SICK ICR880 Generation 3 Operating Instructions Manual Download Page 5

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CONTENTS

8011325/18IM/2020-07-02|SICK

Subject to change without notice

O P E R A T I N G I N S T R U C T I O N S | ICR880/890

Disposal .................................................................................................. 92

Troubleshooting .................................................................................................. 93

8.1

Overview of potential errors and faults ................................................. 93

8.1.1

Errors during mounting ........................................................... 93

8.1.2

Error during electrical installation .......................................... 93

8.1.3

Errors during configuration ..................................................... 93

8.1.4

Faults during operation........................................................... 93

8.2

Detailed fault analysis ........................................................................... 93

8.2.1

LEDs on the camera................................................................ 93

8.2.2

System information ................................................................. 94

8.2.3

Status log ................................................................................. 94

8.3

SICK Support .......................................................................................... 95

Technical data..................................................................................................... 96

9.1

Data sheet for ICD880/ICD890 camera ............................................... 96

9.2

Data sheet for the ICI890-0x / ICI890-1x illumination unit ................. 98

9.3

Data sheet for ICI890-2x / ICI890-3x / ICI890-4x illumination unit . 100

9.4

Deflector mirror data sheet ................................................................. 101

9.5

Specifications diagrams....................................................................... 102

9.5.1

Reading conditions for diagrams ......................................... 102

9.5.2

Read ranges of the camera systems ................................... 102

9.6

Dimensional drawing of the ICR880/890 camera systems .............. 104

9.7

Dimensional drawing of the deflector mirror ...................................... 106

9.8

Compliance with EU directives ............................................................ 109

Figures and tables ............................................................................................ 110

10.1

List of tables ......................................................................................... 110

10.2

List of figures ........................................................................................ 112

Summary of Contents for ICR880 Generation 3

Page 1: ...OPERATING INSTRUCTIONS ICR880 890 Generation 3 Camera systems ...

Page 2: ... Copyright notice for open source programs SICK uses open source software in ICR880 890 This software is licensed by the rights holders The software is provided for general use WITHOUT WARRANTY OF ANY KIND This warranty disclaimer also extends to the implicit assurance of marketability or suitability of the program for a particular purpose More details can be found in the GNU General Public Licens...

Page 3: ...ents 26 3 2 1 Mounting requirements 26 3 2 2 Electrical installation requirements 27 3 2 3 Commissioning and configuration requirements 27 3 3 Product features and functions 27 3 4 Operating principle of the reading system 29 3 4 1 Reading configuration 30 3 4 2 Object trigger control 30 3 4 3 Focus control 30 3 4 4 Illumination control 30 3 4 5 Position and alignment 31 3 4 6 Increment configurat...

Page 4: ...THERNET Ethernet interface 61 5 3 6 Wiring the Gbit Ethernet interfaces 61 5 3 7 Special devices connecting a dongle 62 5 3 8 Pin assignment of the connecting cables 63 5 3 9 Pin assignment of wire colors of assembled cables with open end 64 6 Commissioning and configuration 66 6 1 Starting up the camera system 66 6 2 Connecting the configuration PC 67 6 2 1 Establishing a connection with the conf...

Page 5: ...information 94 8 2 3 Status log 94 8 3 SICK Support 95 9 Technical data 96 9 1 Data sheet for ICD880 ICD890 camera 96 9 2 Data sheet for the ICI890 0x ICI890 1x illumination unit 98 9 3 Data sheet for ICI890 2x ICI890 3x ICI890 4x illumination unit 100 9 4 Deflector mirror data sheet 101 9 5 Specifications diagrams 102 9 5 1 Reading conditions for diagrams 102 9 5 2 Read ranges of the camera syste...

Page 6: ... length 900 mm System 3 ICD890 camera with standard lens focal length 135 mm and illumination unit ICI890 x0xxx or ICI890 x3xxx length 1 100 mm All systems include a coordinating controller Either an MSC800 or an SIC2000 can be used The camera systems available are outlined in chapter 3 1 3 Device types These operating instructions contain information about the following topics related to the came...

Page 7: ...required for on site mounting electrical installa tion and commissioning of the ICR880 890 camera systems The configuration of the camera systems for the application specific reading situation and its respective operation for this purpose are carried out via the SOPAS ET configuration software on a Windows PC In the SOPAS ET configuration software there is an online help system available to suppor...

Page 8: ...compression procedure for Tiff formats Light emitting diode Last In First Out Lines per inch 1 inch 25 4 mm Medium Access Control Modular light grid Modular system controller MSC800 Mean time between failure Mean time to repair Optical character recognition Random access memory direct access volatile memory Restriction of the use of certain hazardous substances Read only memory read only nonvolati...

Page 9: ...description Simplified ICR88x or ICR89x camera system Camera system ICD88x or ICD89x image capture device Camera ICI890 image capture illumination Illumination MSC800 modular system controller SIC2000 Sensor Integration Cabinet Controller unit SICK Open Portal for Application and Systems Engineering Tool SOPAS ET configuration software 1D codes generally designate bar codes also referred to as lin...

Page 10: ...gned to assist you in the decision making process with respect to the use of a certain function or technical measure Instructions for taking action are indicated by an arrow Carefully read and follow the instructions for action Instructions that must be carried out in the described order are referred to as step by step instructions and are indicated by numbered lists Carefully read and follow the ...

