background image

 

 

 

Pellet Insert

 

 

Instruction Manual 

Models 

FIRE 9KW | EARTH 9KW | 

WIND 9KW  

 

 

 

 

 

 

 

Read  these  instructions  carefully  before  installing,  using  and  servicing  the  unit.  The 

instruction manual is an integral part of the product. 
 

Mod.814-D 

Summary of Contents for EARTH 9KW

Page 1: ...Insert Instruction Manual Models FIRE 9KW EARTH 9KW WIND 9KW Read these instructions carefully before installing using and servicing the unit The instruction manual is an integral part of the product Mod 814 D ...

Page 2: ...ual All local regulations including but not limited to national and European standards must be observed when installing operating and servicing the unit Whenever you need assistance you should contact the supplier or installer of your equipment You should provide the serial number of your stove that is located on the nameplate on the back of the equipment and on the sticker s glued to the plastic ...

Page 3: ... Infrared Remote Control 39 11 2 Control and Display Panel 39 11 3 39 11 4 Display Information Summary 40 11 4 1 Selecting the Manual or Automatic Mode 40 11 4 2 Date and Time 40 11 4 3 Timer 43 11 4 4 Sleep this menu is displayed only while the unit is operating 46 11 4 5 Info 47 11 4 6 Settings Menu 50 12 Alarm Failure Recommendation List 55 13 Start up 57 13 1 Stop 57 13 2 Turning Off the Unit ...

Page 4: ...he equipment 87 18 Replenishment of pellets 88 19 Maintenance 91 20 Maintenance Plan and Log 99 21 Maintenance Guide Label 103 22 Electrical Diagram of the Free Standing Fire Unit 104 22 1 Electrical schematic Not applicable to Columbus Electronics 104 22 2 Electrical Schematic Columbus Electronics 104 23 End of life of a pellet insert 105 24 Warranty 105 24 1 Warranty general conditions 105 25 An...

Page 5: ...cking the insert To unpack the equipment you must first remove the retractable bag that surrounds the carton box Then remove the box by lifting it up and removing the bag wrapping the insert and the Styrofoam plates The insert has a fixed part and a movable part which can be separated To separate the two parts first open the two safety latches under the door use the accessory to make it easier to ...

Page 6: ...dge passes the slides are released and the equipment may fall You have to be careful that this does not occur The movable part of the fixed part is then separated The surfaces on which the parts are supported must be protected Figure 2 Separate moving and fixed parts With the help of a star wrench PZ2 remove the two screws securing the fixed part to the pallet the equipment is thus completely unpa...

Page 7: ...s is a requirement for proper combustion Please keep the packing materials away from children During normal operation DO NOT open the door of the unit Some parts may overheat during normal operation so the direct contact with hot parts such as the door handle and glass should be avoided Check for the existence of any obstructions to the fume duct before turning on the unit after a long idle period...

Page 8: ... event of a fire in a chimney including equipment Try to put out the fire without risking your life If you cannot put out the fire within a minute you should call the fire department Close the doors and windows or partition where the fire has flared Turn off the power and close the gas before leaving your home Once outside you must wait for the firemen and be ready to give them the following infor...

Page 9: ...up 10 min 350 W Rated voltage 230 V Nominal frequency 50 Hz Thermal yield at rated thermal power 90 1 Thermal yield at reduced thermal power 96 Max smoke temperature 154 ºC Min smoke temperature 66 3 ºC CO emissions at rated thermal power 0 01 0 035 CO emissions at reduced thermal power 10 35 8 74 Combustion gas mass flow 6 3 2 6 g s Draught in the chimney 12 10 Pa Fan Flow 48 2 dB A Table 1 Techn...

Page 10: ...9 General Measures Front Back Side Top Fire 9kW Earth 9kW Wind 9kW Figure 4 Insertable dimensions to pellets ...

Page 11: ...The surface where the base of the equipment is to be fixed must be leveled and have the necessary strength to support the entire weight of the equipment and its subsequent movements to load pellets The base of the equipment has 7 holes to attach to the support Figure 5 Fixing base equipment As can be seen in Figure 5 a distance of 62 5mm from the base to the front of the wall must be left it must ...

Page 12: ...adjustable in height between 300 mm minimum and 545 mm maximum it is very important to ensure that the top is perfectly horizontal for the correct operation of the equipment Together with the extendable table screws are deliverd to secure the base of the insert to the table with the same 7 screws it is possible to attach the equipment to an existing base Instructions given in point 6 Figure 6 Opti...

Page 13: ... Installation Then do a rotating motion to bring the equipment to the horizontal Figure 8 Installation Push the movable part to the wall so that it slides on the rails Check the correct sliding and that everything is properly attached before continuing with the intallation Move the equipment to the end of runner system with open safety latches ...

