE REPAIRS Before returning a pump for warranty or repair remove chemical from pump tube by running water through the tube ...

Page 4: ...he power supply plug must be accessible during use To reduce the risk of injury do not permit children to use this product This appliance is not to be used by persons with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction This pump has not been investigated for use in marine areas La pompe n a pas été vérifiée...

Page 5: ... professional for assistance with proper electrical installation Pump uses a class 2 switching power supply SAVE THESE INSTRUCTIONS NOTICE Indicates special instructions or general mandatory action This metering pump is portable and designed to be removable from the plumbing system without damage to the connections This metering pump and its components have been tested for use with the following c...

Page 6: ... Item Number Tube Turndown Gallons Gallons Ounces Ounces Liters Liters Milliliters Milliliters Prefix Ratio per Day per Hour per Hour per Minute per Day per Hour per Hour per Minute S405X 5X 100 1 1 5 150 0 0 06 6 25 8 0 800 0 0 13 13 33 5 7 567 8 0 24 23 66 236 59 23658 82 3 94 394 31 Approximate Output 50 60Hz 100 psi 6 9 bar max Item Number Tube Turndown Gallons Gallons Ounces Ounces Liters Lit...

Page 7: ...opylene both NSF listed Connecting Nuts PVC or Polypropylene both NSF listed Suction Line Strainer and Cap PVC or Polypropylene both NSF listed ceramic weight All Fasteners Stainless steel Leak Detect Components Hastelloy S30 Check Valve Duckbill Santoprene FDA approved or Pellethane 3 8 Adapter PVC or Polypropylene both NSF listed Pump Head Latches Polypropylene S40 Ball Check Valve Components Ce...

Page 8: ...Acid A C A C B A Fluosilicic Acid A A A A A C B Formaldehyde 40 A B A C C B A Formic Acid A C B C C C A A Glucose A A A A A A A Glycerin A A A A A A A Hydrochloric Acid 20 A C A A A C A C Hydrochloric Acid 37 A C A A A C A C Hydrocyanic Acid A B A A A C A A Hydrofluoric Acid 48 A C B A A C C C Hydrofluoric Acid 48 75 A C C C A C C C Hydrofluoric Acid anhydrous B C C C C C C Hydrogen Peroxide 50 A ...

Page 9: ...B A A B B Water Brine A A A A A B Zinc Chloride A A B A A A A B Zinc Salts A A A A NOTE FKM tested to ANSI NSF 61 with water only PP Santoprene EPDM Silicone FKM LDPE PVC Versilon Tantalum Stainless Steel Chemical Solution Lactic Acid A B B A A A A B Lead Acetate B A A A C C B Linseed Oil B A A A A A A Limonene C B B B A C Lubricating Oils C A B C A A Magnesium Chloride A A B A A A A C Magnesium H...

Page 10: ...uction Line Strainer 1 4 3 8 or 6 mm Europe 1 20 Roll of Suction Discharge Tubing 1 4 or 3 8 white UV black or 6 mm white Europe 1 Additional Pump Tube 2 Additional Latches 1 Mounting Bracket 1 Quick Start Guide S40 3 Connecting Nuts 3 8 1 Ball Check Valve 1 Weighted Suction Line Strainer 3 8 1 20 Roll Suction Discharge Tubing 3 8 White or UV Black 1 Additional Pump Tube 1 Mounting Bracket 1 Quick...

Page 11: ... Manual mode Increases a value Moves down in a menu DOWN Toggles between options Decreases the speed percent in the Manual mode Decreases a value PRIME N A Runs pump at 100 speed while button is pressed ON OFF N A Turns pump control ON or OFF WARNING DOES NOT REMOVE POWER BACK Moves one step back in a menu when permitted Cycles the display to show different units of output ENTER Sets a value Press...

Page 12: ...erred All Clock 24 hr format Enter current time of day and day of the week All Leak Detect Calibrate sensitivity to distinguish between water your chemical All Tube Timer Enter number of hours you want pump to run before display All shows TUBE CHANGE Password Program a password to prevent unauthorized changes to pump settings All Output Relays Three individual relays available rated for 24VDC 50mA...

Page 13: ... PPM Feed Hall Effect Low Flow Hall Effect Signal Overrun Pulse Scalable invertible Transfer operation from a primary pump to a backup pump via a relay Pump Conditions Modes of Operation Communication Manual 4 20mA 0 10VDC Pulse 7 Day Timer Cycle Timer PPM Feed Flow switch All Modes of Operation REMOTE COMMUNICATION CAPABILITY WITH MODBUS RTU over RS 485 Requirements S Series Pump with firmware ve...

Page 14: ...Configuration of the pump parameters should be completed at the initial setup From the Main Menu select Configuration and follow Display Brightness Units Clock Calibration Password Tube Timer Reset Totalizer Leak Detect Outputs Modbus Setup Firmware Version Reset Pump ...

Page 15: ... level of the pump display from 0 to 100 There is some visibility at the minimum setting NOTE For best performance and longevity the display brightness should not be set higher than 50 for extended periods Sets a value in a menu NAVIGATION Moves one step back in a menu when permitted Moves up in a menu toggles between options or increase a value Moves down in a menu toggles between options or decr...