Page 11: ...operation in the particular application concerned e g conveying system mounting system Commissioning configuration Basic knowledge of the Windows operating system used Basic knowledge of the design and setup addressing of Ethernet connections when connecting the camera system to Ethernet Basic knowledge of data transmission Basic knowledge of 1D 2D code technology Operation of the device for the s...

Page 12: ... is taken through a belt gap Other SICK sensors e g volume measurement systems provide the camera system with information about auto focusing via the controller unit The camera transmits the read data optionally with selectable diagnostics data to the controller unit via the CAN interface The read data is output to a higher level host computer for further processing via the controller unit s physi...

Page 13: ...in question the example here shows a risk of injury resulting from electrical current WARNING Denotes a potentially dangerous situation that may result in severe to fatal injuries The symbol shown on the left hand side of the note refers to the type of hazard in question the example here shows a risk of injury resulting from falling components CAUTION Denotes a potentially dangerous situation that...

Page 14: ...rk safety regulations Any other relevant safety regulations The manufacturer and user of the device are responsible for coordinating and complying with all applicable safety specifications and regulations in cooperation with the relevant authorities The checks must be carried out by qualified safety personnel or specially qualified and authorized personnel and must be recorded and documented to en...

Page 15: ...o electrical current The cabinet of the controller unit is connected to the power supply AC 100 V 264 V 50 Hz 60 Hz Measures Current safety regulations must be observed when working on electrical devices The power supply must be disconnected when attaching and detaching electrical connections Select and implement wire cross sections and their correct fuse protection at the beginning of the wire se...

Page 16: ...e following behaviour Do not look into the light source for extended periods of time during operation May be harmful to the eyes Do not point light sources at people and prevent light sources from reflecting off reflective surfaces onto people particularly when mounting and commissioning the illumination unit Do not open the housing of the illumination unit as this does not deactivate the light so...

Page 17: ...ible labels should be attached to the machinery close to where the light is emitted Radiated power Depending on the model the ICI890 illumination unit works with LEDs with the following wavelength Red light λ 630 nm amber White light λ 400 nm to 750 nm Blue white light λ 470 nm Blue light λ 449 nm The ICI890 illumination unit works as follows The reading pulse pulse source controls the switching o...

Page 18: ... then the illumination unit The components must be lifted from the bracket in accordance with ergonomic principles Wear safety shoes WARNING Risk of injury due to hot surface The LEDs in the ICI890 illumination unit can get very hot depending on the mounting situation ambient temperature and mode of operation Measures Do not touch the LEDs in the illumination unit with your hands during operation ...

Page 19: ...ional USB connection on the side of the camera Other USB compatible devices must not be connected NOTE Risk of damage due to improper USB connection The camera electronics can be damaged by the improper use of the USB connection The camera system must be disconnected from the power supply before inserting a dongle into one of the USB female connectors or removing it from a female connector Before ...

Page 20: ... final decommissioning SICK AG does not take back devices that are unusable or irreparable Always dispose of unusable or irreparable devices in an environmentally safe manner in accordance with the relevant national waste disposal regulations The design of the camera system allows separation into recyclable secondary raw materials and hazardous waste electronic scrap Dispose of all electronic asse...

Page 21: ... system design The camera system is connected to a controller unit via CAN bus The power supply unit for the controller unit provides the supply voltage External sensors such as photoelectric sensors and incremental encoders are used for triggering and position detection Sensors such as volume measurement systems and light grids provide the object distance required for auto focusing All external s...

Page 22: ...eaning 1 ICI890 illumination unit 2 ICD880 890 camera 3 Air inlet opening for cooling the illumination unit 4 Reading window of the ICD880 890 camera 5 Alignment pins 4 x for use in the 180 mounting bracket Camera system from below Fig 6 View of complete camera from below No Meaning 6 Electrical connections of the ICI890 illumination unit 7 Electrical connections of the ICD880 890 camera 8 Bracket...

Page 23: ...ring pin for mounting on the illumination unit 11 LEDs for status display 5 x 12 SD memory card for parameter cloning 13 Protective lens tube ICD890 xxxxxxxS03 camera The ICD890 xxxxxxxS03 camera variants have three Gbit connections which make it possible to connect the camera systems to the Ethernet network of the controller unit in line topology Fig 8 View of ICD890 xxxxxxxS03 camera from below ...

Page 24: ...ination of the CAN bus on the sides of the camera system 1 Device note including the electrical connection diagram for initial information Included in the device packaging for the camera system Tab 4 Scope of delivery for the ICR880 890 camera system The following items are also required to integrate the camera system Item Component Comments 1 Controller unit either an MSC800 or an SIC2000 Model d...

Page 25: ...1x ICI890 2x ICI890 3x ICI890 4x are listed on the product page in the accessories area www sick com ICD88x www sick com ICD89x When combined the following camera systems are available Characteristic System 1 System 2 System 3 System width 770 mm 950 mm 1 150 mm Max reading distance 1 400 mm 2 500 mm 3 300 mm Depth of field 550 mm 1 100 mm 1 700 mm Typ conveyor coverage 600 mm 800 mm 1 300 mm Typ ...

Page 26: ...le mounting frame with an adequate load capacity and suitable dimensions for the camera system see chapter 9 6 Dimensional drawing of the ICR880 890 camera systems Four 180 mounting brackets for the camera system and the deflector mirror in the scope of delivery Shock and vibration free mounting A mounting frame made of 80 mm item aluminum profiles can be used to ensure simple mounting of the came...

