Siemens FIDAMAT 6 Operating Instructions Manual Download Page 135

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FIDAMAT 6
Operating Instructions, 01/2019, A5E00222135-04

133

Service and maintenance

9.1

General safety information for service and maintenance

WARNING

Dangerous voltage at open device
Danger of electrocution
Danger of electrocution exists when the enclosure is opened, or enclosure parts are

removed.

•

Before you open the enclosure or remove enclosure parts, deenergize the device and

wait another 10 minutes. Ensure that the device cannot be switched back on

inadvertently.

•

Observe the special precautionary measures if maintenance is required while the device

is live. Have the maintenance work carried out by certified personnel with special

training for live-line working.

•

Open the enclosure only for installation or maintenance. Close the enclosure after

completing this work.

WARNING

Danger from gas lines under pressure
Danger of injury during maintenance work
Hot, toxic or corrosive sample gases can be released when the gas lines are opened.

Prevent gases from exiting prior to opening or removing the device.

•

Do not loosen process connections and do not remove any pressurized parts while the

device is under pressure.

•

Depressurize the device. Shut off the gas inlets and gas outlets. Disconnect the gas

lines from the device.

•

Before opening or removing the device, ensure that process media cannot be released.

WARNING

Faulty adjustment and reassembly
Faulty mounting or calibration can lead to dangerous gas leaks. This can lead to

intoxications or burns as well as corrosion damage at the device.

•

Only carry out adjustments using appropriate tools in order to avoid short-circuits on the

electronic PCBs.

Summary of Contents for FIDAMAT 6

Page 1: ...FIDAMAT 6 ...

Page 2: ......

Page 3: ... Instructions 7MB2421 01 2019 A5E00222135 04 Introduction 1 Safety instructions 2 Description 3 Installing 4 Connecting 5 Commissioning 6 Operation 7 Functions 8 Service and maintenance 9 Spare parts and accessories 10 Technical specifications 11 Dimensional drawings 12 Appendix A List of abbreviations B ...

Page 4: ...erated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Sie...

Page 5: ... and features 17 3 1 1 Field of application 17 3 1 1 1 Field of application of the FIDAMAT 6 E 17 3 1 1 2 Field of application of the FIDAMAT 6 G 18 3 1 2 Features and functions 19 3 1 3 Certified operation for emission monitoring according to EN 15267 3 20 3 2 Design 21 3 2 1 Design of the device 21 3 2 2 Design of the enclosure 22 3 3 Control panel and communication 23 3 4 Method of operation 26...

Page 6: ...pin assignments 49 5 4 4 2 Plug connector assignment of the optional board and PROFIBUS 50 5 4 4 3 ELAN interface cable 51 6 Commissioning 53 6 1 Safety information for commissioning 53 6 2 Preparation for commissioning 55 6 2 1 General information for commissioning 55 6 2 2 Gas preparation 55 6 2 2 1 Supply gas 55 6 2 2 2 Sample gas 56 6 2 3 Checking for leaks 56 6 3 Commissioning and operation 5...

Page 7: ...asuring ranges function 41 93 8 5 Parameters 94 8 5 1 Parameters submenu 94 8 5 2 Electric time constants function 50 94 8 5 3 Limits function 51 95 8 5 4 On off functions function 52 96 8 5 5 Status messages function 53 97 8 5 6 Graphical representation of measured values function 54 99 8 5 7 Measured value display function 55 100 8 5 8 LCD contrast function 56 101 8 5 9 Ignite flame function 57 ...

Page 8: ...General information on maintenance 135 9 3 Maintaining the device 135 9 4 Cleaning the device 136 9 5 Replacing the motherboard and option board 136 9 6 Replacing line fuses 137 9 7 Maintenance request and fault message 137 9 8 List of maintenance requests 139 9 9 List of faults 140 9 10 Other faults 142 10 Spare parts and accessories 145 10 1 Ordering information 145 10 2 Spare parts list 146 10 ...

Page 9: ...ESD guidelines 176 A 4 Overview of operating functions 178 A 5 Wiring diagrams 180 A 5 1 Motherboard pin assignments 180 A 5 2 Plug connector assignment of the optional board and PROFIBUS 181 A 5 3 Gas flow of the FIDAMAT 6 E 182 A 5 4 Gas flow of the FIDAMAT 6 G 183 B List of abbreviations 185 B 1 List of abbreviations 185 Glossary 189 Index 197 ...

Page 10: ...Table of contents FIDAMAT 6 8 Operating Instructions 01 2019 A5E00222135 04 ...

Page 11: ...ations This manual describes the following device versions Device version Description Article number MLFB FIDAMAT 6 E For sample gas with atmospheric pressure with heated pump and combustion air con nection 7MB2421 xDA1x xxAx FIDAMAT 6 G For sample gas with overpressure for ultra pure gas measurement without pump 7MB2421 xBA1x xxAx Note Differences between device versions The two device versions F...

Page 12: ... This manual is an inherent part of the scope of delivery despite the fact that it can be ordered separately for logistic reasons Due to the variety of technical details it is not possible to consider every single detail for all versions of the described product and for every conceivable case in the set up operation maintenance and use in systems For further information or in the case of problems ...

Page 13: ...d in the sales contract The content of this product documentation is neither a part of a previous or existing agreement promise or legal relationship nor is it intended to modify these All obligations on the part of Siemens AG are contained in the respective sales contract which also contains the complete and solely applicable liability provisions The provisions defined in the sales contract for t...

Page 14: ...9 L October O M November N N December D P R S T U V W Production year 1950 1970 1990 2010 1951 1971 1991 2011 1952 1972 1992 2012 1953 1973 1993 2013 1954 1974 1994 2014 1955 1975 1995 2015 1956 1976 1996 2016 1957 1977 1997 2017 1958 1978 1998 2018 1959 1979 1999 2019 1960 1980 2000 2020 1961 1981 2001 2021 1962 1982 2002 2022 1963 1983 2003 2023 1964 1984 2004 2024 1965 1985 2005 2025 1966 1986 ...

Page 15: ...ions the valid standards and regulations of the country of the operating company apply 1 9 Information on recycling This product is from a environmentally friendly manufacturer and complies with the directive 2012 19 EU on Waste Electrical and Electronic Equipment WEEE This product may contain substances that are potentially harmful to the environment if disposed of improperly landfills incinerati...

Page 16: ...Introduction 1 9 Information on recycling FIDAMAT 6 14 Operating Instructions 01 2019 A5E00222135 04 ...

Page 17: ...the device Do not remove any information or symbols from the device Always keep the information and symbols in a completely legible state and renew it if necessary Symbol Description Consult operating instructions Hot surface Dangerous electrical voltage 2 2 Basic safety instructions WARNING Introduction of combustible gases Danger of explosion The device is not designed for measurement of ignitab...

Page 18: ...ice modifications Danger to personnel system and the environment can result from modifications and repairs to the device Only carry out modifications or repairs that are described in the operating instructions for the device Failure to observe this requirement cancels the manufacturer s warranty and the product approvals ...

Page 19: ...er of carbon atoms Note The FIDAMAT 6 is designed for continuous operation Frequent switching on and off e g daily can negatively affect the service life of the ignition device and pilot light 3 1 1 1 Field of application of the FIDAMAT 6 E Measuring environment The FIDAMAT 6 E is suitable for measurements of hydrocarbons In the presence of up to 100 water vapor With high boiling components up to ...

Page 20: ...ses and cold sample gases Measurement of corrosive and condensing gases Process optimization Emission monitoring Further applications Chemical plants Gas manufacturers ultra pure gas monitoring Cement industry measurement of emissions Paint shops and dry cleaners Refineries tank farms wastewater Drying systems Solvent recovery systems Pharmaceutical industry Automotive industry engine development ...

Page 21: ...lium and hydrogen Process optimization Gas producers quality control for ultra pure gases Research and development 3 1 2 Features and functions Features The devices are characterized by the following features Galvanically isolated measured value output 0 2 4 to 20 mA also inverted Short response time Low long term drift Easy operation with the help of a numerical membrane keyboard and operator pro...

Page 22: ...t accidental and unauthorized operator interventions Automatic measuring range calibration can be configured Measured values can be saved while calibrating Flushing function in the event of analyzer or power supply failure avoids build up of toxic and corrosive substances in the device PROFIBUS DP PA interface optional AUTOCAL optional 3 1 3 Certified operation for emission monitoring according to...

Page 23: ...libration gas function 21 3 2 Design 3 2 1 Design of the device Overview The FIDAMAT 6 is made up of two main assemblies Electronics Analyzer part The FIDAMAT 6 is designed in such a way that the parts contained in it are easy to access for service Access from both the top for maintenance of individual components and the rear is possible The gas connections and the electrical connections are locat...