Page 14: ...e working position Figure 9 Installation Connect the power cord to a 230V 50Hz grounded outlet Figure 8 Electrical connection After connecting the power cable to the silo column it is necessary to attach the cable to the same column and the base making sure to leave enough cable length so ...

Page 15: ...ment can make the entire route in the rails 500 mm without the cable being stressed or touching the hot parts Figure 11 Figure 11 Electrical connection Standard installation of the insert Figure 12 Electrical connection ...

Page 16: ...ipment is installed either to the right or to the left as in the front or rear if the layout of the house allows it It is always necessary to respect the minimum distances X 390 mm Y 275 mm Example X 450 mm Y 450x0 7 315 mm minimum The tube used to attach to the loading mouth and top of the insert chassis must have an internal diameter of 200mm and must be rigid enough not to deform when the pelle...

Page 17: ...ing indicated above it is necessary to fix the loading mouth 3º To be fixed to the wall the loading system has four 6 mm holes in diameter It is recommended to use 8mm SX bushings for brick walls with 4 5 or 5 5 bolts and 8mm HM bushes for plasterboard walls Pladur with the corresponding screws Figure 11 Mouthpiece installation 4º After fastening the loading piece place the finishing frame with th...

Page 18: ...columns by means of DIN912 M6 screws and DIN934 nuts Unscrew without completely removing the front screws marked with the letter A the cap rotates over the rear screws making the top cover accessible to facilitate attachment of the flexible tube to the pellet gargle It is necessary to join the tube leaving the loading mouth with the cap through a metal clamp it is necessary to make sure that the t...

Page 19: ... same way Add a pipe to channel the air aluminum tube 100 mm in diameter with the grid to be fixed to the wall It is recommended to make this union with a metal clamp The length of the aluminum tube should be sufficient to reach the air outlet located on the top of the chassis It is necessary to repeat this step to place the second tube 3º To access the top of the cover see Figure 17 It can be obs...

Page 20: ...the installation example Figure 19 it can be verified that the pipes are placed to channel the hot air outlet to the room where the insert is installed but could be installed to carry hot air to neighboring rooms The maximum length of pipes without installing an air extraction box is 3 4m The amount of air flowing to the front of the equipment and that flowsg through the tubes to channel the hot a...

Page 21: ...ed without being close to the heat source even from another division This installation requires two additional components the blind cover for the insert and the frame to attach the display to the wall Sufficient cable length must be left so that the moving part of the equipment can be removed without causing strain on the cable and does not interfere with the movement of the equipment guides Steps...

Page 22: ...igure 15 Installing the display outside the device 3 With the 5 holes open the next step is to insert the back support plate to be fixed from the inside of the wall Figure 16 Installing the display outside the device 4 On the outside place the front support plate to match the holes previously opened insert the screws 4x30mm DIN7991 until it is fully threaded leaving the two pieces together and the...

Page 23: ... the fixing springs as shown in figure 25 Figure 18 Installing the display outside the device Temperature probe installation The pellet inserts have a probe to measure the ambient temperature For a correct reading of the ambient temperature this probe must be located on the exterior in a place where it does not receive direct radiation or hot air from the equipment It is sufficient to drill a hole...

Page 24: ...hat accumulates inside the walls and together with lower grates allows a natural circulation that will cool the interior walls Once you have chosen the place where the grill will be placed you should drill a hole in the wall with the help of the plate that will support the back It should be placed on the wall making sure that it is level with the help of a pencil mark the hole as shown in the figu...

Page 25: ...ced making it coincide with the markings done previously as showed in the figure then mark the 6 holes Figure 21 Installation of the accessories 3 The next step is to place the rear support plate to be fixed from the interior of the wall Figure 22 Installation of the accessories ...

Page 26: ...tween them Figure 30 Installation of the accessories 5 Finally you can place the grate on the wall by fitting the bolts into the fixing springs as shown Figure 31 Installation of the accessories Auxiliary table installation To perform a root installation A height adjustable table is available to facilitate the installation of the equipment The table is adjustable in height and has 2 components ...

Page 27: ...and to the floor will depend on the material from which they are made The fastening must be very firm because the insert has a weight of about 115 kg for this reason the following configurations are recommended according to the material where the table will be fixed Material Type of attachment Image Massive slab stone FMS M8x60 Ø10 Metallic Massive and non massive brick FIP M8x60 Ø10 Chemical You ...

