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Rockwell Automation Publication KNX-TD005A-EN-P - October 2021

157

Kinetix 2090 Interface Cables

Kinetix 6000M Integrated Drive-Motor Cables

Hybrid cables with rugged SpeedTec connectors, and network cables with straight and right-angle connector options, are available for connecting 

your Kinetix 6000M integrated drive-motor (IDM) system.

Kinetix 6000M Integrated Drive-Motor Cable Overview

Kinetix 600M integrated drive-motor cables with SpeedTec connectors let OEMs and end-

users standardize their machines on a common cable family. These cables, designed by 

Rockwell Automation for optimal performance with Allen-Bradley integrated drive-motor 

systems, offer best-in-class features and standards compliance. Innovative features, 

configuration options, and accessories provide machine builders with complete control of 

the cable requirements in their machines.

Hybrid and network cables connect the Kinetix 6000M power interface module (IPIM) and 

daisy-chain to as many as 16 Kinetix 6000M integrated drive-motor (IDM) units.

Kinetix 6000M Integrated Drive-Motor Cable Features

• NFPA  79  Compliant
• UL Listed cable with 

1000

V, 105 °C (221 °F) insulation, also carries applicable Canadian approvals

- Hybrid and network cables with PLTC-ER rating for use in cable trays and exposed run applications

• Hybrid (htec) cable construction permits power and signal conductors in a single cable

- SpeedTec connection system

• DESINA compliant jacket coloring for easy identification and separation of cables in the machine
• Cables are included in the Rockwell Automation servo system Declaration of Conformity (DoC)
• Hybrid coupler cable allows integrated drive-motor units to be bypassed for servicing and to accommodate future servo axes
• Manual brake release cable allows holding brakes to be disengaged during machine assembly and servicing

IMPORTANT

Hybrid and network cables have a minimum bend radius of 7 times the cable diameter.

Summary of Contents for Allen-Brandley Kinetix 2000

Page 1: ...Selection Guide publication KNX SG001 to help make decisions selecting the motion control products that are best suited for your system requirements Topic Page Summary of Changes 2 Servo Drive Compat...

Page 2: ...Added compatible Kinetix MMA Asynchronous Main Motors to the Kinetix 7000 System Power Component Compatibility Charts 78 This is the first revision as publication KNX TD005 with information for Kinet...

Page 3: ...ed Motion capability through the Sercos interface and compatibility with Kinetix 6000 drives letting you migrate to the enhanced features exactly when and where you need them Kinetix 6200 and Kinetix...

Page 4: ...ators W V U MBRK MBRK COM PWR DBRK DBRK 1 2 3 4 1 2 3 4 5 6 1 2 3 5 4 Kinetix 6200 or Kinetix 6500 AM Power Module Top View 2094 BMP5 M module is shown Kinetix 6200 or Kinetix 6500 AM Power Module Fro...

Page 5: ...ide pins 2x 2 Captive screw 3 Sercos communication rate and optical power switches 4 Sercos transmit Tx connector 5 Sercos receive Rx connector Item Description 6 Four character status display 7 PORT...

Page 6: ...2 status indicator 6 Module status indicator 7 Network status indicator 8 DC bus status indicator 9 Safety lock status indicator 2094 EN02D M01 S1 modules only 10 I O safety and aux feedback IOD conn...

Page 7: ...M01 S1 2094 SE02F M00 S1 Ethernet ports 2 1 2 1 Sercos ports Rx Tx Rx Tx DC bus status indicator X X X X Network status indicator X X Module status indicator X X Drive status indicator X X Comm status...

Page 8: ...is less than 1 2 line cycle To calculate the maximum inrush duration for other configurations refer to the Kinetix 6200 and Kinetix 6500 Modular Multi axis Servo Drives User Manual publication 2094 U...

Page 9: ...rms 3 3 Continuous and peak current ratings are for high speed operation For constant velocity operation at an electrical output frequency below 5 Hz 75 rpm for 8 pole motors the output current rating...

Page 10: ...as Time at Peak TPK The time at peak current IPK for a given loading profile Must be less than or equal to TPKmax Peak Current IPK The level of peak current for a given loading profile IPK must be le...

Page 11: ...entage of the continuous drive current rating ICont 0 60 100 50 45 40 35 30 25 20 15 10 5 0 80 20 40 Applies to these Bulletin 2094 power modules 2094 BC01 MP5 M 2094 BMP5 M 2094 BC01 M01 M 2094 BM01...

