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Safe Fleet FoamPro Accumax II Fury, Operation, Set-Up, Calibration, Service & Parts Manual, Page: 91 / 108

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Safe Fleet FoamPro Accumax II Fury Operation, Set-Up, Calibration, Service & Parts Manual Download Page 91

MAX100/200-OPERATION Rev200813

91

Hydraulic Pump 3060

Hydraulic Filter

8.25 (210mm)

6.65 

(169mm)

4-Pin Weather Pack Control Cable Interface

12/24 Pitch 14 Tooth Flat Root Side Fit SAE

 Splined Shaft

System Gauge Port M2 9/16-18

 

SAE O-Ring Port

Port B - Outlet 1" SAE Split

 

Flange Port

Port A - Return 1" SAE Split

 

Flange Port

Charge Pump Inlet 1-5/16-12 SAE O-Ring Port

Case Drain Port Top Outlet, Bottom Inlet 1-1/16-12 SAE O-Ring Port

2.28 (57.9mm)

2.28 (57.9mm)

11.37 (289mm)

9.73 (247mm)

9.14

 (169mm)

.56 (14.2mm)

2.19

4.50 (114mm)

.562 Dia. (4)

3.54

4.50 

(114mm)

3.75 (95.3mm)

5.46 (139mm)

3.71 Dia.

.50 (12.7mm)

Dia.

5.00 4.998

STD CW Rotation

(127mm)

(55.6mm)

(14.3mm)

(89.9mm)

(94.2mm)

Summary of Contents for FoamPro Accumax II Fury

Page 1: ...a ready condition it is important to follow the instructions on care and operation Proper use and good preventive maintenance will lengthen the life of your unit ALWAYS INCLUDE THE UNIT SERIAL NUMBER IN CORRESPONDENCE FoamPro 26 Southern Blvd Nesconset NY 11767 USA 800 533 9511 FAX 816 892 3178 MODEL MAX100 MODEL MAX200 OPERATION SET UP CALIBRATION SERVICE PARTS MANUAL Pumper Systems Level 1 500 t...

Page 2: ...up Guidelines 27 Table 1 AccuMax System Setup Process 28 User Access Level 29 9 USER SETTINGS 38 Adjusting User Settings 38 Display 47 Report Functions 49 Event Log Functions 51 10 FACTORY SETTINGS 53 Changing Factory Settings 53 11 DIAGNOSTICS TROUBLESHOOTING AND TESTING 55 Diagnostics Tools 55 Active Error Warning 57 Error Warning Codes Troubleshooting Table 58 Table 2 Error Warning Codes 58 12 ...

Page 3: ...ers are used to indicate the presence of a hazard that will result in severe personal injury death or property damage if the notice is ignored BeforeoperatinganAccuMaxFoamInjectionSystem readallofthefollowingsafetyprecautionsandoperatingmanual following all sections carefully Proper ear protection must be worn while operating rotary gear pumps and foam fire pump systems Proper eye protection is re...

Page 4: ...Water Discharge Components FoamPro shall furnish water flowmeter pressure transducer single point or water flowmeters and pressure transducers on each discharge multi point Fusion and APEX systems have Elkhart electric valves furnished by Foam Pro Thehydrauliccontrolleroperatesthehydraulicdrivesystemtosupplytheproperamountoffoamconcentraterequired for the AccuMax operation and foam line controller...

Page 5: ...ommunicate with the AccuMax software for total system operation With a single point FLI one pressure transducer is provided On multi point Fusion system a specified number of FLI controllers and water pressure transducers are provided installed on each discharge to indicate discharge line pressure readings Foam concentrate shall be injected directly into the water manifold or into each discharge o...

Page 6: ...ANIFOLD WATER ONLY DISCHARGES CALIBRATE INJECT VALVE 300 GPM 1150 LPM FOAM PUMP RELIEF VALVE FOAM PUMP MASTER PRESSURE TRANSDUCER MASTER FOAM FLOWMETER LO FLOW RETURN LINE ON OFF FOAM TANK TO FOAM PUMP VALVE MANUALLY OPERATED VALVE LO FLOW ASSEMBLY 1 5 OR 2 FOAM LINE INJECTOR ASSEMBLY STRAINER PRESSURE TRANSDUCER INJECTION CHECK VALVE TO FOAM TANK OR CALIBRATE LINE WATERWAY FLOWMETER FOAM TANK VEN...

Page 7: ...NCENTRATE INTAKE MANUALLY OPERATED VALVE OPTIONAL CHECK VALVE ON OFF FOAM TANK TO FOAM PUMP VALVE STRAINER 300 GPM 1150 LPM FOAM PUMP SIEMENS FLOWMETER FOAM FOAM PUMP PRESSURE TRANSDUCER LO FLOW ASSEMBLY RELIEF VALVE FIRE PUMP WATERWAY CHECK VALVE WATERWAY FLOWMETER FOAM LINE INJECTORS 6 4 MONITOR FOAM 2 5 DISCHARGE 4 FOAM LDH SUMP TANKVISION ...

Page 8: ...ONCENTRATE INTAKE MANUALLY OPERATED VALVE OPTIONAL CHECK VALVE ON OFF FOAM TANK TO FOAM PUMP VALVE STRAINER 300 GPM 1150 LPM FOAM PUMP SIEMENS FLOWMETER FOAM FOAM PUMP PRESSURE TRANSDUCER LO FLOW ASSEMBLY RELIEF VALVE FIRE PUMP WATERWAY CHECK VALVE WATERWAY FLOWMETER FOAM LINE INJECTORS 6 4 MONITOR FOAM 4 FOAM LDH 2 5 DISCHARGE SUMP TANKVISION ...

Page 9: ...YELLOW buttons with UP DOWN arrows control the foam proportioning rate adjustment either incrementally higher or lower a When pressed once a lower DOWN and higher UP preset for foam proportioning rate will be recalled if it exists b For fine adjustment of foam proportioning rate press and hold either the UP DOWN button The rate will start to adjust up down by 0 1 steps release this button to stop ...

Page 10: ...lic fluid output The foam water discharge configuration shall include the following components 1 FURY Display 2 RED Foam Delivery ON OFF button 3 YELLOW Downbutton Adjusttolowerpresetfoam pressandhold 4 YELLOW Up button Adjust to higher preset foam press and hold 5 BLUE Select button 6 LIGHT BLUE Menu button 7 Water Pressure Indicator PSI BAR 8 Water Flow Rate GPM LPM 9 Foam Tank Level Indicator 1...

