Smartgen HGM7110DC User Manual Download Page 67

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HGM7110DC Genset Controller

HGM7110DC Genset Controller Version: 1.0 2014-09-27 Page

14.15

BOSCH

It is suitable for BOSCH common rail pump engine.

Terminals of controller

Engine 42 pins port

Remark

Fuel relay output

1.40

Connect to engine ignition lock

Start relay output

Connect to starter coil directly

CAN GND

CAN

communication

shielding

line(connect with controller’s this
terminal only)

CAN(H)

1.35

Impedance 120Ω connecting line is
recommended.

CAN(L)

1.34

Impedance 120Ω connecting line is
recommended.

Battery

Engine 2 pins

Remark

Battery negative

Wire diameter 2.5mm

Battery positive

Wire diameter 2.5mm

Engine type: BOSCH

NOTE:

If there is any question of connection between controller and ECU communication,

please fe

el free to contact Smartgen’s service.

Summary of Contents for HGM7110DC

Page 1: ...HGM7110DC DC Genset Controller USER MANUAL ZHENGZHOU SMARTGEN TECHNOLOGY CO LTD...

Page 2: ...ttp www smartgen com cn http www smartgen cn Email sales smartgen cn All rights reserved No part of this publication may be reproduced in any material form including photocopying or storing in any med...

Page 3: ...IGN INSTRUCTION Note Highlights an essential element of a procedure to ensure correctness Caution Indicates a procedure or practice which if not strictly observed could result in damage or destruction...

Page 4: ...24 6 3 TRIP AND STOP ALARM 26 6 4 TRIP ALARM 27 7 WIRING CONNECTION 28 8 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 31 8 1 CONTENTS AND SCOPES OF PARAMETERS 31 8 2 PROGRAMMABLE OUTPUT PORTS 42...

Page 5: ...e 5 of 68 14 4 CUMMINS QSX15 CM570 61 14 5 CUMMINS GCS MODBUS 62 14 6 DETROIT DIESEL DDEC III IV 62 14 7 DEUTZ EMR2 63 14 8 JOHN DEERE 63 14 9 MTU MDEC 64 14 10 PERKINS 64 14 11 SCANIA 65 14 12 VOLVO...

Page 6: ...y LCD and selectable Chinese English or other languages interface with easy and reliable operation HGM7110DC controller adopts 32 bits micro processor technology with precision parameters measuring fi...

Page 7: ...genset Not only can you monitoring frequently used data such as water temperature oil pressure speed fuel consumption and so on of ECU machine but also control starting up shutdown raising speed and...

Page 8: ...Voltage of Charger VD V unit Hour count HC can accumulate to max 65535 hours Start times can accumulate to max 65535 times Protection automatic start stop of the genset perfect fault indication and pr...

Page 9: ...ance time out All parameters used digital adjustment instead of conventional analog modulation with normal potentiometer more reliability and stability Waterproof security level IP55 due to rubber sea...

Page 10: ...supply output Configurable Relay Output 2 7A AC250V passive output Configurable Relay Output 3 16A AC250V passive output Configurable Relay Output 4 16A AC250V passive output Configurable Relay Output...

Page 11: ...mode Drop Speed Control the genset decelerate in Manual mode Menu Confirm 1 Enter into Menu interface 2 Shift cursor and confirm the set information Up Increase 1 Screen scroll 2 Up cursor and increa...

Page 12: ...J1939 engine via CANBUS port this page also includes coolant pressure coolant level fuel temperature oil pressure inlet temperature exhaust temperature turbo pressure total fuel consumption and so on...

Page 13: ...it settings menu Charge Timer Engine Load Charge Return Form 2 Use to scroll settings form 3 select return and press to return to previous menu form 1 or press to return to previous menu form 1 1 Bat...

Page 14: ...s form 5 to enter settings form 7 to exit settings menu form 4 Sel Disable Set Value 00110 Return Value 00108 Delay 00005 Charge OC Sel Enable Set Value 00110 Return Value 00108 Delay 00005 Form 7 Use...