Page 12: ...e 1 1 Use FNQ R 7 5 circuit breaker for higher single cycle inrush current capability This is recommended when the continuous control power current exceeds 3 0 A Allen Bradley Circuit Breaker 2 non UL...

Page 13: ...MP5 M 360 480V 1492 SPM3D300 1489 M3D300 140M F8E C32 2094 BC01 M01 M 360 480V 140M F8E C32 2094 BC02 M02 M 360 480V 1492 SPM3D400 140M F8E C45 2094 BC04 M03 M 360 480V N A 140G G6C3 C50 2094 BC07 M0...

Page 14: ...ed based on utilization 2094 BC01 MP5 M 18 21 25 29 34 2094 BC01 M01 M 33 2094 BC02 M02 M 36 44 54 64 75 2094 BC04 M03 M 50 67 87 110 135 2094 BC07 M05 M 71 101 137 179 226 IAM inverter module or AM m...

Page 15: ...r all axes on the same DC bus must not exceed 240 m 787 ft for 400V class systems Cable Lengths for Compatible Rotary Motors Motor Cat No Absolute High resolution 5V Encoder m ft Absolute High resolut...

Page 16: ...ons IAM Power Module Cat No A mm in B mm in D mm in E mm in F mm in 2094 BC01 MP5 M 302 11 9 290 11 4 80 0 3 2 260 10 25 285 11 2 2094 BC01 M01 M 2094 BC02 M02 M 125 4 9 B A D F E 5 0 0 20 51 2 0 62 2...

Page 17: ...14 7 2094 BC07 M05 M E F A B 196 7 7 51 2 0 D 62 2 45 37 1 5 Dimensions are in millimeters inches 2094 BC07 M05 M IAM module is shown Bulletin 2094 Control Module 2090 K6CK D44xx Low profile Connecto...

Page 18: ...2 2094 BM01 M 2094 BM02 M 70 2 76 A D F E B 51 2 0 62 2 45 37 1 5 Dimensions are in millimeters inches 2094 BM01 M AM module is shown Bulletin 2094 Control Module 2090 K6CK D44xx Low profile Connecto...

Page 19: ...derating 3000 m 9843 ft during transport Vibration 5 55 Hz 0 35 mm 0 014 in double amplitude continuous displacement 55 500 Hz 2 0 g peak constant acceleration 10 sweeps in each of 3 mutually perpendi...

Page 20: ...t when 110 of the motor rating is reached with a peak current limit based on the peak rating of the motor as investigated by UL to comply with UL 508C UL File E59272 CE European Union 2004 108 EC EMC...

Page 21: ...en and where you need them Kinetix 6000 Drive Features and Indicators 2094 ACxx Mxx S and 2094 BCxx Mxx S IAM Features and Indicators Item Description Item Description Item Description 1 Safe Torque O...

Page 22: ...ve Rx connector 12 COMM status indicator 3 Motor power MP connector 8 Mounting screw 13 Bus status indicator 4 Motor resistive brake BC connector 9 I O IOD connector 14 Motor feedback MF connector 5 S...

Page 23: ...put voltage 95 264V rms single phase 110 240V nom Control power AC input current Nom 220 230V AC rms Nom 110 115V AC rms Max inrush 0 pk 3 A 6 A 20 A 3 A 6 A 83 A 2 2 For eight axis systems with 230V...

Page 24: ...230V AC control input voltage and 50 C 122 F ambient temperature the maximum inrush duration is less than 1 2 line cycle To calculate the maximum inrush duration for other configurations refer to the...

Page 25: ...n an IAM power module 2094 AMP5 S 2094 AC05 MP5 S 2094 AM01 S 2094 AC05 M01 S 2094 AM02 S 2094 AC09 M02 S 2094 AM03 S 2094 AC16 M03 S 2094 AM05 S 2094 AC32 M05 S Bandwidth 2 Velocity loop Current loop...

Page 26: ...Continuous and peak current ratings are for high speed operation For constant velocity operation at an electrical output frequency below 5 Hz 75 rpm for 8 pole motors the output current rating is red...

Page 27: ...BC07 M05 S 2094 BM05 S 17 or later 1 117 or later Kinetix 6000 Peak Overload Support IAM AM Module Cat No Module Safe Torque Off Drive Series A Series B C and D 2094 BCxx Mxx IAM Non Safe Torque Off S...

Page 28: ...ime at peak current IPK for a given loading profile Must be less than or equal to TPKmax Peak Current IPK The level of peak current for a given loading profile IPK must be less than or equal to the Pe...