Page 11: ... 2 RED Foam Delivery ON OFF button 3 YELLOW Downbutton Adjusttolowerpresetfoam pressandhold 4 YELLOW Up button Adjust to higher preset foam press and hold 5 BLUE Select button 6 YELLOW Water Valve Preset button 7 RED Water Valve Close button 8 GREEN Water Valve Open button 9 LIGHT BLUE Menu button 10 Water Pressure Indicator PSI BAR 11 Water Flow Rate GPM LPM 12 Tank Level Indicator 13 Rain Guard ...

Page 12: ...The water foam discharge components shall have either individual line injectors for packaged discharge assemblies for a combination of water foam discharges piped from separate water foam manifold 4 5 8 9 11 6 7 10 1 APEX Display 2 RED Valve Close button 3 YELLOW Valve Preset button 4 GREEN Valve Open button 5 LIGHT BLUE Menu button 6 Valve Preset Position Marker 7 Pressure Gauge Scale Pointer 8 P...

Page 13: ...on an outlet for the foam concentrate must be provided Otherwise dangerous excessive pressure may be built up in the apparatus water piping and or hoses This outlet for the foam concentrate can be provided by turning the CAL INJECT valve to the CAL position A suitable container must be provided to collect the foam concentrate Or The foam concentrate discharge or foam tank refill line can be operat...

Page 14: ... foam drafting or foam intake pressure Thefoamintakevalve plumbing andadaptersmustbe sized tothesamesizeasthefoampumpintakepiping supplied by the final installer An optional FoamPro FOAM AUX system and Elkhart electric valve are available If specified by the end user the final installer shall supply an off board foam suction hose of a minimum of 10 feet 3 meters in length If longer the intake hose...

Page 15: ...AKE VALVE PRESSURE GAUGE Foam Pro Supplied FOAM AUX Functions OPTIONAL EXTERNAL FOAM CONCENTRATE INTAKE S Foam Pro supplied off board foam supply valve s external off board foam intake s shall be Elkhart Brass electric valve s with either anAPEX control or FOAM AUX display control The intake hose fittings and adapters shall be supplied by the final installer These valves are available in two 2 alt...

Page 16: ...rd 2 50mm Optional FOAM TANK REFILL 4 FOAM TANK VENT SIZES 1 1 2 40mm Standard 2 50mm Optional FOAM FLOW METER PRESSURE TRANSDUCER FROM FOAM CONCENTRATE MAINIFOLD FOAM AUX DISPLAY DISPLAY OPERATIONS 1 2 3 4 5 6 FT TO FP FOAM INTAKE FLUSH FOAM TANK REFILL FOAM CONL DISCHARGE FOAM RECIRCULATE On FireLion and Edwards foam pumps a pressure gauge shall be installed next to the intake valve The final in...

Page 17: ...n Foam tank level indicator if equipped system messages Warnings and error fault messages User assigned identification name and color codes NOTE MAX200 Fusion models feature a valve position Button Operations Red ON OFF button Press and hold for 2 seconds to start stop the foam proportioning YellowDecreasebutton Presstoswitchtothefoampercentagetoalowerpreset Pressandholdtomakeatemporary adjustment...

Page 18: ...tton Themenusystemallowsforthefollowingfunctions Parameter value adjustment modification of options Display adjustments Diagnostics System Backup System Maintenance and Calibration Save and retrieve settings from external USB memory Review active error warning faults and recorded events Firmware Updates ...

Page 19: ...able Display 10 Selectable Display Variable ID Label 11 Selectable Display Value 12 Selectable Display Unit of Measure 13 Foam Tank Level Indicator 14 Foam Delivery ON OFF Indicator 15 Foam Class Indicator 16 Current Foam Proportioning Rate 17 Water Valve Closed Indicator AccuMax Fusion Only 18 Water Valve Position Indicator AccuMax Fusion Only 19 Water Valve Preset Indicator AccuMax Fusion Only O...

Page 20: ...he left and the current value or status Position bar on the right side of the display screen shows the position of the selected menu item C Footer Bar The Footer Bar is located at the bottom of the LCD display screen and shows icons that represent the keypad buttons Each button icon is accompanied by a function indicator This indicator will show the action that is associated with this button The b...

Page 21: ... A2 Submenu Title A3 Admin Access Indicator B ContentArea B1 Position Bar B2 Menu Item Value if applicable B3 Menu Item Icon B4 Menu Item Title B5 Menu Item C Footer Bar C1 Button Icon C2 ButtonAction Indicator Menu Home Screen B A A1 A2 A3 B1 B3 C1 C2 B5 B4 B2 C ...

Page 22: ...try field ZA DECREASE button Yellow Select next item on list Select next editable element on screen Move to next position in text entry field INCREASE button Yellow Select previous item on list Select previous editable element on screen Move to previous position in text entry field SELECT button Blue Enter sub menu Increase numerical value Switch to next letter in alphabet for text or numeric entr...

Page 23: ...ystem Foam Total System Foam Tank Level Foam Time to Empty Foam Pressure Sys Water Pressure Water Flow Water Total Water Total System SELECTABLE DISPLAY Select Variables Foam Flow Foam Total Foam Flow System Foam Total System Foam Tank Level Foam Time to Empty Foam Pressure Sys Water Pressure Water Flow Water Total DEFAULT DISPLAY Foam Flow Foam Total Foam Flow System Foam Total System Foam Tank L...

Page 24: ...Month Year TIME FORMAT 12 Hours 24 Hours SETUP UNIT ID GROUP ID PAIR VALVE PAIR INJECTOR PAIR HYD CNTL PAIR LOW FLOW FOAM CLASS ClassA Class B FOAM PUMPTYPE FIRE LION 3020 FIRE LION 3040 FIRE LION 3060 FIRE LION 3090 FIRE LION 3150 FIRE LION 3300 TRIDENT 3020 TRIDENT 3040 TRIDENT 3060 TRIDENT 3090 TRIDENT 3150 TRIDENT 3300 EDWARDS 3020 EDWARDS 3040 EDWARDS 3060 EDWARDS 3090 EDWARDS 3150 EDWARDS 33...