Page 27: ...0 dpi Scanning frequency max 19 1 kHz standard device max 30 kHz high speed device Option to adapt to code print quality Evaluation range of sensor can be limited Image output grayscale values jpeg tif Safety and ease of use Rugged compact metal housing enclosure rating max IP 64 CE marking LED risk group RG 1 or RG 2 shut down of the ICI890 LED illumination unit in the event of a reading gate bei...

Page 28: ... by filters or format masks Data communication HOST ETHERNET configuration interface via controller unit AUX auxiliary data interface fixed output format with special diagnostic functions communication via RS 232 or Ethernet interface application for configuration diagnostics Two or three 1 Gbit Ethernet interfaces for fast image output Electrical Interfaces AUX data interface serial RS 232 Ethern...

Page 29: ...low or from the side To facilitate the mounting and alignment of the camera system the camera image is taken via a deflector mirror The camera system is operated in conjunction with a controller unit by means of which the read results are output to the data interfaces Fig 10 ICR880 890 camera system on a conveyor system single side reading from above No Meaning 1 Camera and illumination unit 2 Def...

Page 30: ...on 3 4 2 Object trigger control The camera system needs a suitable signal trigger to start a read process As standard the start signal is issued via an external read cycle sensor photoelectric sensor As soon as an object has passed the read cycle sensor a time window internal reading gate is opened in the camera system for the read process Alternatively a command triggers the read process via a da...

Page 31: ...st three seconds 3 4 5 Position and alignment Depending on the arrangement of the camera system on the mounting frame the position and inclination angle of the camera and deflector mirror must be set To avoid total internal reflection the emitted light must not hit directly perpendicular to the bar code but rather tilted at an angle of approx 15 β Skew relative to vertical This prevents the interf...

Page 32: ...Blue rectangle regions of interest Green rectangle successful decoding 3 4 8 Code configuration The ICR880 890 camera system can decode the following code types Type Type 1D codes Codabar Code 39 UPC EAN family 2 5 interleaved Code 93 Code 128 family 2D codes Data Matrix EEC200 MaxiCode Aztec code optional PDF417 QR code Tab 7 Code types 3 4 9 Network The camera system is operated via the controll...

Page 33: ...are can be used to configure the operating principle of the camera system in line with the customer requirements The software is installed on a PC which is generally connected to the camera system via the controller by means of Ethernet You can define various settings including Configuration of the code position and the symbol contrast Configuration of the image resolution perpendicular to the con...

Page 34: ...re carried out exclusively via the SOPAS ET configuration software In normal operation the system operates fully automatically There are no other operating elements on the camera system Parameter set on the SD memory card The configured parameter values are saved as a parameter set in the internal EEPROM of the camera and on the SD memory card of the camera cloning Should the camera need replacing...

Page 35: ... LEDs have the following meanings LED Color Meaning DEVICE READY Green Lights up constantly after switching on and completion of successful self test Lights up constantly in read mode Goes out when switched to the configuration mode RESULT Green Lights up in read mode when a configured condition is fulfilled Default successful read process good read 100 ms ILLUMINATION Green Lights up in read mode...

Page 36: ...mera or illumination unit If the device is opened any warranty claims against SICK AG will be void 4 2 Preparing for the mounting procedure 4 2 1 Getting the components and accessories ready The following components of the camera system must be laid out for the mounting procedure Deflector mirror with protective film ICI890 illumination unit with protective cap ICD880 or ICD890 camera with yellow ...

Page 37: ...the mounting location are described in detail in chapter 3 2 1 Mounting requirements The project specific details regarding the positioning of the components as well as the distances angles etc are outlined in a dimensional drawing These details must be observed during mounting Terminal compartment During the mounting procedure ensure that the terminal compartment of the camera on the device under...

Page 38: ...rror are mounted above the conveyor system Fig 19 Single side reading from above placement of the camera system above the conveyor system Multi side reading In the following diagram three camera systems have been combined with each other for multi side reading Fig 20 Multi side reading placement of several camera systems with VMS4xx 5xx on conveyor system For dynamic focusing the camera needs cont...

Page 39: ...r mirror can be equipped with a cleaning unit This prevents an increased risk of contamination of the deflector mirror due to the almost horizontal mounting position underneath the belt The cleaning unit consists of a vent duct directly fixed to the mirror holder and featuring an end to end vent slot fan and pipe The air is blown into the round pipe and exits via the vent slot transversely over th...

Page 40: ...cement for reading from above below view from above 2 Placement for reading from the side view from the side 4 3 Mounting and adjustment The position of the components on the mounting frame is project specific and is stated on a dimensional drawing During the mounting procedure the specifications must be observed as accurately as possible as to some extent the values have an influence on the confi...

Page 41: ...ws 4 Hole pattern for the fine adjustment of the deflector mirror 5 Clamping screws for adjusting the inclination angle 6 Center of rotation 7 Screws with sliding nuts for mounting on the mounting frame The mounting frame consists of a mounting plate for holding the deflector mirror or camera system with two fixing screws and a hole pattern for fine adjustment The mounting bracket is tightly screw...

Page 42: ...age to the deflector mirrors Do not remove protective foil of the deflector mirror until mounting is complete Mounting the mounting brackets 1 Screw a 180 mounting bracket onto both sides of the mounting frame such that the two brackets are aligned with each other using two screws and two sliding nuts 1 on each profile 2 By means of the grooves vertically position the mounting plate 3 of the mount...