Page 15: ...pt the Safety On timer is activated allowing Low Oil Pressure High Temperature Under speed and Charge Alternator Failure inputs to stabilise without triggering the fault As soon as this delay is over...

Page 16: ...Generator Breaker will open and the Cooling Delay is then initiated 2 After the Cooling Delay Fail to Stop Delay begins fuel relay is de energized complete stop is detected automatically 3 When gener...

Page 17: ...g If high temperature low oil pressure over speed and abnormal voltage occur during genset running controller can effectively protect genset to stop detail procedures please refer to No 2 6 of Auto St...

Page 18: ...110DC Genset Controller Version 1 0 2014 09 27 Page 18 of 68 5 SWITCH CONTROL PROCEDURES 5 1 ACCUMULATOR GENSET PRIORITY SYSTEM Charging Igen Iacc Iload Non charging Igen 0 Iacc Iload Charging Iacc Ig...

Page 19: ...ed according to the preset sequence If the on load requirements have been reached K1 Close relay will activate to charge the accumulator Genset Priority System In Auto mode K1 and K3 are always close...

Page 20: ...r voltage has fallen below the Charge Volt 2 accumulator voltage will be recorded and the genset voltage detection begins The genset will be started according to the preset sequence When the genset vo...

Page 21: ...n signal will be output while fail to transfer delay will be initiated Once the delay has expired if switch on failed it will wait for switch on Otherwise switch on is completed If fail to transfer wa...

Page 22: ...lue it will initiate a warning alarm 7 Battery Over Volt When the controller detects that genset battery voltage has exceeded the pre set value it will initiate a warning alarm 8 Battery Under Volt Wh...

Page 23: ...ler detects that the sensor 2 value has exceeded the pre set value it will initiate a warning alarm 24 Flexible Sensor 2 Low When the controller detects that the sensor 2 value has fallen below the pr...

Page 24: ...d the pre set value and the action select Shutdown it will initiate a shutdown alarm 7 Maintenance Due When count down time is 0 and the action select Shutdown it will initiate a shutdown alarm 8 ECU...

Page 25: ...e set value it will initiate a shutdown alarm 23 Digital Input When digit input port is set as shutdown and the alarm is active it will initiate a shutdown alarm 24 1 Acc Over Voltage When the control...

Page 26: ...exceeded the pre set value and the action select Trip and Stop it will initiate a trip and stop alarm 2 Maintenance Due When count down time is 0 and the action select Trip and Stop it will initiate...

Page 27: ...s that the genset current has exceeded the pre set value and the action select Trip it will initiate a trip alarm 2 Digital Input When digit input port is set as Trip and the alarm is active it will i...

Page 28: ...20A fuse is recommended 3 Emergency Stop 2 5mm2 Connected with Ve via emergency stop button 4 Fuel 16A 1 5mm2 Ve is supplied by terminal 3 rated 16A 5 Crank 16A 1 5mm2 Ve is supplied by terminal 3 ra...

Page 29: ...tage Input 0 75V 27 A1 1 0mm 28 B1 1 0mm2 If Acc priority or Gen priority is selected generator voltage will be input If Two accs is selected generator voltage or 2 accumulator voltage 0 75V will be i...

Page 30: ...45 RS485 0 5mm2 46 GND 47 Engine Temp Connect to temperature Sensor 48 Oil Pressure Connect to oil pressure sensor 49 Fuel Level Connect to fuel level sensor 50 Config Sensor 1 Connect to temperature...

Page 31: ...000 98 Return Value 0 3600 s 5 Delay 4 1 Over Voltage Warn 0 1 0 0 Disable 1 Enable 0 1000 115 Set Value 0 1000 112 Return Value 0 3600 s 5 Delay 5 1 Under Voltage Stop 0 1 0 0 Disable 1 Enable 0 1000...

Page 32: ...oefficient N Cell Count T Temperature Value 14 Charge Start Volt 0 1000 97 Set Value 0 3600 s 5 Delay 15 Charge Stop Volt 0 1000 112 Set Value 0 3600 s 5 Delay 16 Charge Stop Mode 0 2 0 0 Charge Curre...