Page 25: ...E ACTIVE WARN ERR EVENT LOG CURRENT LOG OPEN PREVIOUS LOG LOG FILES LIMIT Adjust EXPORTALL LOGS CLEARALL LOGS MAINTENANCE VALVE CALIBRATION PRESS CALIBRATION WATER FL CAL INJ FOAM CAL MASTER FOAM CAL INJ FOAM CAL L FLOW DIAGNOSTICS IDENTIFY DIAG SCREEN FIRMWARE REV HARDWARE RESTART UNIT ACCESS ENTER CODE Adjust LOGOUT FACTORY DEMO MODE PRODUCT MODEL INSERT INSERT FIRMWARE UPDATE Update Remote Devi...

Page 26: ...The water flow rate will stop flashing and the foam proportioning rate setting will start to flash Adjust the foam proportioning rate in the normal manner by using the yellow UP DOWN buttons Press the blue SELECTbutton at any time to switch between SimulatedWaterFlow and Foam Proportioning Rate to make adjustments to them To Cancel Simulated Water Flow mode press and hold the UP DOWN buttons simul...

Page 27: ...s to these settings please log in with access code as described in UserAccess Level Tasks Accomplished During Configuration Set identifiers to all devices that are parts of the system Associate display modules with corresponding injectors valves to be controlled Set values of operating parameters for the system Enable disable system features based on hardware configuration Set user parameters to s...

Page 28: ...g Group ID SETUP PAIR HYDRAULIC CONTROLLER 6 Pair Low Flow Once using any Display Module Low Flow Assembly is set to Group 0 at the factory In this process Group ID is assigned to Low Flow Change ONLY if there are more than one AccuMax system on the same CAN network or if Low Flow is set to wrong Group ID SETUP PAIR LOW FLOW 7 Pair Valve for MAX200 Fusion models only All Display Modules In this pr...

Page 29: ...n to move the cursor to the next position Entered code is 3211 4 Afterthecodehasbeenentered presstheINCREASE orDECREASE buttonuntilthecursorreachestheendof the code field The next press of the INCREASE or DECREASE button will select CLEAR item in this screen Or press and hold the INCREASE or DECREASE button to until the CLEAR item is selected 5 Press the INCREASE or DECREASE button and select SAVE...

Page 30: ...work each should be assigned with a different group IDnumber AllcomponentsofeachsystemshouldbesetwiththecorrespondingGroup ID If there s only oneAccuMax foam system on the CAN network the Group ID can be left at the default setting 1 Select SETUP on the menu screen by pressing the INCREASE or DECREASE button Press the SELECT button to access this menu 2 SelectGroupIDitembypressingtheINCREASE orDEC...

Page 31: ... display module Pairing is now complete Pair Hydraulic Controller NOTE Hydraulic controllers are normally factory paired However pairing can be changed at any time if there is a configurationchange orforreplacementparts Pairingprocessassignsthehydrauliccontrollerwithagroupnumber Group IDneedstobechangedonlyifthereismorethanoneAccuMaxsystemonthesameCANNetwork Thehydrauliccontroller group ID must ma...

Page 32: ...o proceed with pairing press INCREASE or DECREASE button to select the SAVE AND RETURN item Press the SELECT button to save the pairing and return to the low flow line selection menu or press ON OFF button to cancel the pairing and return to the low flow line selection menu 7 The low flow line list will reflect the changes made Pairing is now complete PairValve for MAX200 Fusion models only Pairin...

Page 33: ...s menu press the ON OFF button Foam Pump Type NOTE FoamPumpTypeisnormallysetatthefactory However itcanbechangedatanytime ifthereisaconfiguration change or for replacement parts The Foam Pump Type setting determines the pump brand and capacity used on the AccuMax system 1 Select SETUP item in the main menu Press the SELECT button to access this menu 2 Select FOAM PUMPTYPE item Enter this submenu us...

Page 34: ...enewvalue andreturntothepreviousmenu Or presstheON OFFbutton to cancel the change TankVision GaugeAddress Number The setting selects the TankVision unit that matches the foam type used byAccuMax foam system The TankVision unit types are identified by the address number 201 FoamA 202 Foam B 200 Other 1 Select SETUP item in the main menu Press the SELECT button to access this menu 2 Select the TANK ...

Page 35: ...button is pressed then the valve polarity setting must be changed 1 Select SETUP item in the main menu Press the SELECT button to access this menu 2 Select VALVE POLARITY item Enter this submenu using the SELECT button 3 The polarity settings list will be displayed with the current setting selected To change this setting press INCREASE orDECREASE button to select the other setting Press the SELECT...

Page 36: ...fter Setup is completed and the user settings are determined all of this data can be saved to an external configuration file on a USB device This file can be used to restore settings to a replacement unit or transfer them another apparatus 1 Select SETUPitem in the main menu Press the SELECT button to access this menu 2 Select to EXPORT CONFIG item Enter this submenu using the SELECT button 3 In t...

Page 37: ... save the entered file name and the unit will return to the previous menu To cancel any changes press the ON OFF button to exit and return to the previous menu If further changes are needed to edit the name press the INCREASE or DECREASE button to select the file name text on the screen Loading Configuration The display module can be configured from data stored in a file that was previously saved ...

Page 38: ...ill move to the new preset value Discharge Name Configuration The display module can be set to display a custom name to identify the discharge it is used with This name can be selected from a predefined list or a custom name can be created This name will be displayed in the Header bar in the Operator screen 1 Select USER SETTINGS on the menu screen by pressing the INCREASE or DECREASE button Press...

Page 39: ...ength 4 Save this file and copy it to a USB device into the SF directory folder and create the SF directory folder if it does not exist 5 On the back of the unit remove the USB access port cap located next to the wiring connector Twist the cap counterclockwise to open it Insert the USB device into the USB connector 6 In NAME submenu select IMPORT NAME LIST 7 Press the SELECT button to load names l...

Page 40: ...een 0 1 to 10 0 with 0 1 increments One of the presets can be set as the default The default proportioning rate preset is displayed upon powering up the system The DISPLAY MODULE menu allows for making adjustments related to presets adding a new preset changing the value of an existing preset deleting a preset and selecting a default preset Adding New Preset 1 SelectUSER SETTINGSonthemenuscreen Pr...

Page 41: ...ess the submenu 2 InUSERSETTINGS selectthe FOAMPRESETS itemusingthe INCREASEorDECREASEbutton Press the SELECT button to enter the foam presets submenu 3 The current list of foam proportioning rate presets will be displayed Value of each preset is displayed on the right side of the menu item Press INCREASE or DECREASE button until the preset to be deleted is selected Press the SELECT button to ente...