Page 43: ...brackets using a ball locking bolt Locking the deflector mirror in place 1 Screw the clamping screws into the appropriate threaded holes and then tighten them 2 Remove the protective film from the deflector mirror 4 3 3 Mounting the camera system Mount the illumination unit on the frame in accordance with the technical diagram by means of the two 180 mounting brackets supplied The position of the ...

Page 44: ...ooves vertically position the mounting plate 3 of the mounting brackets and tighten the clamping screws 2 Fig 29 Mounting the camera system securing the 180 mounting bracket Inserting the illumination unit without the camera 1 Insert the illumination unit into the grooves of the 180 brackets using the alignment pins Fig 30 Mounting the camera system inserting the illumination unit without the came...

Page 45: ...amera to the illumination unit on the correct side and carefully insert the object protection tube into the opening of the illumination unit 5 Fix the screw in the fitting round hole Fig 33 Mounting the camera system inserting the screw into the fitting 6 Screw the camera onto the illumination unit with the four hexagon socket screws centering pin with thread Aligning the camera system 1 Loosen th...

Page 46: ...umination unit or the camera individually remove the camera first and then the illumination unit The components must be lifted from the bracket in accordance with ergonomic principles Wear safety shoes The process of dismantling the individual components is described in chapter 7 2 Replacing a camera system or component Before dismantling the camera clean the cooling fins on the illumination unit ...

Page 47: ...smission to an image server Fig 34 Connection principle of a camera system and controller unit Connection camera Function Connect to POWER OUT Voltage supply of the illumination unit POWER IN connection of the illumination unit ILLUMINATION Control of the illumination unit ILLUMINATION connection of the illumination unit POWER IN DC 24 V voltage supply Connection to internal power supply unit of t...

Page 48: ...les Fig 35 Connection principle of several camera systems multi side reading Connection camera Function Connect to POWER OUT Voltage supply of the illumination unit POWER IN connection of the illumination unit ILLUMINATION Control of the illumination unit ILLUMINATION connection of the illumination unit POWER IN DC 24 V voltage supply Connection to internal power supply unit of the controller unit...

Page 49: ...o POWER OUT Voltage supply of the illumination unit POWER IN connection of the illumination unit ILLUMINATION Control of the illumination unit ILLUMINATION connection of the illumination unit POWER IN DC 24 V voltage supply Connection to internal power supply unit of the controller unit CAN 1 IN Internal CAN sensor network Connection to CAN bus of the controller unit or to CAN OUT of the next came...

Page 50: ...e protective caps have the following colors M12 plug connectors yellow male connectors and black female connectors RJ 45 connections gray fastened to the device with a catch strap cannot get lost Voltage supply black WARNING Radio interference may occur in residential areas Radio interference may result when used in residential areas Measures Only use the camera systems in industrial environments ...

Page 51: ...8 male connector Auxiliary data interface RS 232 7 GBIT 1 ETHERNET RJ 45 8 female connector Image data output channel 1 GBIT 1 ETHERNET RJ 45 8 female connector Image data output channel 2 Tab 13 Camera function of the electrical connections Special devices In the case of some camera variants two USB ports female connectors type A are additionally accessible via the optional connection on the side...

Page 52: ...ng HanQ connection of the camera via an adapter part number 2098253 Fig 39 Illumination unit electrical connections The following interfaces are controlled via the connections on the ICI890 xxx0x illumination unit No Design No of pins Function 1 M 12 8 male connector Control data interface for the camera 2 Harting HanQ8 8 male connector Input for DC 24 V voltage supply Tab 15 Illumination unit ICI...

Page 53: ...cable for HOST Ethernet 10 100 Mbit s CAT5 10 m 4 pin M12 male connector RJ 45 male connector IP 65 20 Voltage supply 2039398 Connecting cable for voltage supply 10 m 8 pin Harting HanQ female connector Open IP 65 Voltage supply 2084850 Connecting cable for voltage supply 4 m 8 pin Harting HanQ female connector Open IP 65 Voltage supply 2084851 Connecting cable for voltage supply 5 m 8 pin Harting...

Page 54: ...Gbit Ethernet CAT6 ICR to ICR 2 m 8 pin M12 female connector M12 male connector Ethernet 6059942 Cross over cable for Gbit Ethernet CAT6 ICR to ICR 5 m 8 pin M12 female connector M12 male connector Tab 17 Cables for connecting the camera system All cables listed are suitable for the temperature range of 0 C to 40 C For information on the assignment of wire colors for cables with open cable end ple...

Page 55: ...witching inputs outputs at least 0 25 mm2 Data interfaces at least 0 22 mm2 Lay all of the cables such that there is no risk of people tripping over them and the cables are protected against damage Equip open wire ends of flexible cables that are attached to screw terminals with suitable ferrules However for secure contacting do not use ferrules when attaching wire ends to spring loaded terminals ...

Page 56: ...without notice Connecting the control cable for the illumination unit 1 Insert the control cable on the camera into the 8 pin ILLUMINATION M12 female connector and secure the plug connector 2 Push the other end of the cable onto the corresponding 8 pin M12 male connector for the illumination unit and secure the plug connector ...