Page 29: ...entage of the continuous drive current rating ICont 0 60 100 50 45 40 35 30 25 20 15 10 5 0 80 20 40 Applies to these Kinetix 6000 drives 2094 BC01 MP5 S 2094 BMP5 S 2094 BC01 M01 S 2094 BM01 S 2094 B...

Page 30: ...V class Refer to the Line Interface Module Installation Instructions publication 2094 IN005 for power specifications and more information on using the LIM module Control and DC bus Circuit protection...

Page 31: ...C90 2094 BC01 MP5 S 360 480V KTK R 20 20 A Class CC 1489 M3D300 140M F8E C32 2094 BC01 M01 S 360 480V KTK R 20 20 A Class CC 140M F8E C32 2094 BC02 M02 S 360 480V KTK R 30 30 A Class CC 140M F8E C45 2...

Page 32: ...Output watts 20 40 60 80 100 IAM converter module 1 1 Internal shunt power is not included in the calculations and must be added based on utilization 2094 AC05 MP5 S 8 11 15 19 24 2094 AC05 M01 S 9 12...

Page 33: ...50 3 3 2094 BM01 S 2 49 5 5 2094 AM02 S 1 54 3 4 2094 BM02 S 2 54 5 6 2094 AM03 S 3 13 6 9 2094 BM03 S 4 58 10 1 2094 AM05 S 3 18 7 0 2094 BM05 S 4 98 11 0 Power rails Slim 2094 PRS1 1 05 2 3 2094 PR...

Page 34: ...400V class systems Cable Lengths for Compatible Linear Actuators Actuator Cat No Absolute High resolution 5V Encoder m ft Absolute High resolution 9V Encoder m ft Incremental TTL 5V Encoder m ft MPMA...

Page 35: ...dule IAM Module Dimensions IAM Module Cat No Series A mm in B mm in D mm in E mm in F mm in 2094 AC05 MP5 S A C and D 198 7 8 176 7 0 51 2 0 206 8 2 237 9 3 2094 AC05 M01 S 2094 AC09 M02 S 2094 BC01 M...

Page 36: ...C32 M05 S 196 7 7 2094 BC04 M03 S A and D 272 10 7 249 9 8 196 7 7 256 10 1 375 14 7 2094 BC07 M05 S 318 12 5 436 17 2 2094 BC04 M03 S B C and D 272 10 7 249 9 8 196 7 7 256 10 1 375 14 7 2094 BC07 M0...

Page 37: ...D 198 7 8 176 7 0 51 2 0 206 8 2 237 9 3 2094 AM01 S 2094 AM02 S 2094 BMP5 S A B C and D 272 10 7 249 9 8 0 0 256 10 1 287 11 3 2094 BM01 S 2094 BM02 S 8 9 0 35 70 2 76 A B D E F 62 2 45 51 2 00 2094...

Page 38: ...094 AM05 S 2094 BM03 S A and D 272 10 7 249 9 8 141 5 5 256 10 1 375 14 7 2094 BM05 S 318 12 5 436 17 2 2094 BM03 S B C and D 272 10 7 249 9 8 141 5 5 256 10 1 375 14 7 2094 BM05 S 8 9 0 35 A B C E F...

Page 39: ...ese products UL Listed to U S and Canadian safety standards UL 508C File E59272 Solid state motor overload protection provides dynamic fold back of motor current when 110 of the motor rating is reache...

Page 40: ...productivity The Kinetix 350 single axis EtherNet IP servo drive was developed to provide scalability for your motion control system by simplifying integration of the entire control solution on one ne...

Page 41: ...socket 11 Shunt resistor and DC bus BC connector 4 Network status indicator 2 2 Status indicators apply to only Kinetix 350 servo drives 12 Back up power BP connector 5 Module status indicator 2 13 Di...

Page 42: ...to 1 AC mains power cycling per every 2 minutes 9 70 A 1 15 A 5 0 A 1 1 A 15 0 A 1 15 A 8 6 A 1 1 A 5 0 A 136 A 8 6 A 2 3 A 15 0 A 2 3 A Integrated AC line filter No No Yes Yes Yes Control power back...

Page 43: ...A 12 0 A 24 0 A 36 0 A Peak output current 0 pk 8 5 A 17 0 A 33 9 A 50 9 A Continuous power output 3 240V nom 3 Nominal continuous power output kW applies to 240V AC drives Value is approximately one...