Page 42: ...r entire system FOAM TANK LEVEL FOAM TIME TO EMPTY estimated time to empty foam tank at current consumption rate FOAM PRESSURE SYS foam manifold pressure WATER PRESSURE discharge water pressure MAX200 Fusion model only WATER FLOW for associated discharge WATER TOTAL accumulated volume for associated discharge WATER TOTAL SYSTEM accumulated volume for entire system NOTE Requires TankVision Pro Tank...

Page 43: ... screen by pressing the INCREASE or DECREASE button Press the SELECT button to access the submenu 2 In USER SETTINGS select the SELECTABLE DISPLAY item using the INCREASE or DECREASE button Press the SELECT button to enter the submenu 3 In SELECTABLE DISPLAY select the SELECT VARIABLES item using the INCREASE or DECREASE button Press the SELECT button to enter the submenu 4 List of variables will ...

Page 44: ...ariables will be displayed Press INCREASE or DECREASE button to the highlight desired variable Press the SELECT button to mark the highlighted variable as the default 5 Press ON OFF button to return to the previous menu Default Simulated Water Flow Default Simulated Water Flow setting allows operator to preprogram value of simulated water flow This value is automatically set when Simulated Water F...

Page 45: ...eature a built in date time clock Date and time is used to time stamp events recorded in a display module log If date time is not set the log will use elapsed time since the last power up instead NOTES Date and Time information for the AccuMax system is kept in the Hydraulic Controller device The HydraulicControllerisequippedwithabatterybackuptomaintainthedateandtimewhenthesystemispowered OFF Make...

Page 46: ... highlight the desired date format Press the SELECT button to apply your revision to the format 4 Press ON OFF button to return to previous menu Set Clock Format This settings allows the operator to set the preferred time format to 12 hours or 24 hours clock 1 Select USER SETTINGS on the menu screen by pressing the INCREASE or DECREASE button Press the SELECT button to access this menu 2 In USER S...

Page 47: ...eON OFFbuttontocancel changes and return to previous menu Setting Day Night Mode The Day Night mode determines how the unit reacts to ambient light There are a number of options to select AUTO LOCAL Default Day Night mode will change automatically based on the ambient light measured by the unit s built in light sensor DAY ONLY Day mode will always be used regardless of ambient light NIGHT ONLY Nig...

Page 48: ...ESHOLD in the DISPLAYmenu Press the SELECT button to access the adjustment screen ScrolldowntotheDAY NIGHTTHRESHOLDoptionandselectitwithINCREASE orDECREASEbutton Enter this submenu using the SELECT button 3 In adjustment screen there is a threshold level slider highlighted in black Use the SELECT button to increase threshold level and use the CLOSE button to decrease it 4 Oncethedesiredlevelisset ...

Page 49: ... indicate the beginning of the recording The current Incident s data is updated and saved when the total volume of foam concentrate and total volume of water remains unchanged for approximately 10 seconds system water flow and foam flow are equal to 0 This usually happens when the system operation has finished REPORT UPDATED message will be displayed in the message bar briefly to indicate the data...

Page 50: ...ent is displayed along with the total number of incidents in the report 6 Press the ON OFF button to close the incident data screen and return to the previous menu Exporting Report File to External USB Device Recorded incident report can be saved to an external USB device File is saved in CSV format for easy viewing on a computer 1 On the back of the unit remove the USB access port cap located nex...

Page 51: ...thenumber ofthecurrentlogentryisdisplayed alongwiththetotalnumberofentries 5 Press the ON OFF button to close the event log and return to the previous menu Reading the Previous Log 1 Select EVENT LOG on the main menu Press the SELECT button to access the submenu 2 Select OPEN PREVIOUS LOG in the EVENT LOG menu Press the SELECT button to open the log file list 3 Press the INCREASE or DECREASE butto...

Page 52: ...u Press the SELECT button to start export When the warning dialog box appears press the SELECT button to continue When file exporting has been successfully completed the confirmation message will appear NOTE The files will be saved on the USB device in SF Directory These files will be saved with a log extension These files can be opened using any text editor program 4 Remove USB device from the un...

Page 53: ...rase all settings except for the display module model All system logs will be deleted The setup process will need to be repeated 1 Select FACTORY item in the main menu Press the SELECT button to access this menu 2 Select FACTORY RESET item Press the SELECT button to initiate the reset 3 When the dialog box appears press the SELECT button to proceed with the reset or the ON OFF button to cancel the...

Page 54: ...e uninterrupted DO NOT DISCONNECT POWER 7 When the firmware update has successfully been completed the confirmationdialogboxwillappear PresstheSELECTbuttontoregister the newly installed version Unit will restart 8 If there are no further firmware updates to be done remove the USB device and replace the USB device access port cap Restore Firmware During the installation process the previous version...

Page 55: ...eplaced with the diagnostics screen which provides detailed information on the valve controller and the CAN network parameters 1 Select DIAGNOSTICS item in the main menu Press the SELECT button to access this menu 2 Select DIAG SCREEN item Press the SELECT button to display this submenu 3 Press the INCREASE or DECREASE button until the ENABLE item is selected Press the SELECT button to select ENAB...

Page 56: ... display this submenu The list of current revisions will be displayed FIRMWARE REV Installed active application GUI REV User Interface version DRIVER REV Firmware driver version VALVE SW REV Valve actuator firmware revision if valve is connected Hardware Information Current hardware setting will be displayed through the following steps 1 Select DIAGNOSTICS item in the main menu Press the SELECT bu...

Page 57: ...in menu Press the SELECT button to access the submenu 2 If there are active errors warnings they will be displayed on the screen 3 Press the INCREASE or DECREASE button to display the next error warning message if it exists In the upper right corner the number of the active error warning is displayed along with the total number of active errors warnings 5 Press the ON OFF button to return to the p...

Page 58: ...le disconnected Low Flow hardware issue Pair Low Flow Check wiring and power to Low Flow Contact factory E0406 NETWORK CONFLICT Multiple low flow hardware in the same Group on the network Pair Low Flow E0407 NO HYD CONTROLLER Hydraulic Controller hardware not detected Hydraulic Controller not paired Hydraulic Controller not powered Hydraulic Controller cable disconnected Hydraulic Controller hardw...