Page 16: ...e pump display during Control Mode programming Sets a value in a menu NAVIGATION Moves one step back in a menu when permitted Moves up in a menu toggles between options or increase a value Moves down in a menu toggles between options or decreases a value Sets a value in a menu NAVIGATION Moves one step back in a menu when permitted Moves up in a menu toggles between options or increase a value Mov...

Page 17: ...clock format only NOTE For the time the first two digits that control the hour are highlighted together Returns to Configuration menu When ENTER is pressed for the last digit in the time of day the display returns to Configuration menu Sets a value in a menu NAVIGATION Moves one step back in a menu when permitted Moves up in a menu toggles between options or increase a value Moves down in a menu t...

Page 18: ...The value is also used to calculate the pump s required run speed in the PPM Feed submenu in Control Mode For the most accurate dosing possible determine the actual pump output Conduct a drawdown from a graduated calibration column against the discharge run and pressure equivalent to the intended installation GPD or LPD is selected in Units under Configuration When ENTER is pressed for the final d...

Page 19: ...bration 4 20mA IN 0 10V IN 4 20mA OUT Continued from previous page Connect process meter to 4 20mA output signal 4mA OUT Set 0508 adjust set 20mA OUT Set 2584 set back In 20mA Out Set press the UP or DOWN button to adjust the signal until the meter reads 20 0 Press ENTER In 4mA Out Set press the UP or DOWN button to adjust the signal until the meter reads 4 0 Press ENTER Input 4mA 4 20mA IN Set In...

Page 20: ...isabled by default Displays message for 3 seconds and returns to Configuration menu Configuration Clock Calibration Password Enter Password 0 9 A Z set Confirm Password 0 9 A Z set PASSWORD ACCEPTED If password was accepted If no password was entered Displays message for 3 seconds and returns to Configuration menu Sets a value in a menu NAVIGATION Moves one step back in a menu when permitted Moves...

Page 21: ...be Timer Set Life Timer Reset Tube Timer TO CONFIGURE MENU Reset Tube Timer No yes no select The timer is NOT reset To Tube Timer menu Time to tube change 0000 Hours adjust set Time to tube change _ _ _ 0 Hours adjust Configuration Calibration Password Tube Timer The timer is reset to zero Returns to Configuration menu To Tube Timer menu Setting the timer to zero disables this feature set RUN TIME...

Page 22: ...t Totalizer Totalizer is reset to zero To Configuration menu Reset Totalizer Yes yes no select Totalizer is NOT reset To Configuration menu Reset Totalizer No yes no select Sets a value in a menu NAVIGATION Moves one step back in a menu when permitted Moves up in a menu toggles between options or increase a value Moves down in a menu toggles between options or decreases a value Holding the or butt...

Page 23: ...ons or decreases a value Holding the or button causes the numbers to change rapidly LEAK DETECT The leak detecting components determine when solution is present in the pump head When a leak is detected the tube icon will always appear on the display Program how the pump responds when a leak is detected 1 Set the display alarm TUBE LEAK to appear on the screen 2 Set the pump to stop or continue to ...

Page 24: ...med as Normally Closed Tube Timer Activates relay when the pump run time is reached The pump run time must be programmed in Configuration Drive Fault Automatically activates the relay if the pump shuts down due to a drive fault error Standby Automatically activates the relay if a closed relay is wired into the Standby connection terminals causing the pump to go into Standby Off Automatically activ...

Page 25: ...ube Change Tube Leak Standby Drive Fault Off Run Mode Change Transfer Repeat Pulse High Signal 4 20mA or 0 10VDC Low Signal 4 20mA or 0 10VDC High Flow Hall Effect or PPM Feed Hall Effect Low Flow Hall Effect Signal Overrun Pulse Scalable invertible Transfer operation from a primary pump to a backup pump via a relay Pump Conditions Modes of Operation Communication Manual 4 20mA 0 10VDC Pulse 7 Day...

Page 26: ...FIGURE MENU Outputs Program Relays Enable Disable TO CONFIGURE MENU Outputs Program Relays Enable Disable TO CONFIGURE MENU To Configuration menu Relay X Disable Disable Relay To Outputs menu N DIS set Use this option to Enable or Disable each relay When relays have been programmed and enabled or disabled as desired or to exit this menu choose To Configuration Menu and press ENTER Sets a value in ...

Page 27: ...ff Continued from previous page adjust set on off set on off on off on off on off on off on off on off on off on off on off on off Off On Select Relay 1 2 or 3 to program and press ENTER Program the individual output relays 1 2 and or 3 as desired Example below illustrates selecting Relay 1 Relay 1 Normally Open n o n c set Relay 1 Normally Closed n o n c set Outputs Program Relays Enable Disable ...

Page 28: ... Detect Off on off set Relay 1 set CycleTimer Off Mode Change on off Relay X Leak Detect Off on off set Relay 1 set Hall Effect Off Mode Change on off Relay X Leak Detect Off on off set Relay 1 set PPM Feed Off Mode Change on off To Outputs menu Off Off Off Off Off Off Off Off On On On On On On On On To Outputs menu To Outputs menu To Outputs menu To Outputs menu To Outputs menu To Outputs menu To...