Page 28: ... hand with four DIN912 M8x20mm screws as shown in figure 33 The rest of the assembly will be easier to perform As indicated in figure 33 Component drawing Quant Description 19 Screw DIN912 M8x20mm 4 Washers DIN9021 M8 4 Extension for leg 4 Table leg 2 Long locking 2 Short locking 1 Table 2 Fixing brackets ...

Page 29: ...wo leg extensions on one side as can be seen in the image below Place one of the long interlocks on the outside and secure the assembly with a DIN912 M8X20mm bolt Do not tighten the bolt tightly to make the rest of the assembly easier The leg extensions have 5 holes you must select which to apply as well as the total height of the table ...

Page 30: ...t the process for the other three legs Figure 265 Auxiliary table assembly 4 Place the two set squares through the opening on the table and put a screw and washer in each Do not tighten the bolts completely just enough to allow displacement of the brackets ...

Page 31: ...re 28 Auxiliary table assembly 6 You should level the table as accurately as possible with the help of a level Tighten all screws with a 6mm umbrako wrench Move the squares on the back wall and mark the holes Remove the brackets if necessary remove the screws and remove the assembly to make it easier to drill holes in the wall Once done is put the necessary components to fix place the brackets in ...

Page 32: ...At the top of the insert it is necessary to keep a minimum distance of 1 m from the ceiling of the room especially if they contain flammable material in their composition The base that supports the insert can not be made of combustible material eg carpet and adequate protection must always be provided a b Figure 29 Minimum distances of all surfaces a top view of the installation of the equipment b...

Page 33: ...mbustion gases must give rise to a depression of 12 Pa measured 1 meter above the chimney neck The insert can not share the chimney with other equipment Tubes outside the site of use must be double insulated in stainless steel with an internal diameter of 80 mm The exhaust pipe can generate condensation in this case it is advisable to establish suitable condensate collection systems 8 1 Installing...

Page 34: ...33 Figure 30 Side view of the installation without chimney example of the inspection point In figure 41 the basic requirements for installing the insert flue are shown ...

Page 35: ...34 a b Attention Do not use 90º curves c Figure 31 Examples of installations ...

Page 36: ...f the unit a T tube with a damper Chimney Crown A wind shield termination must be installed to avoid fume back flow Chimney draught The Figures below show three standard diagrams specifying adequate lengths and diameters Any other type of installation must guarantee a draught of 12 Pa 0 12 mbars measured when hot and at the maximum power Ventilation To get the optimum operation from the unit it is...

Page 37: ... Provide a T for the periodic inspections and the annual maintenance as shown in figure 42 Figure 32 View installation with chimney When atmospheric conditions are so adverse that they cause a significant disturbance in the drawability of the insertable gases in particular very strong winds it is advisable not to use the insert If the equipment is not used for an extended period of time the user m...

Page 38: ...ion Only certified pellets should be used and a sample must be tested before buying large bulks The physicochemical properties of the pellets namely calibre friction density and chemical composition may vary within specific tolerances and across manufacturers Please note that this may cause changes to the feeding process and consequently the need for different doses more or less pellet quantity Co...

Page 39: ...istant paint which releases fumes during the initial burn due to the paint s curing process Avoid touching the unit during its first burn to prevent leaving permanent marks on the paint The paint goes through a more plastic phase during the curing process The curing of the paint occurs at approximately 300ºC for 30 minutes Please make sure the room where the unit is installed has adequate air circ...

Page 40: ...Comand keys ON OFF OF F OF F O F F O F F OK OF F OF F MENU OFF OFF MODE OFF OFF ESC OFF OFF O FF O FF MAN AUT OF F OF F 20 5ºC 16 03 OFF a Key to toggle between manual and automatic mode and exit menus esc b Key to access menus and confirmation key ok c Key to start stop the unit and reset error messages d Key to scroll menus to the left to increase and reduce the fan flow and increase or reduce t...

Page 41: ...e In this mode the unit is turned on at maximum power until reaching a temperature 1ºC above the selected temperature set point temperature After reaching the selected temperature the unit switches to the minimum operating power The set point temperature can be set between 5 and 40ºC by pressing the key The key allows the user to set the fan speed between 1 5 or to automatic operation Manu mode In...

Page 42: ...ta Date menu then press to scroll to the next menu The Mês Month menu is displayed Month To set the month press set The display starts to flash Press the or key to select the desired month and then ok to confirm Press the key to scroll to Dia do mês Day of the month menu ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc 4 Set Mês Day of the month ...

Page 43: ...sired day and then ok to confirm Press the key to scroll to the Time Hour menu ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc 2a Set Dia Time To set the time press set the display starts to flash Press the or key to select the desired time and then press ok to confirm Press the key to go to the Minutos Minutes menu ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc 16 Set H...