Page 59: ... flow assembly internal issue contact factory E0456 L F FOAM METER Low Flow assembly foam flow meter issue Check if foam flow meter cable is plugged in Check if red light on flow meter connector is ON Contact factory for replacement W0457 L F CAPACITY LIMIT Low Flow assembly foam flow at max Recalibrate foam flow on low flow assembly Contact factory if issue persists Accumax Hydraulic Controller E...

Page 60: ...nd plugged in Check pressure sensor Check pressure sensor wiring E0210 VALVE OVERCURRENT Valve overcurrent while closing Mechanical obstruction or debris inside valve Valve position must be calibrated Valve actuator requires lubrication Electric motor problem Check valve for any object that may prevent it from closing Calibrate valve Lubricate ValveActuator Check electric motor E0211 VALVE OVERCUR...

Page 61: ...e actuator Replace motor E0222 VALVE NO MOTION Valve does not move High current Obstruction foreign object in the valve Valve jammed Internal issue with actuator Short in wiring Electric motor issue Inspect valve for foreign objects Contact manufacturer Replace actuator Replace motor E0223 VALVE MOTOR STALLED Insufficient current to drive valve Electric motor is unplugged or has issues Check valve...

Page 62: ...u 4 Select UPDATEREMOTEDEVICE PresstheSELECTbuttontoaccess the firmware file list 5 Press the INCREASE or DECREASE button to select the firmware file thatwascopiedontotheUSBdevice PresstheSELECTbuttontodisplay the list of compatible devices 6 Press the INCREASE or DECREASE button to select the device to be updated Devices are identified by their serial numbers and the current firmware version Pres...

Page 63: ... be changed without affecting calibration AccuMax Devices and Sensors That Require Calibration Master Foam Flow Meter measures total foam flow produced by foam pump Low FlowFoamFlowMeter measuresfoamflowoffoamredirectedbacktofoampumpwhenlow flowfunctionisactive Foam Line Injector s Foam Flow Meter measures foam flow delivered to injection point discharge Water Flowmeter supply data to FLI measures...

Page 64: ...itytoatleastcalibrateone 1 foam line injectorassembly It is recommended to use a container that is at least 300 gallons 1140 liters Master Foam Flowmeter Low Flow Bypass Flowmeter and Foam Line Injection Calibration Itisimportanttoaccuratelycalibratethemasterfoamflowmeter FLIassemblies andlow endbypassfoamflowmeters must be calibrated to the master flowmeter to ensure the foam system will operate ...

Page 65: ...orexample 2 5 discharge establish a flow of 250GPM 937LPM of water through a nozzle and measure flow with a pitot gauge For example 4 monitor establish a flow of 1250GPM 4687LPM of water through the straight bore tip and measure flow with a pitot gauge Refer to NFPA 1901 or Elkhart Brass catalog or other resources to secure standard flow charts pitot pressure and tip sizes Foam Concentrate Contain...

Page 66: ...ion changed Plumbing size changed Injector 10 Low Flow assembly foam flow meter is replaced Yes 11 System produces too rich too lean foam on all discharges Yes Yes All Injectors All Injectors 12 Foam produced on specific discharge too rich too lean Injector Injector 13 Displayed water flow inaccurate Injector 14 Water valve does not close open fully hits mechanical stops or reports overcurrent MAX...

Page 67: ...ata point into the system 1 SinglePointCalibration Inmostinstallations onlyonedatapointisneededforwaterflowcalibration During singlepointwaterflowcalibration usetypicalflowratethatwouldbeusedforthisdischargeduringfirefighting 2 Multi Point Calibration In case accurate water flow measurements are not possible to achieve with single point calibration additional data point s can be added for differen...

Page 68: ...point 13 Press the DECREASE button until the SAVEAND RETURN item is selected Press the SELECT button to save new calibration data 14 Dialog box will be displayed to confirm if the calibration was successfully completed If the calibration fails it will need to be repeated NOTE the calibration can be canceled at any time by selecting the SAVEAND RETURN item and pressing the ON OFF button Previous ca...

Page 69: ...utton to access the submenu 9 In the MAINTENANCE submenu select the FOAM CAL MASTER item using the INCREASE or DECREASE button Press the SELECT button to start the Master foam flow calibration process 10 Warning dialog box will be displayed press SELECT button to continue 11 Calibration screen will open 12 Reset the external volume meter to read 0 Make sure the unit of measure for the reference me...

Page 70: ...ibration valve or calibration manifold 25 Switch the calibration valve back to normal position to direct foam flow into the water way Injector Foam Flow Calibration Injector Foam Flow Meter measures the flow of foam concentrate injected the into water stream flowing through the corresponding discharge Calibration of the meter is done by comparing the volume of liquid measured by the master foam fl...

Page 71: ...the line to approx 50psi 340kPa 3 4 Bar If the calibration kit 3430 0381isbeingused thiscanbeachievedbypartiallyclosingvalveprovidedintheassemblyuntilthegauge reading reaches desired the back pressure 14 Letthesystemrununtilasubstantialvolumeisaccumulated displayedas MASTERVOLUME Thelargerthe volumethemoreaccuratecalibrationwillbe Ifneeded theflowcanbestoppedandresumedusingtheSELECT and ON OFF but...

Page 72: ...ure the hydraulic system is running and PTO is engaged 3 Using anyAccuMax display module open main menu 4 InmainmenuselectMAINTENANCEitembypressingINCREASEorDECREASEbuttons PressSELECT button to access the submenu 5 InMAINTENANCEsubmenuselectthe FOAMCAL L FLOW itemusingtheINCREASEorDECREASE button Press the SELECT button to start Low flow foam calibration process 6 Warning dialog box will be displ...

Page 73: ...SAVEAND RETURN item on the screen 14 Press the SELECT button to update low flow foam flow calibration Calibration data will be automatically recalculated and updated to match the master flowmeter reading 15 Dialog box will be displayed to confirm that the calibration was successfully completed If the calibration fails it will need to be repeated ...

Page 74: ...lly required the unit is normally factory calibrated If the pressure reading is substantially different from the actual pressure please confirm that the sensor is not defective In the event the pressure reading is off by a small amount the unit can be recalibrated Before this process begins connect an external pressure meter to the discharge controlled by the valve under calibration Pressure Calib...