Page 57: ...of the incoming supply cable the cable must be protected according to the wire cross sections used The following standards must be observed DIN VDE 0100 part 430 DIN VDE 0298 part 4 or DIN VDE 0981 part 1 Connecting the camera system to the controller unit s voltage supply Fig 40 Connecting the camera system to the controller unit s voltage supply 1 Make sure that the voltage supply for the contro...

Page 58: ...he corresponding cable termination as per specification Tab 18 Maximum cable lengths Use shielded data cables twisted pair wires To avoid interference factors do not lay data cables over a longer route in parallel with voltage supply cables and motor cables e g in cable channels Wiring the AUX data interface NOTE Damage to the interface module If the AUX data interface is wired incorrectly then el...

Page 59: ...19 CAN bus maximum lengths of cable depending on the data transmission rate The following table shows the maximum permitted total length of all stub cables depending on the data transmission rate This total length must not be exceeded Each individual stub cable must be a maximum of 6 m long Data transmission rate Maximum total of all stub cables 125 kbit s 156 m 250 kbit s 78 m 500 kbit s 39 m Tab...

Page 60: ...ch the termination resistor to the CAN 1 OUT connection of the camera Connecting several camera systems in conjunction with other sensors For multi side reading the camera system works together with other camera systems and external sensors The camera systems are synchronized with one another via the CAN bus The cables for connecting the camera systems to one another feature an M12 plug connector ...

Page 61: ...thernet interfaces The two Gbit Ethernet interfaces are used for rapid image output to an image server which also has two Gbit Ethernet interfaces Connecting the GBIT 1 ETHERNET and GBIT 2 ETHERNET interfaces Use a standardized data cable patch cable to connect the camera system to the Gbit Ethernet network The cable has an RJ45 plug connector on both sides Alternatively it is possible to use a cr...

Page 62: ...moving the dongle perform electrostatic equipotential bonding between the respective person s body and the camera During the operation a grounding armband must be worn at the wrist In read mode the cover of the USB connection must be screwed down when operating the camera in order to comply with the EMC concept Inserting a dongle 1 Make sure the supply voltage for the camera system is switched off...

Page 63: ...s IN OUT 5 CAN_L CAN bus IN OUT Tab 23 Pin assignment of the 5 pin M12 CAN 1 OUT A coded female connectors CAN 1 IN connections CAN SENSOR networks Pin CAN signal Function 1 Shield Shielding 2 CAN_V 24 V supply voltage 3 CAN_GND Ground 4 CAN_H CAN bus IN OUT 5 CAN_L CAN bus IN OUT Tab 24 Pin assignment of the 5 pin M12 CAN 1 IN A coded male connectors ILLUMINATION connection control data interface...

Page 64: ...ltage IN 8 GND ICI890_2 Ground PE Protection earth Tab 28 Pin assignment of the 8 pin Harting POWER IN HanQ8 male connector POWER OUT connection voltage supply OUT for illumination unit Pin Signal Function 1 N c 2 GND ICI890_1 Ground 3 24 V DC ICI890_1 Supply voltage OUT 4 N c 5 N c 6 N c 7 24 V DC ICI890_2 Supply voltage OUT 8 GND ICI890_2 Ground PE Protection earth Tab 29 Pin assignment of the 8...

Page 65: ...numbers printed on wires 1 24 V DC camera Wire 1 black 2 GND ICI890_1 Wire 4 black 3 24 V DC ICI890_1 Wire 3 black 4 N c 5 N c 6 GND camera Wire 2 black 7 24 V DC ICI890_2 Wire 5 black 8 GND ICI890_2 Wire 6 black PE Green yellow Tab 32 Wire colors of cable for POWER IN connection standard Cable for POWER IN connection ICI890 3xxxxxx Female connector Pin Signal Wire color numbers printed on wires 1...

Page 66: ...y qualified safety personnel Observe the notes provided in chapter 2 Safety NOTE Do not switch off the voltage supply during the configuration If you switch off the voltage supply during the configuration you will lose all parameters that have already been configured 6 1 Starting up the camera system The camera system does not have an external power switch The controller unit supplies it with powe...

Page 67: ...ontroller unit via an Ethernet cable Fig 47 Establishing a connection between the configuration PC and the controller Connecting the configuration PC Connect the configuration PC to the controller unit with an Ethernet cable It is also possible to establish the connection using an Ethernet switch to which both the controller unit and the configuration PC are connected Upon delivery the default IP ...

Page 68: ...in the search field and start the search 3 Download the latest version of the SOPAS Engineering Tool software and save this in a temporary directory on the configuration PC 4 Start the installation by double clicking the setup exe file 5 Select the Installation installation type The installation is prepared 6 Select the user language of the wizard 7 Click OK to confirm The Setup Wizard opens 8 Fol...

Page 69: ...ted in the Windows start menu and on the desktop by default The initial screen is displayed A new project is automatically created in SOPAS ET One or more devices are combined and edited in a single project 6 2 4 Starting the device search Use the device search to add the camera systems to a project Configuring the device search 1 Click the Search settings button The Connection Wizard starts This ...

Page 70: ...or connected devices to devices from that family Click Next to confirm your selection 4 Specify which interface is to be used for the configuration work If as shown in the example the configuration is to take place using an Ethernet cable place a check in the check box labeled Ethernet communication TCP IP 5 Confirm the following pages of the wizard by pressing Next each time and click Complete to...

Page 71: ...tions between the devices Port 2112 is freely configurable but port 2111 is a fixed port for outputting data It is used for device configuration 6 2 5 Transferring the camera system to a SOPAS project Add the detected camera systems to the SOPAS project 1 In the list select the camera system with the port 2111 2 Click the Add icon to transfer the device into the project Alternatively you can trans...