Page 24: ...trictor Auxiliary gas restrictors Pump diaphragm FIDAMAT 6 E only Pump head FIDAMAT 6 E only Stainless steel 1 4571 1 4404 Stainless steel 1 4571 1 4404 Graphite Stainless steel 1 4404 Stainless steel 1 4571 1 4404 PTFE Stainless steel 1 4571 1 4404 Flame ionization detector FID Nozzle FID housing Quartz Stainless steel 1 4571 1 4404 3 2 2 Design of the enclosure 19 rack unit with 4 HU For install...

Page 25: ...digital and analog displays Measuring ranges Status line Contrast of the LCD can be adjusted Continuous LED backlighting 5 digit measured value display decimal point counts as a digit Washable membrane keyboard front panel Menu driven operation for parameter assignment test functions and calibration User help in plain text Graphical display of the concentration curve time intervals can be configur...

Page 26: ...play of measured component Analog measured value display bar display Display of activated measuring ranges with marking of the current range Measured value Numeric keypad Status message Function keypad Status line Figure 3 1 Measured value display and operator panel Inputs and outputs The inputs and outputs have the following properties and functions Two analog inputs can be configured One analog ...

Page 27: ...libration gases Communication By default the communication between several analyzers takes place via the integrated RS485 interface for the internal bus ELAN The connector is on the back of the device The following products are optionally available Interface converter for conversion of the RS485 serial interface to RS232 ELAN networking to TCP IP Ethernet ELAN networking to USB ELAN networking Plu...

Page 28: ...evice versions of the FIDAMAT 6 The measuring principle is based on flame ionization detection FID with a detection limit of approximately 0 1 ppm During the combustion of hydrocarbons in a hydrogen flame ions are formed that are in turn converted into a current flow by the application of an electric field The resulting amperage is a measure of the number of carbon atoms The FIDAMAT 6 measures spe...

Page 29: ...the sample gas A pressure regulator keeps the combustion gas pressure constant A constant sample gas pressure is ensured by the coordinated system which is made up of capillaries and a pressure regulator for combustion air and in the case of the FIDAMAT 6 E a pump After switching on the analyzer the flame will be ignited as soon as a temperature of 155 C is reached in the FID You can use function ...

Page 30: ...ow of the FIDAMAT 6 E Sample chamber Sample gas Heated oven Zero gas Pressure sensor Calibration gas Mechanical pressure regula tor Filter Solenoid valve Mechanical pressure regulator Restrictor Pressure sensor Combustion gas H2 Pump Gas exhaust Damping Combustion air Restrictor Figure 3 3 Gas flow FIDAMAT 6 E ...

Page 31: ... the FIDAMAT 6 G Sample chamber Combustion air Heated oven Sample gas Pressure sensor Zero gas Mechanical pressure regula tor Calibration gas Solenoid valve Flushing outlet Restrictor Mechanical pressure regulator Combustion gas H2 Pressure sensor Gas exhaust Restrictor Figure 3 4 Gas flow FIDAMAT 6 G ...

Page 32: ... integrated SIPROM GA via the optional interface converter PROFIBUS DP PA via the optional interface converter USB interface via the optional interface converter 3 6 2 ELAN interface ELAN interface ELAN is a standard integrated serial interface RS485 which allows communication with several analyzers It networks up to 12 analyzers The functional principle of the ELAN interface is shown in the follo...

Page 33: ... Ethernet converter with connecting cable RS485 network RS485 bus connector with jumper 9 pin Sub D plug Analyzer Optional RS485 repeater RS485 cable Figure 3 5 Typical structure of an ELAN network RS485 Interface parameters Parameter Value Level RS485 Baud rate 9600 Data bit 8 Stop bit 1 Start bit 1 Parity None No information feedback ...

Page 34: ...nglish 3 6 3 SIPROM GA 3 6 3 1 SIPROM GA functions SIPROM GA is a software tool especially for service and maintenance tasks Many functions of analyzers whether as a single device or several linked together can be remotely operated and monitored this way The SIPROM GA software is available on the Internet and can be downloaded from the following address SIPROM GA https support industry siemens com...

Page 35: ...distance is exceeded a repeater must be used Software requirements Windows 7 Windows 10 3 6 3 2 Upgrading options You can order the current device firmware as a chip set with the following article numbers Firmware upgrades for older analyzers Article number FIDAMAT 6 E German English French Spanish Italian A5E00223093 A5E00223146 A5E00223149 A5E00223152 A5E00223155 FIDAMAT 6 G German English Frenc...

Page 36: ... PNO is an independent institution and represents the interests of many manufacturers and users This organization offers services such as consulting training and device certification and understands its primary job as the further development standardization and promotion of PROFIBUS technology The binding functionality definition for a device class in the form of a profile is the condition for sta...

Page 37: ...Description 3 6 Communication FIDAMAT 6 Operating Instructions 01 2019 A5E00222135 04 35 Figure 3 6 Typical structure of a PROFIBUS system See also Spare parts list Page 146 ...

Page 38: ...Description 3 6 Communication FIDAMAT 6 36 Operating Instructions 01 2019 A5E00222135 04 ...

Page 39: ...tion and for the sample gases Refer to the information in the section Technical specifications WARNING Introduction of combustible gases Danger of explosion The device is not designed for measurement of ignitable gas mixtures If the device is used to measure flammable gases that can combine with air or oxygen to form an ignitable gas mixture take special explosion protection measures NOTICE Improp...

Page 40: ... For more information on this see section Technical specifications Page 167 4 2 Mounting instructions Note Layout of the installation location The installation location should be Easily accessible Shock free and vibration free Within the ambient temperature limits Note Weatherproof installation Install the device at a location where it is protected against Direct heat and solar radiation Mechanica...

Page 41: ...opic rails Installation in a hinged frame is also possible Only use supports that accommodate the weight of the device Secure the housing with all four screws 4 4 Ventilation of the device Although the FIDAMAT 6 has an built in fan you must provide for adequate ventilation If several devices are placed in a cabinet install the FIDAMAT 6 at the top due to its high heat emission Alternatively ensure...

Page 42: ...Installing 4 4 Ventilation of the device FIDAMAT 6 40 Operating Instructions 01 2019 A5E00222135 04 ...

Page 43: ...k of electrocution Depending on the device version connect the power supply as follows Power plug Ensure that the used socket has a PE ground terminal Check that the PE ground terminal of the socket and power plug match Connecting terminals Connect the terminals according to the terminal assignment table Connect the PE ground conductor first WARNING Introduction of toxic corrosive or flammable gas...

Page 44: ...on and for the sample gases CAUTION Cable damage This device radiates heat For this reason route all electrical cables at least 2 cm away from the device housing 5 2 Gas and electrical connections on the device Gas connections Bulkhead unions for pipes with an outside diameter of 6 mm or are present as gas connections For the gas connection assignment refer to the gas flow diagrams and the marking...

Page 45: ...e gas exhaust nozzle 6 mm or 1 4 9 pin socket ELAN RS485 Calibration gas pipe union 6 mm or 1 4 9 pin interface socket optional e g PROFIBUS Combustion gas pipe union 6 mm or 1 4 37 pin socket Binary inputs and relay out puts option card Combustion air pipe union 6 mm or 1 4 Network connection and micro fuses Zero gas pipe union 6 mm or 1 4 25 pin socket Binary inputs and relay out puts Figure 5 1...

Page 46: ...connections of the FIDAMAT 6 G 5 3 Gas connections Sample gas line For the gas supply and discharge lines there is one directly heated inlet sample and one directly heated outlet each Separately heated sample gas supply lines each require their own power supply and temperature regulation The hexagon of the bulkhead unions is seated in a anti rotation lock When tightening the union nuts on the unio...

Page 47: ... gaskets is one possible action for this Note Always perform a leak test after service work on the containment system For more information refer to the section Checking for leaks Page 56 5 3 1 Connecting gas Proceed as follows 1 Connect the gas lines to the associated gas inlets and outlets using suitable bulkhead unions When tightening the union nuts at the gas connection fittings make sure that ...

Page 48: ...t to prevent congestion in the exhaust gas line e g due to water condensation and therefore damage to the device due to water formation We recommend connection of a siphon as a water separator The exhaust gas line connected to the device must have an inside diameter of at least 8 mm due to condensate formation 5 4 Electrical connection 5 4 1 Notes for electrical connections Note Improvement of int...

Page 49: ...The reference ground of the analog inputs is the potential of the housing The analog output is floating The shielding of the interface cable must be at the potential of the housing Connect the shield of the cable to the shield of the D sub connector over a large area The core cross section must be 0 5 mm The length of the interface cable must not exceed 500 m Note All connecting cables except for ...

