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Operating manual - English

UNOCODE 299

Copyright Silca 2002

35

Fig. 27

Fig. 28

Fig. 29

C2

C2

C1

Y axis sensor

C3

bottom view

ATTENTION: if it is necessary

to work close to this area with
the machine turned on (e.g. to
regulate the X axis sensor)
take great care not to touch
any

components

on

the

machine’s electronic boards
as it is connected to 230 /110
Volts.

X axis sensor

C3

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41
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Summary of Contents for Unocode 299

Page 1: ...D425337XA vers 6 0 Operating manual...

Page 2: ...ghts reserved No part of this publication may be reproduced or used in any form or by any means photocopying microfilm or other without the written permission of SILCA S p A Edition december 2002 Prin...

Page 3: ...G THE CUTTER 16 4 7 INVERTING THE PULLEYS 17 5 OPERATING GUIDE 18 5 1 INITIAL OPERATIONS 18 5 2 1 COPY BY CODE 19 5 2 1 SPECIAL CASES 20 5 2 2 LIMITED ACCESS TO DATA PROTECTED SYSTEMS 24 5 3 2 LIST OF...

Page 4: ...BOTTOM COMPARTMENT 50 7 10 SENSOR REPLACEMENT 51 7 11 BRUSH REPLACEMENT 53 7 12 WIN TRANSFER PROGRAM 54 8 DISPOSING OF MACHINE 55 9 ASSISTANCE 56 9 1 HOW TO REQUEST SERVICE 56 Appendix 1 ELECTRICAL D...

Page 5: ...tly CONSULTATION The contents of the manual are divided into sections relating to Machine description Chapter 1 Transport and installation Chapters 2 3 Regulation and use Chapters 4 5 6 Maintenance Ch...

Page 6: ...conductivity by means of electric contact cuts cannot be repeated on the same side of the key when electric contact cutting is used FURTHER RISKS No further risks will arise when properly using the U...

Page 7: ...d Silca software Fig 3 1 1 MAIN CHARACTERISTICS Movements Movement of the two axes X Y operates on ball screws activated by step motors on rectified roller guides Clamp Standard four sided clamp speci...

Page 8: ...ion and press START on the machine s keyboard Emergency stops The red emergency button N fig 4 page 5 placed on the right hand side of the machine is used to stop it immediately in the event of faulty...

Page 9: ...N WORKING PARTS Fig 4 A master switch B keyboard C display D clamp E clamp knob F key gauge H cutter I cutter shield N emergency button O serial port R Y axis connector S X axis carriage T Y axis carr...

Page 10: ...nal hard metal carbide cutter Tool speed 50Hz 1150 rpm 10 60Hz 1100 rpm 10 with pulleys inverted 50Hz 1830 rpm 10 60Hz 2700 rpm 10 Movement on 2 axes with ball screws activated by step motors on recti...

Page 11: ...llen key D300226ZZ Z3 template regulating key D416658LR Cutter release rod D400754BA 2 Amp fuse delayed D312423ZZ Z4 serial test connector D416661ZZ 13 mm spanner D302788ZZ 4 Amp fuse rapid D301185ZZ...

Page 12: ...ed and a cardboard box as a cover a The machine is fixed to the base of the pallet with screwed down brackets that hold it firm into place This prevents the machine and its protective shield from any...

Page 13: ...on the feet 6 check the contents in the box that should comprise with the following 1 UNOCODE 299 key cutting machine 1 set of documents including an operating manual a spare parts list and a guarant...

Page 14: ...ONMENTAL CONDITIONS To ensure that the best use is made of the key cutting machine it is important to place it in a well aired area which is not too damp The ideal conditions for the machine are tempe...

Page 15: ...ho has the following controls at his her disposal fig 4 page 5 master switch placed on the back of the machine key positioning clamp keyboard display emergency button 3 5 GRAPHICS The plexiglas protec...

Page 16: ...machines operations only with the shield in its closed position Activation of various functions in the menu CLEAR deletes numerical characters Pressed in combination with all the keys of the same colo...

Page 17: ...code should be fitted mainly on the A and or B side of the clamp For keys to be cut by code the side of the clamp on which to place the key is shown on the machines display To fit keys with tip stops...

Page 18: ...cutting process the V100 clamps key gauge will automatically tilt itself to its rest position USING THE PINS Copying with the optical reader For keys with narrow stems the pins must be placed between...

Page 19: ...used All data cards provided by Silca are in the machine s memory The cards are enabled or disabled for code cutting by electric contact at Silca s discretion The data cards are divided into 3 types w...