Page 29: ... Modbus Setup Firmware Version FW 3 02 02 RETURN TO CONFIGURE To Configuration menu Sets a value in a menu NAVIGATION Moves one step back in a menu when permitted Moves up in a menu toggles between options or increase a value Moves down in a menu toggles between options or decreases a value Holding the or button causes the numbers to change rapidly The display will indicate the pump s software ver...

Page 30: ...setting the pump Select Yes to confirm resetting the pump to factory defaults and returning to the Main Menu Select No to return to Configuration menu without resetting the pump To Configuration menu Sets a value in a menu NAVIGATION Moves one step back in a menu when permitted Moves up in a menu toggles between options or increase a value Moves down in a menu toggles between options or decreases ...

Page 31: ...he Main Menu Configuration Firmware Version Reset Pump Go to Main Menu To Main Menu Sets a value in a menu NAVIGATION Moves one step back in a menu when permitted Moves up in a menu toggles between options or increase a value Moves down in a menu toggles between options or decreases a value Holding the or button causes the numbers to change rapidly ...

Page 32: ...ll Effect 7 Day Timer Control Mode Hall Effect 7 Day Timer PPM Feed Control Mode 7 Day Timer PPM Feed Cycle Timer Control Mode PPM Feed Cycle Timer Go to Main Menu To Manual sub menu Sets a value in a menu NAVIGATION Moves one step back in a menu when permitted Moves up in a menu toggles between options or increase a value Moves down in a menu toggles between options or decreases a value Holding t...

Page 33: ... To Main Menu When ENTER is pressed for the final digit the display returns to the Main Menu Manual Speed Control Mode Manual 4 20mA 0 10 VDC 100 adjust set Sets a value in a menu NAVIGATION Moves one step back in a menu when permitted Moves up in a menu toggles between options or increase a value Moves down in a menu toggles between options or decreases a value Holding the or button causes the nu...

Page 34: ...he pump speed percent for the high and low range of the signals refer to Diagram 1 The signal level and associated speed set points can be set to any level as long as there is at least 1mA difference between the minimum and maximum signal level and a 10 difference in the speed percent between the two points refer to Diagram 3 CONTROL MODES MENU continued 4 6 8 10 12 14 16 18 20 mA Input 100 75 50 ...

Page 35: ...ram Settings Alarm Settings Go to Main Menu 4 20mA Program Settings Alarm Settings Go to Main Menu To Main Menu Speed at Min mA _ _ 0 Maximum Signal 20 0 mA Speed at Max mA 100 Continued on next page When ENTER is pressed for the final digit the display will return to the 4 20mA menu adjust set adjust set adjust set Set the response curve by entering the Minimum Signal the pump speed at Minimum Si...

Page 36: ...allow the pump to continue running in the event of a low signal alarm adjust set adjust set 4 20mA Program Settings Alarm Settings Go to Main Menu Select Yes to enable high signal alarm Select No to not enable the low signal alarm and skip to the high signal Alarm Settings Set low signal level The alarm activates when the signal falls below the setting Select Yes to stop the pump in the event of a...

Page 37: ... customize the pump response set the signal values and the pump speed percent for the high and low range of the signals refer to Diagram 1 The signal level and associated speed set points can be set to any level as long as there is at least 1VDC difference between the minimum and maximum signal level and a 10 difference in the speed percent between the two points refer to Diagram 3 CONTROL MODES M...

Page 38: ...10 VDC Program Settings Alarm Settings Go to Main Menu To Main Menu Minimum Signal _ 0 0 VDC adjust set To 0 10 VDC menu Speed at Min VDC _ _ 0 Maximum Signal 10 0 VDC Speed at Max VDC 100 When ENTER is pressed for the final digit the display will return to the 0 10VDC menu adjust set adjust set adjust set Set the response curve by entering the Minimum Signal the pump speed at Minimum Signal and t...

Page 39: ...larm Select No to allow the pump to continue running in the event of a low signal alarm adjust set adjust set 0 10 VDC Program Settings Alarm Settings Go to Main Menu Select Yes to enable a high signal alarm Select No to not enable the low signal alarm and skip to the high signal Alarm Settings Set low signal level The alarm activates when the signal falls below the setting Select Yes to stop the ...

Page 40: ...ss flow is greater than what the program settings allow for The pump will ignore an activation while it is in a run cycle A signal overrun condition will lead to incorrect dosing CONTROL MODES MENU continued Pulse Program Settings Alarm Settings Go to Main Menu Pulse Program Settings Alarm Settings Go to Main Menu To Main Menu Select Yes to shut off the pump in the event of a signal overrun alarm ...

Page 41: ...enu Set the number of seconds 20 0 to 999 9 the pump is to run once it activates The minimum run time is 20 0 seconds Set the meter pulse rate or contact rate The rate is used to totalize the process flow for the display Set the speed percentage 1 to 100 the pump is to run while it is activated After settings are entered the display returns to the Pulse menu and Alarm Settings can be programmed Pu...

Page 42: ...K factor for the meter that is providing the input The pump will then automatically vary its speed to maintain a dosing proportional to flow based on the input range For example the pump response curve below is for a pump speed of 0 at a minimum process flow of 0 5 gpm and a pump speed of 100 at a maximum process flow rate of 12 gpm 0 2 4 6 8 10 12 1416 Process Flow gpm 100 75 50 25 0 Pump Speed T...