Page 44: ...ms 480Y 277V 4 The AIC ratings of the Bulletin 140M MT devices can vary See publication 140 TD005 or 140M TD002 2097 V31PR0 xx 120V Single phase voltage doubler KTK R 20 20A 1489 M1C200 140M D8E C20 1...

Page 45: ...40V Single phase 1489 M1C150 1492 SPM1D150 140M D8E C16 140MT D9E C16 2097 V32PR2 xx 1489 M1C200 1492 SPM1D200 140M D8E C20 140MT D9E C20 2097 V32PR4 xx 1489 M1C300 1492 SPM1D320 140M F8E C32 2097 V33...

Page 46: ...2097 V33PR1 xx 120V 100 C23x10 100 C23Zx10 240V 100 C16x10 100 C16Zx10 2097 V33PR3 xx 120V 100 C23x10 100 C23Zx10 240V 100 C16x10 100 C16Zx10 2097 V33PR5 xx 120V 100 C30x10 100 C30Zx10 240V 100 C23x1...

Page 47: ...3PR1 xx 28 2097 V34PR6 xx 99 Drive Cat No Weight approx kg lb Drive Cat No Weight approx kg lb 2097 V31PRO xx 1 3 2 9 2097 V33PR3 xx 1 5 3 3 2097 V31PR2 xx 1 5 3 3 2097 V33PR5 xx 2 0 4 4 2097 V32PRO x...

Page 48: ...17 bit Encoder m ft MPMA Axxxxx or MPAS Axxxxx V ballscrew 20 65 6 MPMA Axxxxx or MPAS Axxxxx A direct drive 20 65 6 MPMA Bxxxxx or MPAS Bxxxxx V ballscrew 20 65 6 MPMA Bxxxxx or MPAS Bxxxxx A direct...

Page 49: ...n B mm in 2097 V31PR0 xx 185 7 29 68 0 2 68 2097 V33PR3 xx 185 7 29 69 0 2 70 2097 V31PR2 xx 185 7 29 69 0 2 70 2097 V33PR5 xx 185 7 29 94 0 3 72 2097 V32PR0 xx 230 9 04 68 0 2 68 2097 V33PR6 xx 230 9...

Page 50: ...le E59272 CE European Union 2004 108 EC EMC Directive compliant with IEC 61800 3 2004 A1 2012 Adjustable Speed Electrical Power Drive Systems Part 3 EMC Product Standard including specific test method...

Page 51: ...n time and troubleshooting 2097 TB1 I O Terminal Block Specifications Attribute Value Wire size 1 5 0 2 mm2 16 24 AWG Change in depth of drive 1 11 mm 0 42 in Change in width of drive 1 1 Add this val...

Page 52: ...nt ADR Connector Kit for Absolute Encoders Use the LDAT CONKIT ABS connector kit on Kinetix 300 drives with Kinetix LDAT linear thrusters and absolute high resolution encoders The LDAT CONKIT ABS conn...

Page 53: ...n Use the 2090 XXLF TC316 three phase line filter for 2097 V33PR6 xx three phase drive operation 2097 F2 480V AC 3 10 0 2 8 1 0 2097 V34PR6 xx 2097 F4 3 3 This filter is rated for multiple voltage pha...

Page 54: ...r W Peak Power kW Peak Current A D_Application max 1 1 D_Application is the application duty cycle in percent For the intermittent regeneration applications use D_Application t T where t is the durati...

Page 55: ...um cost Its compact size and lower power ranges make it ideal for a variety of applications including indexing tables medical manufacturing laboratory automation equipment and semiconductor processing...

Page 56: ...Bandwidth values vary based on tuning parameters and mechanical components 550 Hz 2000 Hz PWM frequency 10 kHz Control power AC input voltage 170 264V rms Control power input current Nom rms Max inrus...

Page 57: ...fuses are described as dual element time delay fuses Class J Control Power 2 4 Recommended Fuse 4 FRS R fuses are described as dual element time delay fuses Class RK5 Contactor 5 5 For contactors x r...

Page 58: ...wn in the Kinetix Rotary and Linear Motion Cable Specifications Technical Data publication KNX TD004 Maximum Cable Lengths for Compatible Motors and Actuators Rotary Motor Cat No Incremental TTL 5V En...

Page 59: ...AP1 2071 AP2 2071 AP4 58 0 2 29 2071 AP8 198 7 82 186 7 33 59 0 2 32 81 0 3 19 2071 A10 2071 A15 5 0 0 20 155 6 11 145 5 70 A B D 5 0 0 20 50 0 1 97 C 29 0 1 14 32 0 1 26 Dimensions are in mm in 2071...