Page 20: ...me special keys with particular type cuts require different cutters To change the cutter see chapter 4 6 4 6 CHANGING THE CUTTER 1 raise the protective shield 2 remove the cutter protective shield i b...

Page 21: ...otor locking screws W fig 18 and remove the belt 4 loosen the 2 grub screws securing the pulley and remove it from the motor shaft 5 fit the cutter shaft locking rod and use the allen key provided to...

Page 22: ...are rendered unnecessary 5 1 INITIAL OPERATIONS When the key cutting machine has been placed on its workbench and connected to the mains ch 3 3 page 10 proceed as follows 1 make sure that the emergen...

Page 23: ...nstalled on the machine the dots on the display represent the maximum number of cuts that are permitted The same data card can be used for a number of keys with different numbers of cuts If a key is u...

Page 24: ...th certain data cards it may not be possible to carry out certain entered combinations This happens when the cutting depths are not compatible in the order the user entered the possible cuts Example S...

Page 25: ...type of cut L Laser page 22 Fig 20 The new drawing of the key shows how for the same cutting process 80846 the cutting angles are automatically calculated by the conjunction of the cutting base with a...

Page 26: ...pecial cutter is required When this cutting method is used a special angled cutter is needed EXAMPLE OF HOW TO CHANGE THE TYPE OF CUT All the technical data regarding the types of cuts stored in the m...

Page 27: ...he cutter page 16 Adapters Some of the data cards provided by Silca may show a new parameter Adapt 7 which indicates the type of accessory that is needed to cut the key in question See the Unocode Ada...

Page 28: ...rization has been received from the maker apply to Silca for a password providing the following information Key cutting machine serial No 1170145634567 Read the serial number on the ID plate fixed to...

Page 29: ...s finished The sign warns the operator that the last cutting operation has been carried out Should a work queue be interrupted turn off the UNOCODE 299 When the machine is turned on again and the PC q...

Page 30: ...ss the numbered key corresponding to the option number 2 Select Clamps 1 5 5 1 CALIBRATING THE V100 CLAMP Before starting the clamp calibration make sure that there are no keys and or adapters fitted...

Page 31: ...he theoretical values 7 to save the data press ENTER ATTENTION if the STOP key is pressed the new settings will be lost If so only the previous setting values will remain valid NOTE the settings will...

Page 32: ...to side D insert the Z3 template into the clamp and proceed with the settings following the same procedure described for side A ATTENTION make sure that the Z3 template is properly inserted into side...

Page 33: ...ressing START the display shows the differences from the theoretical values NOTE the setting will be accepted only if the tolerance of the cutter s diameter remains within a range between 10 100 hundr...

Page 34: ...al keys place the cursor next to the parameter and enter the adjustment figure using the SHIFT arrow keys CLEAR to zero out adjustments ENTER or down arrow key to move the cursor from the X to the Y a...

Page 35: ...al stops NOTE if the motor does not start contact Silca s Technical Assistance Dept Test 3 CUTTER MOTOR Carefully follow the instructions on the machine s display Check that the cutter motor is workin...

Page 36: ...an asterisk appears for each key pressed Press the STOP key for last NOTE if the asterisk does not appear contact Silca s Technical Assistance Dept Test 9 DISPLAY All points on the display should be...

Page 37: ...rt 4 insert the Z2 template the clamp s bushing and secure them with the clamp s knob fig 26 5 remove the cutter ch 4 6 page 16 and insert the Z1 template into place fig 26 6 manually move the X and Y...

Page 38: ...C3 screw fig 28 page 35 to secure the plate back into place re position the machine back on its workbench and lower the protective shield press START the machine s zero settings are de tected by elect...

Page 39: ...C2 C1 Y axis sensor C3 bottom view ATTENTION if it is necessary to work close to this area with the machine turned on e g to regulate the X axis sensor take great care not to touch any components on...

Page 40: ...tation speeds can be obtained low speed for HSS tools high speed for hard metal carbide tools Inversion of the pulleys gives the first or second speed according to the method described in ch 4 7 page...

Page 41: ...ngs that are too high may render precise cuts impossible with the following message on the display 6 MODIFY KEYS STOP Normally the machine does not require key shoulder stop adjustment If required it...

Page 42: ...shows the following when the machine is turned on 8 LANGUAGE enter the number that corresponds to the language you intend to work with 9 OPTICAL READER function not available 10 KEYBOARD INVERSION Th...