Page 43: ...flow rate adjust set adjust set adjust set Set the meter K factor P G Set the minimum process flow rate at which the pump is to activate Set the percent pump speed for the minimum process flow rate Set the percent pump speed for the maximum process flow rate After the settings are entered the display returns to Hall Effect menu and Alarm Settings can be programmed After completing Program Settings...

Page 44: ... set adjust set HALL EFFECT page 3 of 3 A process flow that exceeds the maximum programmed flow rate will lead to incorrect dosing It is recommended that the user set the high flow alarm Alarms activate when settings are exceeded Continued from previous page Hall Effect Program Settings Alarm Settings Go to Main Menu Select No to not enable the low flow alarm and skip to the high flow Alarm Settin...

Page 45: ...a minimum of 20 seconds to a maximum of 23 hours 59 minutes and 59 seconds To run at a speed from 1 to 100 Each programmed event is contained within 24 hours from 00 00 00 to 23 59 59 The time for an event cannot exceed 23 59 59 By default all timers are disabled After programming a timer it must be enabled in order to run Only programmed timers can be enabled The user can return at any time to th...

Page 46: ...in Menu To Main Menu After programming and enabling the timers press enter to return to the Main Menu Continued on next page Enable Timers Enable Individual Go to 7 Day Timer Menu To 7 Day Timer menu Timer 01 Enable adjust set Timer 01 Disable adjust set To Enables Timers menu Enable Timer 1 To Enables Timers menu Disable Timer 1 Sets a value in a menu NAVIGATION Moves one step back in a menu when...

Page 47: ...he timer to run Enter the ON time start time for the timer Set OFF Time 00 00 20 adjust set Set Pump Speed 100 adjust set Set ON Time 00 00 00 adjust set Enter the OFF time stop time for the timer Enter the speed the pump is to run for the timed event After all desired timers are programmed return to the 7 Day Timer and ENABLE the timers Continued from previous page Select Timer to Set Timer 01 ad...

Page 48: ...am the pump with the Process flow rate GPM or LPM selected in the Units submenu of Configuration Chemical concentration Desired PPM dosing rate of the chemical The pump uses the following equations to calculate the required speed In GPD Pump Output Required GPD Process GPM Feed Rate PPM X 1440 Chemical Concentration 10 000 Specific Gravity Pump Speed Pump Output Required GPD 100 Max Pump Flow GPD ...

Page 49: ...ed Constant Flow Switch Variable Hall Effect Go to Main Menu PPM Feed Constant Flow Switch Variable Hall Effect Go to Main Menu To Main Menu After completing Program Settings select Go To Main Menu and press ENTER to return to the Main Menu To PPM Feed Menu Control Mode Hall Effect 7 Day Timer PPM Feed Sets a value in a menu NAVIGATION Moves one step back in a menu when permitted Moves up in a men...

Page 50: ...oncentration Set the chemical Specific Gravity Set the dose rate in Parts Per Million ppm Once the settings have been entered the display will return to the PPM Feed menu Continued from previous page PPM Feed Constant Flow Program Settings Go to PPM Feed Menu Sets a value in a menu NAVIGATION Moves one step back in a menu when permitted Moves up in a menu toggles between options or increase a valu...

Page 51: ...inimum and maximum flow rate GPM or LPM selected in the Units submenu of Configuration Chemical concentration Specific gravity of the chemical Desired PPM dosing rate of the chemical The pump uses the following equations to calculate the required speed In GPD Pump Output Required GPD Process GPM Feed Rate PPM X 1440 Chemical Concentration 10 000 Specific Gravity Pump Speed Pump Output Required GPD...

Page 52: ...m No adjust set Alarm if speed 100 Yes adjust set Delay to Activate _ _ 0 second s adjust set Yes No Go to PPM Variable Flow menu Go to PPM Variable Flow menu After completing Program and Alarm Settings select Go To Main Menu and press ENTER to return to the Main Menu Select Yes to enable high flow process flow 100 alarm Select No to not enable the high flow alarm and return to the PPM Variable Fl...

Page 53: ...st set Feed Rate _ 10 0 PPM adjust set Specific Gravity 1 14 adjust set Go to top of PPM Variable Flow menu Set the Meter K Factor Gallons or Liters is selected in Units under Configuration Set the dose rate in parts per million ppm Set the Chemical Concentration Set the Chemical Specific Gravity CONTROL MODES MENU continued PPM Feed Variable Flow Program Settings Alarm Settings Go to PPM Feed Men...

Page 54: ...1 second s adjust set Set the total cycle time total cycle time is the pump run time plus the pump off time The total cycle time can be set from 21 to 99 999 seconds Set the pump speed percent the pump will run Once these settings have been entered the display will return to the Main Menu Control Mode 7 Day Timer PPM Feed Cycle Timer Sets a value in a menu NAVIGATION Moves one step back in a menu ...