Page 50: ... the power cable separately from the signal lines Provide a power disconnection device in the direct vicinity of the device for load rating see rating plate It must be readily accessible and marked Check whether the available line voltage agrees with that specified on the rating plate Procedure 1 Connect the wires of the connecting cable to the IEC plug at the marked spot Make sure that the line c...

Page 51: ...necting 5 4 Electrical connection FIDAMAT 6 Operating Instructions 01 2019 A5E00222135 04 49 5 4 4 Circuit diagrams pin assignment 5 4 4 1 Motherboard pin assignments Figure 5 3 Motherboard pin assignment ...

Page 52: ...cal connection FIDAMAT 6 50 Operating Instructions 01 2019 A5E00222135 04 5 4 4 2 Plug connector assignment of the optional board and PROFIBUS Figure 5 4 Pin assignment of the option board and PROFIBUS connector 19 rack unit ...

Page 53: ... pair 1x2 conductors Signal attenuation Max 9 dB along the entire length of the cable section Shielding Copper braided shield or braided shield and foil shield Bus terminating resistors For connection of bus terminating resistors place a jumper from pin 3 to pin 7 and from pin 8 to pin 9 in the first and last connector of a bus cable see figure Pin assignment Note For a cable length greater than 5...

Page 54: ...ctrical connection FIDAMAT 6 52 Operating Instructions 01 2019 A5E00222135 04 Article numbers C79000 B5200 C176 German C79000 B5276 C176 English Figure 5 5 Pin assignment See also ELAN configuration function 73 Page 115 ...

Page 55: ...plosion Hydrogen H2 among others serves as a supply gas for operation of the FIDAMAT Hydrogen combines with the oxygen in ambient air to form an explosive gas mixture Because hydrogen is usually supplied from high pressure gas cylinders you must ensure that the quantity of hydrogen needed is limited Ensure limiting of the hydrogen quantity e g by using a suitable reducing valve WARNING Leaking of ...

Page 56: ...the oven reaches a temperature of approximately 200 C during operation After being switched off the device and its parts are still very hot and the temperature only drops very slowly You can call up the actual temperature of the oven and other temperature parameters via the Diagnostic values function 2 Page 77 Contact with skin may result in burns Wait until the device has cooled down before start...

Page 57: ...on make sure that the permissible ambient temperature of 5 C to 45 C is observed 6 2 2 Gas preparation 6 2 2 1 Supply gas The FIDAMAT 6 is often used to measure hydrocarbons with a concentration of less than 1 ppm The supply gases combustion gas combustion air and zero gas must have a degree of purity of 5 0 99 9990 in order to guarantee correct measurements The higher the purity of the supply gas...

Page 58: ...r must be as free of hydrocarbons as possible To minimize the effect of hydrocarbons in the combustion air on the measuring results use combustion air with the following quality Particulate class 2 Water class 3 Dew point 20 C Oil class 1 or 0 01 mg m3 Impurity Total hydrocarbons oil residues and higher hydrocarbons C1 C5 combined 0 1 ppm If you use compressed air as combustion air purify it befor...

Page 59: ...asurement the gas path including the FID must have a constant temperature Test conditions The specified pressures are relative pressures Calibration gas Synthetic air sample gas path must not be contaminated Test pressure Operating pressure x 1 5 operating pressure 500 hPa Device electrically switched off Test pressure hPa relative Permissible pressure drop Δ p hPa relative Sample gas path 750 10 ...

Page 60: ...imately one hour until the warm up phase of the device is complete To prevent blocking the automatic warm up process the device must always be in measuring state The current operating state can be read in the bottom line 6 3 1 Warm up phase The device requires a warm up phase of approximately one hour from its cold state Note Do not change any pressures during the warm up phase Warm up phase The f...

Page 61: ...ernately with the current warm up step FIDAMAT 6 E When the device has detected that the flame is burning the pump is switched on and the analyzer is set to Measuring operating state FIDAMAT 6 G When the device has detected that the flame is burning the control system sets the device to Standby operating state The control system switches to the Measuring operating state only when you turn on the z...

Page 62: ...01 2019 A5E00222135 04 6 3 2 Operating states 6 3 2 1 Operating state of the FIDAMAT 6 E Figure 6 1 Operating states of the FIDAMAT 6 E You can manually set another start up state using function 91 The start up state is automatically changed by faults maintenance requests that occur ...

Page 63: ...ructions 01 2019 A5E00222135 04 61 6 3 2 2 Operating state of the FIDAMAT 6 G Figure 6 2 Operating states of the FIDAMAT 6 G You can manually set another start up state using function 91 The start up state is automatically changed by faults maintenance requests that occur ...

Page 64: ... pressure Warming up Standby Measuring Pause Pause S9 Heating is off Warming up Pause without heating S10 24 h RAM Flash check S12 Line voltage supply Warming up Standby Measuring Pause Pause S13 Hardware Warming up Standby Measuring Pause Pause S14 Measured value Full scale value of characteristic S15 Calibration aborted Table 6 2 Change of state due to maintenance request Maintenance request Las...

Page 65: ...alue Electronically suppressed zero If the start of scale value ppm vol etc is not at a concentration of zero this is called a measuring range with suppressed zero e g 200 300 ppm THC In this case 200 ppm is the start of scale value 300 ppm the full scale value and the span is 100 ppm Channels with electronic zero suppression are physically identical with non suppressed zeros They only differ in t...

Page 66: ...scale value Provide the corresponding calibration gases for the span calibration Enter the setpoints under function 22 Changing measuring ranges The linearized characteristic for the largest measuring range according to the rating plate is stored in memory If the largest measuring range function 41 is changed this full scale value must not be exceeded The measuring range must not fall below the sm...

Page 67: ...measurement 2 Measuring range with start of scale value and full scale value 9 Buttons with varying function soft keys 3 Limit marking 10 Display of measured component 4 Analog measured value display bar display 11 Display of activated measuring ranges with marking of the current range 5 Measured value 12 Numeric keypad 6 Status message 13 Function keypad 7 Status line Figure 7 1 Measured value di...

Page 68: ...key Varying meaning possible here are Submenu selection function selection Selection of a subfunction Editing inputs The values in the menu displays in this section are meant as examples An active input field is shown with colons e g 10 as a limiter The cursor flashes under the number to be entered By pressing the ENTER button you finish your input and the value is stored If there are several inpu...

Page 69: ...mode from operator control mode by pressing the MEAS key twice Decoded display mode Measured value display is shown The submenus protected by the entered code are acces sible The current operating state of the device except for Measuring is displayed in the bottom line Function control active Measured value can be influenced You reach this mode from oper ator control mode by pressing the MEAS key ...

Page 70: ...Operation 7 1 User interface and operating modes FIDAMAT 6 68 Operating Instructions 01 2019 A5E00222135 04 Schematic diagram of the operating sequence with operating modes Figure 7 2 Operating sequence ...

Page 71: ...Measured value display the current operating state of the device can be read in the bottom line The Measured value display is not an operating state and not an operating mode but is simply a display It must not be confused with the Measuring operating state also Measuring state of the device Access to the main menu Figure 7 3 Measured value display On the right side of the measured value display i...

Page 72: ... change the operating mode Decoding level 2 also decodes level 1 By entering a corresponding code the device switches to the operator control mode whereby the functional check is activated The functional check CTRL shown in the status line of the measured value display is always activated by the device when an intervention endangers correct measurement e g when the code is entered If you have conf...

Page 73: ...g the device After the return to Decoded display mode with ESC or MEAS you put the device back into Coded display mode by pressing MEAS again Only now is function control deactivated again 7 5 Fast function selection In order to directly access the desired function when operating frequently from the Coded display mode a Power user operation was created This allows you to directly access the desire...

Page 74: ... total range calibration is activated or deactivated using function 23 Select function 21 and perform the desired calibration Note that this function can only be selected if AUTOCAL function 24 is deactivated If the total range calibration was activated previously all measuring ranges are then calibrated If you have selected single calibration total range calibration deactivated repeat the calibra...

Page 75: ...Page 167 3 Calibrate the zero point 20 4 Calibrating the span 21 b Detection of hydrocarbons in air Measuring range 0 50 ppm C3 Calibration gas 90 ppm methane in nitrogen 6 0 Zero gas Nitrogen free of hydrocarbons Step Procedure Function Input Comment 1 Select start of scale and full scale values of measuring range 41 0 50 ppm 2 Enter setpoints for zero and span 22 Zero point 0 ppm C3 Span 30 ppm ...

Page 76: ...Operation 7 6 Calibration FIDAMAT 6 74 Operating Instructions 01 2019 A5E00222135 04 ...

Page 77: ...ration 21 Span calibration 22 Setpoints for zero span 23 Calibration settings single total range calibration 24 AUTOCAL check only with option board 25 Drift values Measuring ranges code 1 40 Range selection 41 Define meas ranges Parameters code 1 50 El time constants 51 Limits 52 On off configuration 53 Status messages 54 G signal display 55 Select digits 56 LCD contrast 57 Ignite flame 58 Date T...