Page 44: ... activate the Timer mode press Set the display starts to flash Press the or key to select On or Off and then Ok to confirm Press the key to scroll to the Carga Perfil Profile Load menu There are 10 weekly programmes available on the Timer see item 17 in the annexes The selected programme runs from Monday to Friday and from Saturday to Sunday Press set the display starts to flash Press the or key t...

Page 45: ...k To set up programmes P1 to P6 select the desired programme using the and keys and press set to select The P1 Habilitação P1 Activation menu appears ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc Set Prog 1 Press Set again and when the display starts to flash press the or keys to select On or Off Press ok to confirm the selection Press the key to go to the P1 A Inicio P1 A Start men...

Page 46: ...F F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc 20 15 Set P1 H Stop To set the set point temperature for Programme P1 press Set The display starts to flash Press the or key to select the desired temperature followed by Ok to confirm Press the key to go to the P1 Temp Água P1 Water Temp menu ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc 18ºC Set P1 Temp Ar To set the operating p...

Page 47: ...n to access the Configurações Configuration menu Repeat the above steps for programmes P2 to P6 Note Once the programmes are set remember to enable them on the Habilitações Activation menu There can only be one enabled profile in the Timer either weekly or daily they do not operate simultaneously 11 4 4 Sleep this menu is displayed only while the unit is operating The Sleep menu allows you to setu...

Page 48: ...MAN AUT OFF esc 22 00 Set SLEEP 11 4 5 Info This menu contains information on the Free Standing Fire unit Press set the Código de Ficha File Code menu appears Software code Motherboard firmware Press the key to scroll to the Código de Segurança Security Code menu Software code Security firmware Press the key to scroll to the Código Display Display Code menu ON OFF OF F OK OFF MENU OFF MODE OFF ESC...

Page 49: ...scroll to the Horas de Trabalho Operation hours menu This menu shows the unit s current operating hours ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc 144 de Funcioname This menu shows the number of operating hours the unit has registered since its last servicing ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc 144 oras de Serviç The number of hours at which the next serv...

Page 50: ...r operating speed rotation per minute ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc 49 rpm Expulsor Fumos Theoretical pellet consumption Fume temperature ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc 18ºC emperatura Fum Worm drive rotation On time ...

Page 51: ... Tr Turkish It Italian En English Fr French Es Spanish De German Press ok to confirm Press the key scroll go to the Eco menu Eco mode When the ECO mode is enabled at the same time as the Thermostat feature the unit will operate at maximum power until the thermostat opens contact NO The unit then will operate at minimum power for a preset period of time Shutdown delay time factory setting 20 minute...

Page 52: ...n or Off using the and keys Press set to confirm the selection Press esc to return to the previous menu and then press to go to the Iluminação Lighting menu ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc Off Set Eco Lighting To select lit screen press set The display starts to flash Press the or key to select the time for the screen to light up or select On to keep the light permanen...

Page 53: ... the case it is recommended to disable the remote control feature Temperature unit ºC ºF To select ºC ºF press set The display starts to flash Press the or key to select ºC ºF or Auto and then ok to confirm Press the key to go to the Combustion recipe menu ON OFF OF F OK OFF MENU OFF MODE OFF ESC OFF MAN AUT OFF esc Auto Set ºC ºF Combustion recipe Press set to display the Combustão receita Combus...

Page 54: ...ring the start up and power process Press set The display starts to flash Press the or key to increase or decrease from 10 to 10 as required Each unit must be multiplied by 2 5 to obtain the correct percentage Press ok to confirm Press esc to return to the Receita de pellets Pellet recipe menu and then press to go to the Carga pellet Pellet loading menu Pellet loading This feature allows you to en...

Page 55: ...ing basket manually Press set the ok option appears Press ok to start the cleaning procedure the Habilitada Enabled message is displayed To stop press ok Press the key to go to the Técnico Technical menu The technical menu is not available to the end user ...

Page 56: ... the maximum if the problem persists call for assistance Insufficient extraction Excess pellets Faulty smoke sensor Pressure regulator alarm A05 Door open draught too low or extractor fault for 60 sec close the door and clear the error message on the faulty pressure switch obstruction of the exhaust pipe or faulty extractor Air mass sensor A06 40 lpm Delta for 3600 s Piping with insufficient draft...

Page 57: ...Manual Once this procedure is completed the hour meter may be reset to clear the waning message This message does not impact the normal operation of the unit It is simply a warning Important notice The errors can be reset only when the error information is flashing on the display To reset the error press the Mode button once while displaying the error WARNING In case of an emergency turn off the u...