Page 75: ...e the digit at the cursor position Use the ON OFF button to decrease the digit at the cursor position Use the INCREASE or DECREASE button to move the cursor to the next position Enter the pressure as measured by the external pressure meter 10 Whenthepressurehasbeenentered presstheINCREASEorDECREASEbuttonuntil ADDCALIBRATION POINT has been selected Press the SELECT button to add this data as a cali...

Page 76: ...areNOTREQUIREDonTridentfoampumps The final installer shall provide the flushing system which shall include the following components 1 Check valve 0 75 20mm in size and connected to water manifold 2 Flush valve 0 75 20mm in size manually controlled on the operator s panel Note this valve shall be electrically operated with a Foam Pro FOAM AUX system 3 Pressure regulator 0 75 20mm in size preset at ...

Page 77: ...nd CLOSE valve when clear water has been discharged 10 Continue to operate FLUSH SYSTEM until all water foam discharges are flowing clear water and external foam concentrate discharge flows clear water 11 Operate the system for 5 to 10 minutes until all foam concentrate is flushed from the system 12 To shut down the system a Turn OFF the foam system on the display b Reduce RPM on power source dise...

Page 78: ...m pump manufacturer whichcouldvaryfromtheFoamPropartnumber Thefoampumpmanufacturershavespecific service and maintenance recommendations and guidelines for each model Please refer to the websites on the following page noting the specific foam pump manufacturer s information sources on various foam pumps Information pertaining to the foam pump manufacturers and engineering support information can be...

Page 79: ... system shall be directed to a safe foam concentrate collection location The final installer and or end user shall be responsible for flushing the system Do not operate the foam pump at pressures exceeding the maximum listed operating pressure of 300 PSI 20 7 BAR The safety relief valve is supplied with the foam system do not readjust the pressure setting Always disconnect the ground and positive ...

Page 80: ...X1PLSPC A30A ELECTRICAL COMPONENTS ACCUMAX II SYSTEM ITEM DESCRIPTION TYPE PART ID 1 Foam System Controller FURY Display MAX 100 Display XE MAX100 D0A 2 Foam System Controller FUSION Display MAX 200 Display XE MAX200 D0A 3 Foam Aux Display D0A Display XE MAX150 D0A 4 Valve Controller APEX Elkhart Display XE VC300 D0A 5 Power Tap Power Data Connector 6 Pin x 2 2 Pin Power Tap XE MAX200PT A0A 6 Powe...

Page 81: ...ans 3 Ft Long FLI Injector Cable XE MAX210LCFP C3A 13 Cable Power Data Extension 6 Pin 1 FT Long Power Extension Cable XE MAX210PWREXT C01B 14 Cable Power Data Extension 6 Pin 2 FT Long Power Extension Cable XE MAX210PWREXT C02B 15 Cable Power Data Extension 6 Pin 5 FT Long Power Extension Cable XE MAX210PWREXT C05B 16 Cable Power Data Extension 6 Pin 10 FT Long Power Extension Cable XE MAX210PWRE...

Page 82: ...Strainer Foam Pump 3 3090 Wye Strainer 3350 0147 6 Wye Strainer Foam Pump 3 3150 Wye Strainer 3350 0147 7 Wye Strainer Foam Pump 4 3300 Wye Strainer 3350 1001 8 Foam Flowmeter Mag Type 1 2 NPT 3020 Foam Flowmeter 2660 0058 9 Foam Flowmeter Mag Type 1 NPT 3040 Foam Flowmeter 2660 0041 10 Foam Flowmeter Mag Type 1 NPT 3060 Foam Flowmeter 2660 0041 11 Foam Flowmeter Mag Type 1 5 NPT 3090 Foam Flowmet...

Page 83: ... Number 2 XE0MAX210 U10 Metering Valve 1 3 XE MAX210M D0B Actuator Assembly 4 2660 0041 Foam Mag Flowmeter 1 NPT 5 3320 0041 Check Valve 1 NPT FOAM LINE INJECTOR ASSEMBLIES Dimensions Flow Capacities Part Numbers Dimensions Pipe Dmtr Thread ITEM Assembly Part Number Description FOAM CONC Flow Range A B C D 1 XE MAX210LC K05A Foam Line Injector Assembly Kit 0 50 2 6 26 GPM 9 75 97 5 LPM 23 7 875 7 ...

Page 84: ...embly 4 2660 1041 Foam Mag Flowmeter 1 NPT 5 3304 0027 Calibration 3 Way Valve 1 NPT 6 3320 0041 Check Valve 1 NPT FOAM LINE INJECTOR ASSEMBLIES Dimensions Flow Capacities Part Numbers Dimensions Pipe Dmtr Thread Item Assembly Part Number Description FOAM CONC Flow Range A B C D 1 XE MAX210LC K15A Foam Line Injector Assembly Kit 1 5 16 150 GPM 60 562 5 LPM 30 8 5 7 1875 1 5 NPT Sub Assembly Part N...

Page 85: ...ad Item Assembly Part Number Description FOAM CONC Flow Range A B C D 1 XE MAX210LC K20A Foam Line Injector Assembly Kit 2 24 300 GPM 90 1125 LPM 29 16 8 2 0 NPT Sub Assembly Part Number 2 XE MAX210 U20 Metering Valve 2 3 XE MAX210M D0B Actuator Assembly 4 2660 1038 Foam Flowmeter Siemens 2 NPT 5 3304 0030 Calibration 3 Way Valve 2 NPT 6 3320 0050 Check Valve 2 NPT ...

Page 86: ... FM010PT1 M0A 1 PT Pipe Tee Mntg 1 3 135 11 511 4 134 15 507 WATER FLOW SENSOR 1 5 SIZE WATER FLOW RATE 2 XE TF2FMANFL M15A 1 5 M Manifold Mntg 1 5 9 318 34 1 204 7 380 26 1 438 3 XE FM015PT1 M0A 1 5 PT Pipe Tee Mntg 1 5 4 XE FM015ST1 M0A 1 5 S Steel Weldment Mntg 1 5 5 XE FM015SS1 M0A 1 5 SS S Steel Weldment Mntg 1 5 WATER FLOW SENSOR 2 SIZE WATER FLOW RATE 6 XE FM020AL1 M0A 2 AL Aluminum Weldmen...