Page 72: ...ing started 1 Press OK to confirm you have seen the notification 2 Click Install device driver in the tile 3 You will be asked where you want to get the device drivers from Load the device drivers from the device and select the Device upload option 4 Click OK to confirm The device drivers are downloaded and installed in the SOPAS project It can be inferred from the tile of the controller that the ...

Page 73: ...vice tile If the configuration PC and the camera system are in the same number range the connection to the altered camera system IP address can be established directly Procedure in the event of deviating address ranges If the address range of the camera system now deviates from the IP address of the configuration PC proceed as follows 1 Adjust the IP address of the configuration PC to the altered ...

Page 74: ... at the factory are transferred to the SOPAS project and then adapted to the requirements of the relevant application there 1 Click the Offline button in the tile Alternatively you can open the context menu and select the Go online command there 2 You are prompted to synchronize the camera system s device data with the device data of the SOPAS project 3 As the standard parameters are currently onl...

Page 75: ...oject tree of the device description is used as an aid for configuration 6 3 1 Logging into the device To be able to access all of the camera system s parameters in the SOPAS ET configuration software you must log into the device using the Service user level After the first start up the configuration software works with the Maintenance Technician user level operator level 1 Select the Device Login...

Page 76: ...nfiguration via the project tree structure 1 Click the plus symbol to expand the tree 2 Select a functional area in the project tree The right hand side shows the input fields with the loaded standard parameters Using diagnostic tools If necessary use the diagnostic tools read diagnosis and event monitor for online presentation and recording of the output states of switching inputs and outputs as ...

Page 77: ...is saved permanently in the device is loaded whenever the camera system is restarted Saving the configuration on the PC You can also save the configured and displayed settings in a configuration file on your PC in the format spr The settings within this file can be loaded subsequently if required and transferred to the camera system 1 Go to the project window toolbar and click the Save Project but...

Page 78: ...wer supply unit from the voltage supply 2 Reconnect the voltage supply The camera system starts 6 4 Restoring the default The values of the default are permanently saved both in the camera system and in the database of the SOPAS ET configuration software and can be restored at any time This means that you can discard all changes in the parameter set again The SOPAS ET configuration software is con...

Page 79: ...nd components and that the friction gear does not slip as it turns 7 1 Cleaning the camera system The optical reading performance of the camera system is weakened by scratches or streaks on the front screen To achieve the full optical reading performance of the camera system the front screen must be regularly checked for contamination or damage This is especially true in harsh operating environmen...

Page 80: ...eactivate the light source and may increase the level of risk Both risk groups It is not possible to entirely rule out temporary disorienting optical effects on the human eye e g dazzle flash blindness afterimages photosensitive epilepsy impairment of color vision particularly in low ambient light conditions CAUTION Use of operating or adjusting devices or performance of procedures other than thos...

Page 81: ...the front screen with a clean damp lint free cloth and a mild anti static screen cleaning fluid see arrow in figure above Fig 48 Camera system cleaning the front screen If the front screen is scratched or damaged cracked broken it must be replaced Contact SICK Service to arrange this 7 1 2 Cleaning the air inlets and outlets To ensure sufficient cooling of the illumination unit care must be taken ...

Page 82: ...y Only touch the reflector surface when this is absolutely necessary e g if it is very dirty Never touch the entire reflector surface Do not use oily compressed air from a can Do not wipe the mirror with a towel to prevent irreversible scratches Removing dust and loose dirt particles Carefully blow away dust and loose dirt particles with clean oil free air Do not use compressed air from a can sinc...

Page 83: ...deflector mirror mounted underneath the conveyor The deflector mirror mounted underneath the conveyor features a chrome coating Due to its high abrasion and scratch resistance this coating can be cleaned more frequently 7 1 4 Maintaining the cleaning unit fan Clean the surface of the fan housing on a regular basis Changing the air filter mat Change the air filter mat in accordance with the respect...

Page 84: ...acing the illumination unit or the camera individually remove the camera first and then the illumination unit The components must be lifted from the bracket in accordance with ergonomic principles Wear safety shoes NOTE Claims under the warranty rendered void Do not open the device housing The devices are sealed If the device is opened any warranty claims against SICK AG will be void 7 2 1 1 Repla...

Page 85: ...mping screws in the bow shaped slots in the two 180 mounting brackets Fig 52 Camera system replacement loosening the clamping screws in the 180 mounting brackets Do not completely remove the clamping screws 2 Carefully tilt the camera system until the front screen of the illumination unit points upwards or downwards 3 Remove the camera from the illumination unit Loosen the four hexagon socket scre...

Page 86: ...on unit from the 180 mounting brackets 3 Place the new illumination unit in the correct sides in the two 180 mounting brackets and secure these onto the bracket with two clamping screws The front screen of the illumination unit still points toward the conveyor below see the additional procedure under Assembling the components of the camera system page 87 Replacing a defective camera You have pulle...

Page 87: ...unit 2 3 Fix the screw in the fitting round hole Fig 57 Camera system replacement fastening screw in the fitting 4 Screw the camera onto the illumination unit with the four hexagon socket screws centering pin with thread Aligning the camera system 1 Align the entire unit parallel to the conveying level 2 Tighten the clamping screws Reconnecting the cables 1 Connect the two connection cables of the...

