Section 04
ENGINE (DI)
Subsection 03
(REMOVAL AND INSTALLATION)
04-03-4
SMR2002-060_04_03A.FM
INSTALLATION
Installation of engine in watercraft is essentially
the reverse of removal procedures. However pay
particular attention to the following.
Rubber Mount, Shim and Screw
Check tightness and condition of rubber mounts.
If they have been removed, apply Loctite 243
(blue) on screw threads. Torque screws to 25 N•m
(18 lbf•ft).
CAUTION:
Strict adherence to this torque is im-
portant to avoid damaging threads of alumi-
num insert in bilge.
Engine Support
Install and torque the engine support screws to
24 N•m (17 lbf•ft) in the indicated order. Refer to
the following illustration.
TORQUE TO 24 N•m (17 lbf•ft) AS PER SEQUENCE
NOTE:
Remember to install sleeves and flat washers.
1. Sleeves
2. Flat washers
Positive Starter Cable
Torque nut of positive starter cable to 6 N•m
(53 lbf
•in
). Apply dielectric grease on nut.
Engine/Jet Pump Alignment
Alignment is necessary to eliminate possible vi-
bration and/or damage to components. Check
alignment of engine using the following alignment
tools.
Support plate kit (P/N 529 035 506).
NOTE:
Use plate (P/N 529 035 508) for the 139.5 mm
(5-1/2 in) jet pump and plate (P/N 529 035 507) for
the 155.6 mm (6-1/8 in) jet pump.
1. Plate
2. Support
Alignment shaft (P/N 295 000 141).
1. Alignment shaft
To verify alignment proceed as follows:
– Install the appropriate plate with the support to
hull with four nuts.
3
F12D13A
1
4
2
5
F12D13B
2
1 2
1
2
F00B0FA
1
2
F00B0GA
1
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Summary of Contents for GTX 4-TEC 5573 2002
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