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OPERATION MANUAL

GATOR

®

 

Battery-powered 

Pistol Grip Cable Cutters

52056895 REV 2

© 2013 Greenlee Textron Inc.

1/13

Serial number

Read

 and 

understand

 all of the instructions and 

safety information in this manual before operating 

or servicing this tool.

Register this product at www.greenlee.com

(ESG45L shown)

Summary of Contents for GATOR ESC105L

Page 1: ... Cable Cutters 52056895 REV 2 2013 Greenlee Textron Inc 1 13 Serial number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com ESG45L shown ...

Page 2: ...Safety Information 3 4 Identification 5 Specifications 6 Operation 7 8 Maintenance 9 Troubleshooting 10 Description Greenlee s Battery powered Pistol Grip Cable Cutters are hand held tools intended to cut the following ESG45L ACSR and guy strand ESG50L Copper and aluminum cable up to 2 50 mm in diameter This tool is intended to cut most low and medium voltage copper and aluminum cable found on mos...

Page 3: ... tool is not insulated When using this unit near energized electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Electric shock hazard The owner of this cutter must be certain that all users of this tool are trained in the applicable safety codes and standards as well as in the safe use of this tool and its accessories Do n...

Page 4: ...ult in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling Do not place the battery into a pocket tool pouch or tool box with conductive objects Conductive objects may create a short circuit and damage...

Page 5: ...SG55L and ESG105LU Locking Flange ESG50L Handle removable ESG55L ESC85L ESC105L and ESG105LU 8 6 5 4 7 1 9 2 3 8 6 5 4 7 9 2 1 3 8 2 3 6 5 4 7 1 9 9 8 2 6 5 4 7 1 3 ESG45L ESG50L 8 6 5 4 7 1 9 2 3 ESC85L ESC105L ESG105LU ESG55L 9 8 2 6 5 4 7 1 9 3 2 Blades 3 Lanyard Ring 4 Housing 5 Retract Button 6 LED Indicator red 7 LED Work Light white 8 Battery 9 Trigger ...

Page 6: ...ng Capacities Maximum Cable Cutting Diameter copper and aluminum 2 12 55 mm ACSR Joree 76 19 2515 kcmil Guy Strand 5 8 16 mm dia EHS Guy Strand 9 16 14 mm dia 3 4 Ground Rod 3 4 19 mm dia Rebar Schedule 60 5 8 16 mm dia Soft Steel Bolts 3 4 19 mm dia Specifications ESC85L Cutting Tool Length 19 25 488 9 mm Width 2 87 72 9 mm Height 14 25 362 mm Weight 13 8 lb 6 3 kg Cutting Capacities Maximum Cabl...

Page 7: ...cles allow the tool to cool for 15 minutes Do not secure this tool in a vise This tool is designed for hand held operation This tool may be used in damp or wet environ ments however air drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the manufacturer s intended p...

Page 8: ...utting head 3 Close the cutting head 4 Pull the trigger The blades will begin to close 5 When the cut is completed the ram will retract completely 6 To stop the ram from returning fully activate the trigger for a brief moment This activation will close the retraction valve and stop the retraction motion Note At any time during cutting pushing the retract button will result in a complete return of ...

Page 9: ...njury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rotate no more than 360 If damage is detected send the tool to a Greenlee Authorized Service Center for insp...

Page 10: ...simultaneously Run for approximately 10 seconds and then attempt to cut If unsuccessful return tool to a Greenlee Authorized Service Center Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area Dies stop during operation Oil level low Return tool to a Greenlee Authorized Service Center Air in hydraulic system Pull trigger and hold retract button simultane...

Page 11: ...Battery powered Pistol Grip Cable Cutters Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 11 ...

Page 12: ...88 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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