Page 55: ...in Menu highlight Go To Main Menu in the Control Mode menu and press ENTER Control Mode PPM Feed Cycle Timer Go To Main Menu Sets a value in a menu NAVIGATION Moves one step back in a menu when permitted Moves up in a menu toggles between options or increase a value Moves down in a menu toggles between options or decreases a value Holding the or button causes the numbers to change rapidly ...

Page 56: ... to enter a password If using Modbus refer to the Modbus manual for Run Pump In operating mode the following functions are available when the pump is unlocked or no password is set OPERATING DISPLAY Button Operating Mode Function UP Increases the speed percent in the Manual mode DOWN Decreases the speed percent in the Manual mode PRIME Runs pump at 100 speed while button is pressed ON OFF Turns pu...

Page 57: ...f unlocked or password not set ENTER Press and hold for 2 seconds to go to the Main Menu NAVIGATION IN OPERATING MODE BACK Cycles the display through the units of output PRIME Runs pump at 100 speed while button is pressed ON OFF Turns pump control ON or OFF WARNING DOES NOT remove power When no password is set in Manual Mode the speed can be adjusted from the operating display via the UP and DOWN...

Page 58: ...A 1 66 GPH 4 20mA 3 54 oz min 4 20mA 40 0 GPD 4 20mA NAVIGATION IN OPERATING MODE If a password is set the pump controls will lock out after 60 seconds if there is no keypad activity To unlock the pump press ENTER for 2 seconds The pump will display a prompt to enter a password ENTER Press and hold for 2 seconds to go to the Main Menu BACK Cycles the display through the units of output PRIME Runs ...

Page 59: ...assword not set 0 10VDC 1 66 GPH 0 10VDC 3 54 oz min 0 10VDC 40 0 GPD 0 10VDC NAVIGATION IN OPERATING MODE If a password is set the pump controls will lock out after 60 seconds if there is no keypad activity To unlock the pump press ENTER for 2 seconds The pump will display a prompt to enter a password ENTER Press and hold for 2 seconds to go to the Main Menu BACK Cycles the display through the un...

Page 60: ... 999 999 9 Process Gal PULSE While the pump receives a pulse the display will show a closed contact NAVIGATION IN PULSE MODE If a password is set the pump controls will lock out after 60 seconds if there is no keypad activity To unlock the pump press ENTER for 2 seconds The pump will display a prompt to enter a password ENTER Press and hold for 2 seconds to go to the Main Menu BACK Cycles the disp...

Page 61: ...all Effect 20 0 GPD Hall Effect HALL EFFECT Bar graph along bottom shows rate of incoming pulses from 0 to 100 NAVIGATION IN HALL EFFECT MODE If a password is set the pump controls will lock out after 60 seconds if there is no keypad activity To unlock the pump press ENTER for 2 seconds The pump will display a prompt to enter a password ENTER Press and hold for 2 seconds to go to the Main Menu BAC...

Page 62: ...0 GPD Monday 01 15 00 Returns to previous display after ten seconds with no button push 10 seconds 7 DAY TIMER NAVIGATION IN 7 DAY TIMER MODE If a password is set the pump controls will lock out after 60 seconds if there is no keypad activity To unlock the pump press ENTER for 2 seconds The pump will display a prompt to enter a password ENTER Press and hold for 2 seconds to go to the Main Menu BAC...

Page 63: ...0 0 GPD PPM Bar graph along bottom shows rate of incoming pulses from 0 to 100 NAVIGATION IN HALL EFFECT MODE If a password is set the pump controls will lock out after 60 seconds if there is no keypad activity To unlock the pump press ENTER for 2 seconds The pump will display a prompt to enter a password ENTER Press and hold for 2 seconds to go to the Main Menu BACK Cycles the display through the...

Page 64: ...eceives a pulse the display will show a closed contact PPM FEED CONSTANT FLOW NAVIGATION IN OPERATING MODE If a password is set the pump controls will lock out after 60 seconds if there is no keypad activity To unlock the pump press ENTER for 2 seconds The pump will display a prompt to enter a password ENTER Press and hold for 2 seconds to go to the Main Menu BACK Cycles the display through the un...

Page 65: ...run CYCLE 999 SEC CYCLE 0 83 GPH CYCLE 1 77 oz min CYCLE 20 0 GPD Display counts down seconds when running CYCLE TIMER NAVIGATION IN OPERATING MODE If a password is set the pump controls will lock out after 60 seconds if there is no keypad activity To unlock the pump press ENTER for 2 seconds The pump will display a prompt to enter a password ENTER Press and hold for 2 seconds to go to the Main Me...

Page 66: ...his example shows the MANUAL operating display The password steps are the same from any operating display NAVIGATION IN OPERATING MODE If a password is set the pump controls will lock out after 60 seconds if there is no keypad activity To unlock the pump press ENTER for 2 seconds The pump will display a prompt to enter a password ENTER Press and hold for 2 seconds to go to the Main Menu BACK Cycle...

Page 67: ... ENTER PASSWORD first If password was entered incorrectly the display shows INCORRECT PASSWORD for 3 seconds and then returns to the beginning of alarm If yes reset all alarms If no do not reset alarms DISPLAY ALARMS Go to Main Menu Not all alarms apply to all modes Operating modes are displayed in the upper left corner When a pump condition occurs an active display alarm appears and blinks 3 time...