Page 43: ...rom creating keys whose operation is not guaranteed 12 LIST OF ENABLED SYSTEMS ACTIVATED AND REMOVAL OF AN ACTIVATION PROTECTED SYSTEMS To read the list of data cards enabled select menus 6 12 Select...

Page 44: ...ailable in the machine s data base This adapter is not available in the machine s data base The entered data card number requires a type of cut that is not available in the machine s data base The min...

Page 45: ...circuit in port P IN OUT ch 7 1 Trouble shooting page 43 Indicates that the fuse has probably blown ch 7 1 Trouble shooting page 43 Indicates a fault on the electronic control board The Machine ID ha...

Page 46: ...le by brushing away the chippings in areas where they accumulate during cutting operations under no circumstances must compressed air be used to clear the work zone of chippings as this will blow them...

Page 47: ...control board is faulty b connection wire between display and electronic circuit board loose c defective display cutter motor not working a the closed protective shield is not making proper contact w...

Page 48: ...EMPERATURE ALARM Turn the machine off check that the fan on the back of the key cutting machine is working not working a fan faulty b electronic control board faulty working electronic control board f...

Page 49: ...ve the cutter protective shield i by loosening the screw i2 3 slide the cutter release rod X into the hole located on the left side of the machines cutter shaft chassis fig 34 4 loosen the cutter lock...

Page 50: ...is correct 7 using the provided belt tension plate and the W2 screw fig 35 adjust the belt s tension by turning the W2 screw 8 tighten the 4 W fig 35 screws back into place securing the motor 9 remou...

Page 51: ...g 37 4 fuses F1 F2 F3 F4 F1 10 Amps delayed protects the cutter motor and its electronic controls F2 6 3 Amps delayed protects the step motors and their electronic controls 32V d c F3 4 Amps delayed p...

Page 52: ...le connectors from the electronic circuit board fig 39 Fig 39 4 take the electronic circuit board off by unscrewing the Y1 nuts off fig 40 5 mount the new electronic circuit board and re connect all c...

Page 53: ...s power supply cable 2 remove the display s support by unscrewing the 3 B1 fixing screws fig 41 3 detach the flat cable and ground wire from the keyboard fig 42 4 unscrew the keyboard s fixing nuts an...

Page 54: ...from its power supply cable 2 unscrew the 6 M1 screws that secure the back panel fig 43 thus removing it Fig 43 7 9 ACCESS TO BOTTOM COMPARTMENT To gain access to the bottom compartment proceed as fo...

Page 55: ...the electronic circuit board fig 45 4 loosen the L3 nut Unscrew the sensor from the plate and remove it fig 46 5 remove the front cover on the X axis lower carriage fig 47 by unscrewing the 3 B4 screw...

Page 56: ...cover in the direction shown in fig 48 5 disconnect the M3 sensor s connector fig 49 6 slightly loosen the M2 grub screw with the provided allen key 7 remove the faulty sensor and replace it with a n...

Page 57: ...11 BRUSH REPLACEMENT 1 open the rear compartment ch 7 8 page 50 2 unscrew the two brush caps M4 fig 51 remove and fit two new brushes 3 replace the two caps M4 4 close the rear compartment 5 carry ou...

Page 58: ...computer the latest version received of the WinTransfer program and follow the instructions given on the instruction sheet provided with the program 3 read the serial number on the data plate on the...

Page 59: ...al recycling centres The packing is considered solid urban waste and must not be thrown into the environment but placed in special cardboard collection bins Waste deriving from key cutting The waste d...

Page 60: ...d out by the manufacturer or recommended Silca Service Centres On the back cover of this manual is a list of the manufacturer s addresses listed below are the addresses of specialized service centres...

Page 61: ...g manual English UNOCODE 299 Copyright Silca 2002 Appendix I Appendix 1 ELECTRICAL DIAGRAMS The following pages contain the electrical diagrams for the UNOCODE 299 key cutting machine described in thi...

Page 62: ......

Page 63: ...Operating manual English UNOCODE 299 Copyright Silca 2002 Appendix III UNOCODE 299 ELECTRICAL DIAGRAMS Ver 1 0...

Page 64: ...Operating manual English UNOCODE 299 Copyright Silca 2002 Appendix IV...

Page 65: ...Operating manual English UNOCODE 299 Copyright Silca 2002 Appendix V...

Page 66: ...Operating manual English UNOCODE 299 VI Appendix Copyright Silca 2002...

Page 67: ...SILCA S p A Via Podgora 20 Z I 31029 VITTORIO VENETO TV Tel 0438 9136 Fax 0438 913800 www silca it Member of the Kaba Group...

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