Page 33: ...0 0 Warn 1 Shutdown 2 Trip and Stop 3 Trip 0 3600 s 10 Charging Over Current Delay 24 Charge increment 0 10 A 1 Adjust the charge increment manually in Manual mode 25 Charge Rest Time 0 1 0 0 Enable 1...

Page 34: ...ntrol 42 PWM Gain 0 100 20 PWM Control 43 PWM Stability 0 100 20 PWM Control 44 PWM Kd 0 100 0 PWM Control Timer Setting 1 Start Delay 0 3600 s 1 Time from accumulator voltage has fallen below the Cha...

Page 35: ...ting value is percentage of rated speed Controller detects when it is ready to load It won t enter into Constant Charging Mode when speed is under loading speed 5 Loss of Speed Signal 0 3600 s 5 Time...

Page 36: ...e is percentage of rated speed When generator speed higher than the set value starter will be disconnected See the installation instruction 19 Disconnect Oil Pressure 0 1000 kPa 200 When generator oil...

Page 37: ...Mode 0 2 0 0 Stop mode 1 Manual mode 2 Auto mode 2 Module Address 1 254 1 Controller s address during remote sensing 3 Stop Bits 0 1 0 0 2 stop bits 1 1 stop bit 4 Language 0 2 0 0 Simplified Chinese...

Page 38: ...arn 1 Shutdown 2 No action 3 Low OP Shutdown 0 1000 kPa 103 Shutdown when oil pressure lower than this value Detecting only after safety delay is over The delay value can be set 4 Low OP Warn 0 1000 k...

Page 39: ...Open to active Configure Input 4 1 Contents Setting 0 50 0 User defined See form 3 2 Active Type 0 1 0 0 Closed to active 1 Open to active 3 Arming 0 3 2 0 From safety on 1 From starting 2 Always 3 N...

Page 40: ...firm 6 Description LCD display detailed contents when the input is active Configure Input 7 1 Contents Setting 0 50 5 Lamp test See form 3 2 Active Type 0 1 0 0 Closed to active 1 Open to active Confi...

Page 41: ...Page 41 of 68 No Items Parameters Defaults Description 1 Contents Setting 0 239 38 Reserved See Form 4 2 Active Type 0 1 0 0 Normally open 1 Normally close Configure Output 6 1 Contents Setting 0 239...

Page 42: ...larm Action when warning shutdown trips Can be connected annunciator externally When alarm mute configurable input port is active it can remove the alarm 19 Louver Control Action when genset start and...

Page 43: ...Common Shutdown Action when common shutdown alarm 51 Common Trip Alarm Action when common trips alarm 52 Common Warn Alarm Action in common warning alarm 53 Reserved 54 Battery High Volts Action when...

Page 44: ...under speed alarm 103 Under Speed Shutdown Action when under speed shuts down 104 Over Speed Warn Action when over speed warn 105 Over Speed Shutdown Action when over speed shutdown alarm 106 2 Acc L...

Page 45: ...NATION OUTPUT Defined combination output is composed by 3 parts condition output S1 or S2 and condition output S3 S1 or S2 is TRUE while S3 is TRUE Defined combination output is outputting S1 and S2 a...

Page 46: ...s active Close when condition output S3 is active inactive close when active disconnect when inactive When input port 1 active or input port 2 active if input port 3 is active Defined Combination Outp...

Page 47: ...Reset Alarm Can reset shutdown alarm and trip alarm when input is active 4 Reserved 5 Lamp Test All LED indicators are illuminating when input is active 6 Panel Lock All buttons in panel is inactive e...

Page 48: ...Reserved 26 Aux High Temp Connect to sensor digital input 27 Aux Low OP Connect to sensor digital input 28 Remote Start On Load In Auto mode when input is active can start genset automatically and wi...

Page 49: ...HGM7110DC Genset Controller HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 49 of 68 44 Simulate Drop Key button 45 Reserved 46 Reserved 47 Reserved 48 Reserved 49 Reserved 50 Reserved...