Page 60: ...details Standards cULus UL Listed to U S and Canadian safety standards UL 508 C File E59272 This drive provides integral solid state short circuit protection but does not provide branch circuit prote...

Page 61: ...s Attribute Value Wire size 1 5 0 2 mm2 16 24 AWG Change in depth of drive 1 1 Add this value to the dimensions of your Kinetix 3 drive Refer to Dimensions Kinetix 3 Component Servo Drives on page 59...

Page 62: ...looking to improve productivity quality and time to market while reducing the total cost of ownership The Kinetix 2000 servo drives provide Integrated Motion capability through the Sercos interface an...

Page 63: ...ate and optical power switches 4 Sercos receive Rx connector 5 Mounting screw 6 Sercos transmit Tx connector 7 Seven segment fault status indicator 8 Drive status indicator 9 COMM status indicator 10...

Page 64: ...er 9 76 A 6 42 A Control power AC input voltage 170 264V rms single phase 230V nom Control power AC input current Nom 230V AC rms Max inrush 0 pk 1 25 A 93 0 A 2 2 Maximum inrush duration is less than...

Page 65: ...Hz 1300 Hz PWM frequency 8 kHz Nominal input voltage 325V DC Continuous current rms 1 0 A 2 0 A 3 0 A 6 0 A 9 5 A Continuous current 0 pk 1 41 A 2 83 A 4 24 A 8 48 A 13 4 A Peak current rms 3 0 A 6 0...

Page 66: ...s UL Applications IEC non UL Applications Drive Cat No Input Voltage Phase Bussmann Fuse Miniature CB 1 Cat No Motor Protection CB 1 Self protected CMC Cat No 1 These Bulletin 140M Motor Protection Ci...

Page 67: ...6 14 8 2093 AC05 MP2 2093 AC05 MP5 Integrated Axis Module IAM Inverter or Axis Module AM 1 2093 AC05 MP1 or 2093 AMP1 31 6 33 6 35 6 37 6 39 6 2093 AC05 MP2 or 2093 AMP2 33 0 36 4 39 8 43 3 46 8 2093...

Page 68: ...olution 5V Encoder m ft Incremental TTL 5V Encoder m ft Absolute High resolution 5V 17 bit Encoder m ft MPL A3xxx MPL A5xxx S M 1 1 MPL A5xxx and MPF A5xxx motor encoders are rated for 9V the remainin...

Page 69: ...t for Motor Power Cable Refer to Kinetix 2000 Cable Clamp Bracket Kit on page 71 for more information Bulletin 2090 flying lead Feedback Cable with 2090 K2CK D15M Low profile Connector Kit Feedback an...

Page 70: ...and other certification details Standards cULus UL Listed to U S and Canadian safety standards UL 508C File E59272 CE European Union 2004 108 EC EMC Directive compliant with IEC 61800 3 2004 A1 2012 A...

Page 71: ...he bracket to the top or bottom of the power rail depending on the layout of cables within your panel Cable Clamp Bracket Kit catalog number 2090 K2KSCLAMP 4 77 3 0 77 3 0 77 3 0 137 5 4 137 5 4 Dimen...

Page 72: ...uired by all rail mounted modules and select one with that minimum number of inverter slots Kinetix 2000 IAM AM and Shunt Module Slot Requirements IAM Cat No Converter Slot Used Inverter Slots Used AM...

Page 73: ...ble wide AM AM AM AM AM AM AM AM AM AM AM double wide AM double wide AM double wide AM AM AM AM AM AM AM AM AM AM AM AM AM double wide AM AM Shunt module Slot filler module Shunt module Slot filler mo...

Page 74: ...y and Linear Motion Cable Specifications Technical Data publication KNX TD004 Shunt Module Dimensions Modules are shown mounted to the power rail and the dimensions reflect that Shunt Module Power Spe...

Page 75: ...g numbers for the 2093 PRF slot filler module Slot filler Module Dimensions IMPORTANT The Kinetix 2000 slot filler module catalog number 2093 PRF is compatible with all Kinetix 2000 systems Power rail...

Page 76: ...rt of the Kinetix Integrated Motion solution Kinetix 7000 Servo Drive Features and Indicators Kinetix 7000 Drive Features and Indicators Item Description Item Description Item Description 1 General pu...