Page 88: ...ete Disassembling damaged deflector mirrors 1 Mark the installation position of the deflector mirror in the hanging state e g using the 5 piece hole pattern or the position designation of the illumination surface 2 Loosen the clamping screws on both sides of the 180 mounting brackets Fig 58 Replacing the deflector mirror loosening the clamping screws 3 Vertically position the mounting plates of th...

Page 89: ...age supply 2 Switch on the illumination unit of the camera 3 Check whether the deflector mirror is correctly aligned You can also remove the deflector mirror without changing the angle of the two 180 mounting brackets When removing the fixing screws the deflector mirror must be held and protected against falling by a second person 7 2 1 3 Replacing the deflector mirror underneath the conveyor The ...

Page 90: ...ed It is therefore not necessary to re adjust the replacement mirror 1 Unlock the mirror holder To do this move the safety arm onto the side over which you would like to remove the faulty deflector mirror Fig 61 Replacing the deflector mirror underneath the conveyor unlocking the mirror It is not necessary to unlock both safety arms 2 Lift the deflector mirror from the base support and remove the ...

Page 91: ...ing hose from the fan couplings 1 Fig 63 Replacing the cleaning unit fan 3 Loosen the fixing screws on the bracket 2 and remove the fan from the mounting frame along with the bracket Mounting the replacement device 1 Mount the replacement device on the mounting frame in reverse order 2 Tighten the fixing screws and check that the device is securely attached 3 Place the connecting hose on the fan c...

Page 92: ...carefully pull the camera out of the illumination unit Disposing of the ICI890 illumination unit 1 Remove the housing of the illumination unit 2 Remove the electronic assemblies of the illumination unit and dispose of these as hazardous waste 3 Remove the front screen of the illumination unit 4 Take the Fresnel lens to a site for recycling plastics 5 Take the housing of the illumination unit to a ...

Page 93: ... wired 8 1 3 Errors during configuration Functions not adapted to local conditions e g parameters for the data interface not set correctly Device limits not observed e g reading distance aperture angle Trigger source for read cycle not selected correctly 8 1 4 Faults during operation Tracking operation minimum distance of the objects in the conveying direction not met Time out period of the illumi...

Page 94: ...returns a fault code For faults that occur during reading fault codes are written to a status log 8 2 3 Status log The status log is retained even after switching the camera system off and on again The system distinguishes between four types of fault Information Warning Fault Critical fault The camera system saves only the last five entries for each fault type Displaying the status log using the S...

Page 95: ...is able to quickly replace the camera or illumination unit See chapter 7 2 Replacing a camera system or component Where a fault cannot be rectified please contact the SICK Service department In Germany technical hotline for SICK Vertriebs GmbH Tel 49 211 5301 301 fax 49 211 5301 302 e mail kundenservice sick de Abroad responsible SICK branch or SICK subsidiary For telephone numbers and e mail addr...

Page 96: ...esolution of 250 dpi 1 600 mm with a resolution of 170 dpi 600 mm with a resolution of 250 dpi Reading areas 0 75 m 1 4 m 1 4 m 3 m 1 6 m 3 3 m Max conveyor speed objects 2 4 m s with a resolution of 200 lpi 3 2 m s with a resolution of 150 lpi 3 8 m s with a resolution of 200 lpi 5 1 m s with a resolution of 150 lpi Supported lenses standard Focal length 80 mm Focal length 135 mm Focus Dynamic Im...

Page 97: ...SB female connectors type A Supply voltage DC 24 V 10 according to IEC 60364 4 41 VDE 0100 Part 410 2005 Power consumption Typically 75 W Housing Aluminum die cast Outside of the housing no materials using silicon Enclosure rating IP 64 in accordance with EN 60529 1991 10 A1 2000 A2 2013 Protection class Class III in accordance with EN 61140 2016 EMC test In accordance with EN 61000 6 2 2005 EN 61...

Page 98: ...mum brightness in the direct illumination field Switch on time Depending on reading pulse minimum switch off time 3 s MTBF of the device 80 000 h MTTR of the device2 10 min Profile length 1 100 mm 900 mm 750 mm Number of LED modules 10 8 4 Electrical connections 1 x male connector M12 8 pin control data interface for the camera 1 x Harting HanQ8 plug connector 8 pin input for DC 24 V voltage suppl...

Page 99: ... shape each with 2 x alignment pins Ø 6 mm and 2 x M8 threaded holes to be used in 180 mounting brackets Ambient operating temperature storage temperature 0 C 50 C 20 C 70 C Max rel air humidity 95 non condensing Color Light blue RAL 5012 1 Default 2 The camera and illumination unit can be replaced independently of one another 3 In the case of an ambient temperature of 20 C Tab 36 Technical specif...

Page 100: ...3 W m sr within 100 s at distances 10 m This distance is only necessary in the range of maximum brightness in the direct illumination field Switch on time Depending on reading pulse minimum switch off time 3 s MTBF of the device 80 000 h MTTR of the device2 10 min Profile length 1 100 mm 900 mm 750 mm Number of LED modules 10 8 4 Electrical connections ICI890 xxx0x 1 x male connector M12 8 pin con...

Page 101: ... RAL 5012 1 Default 2 The camera and illumination unit can be replaced independently of one another 3 In the case of an ambient temperature of 20 C Tab 37 Technical specifications for ICI890 2x ICI890 3x ICI890 4x illumination units 9 4 Deflector mirror data sheet Part no 2060018 2060132 2060175 Function Deflector mirror Mirror material Glass MTTR of the device 10 min Housing Aluminum Reflector su...