Page 87: ...Flow Conditioner 3 35 XE FM030SC1 M0A 3 SC Saddle Clamp Mntg 3 36 XE FM030SC2 M0A 3 SC FC Saddle Clamp Mntg Flow Conditioner 3 37 XE FM030SS1 M0A 3 SS S Steel Weldment Mntg 3 38 XE FM030SS2 M0A 3 SS FC S Steel Weldment Mntg Flow Conditioner 3 WATER FLOW SENSOR 3 5 SIZE WATER FLOW RATE 39 XE FM035AL1 M0A 3 5 AL Aluminum Weldment Mntg 3 5 47 1 532 178 5 800 34 1 838 128 6 957 40 XE FM035AL2 M0A 3 5 ...

Page 88: ... 6 S Steel Weldment Mntg 6 71 XE FM060ST2 M0A 6 S FC Steel Weldment Mntg Flow Conditioner 6 72 XE FM060SC1 M0A 6 SC Saddle Clamp Mntg 6 73 XE FM060SC2 M0A 6 SC FC Saddle Clamp Mntg Flow Conditioner 6 74 XE FM060SS1 M0A 6 SS S Steel Weldment Mntg 6 75 XE FM060SS2 M0A 6 SS FC S Steel Weldment Mntg Flow Conditioner 6 76 XE FM060SS3 M0A 6 SS ST S Steel Weldment Mntg Shallow Throat 6 WATER FLOW SENSOR ...

Page 89: ...6 Hydraulic Variable Speed Pump 3300 Hydraulic Pump 2500 0133 7 Hydraulic Pump Suction Filter Spin Off 3040 Only Hydraulic Filter 3350 0176 Hydraulic Pump 3020 3040 Port A Pressure Port 6 SAE ORP 13 Tooth 16 32 Pitch Fillet Root Side Fit Port B Pressure Port 6 SAE ORP 1 18 30mm 10 26 261mm 38 9 65mm 1 59 40 4mm 4 00 102mm Dia 56 Dia 1 56 39 6mm 1 72 2 20 3 18 6 85 120mm 4 73 9 53 242mm 5 75 146mm ...

Page 90: ...ert Center 3020 Coupling Center 2729 1002 51 Coupling Insert Center 3040 Coupling Center 2729 1002 52 Coupling Insert Center 3060 Coupling Center 2729 1003 53 Coupling Insert Center 3090 Coupling Center 2729 1003 54 Coupling Insert Center 3150 Coupling Center 2729 1003 55 Coupling Insert Center 3300 Coupling Center 2729 1004 56 Coupling Half Hyd Motor 3020 Coupling Half 2740 1001 57 Coupling Half ...

Page 91: ...18 SAE O Ring Port Port B Outlet 1 SAE Split Flange Port Port A Return 1 SAE Split Flange Port Charge Pump Inlet 1 5 16 12 SAE O Ring Port Case Drain Port Top Outlet Bottom Inlet 1 1 16 12 SAE O Ring Port 2 28 57 9mm 2 28 57 9mm 11 37 289mm 9 73 247mm 9 14 169mm 56 14 2mm 2 19 4 50 114mm 562 Dia 4 3 54 4 50 114mm 3 75 95 3mm 5 46 139mm 3 71 Dia 50 12 7mm Dia 5 00 4 998 STD CW Rotation 127mm 55 6mm...

Page 92: ... 54 242mm 9 76 248mm 11 98 304mm Hydraulic Filter Electric Control Valve SAE C Mounting Flange Rotation CW 4 Pin Weather Pack Control Cable Interface System Gauge Port M2 9 16 18 SAE Ring Port Flat Root Side Fit 12 24 Pitch 14 Tooth SAE Splined Shaft 1 SAE Split Flange Port Outlet SAE O ring Port 1 5 16 12 Charge Pump Inlet 1 SAE Split Flange Port Return 172mm 127mm 14 3mm 114mm 114mm 213mm ...

Page 93: ...Ring Port Port B 1 1 4 6000 PSI Split Flange Port Code 62 Port A 1 1 4 6000 PSI Split Flange Port Code 62 Charge Port 1 5 8 12 SAE O Ring Port Case Drain 1 5 16 12 SAE O Ring Port Note Rotation is Clockwise when facing shaft end STD CW Rotation 343mm 209mm 77mm 77mm 12 7mm 17 8mm 290mm 300mm 444mm 100mm 100mm 100mm 100mm 74 7mm 152mm 115mm 172mm 96 8mm 80 8mm 80 8mm 80 8mm 80 8mm 10 4mm ...

Page 94: ...RB Ø 56 THRU 4 HOLES 3 25 6 50 38 2 19 6 75 5 25 10 50 6 00 12 00 DISCHARGE PORT 1 GROOVED VICTAULIC SUCTION PORT 1 GROOVED VICTAULIC 165mm 55 6mm 266 7mm 304 8mm 9 6mm 9 6mm 171 5mm 153 1mm 321 82mm 246 13mm 509 27mm 40 13mm 80 26mm 189 48mm 105 41mm 60 96mm 220 73mm 82 55mm 152 4mm 133 35mm 82 55mm 3020 Fire Lion Pump Motor Assembly P N 3450 1035 ...

Page 95: ...SAE 12 ORB CASE DRAIN SAE 10 ORB 10 33 38 7 75 8 51 PORT A SAE 12 ORB PORTB SAE 12 ORB 1 13 2 25 Ø 56 THRU 4 HOLES 3 88 7 75 38 2 21 9 25 12 21 15 21 22 68 3 63 6 12 5 25 10 50 6 00 12 00 CASE DRAIN SAE 10 ORB 2 PLACES SUCTION PORT 1 1 2 GROOVEDVICTAUIC DISCHARGE PORT 1 1 2 GROOVEDVICTAUIC 152mm 305mm 197mm 14 2mm 53mm 38mm 38mm 197mm 105mm 9 65mm 9 65mm 9 65mm 92 2mm 155mm 262mm 216mm 305mm 267mm...

Page 96: ...NGE PER SAE J518 CODE 62 PORT B 3 4 SPLIT FLANGE PER SAE J518 CODE 62 5 25 50 12 14 18 15 27 67 50 CASE DRAIN SAE 10 ORB CASE DRAIN SAE 10 ORB Ø 55 6 HOLES 2 51 5 50 5 50 14 26 5 25 10 50 6 00 12 00 10 00 5 00 10 00 SUCTION PORT 3 GROOVEDVICTAULIC DISCHARGE PORT 3 GROOVEDVICTAULIC 2 95 3 4 SAE SPLIT FLANGE PORT PER SAE J518 CODE 62 3 4 SAE SPLIT FLANGE PORT PER SAE J518 CODE 62 431mm 293mm 672mm 3...