Page 77: ...S L2 INPUT OUTPUT T L3 PE PE DC DC PS PS Reserved for Factory Use 240V AC 120V AC 0V AC Fan Pwr Fan Pwr 0V AC 120V AC 240V AC PS PS 0V AC 120V AC 240V AC Fan Pwr Reserved for Factory Use Reserved for...

Page 78: ...MMA B080B MMA B080C MMA B080D MMA B080E MMA B100A MMA B100B MMA B100C MMA B100D MMA B100E MMA B132A MMA B132B MMA B132C 2099 BM07 S HPK B1307C MMA B100C MMA B100D MMA B100E MMA B132A MMA B132B MMA B13...

Page 79: ...MMA B132D MMA B132E MMA B160A MMA B160B MMA B160C MMA B160D MMA B180A MMA B180B MMA B180C 2099 BM09 S 8720MC LR14 070B HPK E1308E MMA B100E MMA B132B MMA B132C MMA B132D MMA B132E MMA B160A MMA B160B...

Page 80: ...2099 BM06 S MPM B2152C 2099 BM07 S MPM B2152F 2099 BM06 S MPM B2152M 2099 BM06 S MPM B2153B 2099 BM07 S MPM B2153E 2099 BM07 S MPM B2153F 2099 BM07 S MPM B2154B 2099 BM07 S MPM B2154E 2099 BM06 S MPM...

Page 81: ...6 0 A 73 0 A 92 0 A 135 A 176 A 254 A 351 A Peak output current rms 3 s duration 60 s duration 68 0 A 51 0 A 80 0 A 60 0 A 104 A 78 0A 154 A 115 A 163 A 138 A 312 A 234 A 372 A 273 A Peak output curre...

Page 82: ...og numbers 2094 BLxxS and 2094 XL75S Cx provide branch circuit protection to the Kinetix 7000 drive Follow all applicable NEC and local codes Fuse Specifications AC input Drive Cat No Bussmann Fuse Du...

Page 83: ...actor Coil Type Coil Voltage Requirements 2099 BM06 S 100 C43DJ01 100S C43 DJD4C Standard with Diode 24V DC 2099 BM07 S 100 D95EN11 100S D95EN22C Electronic Coil 1 1 Electronic coil control power requ...

Page 84: ...S Dimensions 224 3 8 82 7 0 0 28 31 9 1 26 517 5 20 37 495 0 19 49 254 12 10 00 192 7 56 15 27 0 60 7 0 0 28 8 0 0 31 7 0 0 28 X2 66 0 2 60 97 0 3 82 137 2 5 40 187 0 7 36 31 9 1 26 151 1 5 95 165 1...

Page 85: ...37 5 1 48 6 5 0 26 2X 12 0 0 47 644 5 25 37 7 0 0 28 625 0 24 61 690 3 27 18 2099 BM10 34 9 1 37 2X 60 4 2 38 159 5 6 28 31 9 1 26 85 1 3 35 65 0 2 56 2X 130 5 12 170 6 69 24 5 0 96 2X 45 5 1 79 22 2...

Page 86: ...8 5 0 33 2X 849 97 33 46 300 0 11 81 49 6 1 95 7 9 0 31 850 0 33 46 824 0 32 44 14 5 0 04 30 0 1 18 360 6 14 20 2X 8 5 0 33 2X 399 2 15 72 282 8 11 13 977 1 38 47 34 9 1 37 22 2 0 87 4X 62 7 2 47 2X...

Page 87: ...ent limit based on the peak rating of the motor as investigated by UL to comply with UL 508C UL File E59272 CE European Union 2004 108 EC EMC Directive compliant with IEC 61800 3 2004 A1 2012 Adjustab...

Page 88: ...ing DSL digital servo link encoder technology require the encoder to perform motor temperature monitoring and transmit the data over the single motor cable Kinetix VP Bulletin VPL VPF VPH VPS and VPC...

Page 89: ...M and Kinetix 300 350 Examples In this example the Kinetix 6000 and Kinetix 7000 drives are shown with low profile connector kits catalog numbers 2090 K6CK Dxxx Use these kits with the I O IOD motor f...

Page 90: ...onfiguration of your component 8 9 0 35 Dimensions are in mm in 2090 K6CK D26M Low profile Connector with LIM Module 2094 AL09 is shown IOL Connector 2090 KxCK xxxxx Bulletin Number Drive K2CK Kinetix...

Page 91: ...it encoders The 2090 K2CK COMBO kit mounted on the Kinetix 2000 IAM AM drive fits in a standard 10 in enclosure 2090 K6CK D15M Low profile connector kit for motor feedback 15 pin male D sub Use with a...