Page 78: ...ance 79 Change codes 80 Analyzer test 81 Select language 83 Interfer correct 85 Switch valves 86 Lin temp comp 87 Error On Off 90 PROFIBUS config only with option board 91 Start up state operating states 92 Pressure values 93 Dimension 99 Factory settings See also Fast function selection Page 71 8 2 Analyzer status 8 2 1 Analyzer status submenu Figure 8 1 Analyzer status submenu ...

Page 79: ...motherboard software stored in the EPROM Article number Information on device ordering data Production number Date of manufacture and device serial number Object version Device hardware version Software version date Version of motherboard software date version of boot software of motherboard Adapter board Firmware number Article number of the adapter board software stored in the EPROM Software sta...

Page 80: ...ete or block logbook entries function 60 but you can also switch them off individually function 87 Note If an error occurs whose error message is switched off with function 87 there is no reaction at any configured interface This applies both to the ELAN interface and to the analog output and the relay output In case of servicing function 110 diagnostics service is to be observed as well However t...

Page 81: ...on function 24 The latter is only possible with an optional board which contains an additional eight binary outputs and eight relay outputs The setpoints for the zero and span calibrations are entered using function 22 Calibrate using calibration gases which are very close to the sample gas in composition and concentration If the task is to measure hydrocarbons in nitrogen you should also use hydr...

Page 82: ...ormed simultaneously for all measuring ranges even when the span of the measuring ranges is calibrated individually After call of function 20 the internal zero gas valve is opened Only initiate calibration when the measured value actual value has stabilized after feeding the zero gas Otherwise the calibration may be imprecise If there is a lot of noise increase the time constant before calibrating...

Page 83: ...for example you want to calibrate measuring range 3 press the corresponding softkey The setpoint and current actual value of the selected measuring range now appear in the display Figure 8 5 Calibrating the measuring range When the actual value has stabilized you can initiate the calibration by pressing the fourth softkey The actual value is now made to agree with the setpoint If you make a mistak...

Page 84: ...ing the fourth softkey The actual value is now made to agree with the setpoint If you make a mistake during the calibration e g wrong calibration gas reload the original calibration by pressing the CANCEL softkey See also Setting the setpoints function 22 Page 82 Total single calibration function 23 Page 83 Define measuring ranges function 41 Page 93 8 3 4 Setting the setpoints function 22 Figure ...

Page 85: ...easuring ranges are calibrated using the switching ratio If the total calibration as shown on the function screen is not activated you must calibrate every range individually 8 3 6 AUTOCAL function 24 Note You can only make use of automatic calibration AUTOCAL if your device contains additional electronics option board If it does not a corresponding message will appear on the display when the AUTO...

Page 86: ... be selected The cycle time continues to run No automatic calibration is initiated however Start autocal check cyclically You can activate AUTOCAL for a regularly recurring cycle if you have set Time from Autocal to Autocal cycle time using subfunction Autocal check cyclic parameter beforehand The AUTOCAL Check is used only for checking the calibrations As with Autocal the device executes the sequ...

Page 87: ...ion as you wish It is possible to compose a sequence of up to twelve different phases Besides the supply of one zero gas and up to four calibration gases per component you can also program purging with sample gas and a sample gas intermediate operation as well as a signaling contact The signaling contact is available if you previously assigned it to a relay output using function 71 Sample gas inte...

Page 88: ...es of purging with calibration gas 3 Purging with sample gas 8 minutes 4 Sample gas intermediate operation 30 minutes 5 Calibration with calibration gas 2 after 8 minutes of purging 6 Calibration with calibration gas 3 after 8 minutes of purging 7 Calibration with calibration gas 4 after 10 minutes of purging 8 Purging with sample gas 8 minutes 9 Short term signaling contact in order to be able to...

Page 89: ...er Figure 8 14 AUTOCAL check cyclic parameter With this subfunction you configure various time constants for activating a cyclically recurring AUTOCAL Time from autocal to autocal cycle time Any setting between 1 and 720 hours is accepted by the device Time up to next autocal cycle after the time of setting If you enter 0 here and AUTOCAL is activated with Autocal on off the device immediately beg...

Page 90: ...ld like to save on calibration gas for example and not calibrate the span along with every zero calibration enter in the line Carry out scan calibration gas for each xth cycle an integer value 1 Note As long as AUTOCAL is activated Autocal access to functions 20 and 21 is blocked If you activate these functions anyway a corresponding message appears on the display Settings for AUTOCAL check Figure...

Page 91: ...07 Binary inputs function 72 Page 109 Drift values function 25 Page 89 8 3 7 Drift values function 25 This function shows deviations occurring for the calibrations and AUTOCAL as well actual value setpoint as a sum parameter All rated zero point and sensitivity calibrations of each range are calculated here for the selected measured component Every new deviation is added to the existing drift valu...

Page 92: ...he measuring ranges This menu is protected by the code of code level 1 8 4 2 Select measuring ranges function 40 You can select a fixed measuring range or switch to an automatic measuring range switchover All selection options are subject to mutual interlocking Automatic measuring range switchover is only possible under the following conditions At least two measuring ranges must be available A mea...

Page 93: ... distinguished Type A The measuring range end value must be smaller than the measuring range end value following it The top measuring range limit thus becomes higher with every measuring range mba Start of measuring range mbe End of measuring range UU Lower switchover point Select smaller measuring range OU Upper switchover point Select larger measuring range Figure 8 19 Measuring range type A The...

Page 94: ...g range The OU lies at 90 HystE of the measuring range Type B The measuring range end value must be larger than or equal to the measuring range end value following it Since the measuring spans must also become larger the measuring range start values of the following measuring ranges are always smaller mba Start of measuring range mbe End of measuring range UU Lower switchover point Select smaller ...

Page 95: ...tE of the measuring range The OU lies at the start of the measuring range mba 8 4 3 Define measuring ranges function 41 Figure 8 23 Define measuring ranges You can define a maximum of four measuring ranges whose start of scale values are allocated to the bottom value 0 2 4 mA and whose full scale values are allocated to the top value 20 mA of the analog output If the message Measuring ranges not p...

Page 96: ... This menu is protected by the code of code level 1 8 5 2 Electric time constants function 50 Figure 8 25 Electric time constants With this function you set various time constants in order to reduce noise The noise reduction is approximately equivalent to a low pass filter with the corresponding time constant The display delay is given as the 90 time The time constant ti acts within an parameteriz...

Page 97: ... can be assigned to the measuring ranges as desired Any relay can be assigned to each limit with function 71 You can only configure positive limits up to 100 Alarms at decrease signal Here you select whether a limit alarm is to be switched if the entered limit is exceeded or fallen below Applies to MR Here you assign the limit to the desired measuring ranges by pressing the third softkey several t...

Page 98: ...e above function screen Thanks to this simplified operation these functions do not have the longer paths through various menus For better orientation the function numbers have also been specified Activated functions are marked by deactivated ones by Using the fifth softkey continue jump to the next function screen with further functions Function 52 is used to switch the following functions on and ...

Page 99: ...ted AUTOCAL Check ON Start cyclically OFF Start via binary input OFF Besides the functions listed in this section function 52 can also be used to activate other service functions These are restricted to service engineers and are only visible when the service code is entered code level 3 8 5 5 Status messages function 53 Figure 8 28 Status messages With this function you can configure the display o...

Page 100: ...L CAL CAL calibration running also in Autocal Stored value STO None STO STO STO analog output is stored see function 77 Limit LIM None LIM LIM LIM limit has been violated see function 51 Autorange AR None AR AR AR measuring range switching actively possible see function 40 Control function CTRL None CTRL or CTRL function control cannot be switched off using function 52 CTRL CTRL device is in the W...

Page 101: ...this function you can follow the trend of the measured values for the last ten minutes or 24 hours on the display Select the desired time period with softkey 1 or 2 The device now graphs the measured value vs time Figure 8 30 Measured value trend The most recent measured value is on the time axis at the left at t 0 Select softkey 1 Parameters Here assign a certain measuring range to the measured v...

Page 102: ... 32 Parameterizing the measured value display With this function you can parameterize the display of measured values With softkey 1 you suppress the display of negative measured values With softkey 2 Automatic you can activate the automatic display of the measured value with 5 digits The number of decimal places depends on the size of the measured value With the softkeys 3 and 4 you can choose the...

Page 103: ... test Various test screens are then displayed in succession From Coded decoded display mode you can reestablish the basic setting by entering 8 8 8 8 ENTER 8 5 9 Ignite flame function 57 Figure 8 34 Ignite flame In order to put the FID into operation the flame must be ignited This normally happens automatically once the Warm up phase has been completed successfully For checking testing purposes yo...