Page 68: ...th the inside of the cord grip Tighten the cord grip nut flush with the cord grip body Replace signal cover ensure the signal wires do not get pinched between the signal cover and pump body Replace the signal cover screws use care to find existing threads and tighten until the signal cover is evenly and fully tightened flush with the housing Failure to properly tighten or secure the cord grip or s...

Page 69: ...lay 3 4 20mA OUT 4 20mA OUT Leak Detect External Leak Detect External Flow Detect Flow Detect Flow Detect 12VDC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Output Relay 1 Leak Detect Sensitivity Adjustment REAR OF THE PUMP WITH SIGNAL COVER REMOVED If connecting a shielded signal cable to the pump signal cable ensure that the shield wire is properly grounded on the controller non pump side ...

Page 70: ... for powering Hall Effect sensors on turbine or paddlewheel type flow meters Do not use the 12VDC output for anything else otherwise damage to the pump will occur Sensor Pump Input Hall Effect Output SIG CONNECTIONS continued Output Relay 2 Output Relay 1 Standby Standby Hall 12VDC Output Relay 2 Output Relay 3 Output Relay 3 4 20mA OUT 4 20mA OUT Leak Detect External Leak Detect External Flow Det...

Page 71: ... positive to Pulse PPM Hall signal position 8 on the top row Connect OC common to Signal Common position 9 on the top row Controller Pump Input Dry Contact Relay Output Controller Pump Input Open Collector Output CONNECTIONS continued Output Relay 2 Output Relay 1 Standby Standby Output Relay 2 Output Relay 3 Output Relay 3 4 20mA OUT 4 20mA OUT Leak Detect External Leak Detect External Flow Detec...

Page 72: ... to Signal Common position 9 on the top row Pump AMP 4 20mA Output Device MCU 250 OHMS CONNECTIONS continued Output Relay 2 Output Relay 1 Standby Standby Pulse PPM Hall signal Hall 12VDC Output Relay 2 Output Relay 3 Output Relay 3 4 20mA OUT 4 20mA OUT Leak Detect External Leak Detect External Flow Detect Flow Detect Flow Detect 12VDC 1 2 3 4 5 8 10 11 12 13 14 15 16 17 18 19 20 Output Relay 1 S...

Page 73: ...alarm event that shuts down the primary pump the output relay on the primary pump opens and activates the secondary pump Connection Terminals For connection to a Dry Contact There is no polarity to observe Connect relay to Standby position 4 and Standby position 5 on the top row For connection to an Open Collector output Polarity must be observed Connect OC positive to Standby position 4 on the to...

Page 74: ...ition 9 on the top row CONNECTIONS continued Output Relay 2 Output Relay 1 Standby Standby 4 20mA IN signal Pulse PPM Hall signal Hall 12VDC Output Relay 2 Output Relay 3 Output Relay 3 4 20mA OUT 4 20mA OUT Leak Detect External Leak Detect External Flow Detect Flow Detect Flow Detect 12VDC 1 2 3 4 5 6 8 10 11 12 13 14 15 16 17 18 19 20 Output Relay 1 Signal Common 9 0 10VDC signal 7 ...

Page 75: ...0mA OUT 4 20mA OUT Leak Detect External Leak Detect External Flow Detect Flow Detect Flow Detect 12VDC 1 4 5 6 8 10 11 12 13 14 15 16 17 18 19 20 Output Relay 1 Standby Standby 4 20mA IN signal Pulse PPM Hall signal Hall 12VDC Output Relay 2 Output Relay 3 Output Relay 3 4 20mA OUT 4 20mA OUT Leak Detect External Leak Detect External Flow Detect Flow Detect Flow Detect 12VDC 2 3 4 5 6 8 10 11 12 1...

Page 76: ...ad common to 4 20mA OUT position 14 on the bottom row 0 25 50 75 100 Pump Speed 20 18 16 14 12 10 8 6 4 mA Output 4 20mA Output from pump Load Output Relay 2 Output Relay 1 Standby Standby 4 20mA IN signal Pulse PPM Hall signal Hall 12VDC Output Relay 2 Output Relay 3 Output Relay 3 4 20mA OUT Leak Detect External Leak Detect External Flow Detect Flow Detect Flow Detect 12VDC 1 2 3 4 5 6 8 10 11 1...

Page 77: ...on in the configuration menu with the pump installed place a process or a multimeter in the loop NOTE When entering this menu the output is activated only when the value is changed by pressing the up or down arrows Adjust the value in the 4mA out set menu to indicate 4mA in the process loop and press enter this is the zero adjustment parameter Next adjust the value in the 20mA out set menu to indi...

Page 78: ...d The leak detect sensitivity is factory pre set to distinguish between water and typical water treatment chemicals Adjust the sensitivity according to the specific chemical utilized in the application Adjust with the potentiometer located under the signal cover see below When using external leak detect probes not included with pump connect to Leak Detect External positions 16 and 17 on the bottom...

Page 79: ...pumping solution and place over the two leak detect pins Illustration B In this step use the expected weakest solution and keep in mind some solutions dilute with time 8 Observe whether the tube leak icon is shown on the display Illustration C If yes use a small flat blade screwdriver less than 3 mm and slowly turn the leak detect potentiometer clockwise Illustration A until the tube leak icon is ...