Page 97: ... 8 14 UNF 2B SAE 10 ORB 6 25 11 75 11 50 5 75 SUCTION PORT 4 GROOVEDVICTAULIC DISCHARGE PORT 4 GROOVEDVICTAULIC 2 26 Ø 55THRU 6 HOLES 7 00 7 00 17 01 5 25 10 50 12 00 3 31 PORT A 1 SPLIT FLANGE PORT SAE J518 CODE 62 PORT B 1 SPLIT FLANGE PORT SAE J518 CODE 62 305mm 267mm 133mm 178mm 178mm 432mm 57 4mm 518mm 346mm 84 1mm 144mm 218mm 246mm 278mm 119mm 298mm 298mm 292mm 146mm 110mm ...

Page 98: ...nsert Center 3020 Coupling Center 2729 0007 81 Coupling Insert Center 3040 Coupling Center 2729 1014 82 Coupling Insert Center 3060 Coupling Center 2729 1008 83 Coupling Insert Center 3090 Coupling Center 2729 1012 84 Coupling Insert Center 3150 Coupling Center 2729 1012 85 Coupling Insert Center 3300 Coupling Center 2729 1012 86 Coupling Half Hyd Motor 3020 Coupling Half 2740 1013 87 Coupling Hal...

Page 99: ...aight Thd O Ring Port 80 3 2 83 3 3 40 1 6 197 7 8 127 5 0 3020 3040 Edwards Pump Motor Assembly P N 3450 0071 3450 0072 Motor Case Drain 10 SAE O ring Port Motor Case Drain 10 SAE O ring Port Port B 12 SAE O ring Port Port A 12 SAE O ring Port 2 NPT Suction Port 2 NPT Discharge Port 531 20 9 226 8 9 51 2 0 200 7 9 251 9 9 169 6 6 789 31 1 308 12 1 142 5 6 203 8 0 235 9 3 308 12 1 84 3 3 42 1 6 2X...

Page 100: ...31 07 142 24 5 60 251 46 9 90 190 50 7 50 13 46 53 Thru 50 80 2 00 83 6 3 3 95 25 3 75 6X 3X 3X 286 82 11 29 307 59 12 11 563 68 22 19 445 59 17 54 1 0625 12 SAE Str Thd O ring Boss Case Drain 1 0625 12 SAE Str Thd O ring Boss Case Drain Port B 1 Split Flange Boss SAE J518 Code 62 Port A 1 Split Flange Boss SAE J518 Code 62 3 NPT Inlet 3 NPT Outlet 476 18 7 601 23 7 846 33 3 142 5 6 76 3 0 84 3 3 ...

Page 101: ...plit Flange Port A 1 SAE Split Flange Port B 614 24 2 871 34 3 142 5 6 307 12 1 489 19 2 84 3 3 582 22 9 76 3 0 304 12 0 272 10 7 191 7 5 13 5 6X 3 NPT Inlet 3 NPT Outlet 248 9 8 229 9 0 1 0625 12 SAE Str Thd O ring Boss Case Drain 3300 Edwards Pump Motor Assembly 3450 0076 ...

Page 102: ...enter 3020 Coupling Center 2729 1002 21 Coupling Insert Center 3040 Coupling Center 2729 1002 22 Coupling Insert Center 3060 Coupling Center 2729 1002 23 Coupling Insert Center 3090 Coupling Center 2729 1003 24 Coupling Insert Center 3150 Coupling Center 2729 1003 25 Coupling Insert Center 3300 Coupling Center 2729 1004 26 Coupling Half Hyd Motor 3020 Coupling Half 2740 1001 27 Coupling Half Hyd M...

Page 103: ...et Port Port B 1 1 6 12 Straight Thd O Ring Port Case Drain Port 7 8 14 UNC Straight Thd O Ring Port Port A 1 1 16 12 Straight Thd O Ring Port 4 00 7 75 3 875 Discharge Port 3 Grooved Victaulic Sunction Port 3 Grooved Victaulic 3020 Trident Pump Motor Assembly P N 3450 1041 3040 P N 3450 1042 3060 P N 3450 1043 Trident Pump Motor Assembly 196 85mm 190 5mm 162 05mm 98 42mm 95 25mm 80 26mm 39 88mm 2...

Page 104: ...00 2 38 9 00 2 4 50 2 56 2 00 1 00 11 75 21 27 Ø 50 6 HOLES 13 13 21 92 31 44 11 38 3 13 2 00 1 00 56 2 00 7 38 3 75 7 50 4 50 9 00 3 75 7 50 4 50 9 00 Ø 50THRU 6 HOLES 7 63 12 51 4 00 8 00 5 25 10 50 5 66 SUCTION PORT 3 GROOVEDVICTAULIC DISCHARGE PORT 3 GROOVEDVICTAULIC 2 95 1 07 1 48 3 4 SAE SPLIT FLANGE PORT PER SAE J518 CODE 62 2 PORTS 266mm 143mm 203mm 235mm 318mm 314mm 540mm 298mm 178mm 25 4...

Page 105: ...VICTAULIC 14 47 24 61 34 31 CASE DRAIN SAE 10 ORB CASE DRAIN SAE 10 ORB 1 00 2 00 1 75 3 50 1 00 2 00 8 72 3 75 7 50 4 50 9 00 Ø 50 THRU 6 HOLES 12 51 8 00 4 00 PORT A 1 SAE SPLIT FLANGE PORT CODE 62 PORT B 1 SAE SPLIT FLANGE PORT CODE 62 229mm 229mm 191mm 89mm 44 mm 114mm 50 8mm 50 8mm 25 4mm 25 4mm 95 3mm 140mm 143mm 625mm 871mm 203mm 102mm 318mm 368mm ...

Page 106: ...e lesser of the actual loss harm or damage or the purchase price of the involved pump system or other product when sold by FRC to its customer FRC expressly warrants its pumps and other products as above stated THERE ARE NO OTHER EXPRESS WARRANTIES ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO TWO YEARS FROM T...

Page 107: ...MAX100 200 OPERATION Rev200813 107 NOTES ...

Page 108: ...MAX100 200 OPERATION Rev200813 108 ...

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