Page 50: ...s 0 6 K default is SGX sensor 2 Pressure Sensor 0 Not used 1 Custom Res Curve 2 Custom 4 20mA curve 3 VDO 10Bar 4 CURTIS 5 VOLVO EC 6 DATCON 10Bar 7 SGX 8 SGD 9 SGH 10 14 Reserved 15 Custom 0 5V Curve...

Page 51: ...please don t select corresponding items which include engine speed otherwise start fail or loss of speed signal maybe caused 5 If genset without oil pressure sensor please don t select corresponding...

Page 52: ...sensor curves and using one user can adjust it in curve type 3 When input the sensor curve X value resistor must be input from small to large otherwise mistake occurs 4 If select sensor type as None s...

Page 53: ...e of fuel valve If checking is OK make the start battery power on choose manual mode and controller will executive routine 5 Set controller under manual mode press start button genset will start After...

Page 54: ...HGM7110DC Genset Controller HGM7110DC Genset Controller Version 1 0 2014 09 27 Page 54 of 68 11 TYPICAL APPLICATION...

Page 55: ...ed sensor is the magnetic equipment which be installed in starter and for detecting flywheel teeth Its connection wires to controller should apply for 2 cores shielding line The shielding layer should...

Page 56: ...ller Version 1 0 2014 09 27 Page 56 of 68 CAUTION When controller had been installed in control panel if need the high voltage test please disconnect controller s all terminal connections in order to...

Page 57: ...GSM SHORT MESSAGE ALARM AND REMOTE CONTROL 13 1 GSM SHORT MESSAGE ALARM When controller detects alarm it will send short message to phone automatically NOTE All alarms about shutdown trip and stop and...

Page 58: ...At rest status in stop mode SYSTEM IN MANUAL MODE GENSET AT REST At rest status in manual mode SYSTEM IN AUTO MODE GENSET AT REST At rest status in Auto mode SYSTEM IN STOP MODE GENSET IS RUNNING Runn...

Page 59: ...ftware Gets details information of genset 7 SMS INHIBIT START INHIBIT START OK Generator start will be inhibited 8 SMS PERMIT START PERMIT START OK Discharge the inhibit start signal NOTE When sending...

Page 60: ...nication shielding line connect with ECU terminal only CAN H SAE J1939 signal Impedance 120 connecting line is recommended CAN L SAE J1939 return Impedance 120 connecting line is recommended Engine ty...

Page 61: ...nnect with ECU terminal only CAN H A Impedance 120 connecting line is recommended CAN L B Impedance 120 connecting line is recommended Engine type Cummins ISB 14 4 CUMMINS QSX15 CM570 It is suitable f...

Page 62: ...B connector 06 Remark RS485 GND 20 CAN communication shielding line connect with ECU terminal only RS485 21 Impedance 120 connecting line is recommended RS485 18 Impedance 120 connecting line is recom...

Page 63: ...pole CAN GND CAN communication shielding line connect with controller s terminal only CAN H 12 Impedance 120 connecting line is recommended CAN L 13 Impedance 120 connecting line is recommended Engine...

Page 64: ...ecting line is recommended CAN L F Impedance 120 connecting line is recommended Engine type MTU MDEC 303 14 10 PERKINS It is suitable for ADEM3 ADEM4 engine control module Engine type is 2306 2506 110...

Page 65: ...edance 120 connecting line is recommended Engine type Scania 14 12 VOLVO EDC3 Suitable engine control mode is TAD1240 TAD1241 and TAD1242 Terminals of controller Stand alone connector Remark Fuel rela...

Page 66: ...ance 120 connecting line is recommended CAN L 13 Impedance 120 connecting line is recommended Engine type VolvoEDC4 14 14 VOLVO EMS2 Volvo Engine types are TAD734 TAD940 TAD941 TAD1640 TAD1641 and TAD...

Page 67: ...ct to starter coil directly CAN GND CAN communication shielding line connect with controller s this terminal only CAN H 1 35 Impedance 120 connecting line is recommended CAN L 1 34 Impedance 120 conne...

Page 68: ...tion on LCD Check programmable inputs Crank not disconnect Check fuel oil circuit and its connections Check starting batteries Check speed sensor and its connections Refer to engine manual Starter no...

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