Page 58: ...g the power selection button for approximately 1 second You can select from the five pre set power levels that are available The selected power is indicated on the display The initial power status at each start up will correspond to the power level set before the last stop Important notice Before starting up the unit please check to determine if the deflector plate is in place 13 1 Stop The stop s...

Page 59: ...e used only in case of failure display without battery of the external display command via radio Device Functionality Internal display Visualization and interaction of the device s parameters and functions External radio display control Visualization and interaction of the appliance s parameters and functions Serves as wireless thermostat preferred device in the greenhouse control Has 4x AA 1 5 V ...

Page 60: ...n or extinguishing system Red LED alternating with green and blue colors System in Error L2 Maintenance L3 Led on Connected to WiFi Led flashing WiFi setting L4 Visualization of the heating power on LEDs L7 L8 and L9 see following table L5 Visualization of the local room thermostat on LED values L7 L8 and L9 see table below L6 Visualization of the combustion power in leds L7 L8 and L9 see followin...

Page 61: ...start the configuration process and if pressed for a few seconds allows you to restart the configuration Change the value of a parameter Select the parameter to be modified with the B2 key Press the K3 key to enter and modify the value the led corresponding to the parameter blinks while the L7 L8 and L9 leds show its value Press B3 again to change the value The data will be saved after 5 seconds i...

Page 62: ...whether a time clock is set and its mode the target temperature wireless room thermostat combustion power and room ventilation level the status of the unit including any error that may exist and the status of the controller s battery Home Menu Not applicable to Columbus Electronics Home Menu Columbus Electronics Symbol Meaning Time and day of the week Battery level Active Time Chrono Ambient Tempe...

Page 63: ...CTIVATED BY THE SAME METHOD AS IT WAS ACTIVATED DURING THE ACTIVATION PROCESS THE EQUIPMENT MUST NEVER BE UNPLUGGED 15 1 General Menu Settings Menu The Settings Menu allows you to manage the thermostat of the external controller enable and disable the standby function adjust contrast keypad sound set date and time and change language Changing the Language and Date and Time are shown below in detai...

Page 64: ...with B4 and B5 select Settings and press Set Access the Language Menu In the Settings menu with B4 and B5 select Language and press Set Choose Language In the Language menu with B4 and B5 select the desired language and press Set to validate ...

Page 65: ...n the initial menu press key B6 and the Menu appears Access the Settings Menu In the Menu with B4 and B5 select Settings and press Set Accessing the Date and Time Menu In the Settings menu with B4 and B5 select Date and Time Press Set and the Date and Time menu appears In the Settings menu with B4 and B5 select Language and press Set ...

Page 66: ...ress Set the Minutes menu appears in editable mode with Minutes flashing With B4 and B5 select the correct Minutes and press Set to validate Repeat the previous steps for the day month and year THE DAY OF THE WEEK SUNDAY TO SATURDAY CHANGES ACCORDING TO THE DAY OF THE WEEK SELECTED 15 1 3 Settings Menu Remaining Options Function Settings Procedure Access the Client Menu Press key B1 to exit Sleep ...

Page 67: ... the Settings Menu In the Menu with B4 and B5 select Settings and press Set Accessing the Settings Submenus In the Settings menu with B4 and B5 select the desired submenu Press Set and the selected menu appears ...

Page 68: ...is active so that the equipment is controlled by the temperature measured by the thermostat of the external controller When you deactivate the choice option on the main screen by using the B4 or B5 keys it is also inactive Activate Standby Mode In the Settings menu with B4 and B5 select Standby Radio Press Set and the Radio Standby menu appears In this menu with set B6 you can alternatively activa...

Page 69: ...oosing Enabled or Disabled 15 2 General Menu The General Menu gives access to the Power Thermostats Chrono Information Settings Service and System Menu submenus It allows you to control combustion control heating develop a chrono program observe the various operating variables on the monitor and manually load pellets The remaining menus are of exclusive access to the technical service and require ...

Page 70: ...Menu menu with B4 and B5 select the desired sub menu Press Set and the selected menu appears Access the Combustion Power Menu In the Menu menu with B4 and B5 select Combustion and press Set In the Combustion menu with B4 and B5 select the Power sub menu In this menu with B4 and B5 you can set the equipment s operating mode between Auto and Menu mode and in this between power 0 to 5 ...

Page 71: ...gement Menu Calibration Extractor Velocity In the General menu with B4 and B5 select Combustion and press Set In the Combustion menu with B4 and B5 select submenu Extractor Calibration In this menu with B4 and B5 you can adjust the fume extractor speed between 7 25 and 7 25 Access the Room Ventilation Speed Menu In the General menu with B4 and B5 select Vent Amb and press Set In this menu with B4 ...