Page 80: ... not outdoors or exposed to water go to Reassembly 12 If the pump will be installed outdoors or exposed to water Soak a small piece of sponge in water and place over the two leak detect pins Illustration B If the tube leak icon displays Illustration C it indicates the conductivity of the pumped solution and water is too close and the pump cannot discriminate between the two The liquid end needs to...

Page 81: ...onnel Use all required personal protective equipment when working on or near a chemical metering pump Install the pump so that it is in compliance with all national and local plumbing and electrical codes Use the proper product to treat potable water systems use only chemicals listed or approved for use Inspect tube frequently for leakage deterioration or wear Schedule a regular pump tube maintena...

Page 82: ...e from fumes DO NOT mount pump directly over an open solution tank Keep tank covered Avoid flooded suction or pump mounted lower than the solution container Draw solution from the top of the tank Pump can run dry without damage If pump is installed with a flooded suction a shut off valve or other device must be provided to stop flow to pump during service Provide 8 clearance to allow pump removal ...

Page 83: ...S Series FW 3 02 02 83 Discharge Line Solution Tank Connect only to a branch circuit protected by a ground fault circuit interrupter GFCI Suction Line Shut Off Valve Wall Mounting Bracket requires 2 screws INSTALLATION continued DIAGRAM Point of Injection ...

Page 84: ...nd ferrule and finger tighten to the corresponding tube fittings 3 Finger tighten nut to the threaded tube fitting while holding the tube fitting Over tightening the ferrule and nut may result in damaged fittings crushed ferrules and air pick up DO NOT use thread seal tape on pump tube connections or tools to tighten connections DO NOT use thread seal tape on pump tube threads Suction Line Finger ...

Page 85: ... the strainer push approximately 3 5 of suction line through the cap on the strainer body Pull tubing to make sure it is secure 3 Suspend slightly above tank bottom to reduce the chance of sediment pickup DO NOT mix chemicals in the solution container Follow recommended mixing procedures according to the manufacturer DO NOT operate pump unless chemical is completely in solution Turn pump off when ...

Page 86: ...ction beyond all pumps and filters or as determined by the application 2 A 1 4 or 1 2 Female NPT FNPT connection is required for installing the injection fitting If there is no FNPT fitting available provide one by either tapping the pipe or installing FNPT pipe tee fitting 3 Wrap the Male NPT MNPT end of injection fitting with 2 or 3 turns of thread seal tape If necessary trim the injection fitti...

Page 87: ...hold the prime button and allow pump to fully prime The prime button will run the pump and when released the pump will return to automatic mode 6 Re pressurize system observe chemical flow as actuated by system and check all connections for leaks 7 After suitable amount of dosing time perform tests for desired chemical readings If necessary fine tune dosing levels by adjusting solution strength Th...

Page 88: ...to the pump by looking for the icon on the screen Input signal is not wired correctly Confirm that the input signal is connected to the correct wires Output is erratic Signal is fluctuating rapidly Check stability of signal being input to the pump Noise on the signal wire If shielded wire is connected to the pump input signal cable ensure it is propperly grounded at the signal source Output is hig...

Page 89: ...rogrammed mode Relay is incorrectly configured Ensure relay is properly configured for NO or NC in the program Relay output wired incorrectly Output relays are dry contact and do not provide any voltage Confirm that wiring is correct Operating display shows Incorrect programming Check that the value entered for UNITS in incorrect units the CONFIGURATION menu is correct Display unit has been cycled...

Page 90: ... is flush with the nose of Pull suction line approximately 1 from the weighted strainer bottom of strainer cut bottom of suction line at an angle Low pump output Life of roller assembly exhausted Replace roller assembly pump head rotates Life of pump tube exhausted S30 only Replace pump tube ferrules center tube Life of pump tube exhausted S40 only Replace pump tube refer graphic below Rollers wor...

Page 91: ...d description stays aligned along the length of the tube Use your fingers to center the tube on the rollers Tube life is shortened Chemical attack Check chemical compatibility Mineral deposits at injection point Remove deposits replace pump tube ferrules center tube Sediment blockage at check valve Clean injection fitting ensure suction line is 2 3 above bottom of tank Degraded check valve duckbil...

Page 92: ...INCH POINT HAZARD Use extreme caution when replacing pump tube Be careful of your fingers and do not place fingers near rollers HAZARDOUS PRESSURE CHEMICAL EXPOSURE Use caution and bleed off all resident system pressure prior to attempting service or installation Use caution when disconnecting discharge line from pump Discharge may be under pressure Discharge line may contain chemical NOTICE Indic...

Page 93: ...scharge lines 3 Open the back and front of the latches on both sides of the head Illustration A For CE pump only Remove the safety screw on cover 4 Remove the tube housing cover and flip to use as a tool in the next step Illustration B C 5 Align the center of the inverted cover with the center of the roller assembly so that the three holes on the face of the cover align with the three knurled lugs...