Page 102: ...h skew 360 15 15 15 15 Tab 39 Reading conditions for specifications programs 9 5 2 Read ranges of the camera systems Camera system 1 ICD880 camera with ICI890 x1xxx ICI890 x4xxx illumination unit profile length 900 mm Fig 64 Reading ranges of the camera system 1 ICD880 camera with ICI890 x1xxx ICI890 x4xxx illumination unit The ICD880 camera with ICI890 x2xxx ICI890 x5xxx illumination unit profile...

Page 103: ...I890 x1xxx ICI890 x4xxx illumination unit profile length 900 mm Fig 65 Reading ranges of the camera system 2 ICD890 camera with ICI890 x1xxx ICI890 x4xxx illumination unit Camera system 3 ICD890 camera with ICI890 x0xxx ICI890 x3xxx illumination unit profile length 1 100 mm Fig 66 Reading ranges of the camera system 3 ICD890 with ICI890 x0xxx ICI890 x3xxx illumination unit ...

Page 104: ...4 8011325 18IM 2020 07 02 SICK O P E R A T I NG I NS T R U C T I O NS ICR880 890 Subject to change without notice 9 6 Dimensional drawing of the ICR880 890 camera systems Fig 67 Dimensions of the ICR880 890 camera system ...

Page 105: ...A 9 105 8011325 18IM 2020 07 02 SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S ICR880 890 Fig 68 Overall dimensions of the ICR880 890 camera system and required terminal compartment ...

Page 106: ...A 106 8011325 18IM 2020 07 02 SICK O P E R A T I NG I NS T R U C T I O NS ICR880 890 Subject to change without notice 9 7 Dimensional drawing of the deflector mirror Fig 69 Dimensional drawing of the deflector mirror ...

Page 107: ... SICK Subject to change without notice O P E R A T I N G I N S T R U C T I O N S ICR880 890 Dimensional drawings of the mirror module mounted underneath the conveyor Fig 70 Dimensional drawings of the mirror module mounted underneath the conveyor ...

Page 108: ...18IM 2020 07 02 SICK O P E R A T I NG I NS T R U C T I O NS ICR880 890 Subject to change without notice Fig 71 Dimensional drawing of the base support mirror module mounted underneath the conveyor Coupe A A Partial view bottom M 15 ...

Page 109: ...es that the product complies with the regulations of the EU directive s below including all relevant changes and that it is based on the relevant standards and or technical specifications Complete EU declaration of conformity for download You can call up the EU declaration of conformity and the current operating instructions for the protective device by entering the item number in the search field...

Page 110: ...cal connections 52 Tab 17 Cables for connecting the camera system 54 Tab 18 Maximum cable lengths 58 Tab 19 CAN bus maximum lengths of cable depending on the data transmission rate 59 Tab 20 CAN bus maximum lengths of stub cables depending on the data transmission rate 59 Tab 21 CAN bus required wire cross section depending on the data cable length 59 Tab 22 Pin assignment of the 8 pin RJ 45 femal...

Page 111: ... 34 Technical specifications for the ICD880 ICD890 camera 96 Tab 35 Technical specifications for the ICD880 ICD890 camera continued 97 Tab 36 Technical specifications for ICI890 0x ICI890 1x illumination units 99 Tab 37 Technical specifications for ICI890 2x ICI890 3x ICI890 4x illumination units 101 Tab 38 Technical specifications for deflector mirror 101 Tab 39 Reading conditions for specificati...

Page 112: ...mpartment for camera and illumination unit 37 Fig 19 Single side reading from above placement of the camera system above the conveyor system 38 Fig 20 Multi side reading placement of several camera systems with VMS4xx 5xx on conveyor system 38 Fig 21 Underside reading placement of the camera system underneath the conveyor 39 Fig 22 Cleaning unit for underside reading 39 Fig 23 Alignment of the cam...

Page 113: ...ment removing connecting cables on the camera system 85 Fig 52 Camera system replacement loosening the clamping screws in the 180 mounting brackets 85 Fig 53 Camera system replacement removing the camera from the illumination unit 85 Fig 54 Camera system replacement pulling the illumination unit from the 180 mounting brackets 86 Fig 55 Camera system replacement replacing a faulty camera 86 Fig 56 ...

Page 114: ...e ICR880 890 camera system 104 Fig 68 Overall dimensions of the ICR880 890 camera system and required terminal compartment 105 Fig 69 Dimensional drawing of the deflector mirror 106 Fig 70 Dimensional drawings of the mirror module mounted underneath the conveyor 107 Fig 71 Dimensional drawing of the base support mirror module mounted underneath the conveyor 108 ...

Page 115: ...80 7425 Mexico Phone 52 472 748 9451 Netherlands Phone 31 0 30 229 25 44 New Zealand Phone 64 9 415 0459 0800 222 278 tollfree Norway Phone 47 67 81 50 00 Poland Phone 48 22 539 41 00 Romania Phone 40 356 17 11 20 Russia Phone 7 495 283 09 90 Singapore Phone 65 6744 3732 Slovakia Phone 421 482 901 201 Slovenia Phone 386 591 78849 South Africa Phone 27 10 060 0550 South Korea Phone 82 2 786 6321 4 ...

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