Page 92: ...ers 2090 K2CK COMBO motor feedback and I O 15 pin and 44 pin Connector 28 27 26 25 24 23 22 21 20 19 18 17 15 14 0 AUX FEEDBACK 0 11 10 9 8 7 6 5 4 3 2 1 0 39 41 40 39 42 40 39 43 40 39 44 40 INPUTS 0...

Page 93: ...0 42 39 39 41 40 0 40 44 39 39 43 40 Dimensions are in mm in 2090 K6CK D44S0 I O and cascading safe torque off 44 pin Connector Two motion allowed jumpers are included Use with 2094 xxxxx Mxx S0 contr...

Page 94: ...ack Use the 2071 TBIO breakout board for making flying lead cable connections to twenty four of the most commonly used terminals in the 50 pin IOD connector Use the 2090 UXBB DM15 drive mounted breako...

Page 95: ...n 2071 TBIO 50 pin drive mounted breakout board for Kinetix 3 IOD I O connector 2071 TBMF 20 pin drive mounted breakout board for Kinetix 3 MF feedback connector 2090 UXBB DM15 1 1 For specifications...

Page 96: ...ed Breakout Board Examples 9 4 0 37 5 2 0 21 2X 4 40 UNC 12 4 0 49 21 8 0 86 66 1 2 60 35 5 1 40 11 4 0 45 Dimensions are in mm in Connector shown with cover Connector shown without cover Breakout Boa...

Page 97: ...Customer Supplied Panel mounted Breakout Boards Cat No Description 2090 UXBB D15 15 pin terminal block with D sub connector Use with any Kinetix 300 350 Kinetix 2000 Kinetix 6000 Kinetix 6200 6500 or...

Page 98: ...d Breakout Board Dimensions catalog number 2090 UXBB D15 Panel mounted Breakout Board Dimensions catalog number 2090 U3BB D44 49 6 1 9 87 1 3 4 69 8 2 7 56 6 2 2 29 1 1 1 Dimensions are in mm in Front...

Page 99: ...vershield TPE 1 3 2 3 9 8 9 29 5 15 49 2 2090 U3BC D44xx 44 pin high density D shell for Kinetix 2000 control interface connector Kit Cat No Description Drive Family 2090 UXCK D15 Mating Connector Kit...

Page 100: ...odules 2094 PRS4 4 axis power rail Bulletin 2094 IAM module with up to three additional drive modules 2094 PRS5 5 axis power rail Bulletin 2094 IAM module with up to four additional drive modules 2094...

Page 101: ...e 2094 PRS8 power rail contains eight inverter slots This limits the use of this power rail to systems requiring up to eight inverter slots When selecting a power rail determine the number of inverter...

Page 102: ...4 90 N A 2094 PRS3 3 axis power rail 276 9 10 90 195 6 7 70 N A 2094 PRS4 4 axis power rail 348 0 13 70 266 7 10 50 N A 2094 PRS5 5 axis power rail 419 1 16 50 337 8 13 30 195 6 7 70 2094 PRS6 6 axis...

Page 103: ...requirements of your application For specifications and dimensions of external shunt resistors compatible with your Kinetix 6000 or Kinetix 6200 drive refer to External Shunt Modules beginning on page...

Page 104: ...the sum of the AM module internal shunt ratings 2094 AC16 M03 S 200 plus 4 4 Shunt power equals 200 plus the sum of the AM module internal shunt ratings 2094 AC32 M05 S 2094 ACxx Mxx S 0 6 2094 BSP2 2...

Page 105: ...Continuous Power W 2094 BC01 MP5 S 2094 BC01 MP5 M 0 7 N A 2 N A 2 2 Module not part of system configuration 50 plus 3 3 Shunt power equals 50 or the sum of the AM module internal shunt ratings 2094 B...

Page 106: ...the continuous shunt power is equal to that of the external shunt module alone Kinetix 6000 400V class Shunt Power Example 400 W Continuous Shunt Power 2094 BSP2 shunt module 200 W 2094 BMP5 S AM mod...

Page 107: ...LIM over the AC line filter Each bracket provides threaded holes for mounting the 2094 power rail or LIM catalog numbers 2094 ALxxS and 2094 XL75S Cx The number of brackets required for use with the p...

Page 108: ...ts IMPORTANT Only the 2094 ALxxS and 2094 XL75S Cx line interface modules are compatible with the 2094 mounting brackets The 2094 BLxxS 2094 AL09 and 2094 BL02 models are not compatible LIM PRS PR LIM...