Page 72: ...mode In the start menu press key B6 and the Client Menu appears Access the different sub menus In the Menu menu with B4 and B5 select the desired submenu Press Set and the selected menu appears Accessing the Service Menu In the Service menu with B4 and B5 select the required submenu Press B6 to go to the desired submenu ...

Page 73: ...3 Error List View In the Service menu with B4 and B5 select the submenu Error List pressing B6 to validate This submenu shows the last 10 errors that occurred on each line the error code and the date and time when it occurred are displayed To return to the Service menu press B3 Monitor 1 Menu View In the Service menu select the Secondary Information submenu with B4 and B5 and then press B6 In the ...

Page 74: ...d B5 scroll down to check the different variables The value displayed is the value measured On Line Enable Signal Test Mode In the Menu Service menu with B4 and B5 select Test Radio Press Set and the Radio Test menu appears In this menu you can check the quality of the signal and its level of electromagnetic pollution The external controller develops a set of communications monitoring the errors t...

Page 75: ...s caused by other devices Access the Reset Cleaning Menu In the Service Menu menu with B4 and B5 select Reset Cleaning In this function you can turn this function on or off To return to the Service menu press B3 Access the Cochlea Calibration Menu In the Service menu with B4 and B5 select the Squeeze Calibration submenu pressing on B6 to validate In this submenu with the keys B4 and B5 you can adj...

Page 76: ...B4 and B5 you can adjust the fan speed between 7 21 and 7 21 To return to the Service menu press B3 Access the Cochlear Charge Menu Select Load Pellet with the B6 key to validate the entry in this submenu This function activates manual pellet loading Pressing the B3 key twice will take you back to the main menus Settings Keypad Service and System Menu ...

Page 77: ...leep mode In the start menu press key B6 and the Client Menu appears Access the different sub menus In the Menu menu with B4 and B5 select the submenu Thermostats Press Set and the selected menu appears Access the Thermostats Menu In the Thermostats menu with B4 and B5 select the Environment Sub Menu Press Set to validate ...

Page 78: ...lect the day of the week you want and set up to 3 different schedules for the respective day Weekly you can select up to 3 schedules during a day the same program will be applied every day of the week and Weekend you can select 3 schedules during the day for weekdays and weekends After analyzing the available options select the desired modality General Menu Functions Procedure Access the Client Me...

Page 79: ...and B5 select the Sub Menu Mode Press Set to validate Select Mode and activate Chrono In the Mode menu with B4 and B5 select the desired mode press Set to validate The chosen Program will be saved and will be signaled by the symbol The display after activation will have the led active also mentioning the active mode Daily is symbolized by D Weekly S Weekend Weekend by FS respectively ...

Page 80: ...CREATION OF A DAILY PROGRAM IN THIS CASE MONDAY General Menu Functions Procedure Access the Client Menu Press key B1 to exit Sleep mode In the start menu press key B6 and the Client Menu appears Access the different Chrono In the Menu menu with B4 and B5 select the Chrono menu Press Set and the selected menu appears ...

Page 81: ...ose appropriate mode In the menu Chrono Program with B4 and B5 select Daily Weekly or Weekend you must respect the mode already selected In this case the daily program is exemplified Press Set to validate Select Day of Week In the Journal menu with B4 and B5 select the desired day of the week Press Set to validate ...

Page 82: ...he remaining available times if applicable with the B5 key Repeat the previous process for all desired days When programs are developed around midnight with the intention of starting operation the day before and ending operation the next day it will be pertinent o End the last program on the previous day by 23 59 o Start the first program the next day at 00 00 IN THE WEEK AND WEEK WEEKEND MODES TH...

Page 83: ...ger Motor s Read in seconds this tells you the time within a 4 second period that the worm motor is active and feeding pellets to the burner Service h Read in hours informs the number of hours missing to report anomalies due to lack of maintenance These must be calibrated by the technical service during maintenance The maintenance period must respect the kilos of burned pellets Working Time h Read...

Page 84: ...tractor failure for 180 s Only visible if puller is set to On Close the door and remove the faulty pressure switch error Faulty exhaust pipe obstruction or extractor Exhausted flame or lack of pellets Er03 Fume temperature below 55 C Th03 Empty pellet tank Broken thermocouple Clogged pellet channel Excess temperature fumes Er05 More than 300 C Room fan does not work or is at a low power level incr...

Page 85: ... the factory default values entering standby until Tfumos 85ºC Th28 Check connection between plate and pressure differential sensor Check pressure differential reading Check possible clogging in the measurement taps or throttling of the same Minimum reference value for the differential sensor not reached during the CheckUp phase Er41 Value of 70 not reached FL20 Regulation is stopped and the green...