Page 94: ...nterclockwise to collapse the roller assembly The tube will no longer be pressed against the tube housing wall 7 Remove and discard the pump tube Illustration F 8 Remove the roller assembly and housing Set them aside to re install later 9 Use a non citrus all purpose cleaner to clean chemical residue from the tube housing roller assembly and cover 10 Check the housing for cracks Replace if cracked...

Page 95: ...verted cover with the center of the roller assembly so that the three holes on the face of the cover align with the three knurled lugs on the roller assembly Position the cover feet near the bottom Illustration K NOTE The roller assembly needs to be expanded so the tube is pressed against the tube housing wall 8 Hold the pump securely Use the cover as a wrench and quickly snap rotate the roller as...

Page 96: ...rection the tube must move Illustration O 3 Do not let go of the fitting until the tube rides approximately in the center of the rollers 4 Release the prime button let go of the fitting and secure the latch between the fittings Illustration P 5 Inspect the suction and discharge lines point of injection and check valve for blockages Clean and or replace as required 6 Reconnect the suction and disch...

Page 97: ...ous personal injury or property damage if ignored This is the safety alert symbol When displayed in this manual or on the equipment look for one of the following signal words alerting you to the potential for personal injury or property damage HAZARDOUS PRESSURE CHEMICAL EXPOSURE Use caution and bleed off all resident system pressure prior to attempting service or installation Use caution when dis...

Page 98: ...gh the opposite pipe wall 5 Replace discharge line if cracked or deteriorated If the end is clogged cut off the calcified or blocked section of discharge line Injection Fitting S30 25 psi max Replace ferrule and reinstall the discharge line to the injection fitting approximately 3 4 1 until it stops Duckbill Check Valve or Ball Check Valve Reassemble the check valve Replace ferrule and reinstall t...

Page 99: ...QP Tube Housing with Latches S3400 2 2 PK S3500 1 EA S3QP Roller Assembly S3500 4 4 PK S3600 1 EA S3QP Tube Housing Cover S3600 4 4 PK QP401 2 2 PK S3QP Latches S40 PART NUMBER UM DESCRIPTION S4400 1 EA S4QP Tube Housing with Latches S4400 2 2 PK S4500 1 EA S4QP Roller Assembly S4500 4 4 PK S4600 1 EA S4QP Tube Housing Cover S4600 4 4 PK ...

Page 100: ...ESCRIPTION S310n 1 EA S3QP Pump Head Santoprene tube select 1 2 or 7 for n S310n 2 2 PK S320n 1 EA S3QP Pump Head Versilon tube select 1 or 2 for n EUROPE S315n 1 EA S3QP Pump Head Santoprene tube select 1 2 or 7 for n S315n 2 2 PK S325n 1 EA S3QP Pump Head Versilon tube select 1 or 2 for n NOTE Confirm material compatibility with the chemical resistance guide in the catalog S40 25 psi 1 7 bar max...

Page 101: ...si 6 9 bar max Kit includes S3QP roller assembly pump tube 1 4 ferrules connecting nuts latches duckbill PART NUMBER UM DESCRIPTION S310nK KIT S3QP Pump Head Service Kit Santoprene tube select 1 2 or 7 for n S320nK KIT S3QP Pump Head Service Kit Versilon tube select tube 1 or 2 for n EUROPE S311nK KIT S3QP Pump Head Service Kit Santoprene tube select 1 2 or 7 for n S321nK KIT S3QP Pump Head Servic...

Page 102: ...ect 1 2 3 4 or 5 for n MCTYnCE 5 PK Includes duckbills ferrules 1 4 PART NUMBER UM DESCRIPTION UCCPnFD 2 PK Santoprene tube 1 or 2 for n UCCP7FD 2 PK Santoprene 7 tube UCTYnFD 2 PK Versilon tube select 1or 2 for n EUROPE Includes ferrules 6 mm UCnFDCE 2 PK Santoprene tube select 1 or 2 for n UC7FDCE 2 PK Santoprene 7 tube UCTYnDCE 2 PK Versilon tube select 1 or 2 for n Refer to the Flow Rate Outpu...

Page 103: ...errule MCTYINJ 5 PK UCINJ38 EA 3 8 Duckbill Check Valve includes Santoprene duckbill nut MCINJ38 5 PK UCTYIJ38 EA 3 8 Duckbill Check Valve includes Pellethane duckbill nut MCTYIJ38 5 PK EUROPE UCINJCE EA 6 mm Duckbill Check Valve includes Santoprene duckbill nut ferrule MCINJCE 5 PK UCTINJCE EA 6 mm Duckbill Check Valve includes Pellethane duckbill nut ferrule MCTINJCE 5 PK S40 Ball Check Valve PA...

Page 104: ...S Series FW 3 02 02 www stenner com 104 NOTICE Leave 8 of clearance above pump to allow for removal from mounting bracket WALL MOUNTING BRACKET DIMENSIONS 1 4 1 4 5 ...

Page 105: ...cksonville Florida 32246 USA Phone 904 641 1666 US Toll Free 800 683 2378 Fax 904 642 1012 sales stenner com www stenner com Hours of Operation EST Mon Thu 7 30 am 5 30 pm Fri 7 00 am 5 30 pm Assembled in the USA Stenner Pump Company All Rights Reserved ...

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Stenner Pumps S Series, Installation And Maintenance Manual

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