Page 104: ...pressing ENTER jump to the next input field Set the time in the same way hours minutes The system clock of the device is not buffered against mains failures not a real time clock Note When the device is switched off the clock stops and is not updated The settings are especially important for troubleshooting Errors which are always stored in the logbook function 60 can be allocated more easily with...

Page 105: ...ntrols the corresponding solenoid valves Every measuring point relay is also assigned a time period which you enter in the respective input field Values between 0 and 60 minutes are possible for this input Press the fifth softkey to activate deactivate the sample point switchover You can assign a signal relay to each measuring point relay This allows a measuring point identification separate from ...

Page 106: ... by Lock logbook They still appear despite the locked logbook See also Logbook function 3 Page 78 8 5 13 Internal valves function 61 Figure 8 38 Controlling internal valves With this function you switch the internal valves for controlling the gases Press the respective softkey to activate or deactivate the valves The internal valves block or open the gas flow for combustion gas combustion air zero...

Page 107: ...e sample gas zero gas or calibration gas Also you can test the pressures of these gases and adjust them if necessary 8 6 Configuration 8 6 1 Configuration submenu Figure 8 40 Configuration submenu All functions of this menu are only accessible via the code of level 2 This menu contains all functions required for configuring the device Press the fifth softkey continue to branch to further configura...

Page 108: ...to 100 ppm THC 0 to 20 mA or 0 to 100 ppm THC 20 to 0 mA You suppress negative measured values with softkey 3 If negative values have an unfavorable effect on further processing the negative measured values at the analog output can be limited to 0 or 2 4 3 8 NAMUR mA when this function is activated The display continues to show the actual measured value Table 8 4 Configurations of the analog outpu...

Page 109: ...elay outputs possible functions to each relay whereby you may only assign each function once In other words for example Fault may not be assigned to two relays at the same time The connection assignments for the individual relays in the zero current state can be found in the terminal diagram Motherboard pin assignment The relays are preset at delivery Press the fifth softkey cont to access the nex...

Page 110: ...Actuation of valves Calibration gas 1 to 4 Supply of calibration gas Actuation of valves Measuring point 1 to 6 Measuring point 1 to 6 selected For taking a gas sample via solenoid valves at various sample points Signal for measuring point 1 to 6 Measuring point 1 to 6 selected For identifying the sample point runs in parallel with measuring point Signaling contact When signaling the relay is brie...

Page 111: ...e with softkey 1 the binary inputs behave as marked with N in table Control functions of the binary inputs If you deactivate the NAMUR operating mode the binary inputs behave compatibly with the software releases of the older version V 4 3 0 marked with X in table Control functions of the binary inputs Select softkey 2 The following function screen appears on the display Figure 8 44 Defining binar...

Page 112: ...em Condensate overflow Gas cooler defective Fault message from interfering gas analyzer Maintenance request 1 to 7 N X Acknowledge N X Setting the input deletes all logbook entries However if the cause of a fault or maintenance re quest has not been eliminated the corresponding message reappears in the logbook Function control 1 to 4 N X Relay must be configured for function control under function...

Page 113: ...d Zero Calib N X A calibration starts when the input is set See also Example of binary inputs Span Calib Autorange N X Activate Automatic measuring range switching Autocal check N X Note Effective control only possible in Measuring operat ing state Start Autocal check function 24 Measurement protection N X It is possible to define a binary input Measurement protection that has the following effect...

Page 114: ... The device opens the zero gas valve and closes the sample gas valve sample gas valve only available in FIDAMAT 6 G At the same time the device switches to Calibrating operating state shown in the measured value display with CAL and activates the Function control shown in the measured value display with CTRL 2 Wait until the measured value has stabilized 3 Now set the Zero Calib binary input with ...

Page 115: ...nput with the measuring range in which the device should return to after completing the calibration Measuring range 1 2 3 4 or Autorange for automatic measuring range switching This step is necessary because the device otherwise remains in the measuring range being calibrated 6 Exit function 72 and accept the changes Perform calibration 1 Set the Measuring range x binary input with the necessary v...

Page 116: ...s the Function control CTRL It is now back in Measuring state Calibration is complete 5 Now set the binary input that you assigned to the desired measuring range after calibration for at least 1 second The device is now in the desired measuring range You can continue with measurement The following figure illustrates the sequence Figure 8 46 Calibration of the span via binary inputs See also Select...

Page 117: ...te or deactivate the independent cyclic sending of measured values every 500 ms Note Independent sending of measured values If you have set up your own communication control system this option offers a simple way of checking an ELAN telegram In order to avoid unnecessarily loading of the device and the ELAN network however the function should only be switched on as needed ELAN tag Display of the t...

Page 118: ...tion again after successfully running through this phase 8 6 7 Save load data function 75 Figure 8 49 User data memory You configure the user data memory with this function Press the softkey 1 Save user data e g after the system has been successfully commissioned All individual settings are then saved Press the softkey 2 Load user data to load the last user data saved These functions are important...

Page 119: ...m with yes If you select no this is canceled Note Make sure you save every change in the configuration of the relay outputs in the user data memory using function 75 If you neglect to do this there is a danger that a previous unwanted configuration will be loaded by Load user data function 75 The following figure shows an overview of the interaction between the various memory modules Figure 8 50 M...

Page 120: ...uenced Times can be entered in steps of 0 1 s Under Level in of smallest MR enter the threshold value in of the smallest measuring range above which the noise signals are to be suppressed If the smallest measuring range is 1 to 100 ppm for example the threshold is exactly 12 ppm when 12 is set In the configuration shown the device therefore suppresses noise signals which are at least 12 ppm above ...

Page 121: ...oftkey 5 you can activate or deactivate the entire function Switch softkey 1 to active in order to output the last measured value at the analog output Switch softkey 2 to active in order to output 0 2 or 4 mA Switch softkey 3 to active in order to output 21 mA 8 6 10 Calibration tolerances function 78 Setting the calibration tolerances Figure 8 53 Setting the calibration tolerances With this funct...

Page 122: ...rance which can be set from 0 to 99 refers to the span of the smallest measuring range in the case of the zero point and to the span of the measuring range in which the total range calibration is being performed marked with in function 22 in the case of the span Example Measuring range 1 5 to 100 ppm THC Measuring range 2 20 to 200 ppm THC Smallest span 95 ppm THC Leading measuring range in which ...

Page 123: ...sponding operation level 8 6 12 Device test function 80 Figure 8 55 Testing the device With this function you can test the functional ability of the device Keyboard test You can test all keys on the control panel by means of the keyboard test The five softkeys on the right edge can be used to make the associated item appear disappear If a number key or the sign key is pressed this is displayed in ...

Page 124: ...tivated This is done via the input field With 1 the relay is on with 0 it returns to its release condition Numbers other than 0 and 1 are not accepted by the input field After leaving function 80 the relays are back in the state they had before calling the relay and binary test The current state of the binary inputs is displayed in the Binary column Analog test With the analog test the analog outp...

Page 125: ... it is first necessary to distinguish what type of interference exists Press the first softkey The following function screen appears on the display Figure 8 58 Performing a cross interference correction Press the first softkey and select the type of interference The following distinctions are possible No interference correction Interference correction with const influence of interfering gas Interf...

Page 126: ...zero offset Correction of cross interference with variable influence of interfering gas Figure 8 60 Variable influence of interfering gas Here a variable influence of interfering gas is active which must be measured using a suitable separate gas analyzer and then supplied as an analog current or digital signal via ELAN to the device for correction of cross interference Press softkey 1 again to per...

Page 127: ...to certain measuring ranges See also ELAN configuration function 73 Page 115 8 6 15 Switch valves function 85 Figure 8 61 Switching valves With this function you can manually switch up to six valves This is done via the relays which are allocated to the individual valves and are available on the motherboard and optional board The precondition is that the corresponding relays have been previously c...

Page 128: ...curs during operation compensate it with this function Aftercompensation of the zero point Based on an average analyzer temperature define two different correction values for ranges of increased temperature decreased temperature Aftercompensation of the span The procedure is the same as for the zero point but the change relates to the measured value Note If the zero point deviates negatively when ...

Page 129: ...on function 90 This function is used to set the PROFIBUS parameters This function can only be called if the device contains additional PROFIBUS electronics optional board Figure 8 64 Configuring PROFIBUS Specifically you can set the following specific PROFIBUS parameters Address PROFIBUS station address The address can be set from 0 to 126 Under TAG you can display an identifier assigned to the de...

Page 130: ...tered for Ident number Relay on PB This can be used to enable the 8 relays of the additional electronics option board so that they can be remotely controlled via PROFIBUS For activating however none of these relays are permitted to be assigned a function Note For remote control via PROFIBUS the software version of the additional PROFIBUS electronics option board must be 2 0 0 or higher The current...