Page 86: ... components must be reported before installation On this equipment it is possible to install different finishing frames To install the frame you must first check that the frame is compatible with the insert Thin Frame Fire and Wind 9Kw Interior measurements 685x536mm Hoop width 44mm Ref MO1160N017 Figure 37 Thin Frame Earth 9Kw Interior measurements 685x596mm Hoop width 44mm Ref MO1160N015 Figure ...

Page 87: ...86 Wide frame Fire and Wind 9Kw Interior measurements 685x536mm Hoop width 74mm Ref MO1160N018 Figure 39 Wide frame Earth 9kW Interior measurements 685x596mm Hoop width 74mm Ref MO1160N016 Figure 40 ...

Page 88: ...is necessary to slightly loosen these screws See Figure 50 Figure 41 Locating the screws to attach the frame to the insert Insert the frame aligning the insertable bolts with the frame flaps insert the frame line up in front of the insert and tighten the screws again to secure the rim See Figure 51 Place the insert in its operating position and close the two safety latches if the wall is sensitive...

Page 89: ...f the refueling is by extraction the first thing we should know is we can never refuel with the equipment in operation It must always be replenished when the insert is completely disconnected because when extracting the insert from the operating position the smoke extractor is disconnected from the smoke box and this can cause smoke to flow out to the room where it s installed To refill disconnect...

Page 90: ...e equipment we can see the lid of the pellet tank We open completely by rotating until it touches the front figure 54 After refueling close the cover and put the insert into its working position finally close the safety latches Figure 44 Pellet Reservoir Lid Opening ...

Page 91: ... equipment in operation because it does not interfere with the normal operation of the insert and depending on where the loading mouth is placed it will not be near the heat source you can observe the installation of this system in the Point 4 The installation of the equipment is restricted to the height and distance to install the respective loading mouth The mouth can be installed on the right l...

Page 92: ...iciently cold in order to avoid accidents Daily Maintenance The insertable pellet requires strict maintenance The main care is the regular cleaning of the ashes in the pellet burning chamber This can be done in a practical way through the aid of a simple vacuum cleaner The cleaning operation must be performed after each firing of approximately 30 kg of pellets To perform this maintenance you must ...

Page 93: ...r clean the debris that may be on the grate before removing it remove the grate drawer and burner Figure 58 and vacuum the ashes Make sure all burner holes are clear clean the inside of the insert Finally put the components in reverse order Figure 48 Weekly cleaning ...

Page 94: ... combustion chamber figure 59 Figure 49 Removal of the baffle plate Remove the vermiculite plates lining the inside of the combustion chamber first remove the sides and then the back This shows the parts separating the combustion chamber from the smoke passage Figure 60 Figure 50 Combustion chamber separators Using a nº5 hex wrench remove the two DIN912 M6x12 screws securing the lower spacers Figu...

Page 95: ...sage cleaning and cast iron heat exchanger Cleaning the Glass Allow the unit to cool down completely before cleaning the glass For cleaning use a specific product following the instructions of the label Avoid contact between the product and rope gasket and painted metal parts of the unit as this may cause oxidation The rope gasket is fixed with glue so any contact with water or any other liquids m...

Page 96: ...g the glass with the cloth Annual cleaning For the next cleaning task it is necessary to remove the insert With the door closed open the two safety latches located under the door using the accessory figure 65 On the left side of the equipment you can access the smoke extractor as shown in figure 65 ...

Page 97: ...posed of two parts the body and the motor To clean the extractor it is necessary to remove the cap with the motor remove the screws as shown in Figure 66 with a Phillips screwdriver PH2 You can use a brush and a vacuum cleaner to remove any dirt from the extractor walls and propellers Figure 56 Smoke extractor view ...

Page 98: ...is responsible for making the connection between the extractor and the smoke box it must be checked that this gasket is in good condition The joint can not have cracks or cuts and must be flexible if it is not in good condition it is necessary to replace The smoke box on the right side has a fixed cover with screws 6 DIN912 M6x12 see figure 67 it is necessary to remove this cover to gain access to...

Page 99: ... shown in figure 69 Clean the inside of the smoke box and replace the baffles Figure 59 Smoke box deflectors Finally replace all the parts in reverse order of their disassembly finally close the safety locks under the door NOTICE The frequency of maintenance tasks depends on the quality of the pellets ...

Page 100: ... specific maintenance tasks that must be performed by authorised technicians only Please contact the person responsible for installing the unit To make sure the warranty remains valid the maintenance operations performed on this unit must comply with the frequency requirement specified in the manual and the service technician must fill and sign the maintenance log Client data Name Address Telephon...

