Section 16
WIRING DIAGRAMS
Subsection 01
(WIRING DIAGRAMS)
SMR2002-094_16_01A.FM
16-01-7
Contact Crimping
The size of the wires must be 20 to 16 AWG with
a wire insulation diameter having a minimum di-
mension of 1.7 mm (.067 in) and a maximum di-
mension of 2.78 mm (.106 in).
The wire strip length shall be 5.1 mm (13/64 in).
NOTE:
When stripping wires, ensure conductor is
not nicked, scrapped or cut. Wire stripping tool
jaws may leave marks on the surface of the wire
insulation. If these marks occur at the location of
the wire seal, leakage may result. Insulation sur-
face within 25 mm (1 in) from the tip of the con-
tact must be smooth.
All contacts in AMP plug connectors must be
crimped using the crimping tool (P/N 295 100 164).
CAUTION:
If contacts are not crimped using the
proper crimping tool, the wire seal may be dam-
aged.
CRIMPING TOOL (P/N 295 100 164)
All circuits are sealed by a diaphragm in the rubber
wire seal. When installing wire contacts in plug
connector, the diaphragm is pierced as the contact
passes through it.
If the diaphragm is pierced and the cavity is not
used, install a seal plug,
large end first
, into circuit
cavity as far as it will go.
NOTE:
It is suggested that all unused circuit cavi-
ties be sealed with a seal plug, even if they are not
pierced.
1. Seal plug
2. Wire seal
CAUTION:
Do not pierce the diaphragm with a
sharp point for electrical troubleshooting. The
resulting pinholes in the insulation will allow
moisture to penetrate the system and possibly
result in system failure.
Contact Installation
For insertion of signal contact, make sure the wedge
lock is in the open position.
NOTE:
For insertion of power contact, the wedge
lock may or may not be on the open position.
Insert contact into appropriate circuit cavity and
push as far as it will go.
Pull back on the contact wire to be sure the reten-
tion fingers in the housing are holding the contact
properly.
After all required contacts have been inserted, the
wedge lock must be closed to its
locked
position.
F00B0EA
F00H10A
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