Page 131: ... Pause without heating With this setting you reduce the gas consumption and power In addition to the pump the heating is also switched off This state is exited via the warm up phase Sample gas standby FIDAMAT 6 G only With this setting you select whether the sample gas valve remains open in standby state This enables a change from standby to measuring state with a pressure increase of the applied ...

Page 132: ...t pressure by this value the device exits the Measuring operating state This value can be changed Actual pressure Is automatically displayed Pressure combustion air Parameters Explanation Setpoint press Is automatically displayed Max difference If the combustion air pressure deviates from the setpoint pressure by this value the device exits the Measuring operating state This value can be changed M...

Page 133: ...not be changed Press softkey 3 in order to select from the following settings ppm C1 ppm C3 ppm C6 mg C m 8 6 22 Factory settings function 99 With this function the operator can access the factory functions level These settings are intended only for maintenance personnel and are therefore protected by an additional code After activating this function a message appears which prompts you to enter th...

Page 134: ...Functions 8 6 Configuration FIDAMAT 6 132 Operating Instructions 01 2019 A5E00222135 04 ...

Page 135: ... installation or maintenance Close the enclosure after completing this work WARNING Danger from gas lines under pressure Danger of injury during maintenance work Hot toxic or corrosive sample gases can be released when the gas lines are opened Prevent gases from exiting prior to opening or removing the device Do not loosen process connections and do not remove any pressurized parts while the devic...

Page 136: ...re highly sensitive to overvoltage and thus to discharges of static electricity Electrostatic sensitive devices ESD devices can be destroyed by voltages well below the threshold of human perception These static voltages develop when you touch a component or electrical connections of a device without having discharged the electrostatic charges from your body The damage an assembly incurs due to ove...

Page 137: ... maintenance intervals will vary from site to site depending on corrosion resistance 9 3 Maintaining the device Perform the following maintenance work Check the device annually For electrical safety and function For leakage of the sample gas path within the device Check the device for leaks after every intervention in the gas path Refer to section Checking for leaks Page 56 for information on this...

Page 138: ...y with a compressed air gun if necessary 9 5 Replacing the motherboard and option board The motherboard option board and adapter board can be replaced retrofitted Removing the motherboard To remove proceed as follows 1 Disconnect the device from the power supply 2 Loosen the screws on the housing cover and remove it 3 Remove the connected data plug from the rear of the housing 4 Loosen the three s...

Page 139: ...he housing 6 Open the oven 7 Release the fixing clamp and remove the sensor of the thermal cut out To install the new thermal fuse carry out the same steps in the opposite order 9 7 Maintenance request and fault message The FIDAMAT 6 is able to detect functional irregularities These appear as Maintenance request or Fault in the status line of the measured value display At the same time they are re...

Page 140: ...r changes in the device parameters that would make the device unfit to take measurements trigger a fault message Fault then appears in the status bar of the measured value display The measured value flashes Remedial measures are essential As with the maintenance request an external signal can be sent via the relay output function 71 In addition you can set the analog output to the output current r...

Page 141: ... to con taminated gas lines Check whether drift is normal check gas lines for contamination and replace if necessary W4 Q Set clock function 58 The device was switched off New input of date and time Function 58 W5 Q Combustion air pressure combustion gas pressure Combustion air pres sure sample gas pressure too high or too low Check seal of exhaust gas restrictor restrictor 4 Check tubing Readjust...

Page 142: ...te nance request External signal Check Function 72 must be con figured accordingly W10 AUTOCAL check deviation In an AUTOCAL check it was found that the toler ances were violated Perform AUTOCAL again This message disappears only after the AUTOCAL has been successfully completed See also Relay outputs function 71 Page 107 Binary inputs function 72 Page 109 Calibration tolerances function 78 Page 1...

Page 143: ...ive Check combustion air pres sure Repair replace pump S3 Q Flame does not ignite No combustion gas or no combustion air available Ignition cable defective No ignition spark Energy of ignition spark too low Check combustion gas combustion air supply Replace ignition cable Check high voltage ignition cable Call service S4 External fault External fault signal Check Function 72 must be configured acc...

Page 144: ...voltage within the specified tolerance limits accord ing to the rating plate S13 Q Hardware Internal supply outside toler ance Check diagnostic values Replace motherboard adapter board S14 Measured value full scale value of characteristic Measured value is greater than full scale value of characteristic 5 Incorrect calibration Wrong calibration gas Sample gas concentra tion too high Repeat calibra...

Page 145: ...Other faults Fault Possible cause and its elimination Large positive zero drift Check gas preparation system Clean FID Large span drift Detector leaky FID nozzle defective Span depends strongly on flow Exhaust gas line is congested clogged e g by water condensation See also Zero calibration function 20 Page 80 Span calibration function 21 Page 80 Cleaning the device Page 136 General technical data...

Page 146: ...Service and maintenance 9 10 Other faults FIDAMAT 6 144 Operating Instructions 01 2019 A5E00222135 04 ...

Page 147: ...anufacture Page 12 Device name Designation of origin Complete article number of the device MLFB number Name and address of manufacturer Data matrix code Type of power supply Disposal information according to DIN EN 54019 Serial number CE conformity marking Figure 10 1 Rating plate Ordering information The order for spare parts must contain the following information Quantity Designation of the spar...

Page 148: ... Pack of 20 C79451 A3040 D113 Gaskets Pack of 20 C79451 A3040 D105 Gaskets Pack of 20 PTFE C79451 A3040 D101 Pressure rings Pack of 20 A5E00295333 4 way distributor T1 A5E00296582 3 way distributor T2 A5E00296585 3 way distributor T3 A5E00296588 3 way distributor T4 A5E00296591 3 way distributor T5 FIDAMAT 6 E A5E00296593 4 way distributor T6 FIDAMAT 6 E 4 way distributor T6 T9 T13 FIDAMAT 6 G A5E...

Page 149: ...E00295472 Motherboard FIDAMAT 6 E with firmware English A5E00295543 Motherboard FIDAMAT 6 E with firmware French A5E00295560 Motherboard FIDAMAT 6 E with firmware Spanish A5E00295987 Motherboard FIDAMAT 6 E with firmware Italian A5E00295988 Motherboard FIDAMAT 6 G with firmware German A5E00410267 Motherboard FIDAMAT 6 G with firmware English A5E00410309 Motherboard FIDAMAT 6 G with firmware French...

Page 150: ... FIDAMAT 6 A5E00248851 Gasket and fitting for pressure regulator A5E00295107 FID oven insert FIDAMAT 6 E A5E00248859 FID oven insert FIDAMAT 6 G A5E00429789 FI detector Complete A5E00295816 Oven FIDAMAT 6 E complete without analyzer part A5E00295345 Oven FIDAMAT 6 G complete without analyzer part A5E00434086 Pressure sensor 1 for combustion gas with cable A5E00284096 Pressure sensor 2 for combusti...

Page 151: ... flow diagram with spare parts FIDAMAT 6 Operating Instructions 01 2019 A5E00222135 04 149 10 3 Gas flow diagram with spare parts 10 3 1 Gas flow diagram of FIDAMAT 6 E Figure 10 2 Gas flow diagram with spare parts gaskets of FIDAMAT 6 E ...

Page 152: ... mm nut and ring A5E00313822 1 Screw fitting nut and ring A5E00313831 1 Table 10 3 Spare parts in gas flow Notation in the gas flow diagram Spare part Article number Quantity GE1 4 Gas fitting A5E00296552 1 GE1 4 Bushing gas feed through 6 mm A5E00296560 1 Restrictor 1 Crimp restrictor combustion gas A5E00296569 1 Restrictor 2 Crimp restrictor combustion air A5E00296570 1 Restrictor 3 Crimp restri...

Page 153: ...ributor A5E00296598 1 V1 V2 Connector A5E00296599 1 MV1 MV2 1 way solenoid valve A5E00296562 1 MV3 MV4 2 way solenoid valve A5E00296565 1 DR1 DR2 Pressure regulator DR1 combustion gas pressure regulator DR2 combustion air A5E00248851 1 DS1 Pressure sensor 1 combustion gas A5E00284096 1 DS2 Pressure sensor 2 combustion air A5E00284095 1 FID FI detector A5E00295816 1 FID oven insert FID oven insert ...

Page 154: ...accessories 10 3 Gas flow diagram with spare parts FIDAMAT 6 152 Operating Instructions 01 2019 A5E00222135 04 10 3 2 Gas flow diagram of FIDAMAT 6 G Figure 10 3 Gas flow diagram with spare parts gaskets of FIDAMAT 6 G ...