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Page 104: ...l is attached from factory to the unit s pellet lid in the Portuguese language Attached to the manual you will find other language versions of the sticker labels Spanish English French and Italian If necessary remove the Portuguese language label and replace it with the label in your country s language ...

Page 105: ...am of the Free Standing Fire Unit 22 1 Electrical schematic Not applicable to Columbus Electronics Figure 61 Electrical diagram 22 2 Electrical Schematic Columbus Electronics Figure 62 Electrical diagram Columbus Electronics ...

Page 106: ...r is responsible for any expenses related to the start up service 24 1 Warranty general conditions 1 Company name of the Manufacturer SOLZAIMA S A www solzaima pt apoio cliente solzaima pt Address Rua dos Outarelos nº 111 3750 362 Belazaima do Chão Águeda Portugal This document does not constitute a voluntary warranty provided by SOLZAIMA S A for any products manufactured and marketed by SOLZAIMA ...

Page 107: ...duct is applied to domestic use 3 2 2 Within 30 thirty days from the date the non compliance was detected in case the Product is applied to professional use 3 3 During the Warranty period specified under clause 3 1 above to make sure the Warranty is valid any Product servicing operations must be exclusively performed by the manufacturer s technical services representative All servicing under the s...

Page 108: ...is recommended that the units are protected with proper anticorrosion products specially between periods of usage We recommend the application of graphite wax specific for high temperatures to lubricate and protect the unit from corrosion 3 7 For the equipments that use pellets in addition to the daily and weekly maintenance procedures described in the Instruction Manual it is also mandatory to cl...

Page 109: ...arators mentioned above 3 11 The water or thermal fluid used for the heating system water models of Free Standing Fire units Boilers Central Heating Stoves etc must comply with the requirements of the applicable law in addition to ensuring the following physical and chemical properties absence of solid suspended particles low conductivity level residual hardness within 5 to 7 French degrees neutra...

Page 110: ... the installation chimney For units operating on pellets the lighting resistors are wearing parts and for that reason their warranty is limited to 6 months Glass break due to improper handling or any other reason not related to any fault in the product 4 3 Components considered wearing parts namely bearings and brass bearings 4 4 Faulty components which are external to the Product and may affect i...

Page 111: ...e fuel recommended by the manufacturer is a condition for warranty exclusion Explanatory note For equipments operating on pellets the fuel in use must be certified in accordance with EN 14961 2 standard grade A1 Also before buying large amounts of fuel please check the fuel to check it behaves as expected For wood operating equipments the wood humidity content must be less than 20 4 11 Evidence of...

Page 112: ... 4 15 Household calls to provide information regarding the use of the heating system and programming and or reprogramming the adjustment and control elements such as thermostats gauges timers etc 4 16 Fuel adjustment interventions in pellet operating equipment cleaning water leak detection in the equipment s external piping damages caused by cleaning the machine or the gas exhaust chimney 4 17 Eme...

Page 113: ...o the current price list 8 Administrative Expenses For invoices related to services executed and not paid within the specified due date late payment fees will apply at the maximum legal rate 9 Competent Court The Parties agree that the settlement of any dispute arising from the sales purchase contract of the Products covered by the Warranty shall be the competence of the Court of Águeda expressly ...

Page 114: ...113 25 Annexes 25 1 Flow chart Lighting ...

Page 115: ...114 ...

Page 116: ...115 Disabling ...

Page 117: ...cante Nombre marca registrada y la dirección de contacto de lo fabricante Name registered trade name and contact address of the manufacturer Nom marque déposée et l adresse de contact du fabricant Nome denominazione commercial registrata e indirizzo del construtore Solzaima atendimento solzaima pt Fabricado na UE 5 Sistema de avaliação e verificação da regularidade do desempenho do produto Sistema...

Page 118: ... i rapporto di prova K18082016T1 De acordo com o Anexo ZA 1 EN14785 De acuerdo con lo Anexo ZA 1 EN14785 According to the Annex ZA 1 EN14785 Selons le Annexe ZA 1 EN14785 Secondo l allegato ZA 1 EN14785 Temperatura de superfície Temperatura de la superfície Surface temperature La température de surface Temperatura superficiale OK De acordo com relatório de ensaio De acuerdo com informe de la prueb...

Page 119: ...rabilidad Durability Durabilité Durabilità OK De acordo com relatório de ensaio De acuerdo com informe de la prueba According to the test report Selons le rapport d essai Secondo i rapporto di prova K18082016T1 De acordo com os requisitos De acuerdo con los requisitos According to the requirements Selons les exigences Secondo i requisiti 4 2 EN14785 10 O desempenho do produto declarado nos pontos ...

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