Page 155: ...51 A3040 D122 20 Union 6 mm nut and ring A5E00313822 1 Union nut and ring A5E00313831 1 Table 10 5 Spare parts in gas flow Notation in the gas flow dia gram Spare part Article number Quantity GE1 6 Gas feed through A5E00296552 1 GE1 6 Bushing gas feed through 6 mm A5E00296560 1 Restrictor 1 Crimp restrictor combustion gas A5E00296569 1 Restrictor 2 Crimp restrictor combustion air A5E00296570 1 Res...

Page 156: ... 1 T10 T11 T12 3 way distributor A5E00417431 1 V1 V2 Connector A5E00296599 1 V3 Connector A5E00481710 1 MV1 MV2 MV3 MV4 M V5 1 way solenoid valve A5E00296562 1 DR1 DR2 Pressure regulator 1 combustion gas pressure regulator 2 combustion air A5E00248851 1 DS1 Pressure sensor 1 combustion gas A5E00284096 1 DS2 Pressure sensor 2 combustion air A5E00284095 1 FID FI detector A5E00295816 1 FID oven in se...

Page 157: ... FIDAMAT 6 E German A5E00223093 Firmware FIDAMAT 6 E English A5E00223146 Firmware FIDAMAT 6 E French A5E00223149 Firmware FIDAMAT 6 E Spanish A5E00223152 Firmware FIDAMAT 6 E Italian A5E00223155 Motherboard with firmware FIDAMAT 6 E German A5E00295472 Motherboard with firmware FIDAMAT 6 E English A5E00295543 Motherboard with firmware FIDAMAT 6 E French A5E00295560 Motherboard with firmware FIDAMAT...

Page 158: ... A5E00248859 Thermal cut out A5E01040317 Cable heater for oven 230 V Cable heater for oven 115 V A5E00283817 A5E00295469 Pump FIDAMAT 6 E Gasket set for pump FIDAMAT 6 E A5E00882121 A5E03792459 Oven complete without analyzer part A5E00295345 Front panel FIDAMAT 6 LCD display FIDAMAT 6 A5E00248790 A5E31474846 Transformer 115 V Transformer 230 V A5E00308869 A5E00308871 Adapter board FIDAMAT 6 Read o...

Page 159: ...te for sample gas inlet 1 4 A5E00295928 A5E00295976 Cable RS485 A5E00284100 Cable connecting cable FIDAMAT 6 A5E00284096 Cable connecting cable FIDAMAT 6 A5E00284095 Cable measurement cable FIDAMAT 6 A5E00284094 Cable RS232 interface A5E00284087 Cable heater for oven 115 V screw terminal PIN 2 and 3 not con nected A5E00295469 Cable heater for oven 230 V terminal PIN 1 to 6 connected A5E00283817 Ca...

Page 160: ...51 A3040 D122 C79451 A3040 D105 A5E00295333 C79451 A3040 D127 3 way distributor T7 A5E00296598 Cable solenoid valve MV1 MV4 not shown A5E00283800 Outer ring a Gasket b Pressure ring c Union nut d C79451 A3040 D122 C79451 A3040 D101 A5E00295333 C79451 A3040 D127 Gas feed through 6 mm connection Gas feed through 1 4 connection A5E00296560 A5E00296552 Set of unions 6 mm Set of unions 1 4 A5E00313822 ...

Page 161: ...222135 04 159 1 way solenoid valve A5E00296562 see is used for all non labeled unions Gasket and fitting for pressure regulator A5E00295107 Pressure regulator FIDAMAT 6 A5E00248851 see Pressure sensor 1 combustion gas with cable A5E00284096 Pressure sensor 2 combustion air with cable A5E00284095 Figure 10 6 Bulkhead ...

Page 162: ...tor T4 A5E00296591 Outer ring Gasket Pressure ring Union nut C79451 A3040 D122 C79451 A3040 D103 A5E00295333 C79451 A3040 D127 Outer ring Gasket Pressure ring Union nut C79451 A3040 D122 C79451 A3040 D102 A5E00295333 C79451 A3040 D127 Cable measurement cable 230 V A5E00284094 see 3 way distributor T3 A5E00296588 see 3 way distributor T2 A5E00296585 Cable polarization voltage A5E00284092 Restrictor...

Page 163: ...5E00409885 Firmware FIDAMAT 6 G English A5E00409929 Firmware FIDAMAT 6 G French A5E00409947 Firmware FIDAMAT 6 G Spanish A5E00409962 Firmware FIDAMAT 6 G Italian A5E00409966 Motherboard with firmware FIDAMAT 6 G German A5E00410267 Motherboard with firmware FIDAMAT 6 G English A5E00410309 Motherboard with firmware FIDAMAT 6 G French A5E00410321 Motherboard with firmware FIDAMAT 6 G Spanish A5E00410...

Page 164: ...E00299847 FID oven insert FIDAMAT 6 G A5E00429789 Thermal cut out A5E01040317 Cable heater for oven 230 V Cable heater for oven 115 V A5E00283817 A5E00295469 Oven complete without analyzer part A5E00434086 Front panel FIDAMAT 6 LCD display FIDAMAT 6 A5E00248790 A5E31474846 Transformer 115 V Transformer 230 V A5E00308869 A5E00308871 Adapter board FIDAMAT 6 Read only memory FIDAMAT 6 A5E00248795 A5E...

Page 165: ...e measurement cable FIDAMAT 6 A5E00284094 Cable RS232 interface A5E00284087 Cable heater for oven 115 V screw terminal PIN 2 and 3 not con nected A5E00295469 Cable heater for oven 230 V terminal PIN 1 to 6 connected A5E00283817 Cable solenoid valve MV1 MV4 A5E00283800 Cable solenoid valve MV5 MV6 A5E00422610 Cable temperature sensor for analyzer part FIDAMAT 6 A5E00283780 Cable temperature sensor ...

Page 166: ...3 C79451 A3040 D127 3 way distributor T7 A5E00296598 Cable solenoid valve MV1 MV4 not shown A5E00283800 Outer ring a Gasket b Pressure ring c Union nut d C79451 A3040 D122 C79451 A3040 D101 A5E00295333 C79451 A3040 D127 Gas feed through 6 mm connection Gas feed through 1 4 connection A5E00296560 A5E00296552 Set of unions 6 mm Set of unions 1 4 A5E00313822 A5E00313831 Crimp restrictor DR8 A5E002965...

Page 167: ...ibutor T10 T11 T12 A5E00417431 4 way distributor T6 T9 T13 A5E00296597 see is used for all non labeled unions Gasket and fitting for pressure regulator A5E00295107 Pressure regulator FIDAMAT 6 A5E00248851 see Pressure sensor 1 combustion gas with cable A5E00284096 Pressure sensor 2 combustion air with cable A5E00284095 Figure 10 10 Bulkhead ...

Page 168: ...E00296591 Outer ring Gasket Pressure ring Union nut C79451 A3040 D122 C79451 A3040 D103 A5E00295333 C79451 A3040 D127 Outer ring Gasket Pressure ring Union nut C79451 A3040 D122 C79451 A3040 D102 A5E00295333 C79451 A3040 D127 Cable measurement cable 230 V A5E00284094 see 3 way distributor T3 A5E00296588 see 3 way distributor T2 A5E00296585 Cable polarization voltage A5E00284092 Crimp restrictor re...

Page 169: ... to 132 V 48 to 63 Hz or 200 to 240 V AC nominal range of use 180 V to 264 V 48 to 63 Hz Power consumption Approx 150 VA during operation Approx 350 VA in the warm up phase EMC interference immunity electromagnetic compatibility In accordance with standard requirements of NAMUR NE21 08 98 Electrical safety In accordance with EN 61010 1 Overvoltage category II Fuse values 100 to 120 V 4 0 T 250 200...

Page 170: ... span according to rating plate Table 11 6 Technical specifications Influencing variables Influencing variables with respect to a measuring gas pressure of 1013 hPa absolute sample gas flow of 0 5 l min and an ambient temperature of 25 C Ambient temperature 1 10 K with respect to the smallest span according to rating plate Ambient pressure 1 50 hPa Sample gas pressure 2 of span 1 change in pressur...

Page 171: ...ions General General Measuring ranges 4 internally and externally switchable manual and automatic measuring range switchover possible Automatic measuring range switchover Hysteresis selectable Smallest possible span 0 10 ppm Detection limit 0 1 ppm Largest possible span 99999 ppm Concentration units ppm C1 ppm C3 ppm C6 mg C m3 Measured value display Digital concentration display 5 digits with flo...

Page 172: ...nges 4 internally and externally switchable manual and automatic measuring range switchover possible Automatic measuring range switchover Hysteresis selectable Smallest possible span 0 10 ppm Detection limit 0 03 ppm Largest possible span 99 999 ppm Concentration units ppm C1 C3 C6 mg C m3 Measured value display Digital concentration display 5 digits with floating decimal point Resolution of digit...

Page 173: ...echnical specifications Pressures and flow Pressures and flow Gases Inlet pressure hPa rel Operating pressure hPa rel Flow through FID ml min Flow through bypass ml min Combustion gas 2 000 4 000 1 000 20 25 Combustion air 2 000 4 000 475 5 320 500 Sample gas 800 1 000 3 1 000 Zero gas 800 1 000 3 1 000 Calibration gas 800 1 000 3 1 000 ...

Page 174: ...Technical specifications 11 3 Technical data of the FIDAMAT 6 G FIDAMAT 6 172 Operating Instructions 01 2019 A5E00222135 04 ...

Page 175: ...FIDAMAT 6 Operating Instructions 01 2019 A5E00222135 04 173 Dimensional drawings 12 Figure 12 1 Dimension drawings of FIDAMAT 6 ...

Page 176: ...Dimensional drawings FIDAMAT 6 174 Operating Instructions 01 2019 A5E00222135 04 ...

Page 177: ...A newsletter that provides you with up to date information about the products The Knowledge Manager that finds the right documents for you Your local contact partner for automation technology in our contacts database Information about on site services repairs spare parts and much more is available on our Services pages Our bulletin board where users and specialists share their knowledge worldwide ...

Page 178: ...nous corrosive flammable or water polluting substances you must thoroughly clean the device replacement part before returning it in order to ensure that all hollow areas are free of hazardous substances Check the item after it has been cleaned Devices replacement parts without decontamination certificate will be returned to you at your expense The forms are available on the supplied CD For more de...

Page 179: ...rostatic charging Anyone who is not connected to the electrical potential of their surroundings can be electrostatically charged The figure below shows the maximum electrostatic voltage which may build up on a person coming into contact with the materials indicated These values correspond to IEC 801 2 specifications Figure A 1 Electrostatic voltages on an operator Basic protective measures against...

Page 180: ...erator control functions Submenu Function Name of function Analyzer status 1 Analyzer configuration 2 Diagnostic values 3 Logbook 4 Display meas ranges Calibration code 1 20 Zero calibration 21 Span calibration 22 Setpoints for zero span 23 Calibration settings single total range calibration 24 AUTOCAL check only with option board 25 Drift values Measuring ranges code 1 40 Range selection 41 Defin...

Page 181: ...ction 75 Save data load 76 Suppress fault 77 Analog output memory 78 Calib tolerance 79 Change codes 80 Analyzer test 81 Select language 83 Interfer correct 85 Switch valves 86 Lin temp comp 87 Error On Off 90 PROFIBUS config only with option board 91 Start up state operating states 92 Pressure values 93 Dimension 99 Factory settings ...

Page 182: ...Appendix A 5 Wiring diagrams FIDAMAT 6 180 Operating Instructions 01 2019 A5E00222135 04 A 5 Wiring diagrams A 5 1 Motherboard pin assignments Figure A 2 Motherboard pin assignment ...

Page 183: ...g diagrams FIDAMAT 6 Operating Instructions 01 2019 A5E00222135 04 181 A 5 2 Plug connector assignment of the optional board and PROFIBUS Figure A 3 Pin assignment of the option board and PROFIBUS connector 19 rack unit ...

Page 184: ...f the FIDAMAT 6 E Sample chamber Sample gas Heated oven Zero gas Pressure sensor Calibration gas Mechanical pressure regula tor Filter Solenoid valve Mechanical pressure regulator Restrictor Pressure sensor Combustion gas H2 Pump Gas exhaust Damping Combustion air Restrictor Figure A 4 Gas flow FIDAMAT 6 E ...

Page 185: ... of the FIDAMAT 6 G Sample chamber Combustion air Heated oven Sample gas Pressure sensor Zero gas Mechanical pressure regula tor Calibration gas Solenoid valve Flushing outlet Restrictor Mechanical pressure regulator Combustion gas H2 Pressure sensor Gas exhaust Restrictor Figure A 5 Gas flow FIDAMAT 6 G ...

Page 186: ......

Page 187: ... in the automo tive industry AUTOCAL Automatic calibration function derived from AUTOMATIC CALIBRATION AWG American Wire Gauge standard for cross sections of cables BImSchV Bundesimmissionsschutzverordnung German Federal Emission Protection Directive CD Compact Disk a storage medium CE Communauté Européenne French for European Community cm Square centimeter CS2 Chem formula for carbon dioxide COM ...

Page 188: ...ound h Hour H2 Chem formula for hydrogen U Height unit for computer housing 1 U 1 44 45 mm hPa Hecto pascal Hyst Hysteresis IEC International Electrotechnical Commission IP Internal Protection kHz kilohertz kΩ kiloohm l liter L Live wire lb lbs pound s 1 lb 435 6 g LCD Liquid Crystal Display LED Light Emitting Diode M Ground m meter mA milliampere MAK Maximum workplace concentration German occupat...

Page 189: ...Process Field Bus a standard for fieldbus communication PTFE Polytetrafluoroethylene a plastic tradename e g Teflon QAL Quality Assurance Level RAM Random Access Memory rel relative RJ 45 RJ Registered Jack standard plug connection for telecommuni cation cables ROM Read Only Memory RS 232 also EIA 232 Identifies an interface standard for a wired serial data transmission RS 485 also EIA 485 Identif...

Page 190: ...tions Per Minute USB Universal Serial Bus u U under certain circumstances V Volt V V Version VDE Verband der Elektrotechnik Elektronik und Informationstechnik German Association for Electrical Electronic and Information Technologies VGA Video Graphics Array a computer graphics standard vpm Volume parts per million e g For example Δ Difference delta μA Microampere µm Micrometer Ω Ohm ...

Page 191: ...configuration Totality of standard features contained in the device at the time of delivery without optional extensions Calibrating Elimination of deviations between the setpoint and actual value of certain measured variables Calibration gas Gas used to carry out a calibration Code Configurable string of characters for unlocking a protected submenu Code level Area of protected functions or states ...

Page 192: ...stem Gas path within the gas analyzer Countering The secured thread setting by counter turning a second nut Cross interference correction Computed correction of the measured value falsification caused by the interfering gas Cross interference deflection The falsification of a measurement caused by an interfering gas Cursor Tool insertion mark writing mark input mark for identifying the current edi...

Page 193: ...ettings of the device at the time of delivery Flame ionization detector FID Detector for organic compounds hydrocarbons Front panel Front part of a device usually with clear identification features e g device name manufacturer logo etc Function Numbered software function of a device Functions are listed in submenus Function control Identifier that the device activates when it detects that the meas...

Page 194: ...larm on off Function that monitors for compliance with adjustable limits and signals a high low violation Limit relay Relay to which a certain limit is assigned and that is switched when there is a limit alarm Main menu Menu of the highest hierarchical level It contains the submenus Measured signal Representation of measured variables in the path of the signal flow by assigned physical quantities ...

Page 195: ... number e g 1 It is characterized by a start of scale value and a full scale value Membrane keyboard Keyboard whose keys are protected against atmospheric influences by a membrane Motherboard Board that contains the basic data and firmware for the device Noise Totality of all phenomena that have a disturbing effect on the transfer and or receipt of information Operating mode Various modes into whi...

Page 196: ... to form an electric field Sample gas A gas which has been from taken from a process for analysis Signaling contact Contact usually floating contained in electronic components e g relay that signals the occurrence of an event defined as a fault to a control unit Span Difference between defined start of scale value and full scale value of the measuring range Span calibration Calibration of the span...

Page 197: ...ts warm state with the last set parameters Warm up phase Time that the analyzer needs to reach operating temperature after being switched on It counts as one of the operating states Weighting Evaluation of single factors of a solution approach with regard to their importance It has the effect that more relevant factors have a greater influence on the result Zero calibration Calibration of the zero...

Page 198: ...Glossary FIDAMAT 6 196 Operating Instructions 01 2019 A5E00222135 04 ...

Page 199: ...e 30 Operating principle 30 ESD guidelines 176 F Faults 141 G Gas flow FIDAMAT 6 E 28 182 FIDAMAT 6 G 29 183 Gas flow diagram with spare parts FIDAMAT 6 E 149 FIDAMAT 6 G 152 Guidelines ESD guidelines 176 I Installing Requirements 38 Intended use See Device modifications Interface PROFIBUS 127 RS485 30 M Maintaining the device 135 Maintenance requests 139 Measured value display and operator panel ...

Page 200: ...al fuse 137 Replacing line fuses 137 Replacing the motherboard 136 Replacing the option board motherboard 136 Replacing the thermal fuse 137 Return procedure 176 RS485 30 S Sample gas disposal 45 Serial number 12 12 Service 175 Setting PROFIBUS parameters 127 SIPROM GA 32 Upgrade 33 Spare parts list 146 Support 175 Symbols Refer to warning symbols T Technical specifications FIDAMAT 6 167 FIDAMAT 6...

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