Page 109: ...IAM AM module inverter connectors 2094 AC05 Mxx S 2094 AC09 M02 S 2094 AMP5 S 2094 AM01 S 2094 AM02 S Includes motor power MP motor resistive brake BC and safe off SO replacement connectors for the IA...

Page 110: ...trol power CPL 230V auxiliary output P2L 24V brake power P1L and 230V auxiliary input APL replacement connectors 2094 XNLIM 2 Resistive brake module RBM 2090 XB33 xx Includes I O connector TB3 drive c...

Page 111: ...M power interface module IPIM the safe off feature is disabled on all integrated drive motor IDM units connected to the IPIM module Typical Single Drive Safe off Configuration 1 2 3 4 5 6 7 8 9 1 2 3...

Page 112: ...nfiguration also applies to the Kinetix 7000 drives When wiring the Kinetix 7000 modules from drive to drive use 1202 C10 cables Typical Multiple Drive Safe off Configuration IMPORTANT Due to the curr...

Page 113: ...g single wide Kinetix 6200 and Kinetix 6500 drives 2090 CS0DSDS AA03 Drive to drive safety cable for connecting double wide Kinetix 6200 and Kinetix 6500 drives 2090 CS0DSDS AA10 Drive to drive safety...

Page 114: ...094 XL75S Cx Kinetix 7000 2099 BM06 S 2099 BM07 S 2099 BM08 S 2094 BL75S TM TM Line Interface Module 2094 BLxxS Compact Cost effective Reduced Labor for Design Panel Layout and Mounting Extra Filterin...

Page 115: ...ircuit Breaker CB2 Fuse Block Disconnect Safety Contactor Three phase Line Input 230 460V Single phase Line Input 110 230V Single phase Line Input 110 230V Three phase Line Input 230 460V Single phase...

Page 116: ...4 CB1 Main VAC disconnect 11 24V power status indicator 5 VAC load OPL connector 12 I O IOL connector access door 6 VAC line IPL connector 13 I O IOL connector 7 Auxiliary power input APL connector 1...

Page 117: ...y power output 24V DC 20 A configurable branch circuit protection 2094 BL50S 50 A 230V AC auxiliary power output 24V DC 20 A configurable branch circuit protection 2094 BL75S 75 A 230V AC auxiliary po...

Page 118: ...ry and Control Power Input customer supplied N A 110V 230V N A Auxiliary Power Output 230V 1 1 Auxiliary power output developed internal to LIM module N A Control Power Output 230V 230V 24V DC Power O...

Page 119: ...l AC Line Filter 24V DC 20 A Additional features that apply Yes DO YOU NEED Auxiliary Power Multi Power Rail Mounting Bracket Compatibility Branch Circuit Protection and Disconnect No 2094 BL02 30A AC...

Page 120: ...current 4 N A Internal N A Internal Contactor voltage N A Internal N A Internal Contactor pickup time 18 5 ms min 30 0 ms max 18 5 ms min 30 0 ms max Contactor dropout time 10 0 ms min 60 0 ms max 10...

Page 121: ...nom 190 260V rms three phase 230V nom Brake Power Output PSL Connector Brake power 24V DC 2 0 A I O brake power 24V DC 5 7 A LIM Contactor CR1 Contactor pickup current 383 mA Contactor hold in curren...

Page 122: ...8 86 3x 16 0 63 6x 7 9 0 31 3x 28 7 1 13 286 8 11 29 30 9 1 22 20 0 79 142 5 5 61 285 11 22 12 7 0 5 12 7 0 5 187 7 7 39 22 0 87 28 1 1 197 7 75 8 9 0 35 Dimensions are in mm in IMPORTANT Additional c...

Page 123: ...7 0 50 278 4 10 96 12 7 0 50 20 0 79 180 7 09 360 14 17 277 10 9 1 22 31 27 6 1 09 2x 40 4 1 59 280 11 02 2x 206 8 11 2x 28 5 1 2 6x 7 9 0 31 197 7 8 100 3 9 289 11 37 8 9 0 35 2 5 0 1 Dimensions are...

Page 124: ...30B 2090 XXLF TC316 2094 BC01 M01 S Kinetix 7000 2099 BM06 S 2090 XXLF TC350 2094 BC02 M02 S 2099 BM07 S 2094 BC04 M03 S 2090 XXLF 375B 2099 BM08 S 2090 XXLF TC365 2094 BC07 M05 S 2090 XXLF 3100 2099...

Page 125: ...0 UXLF 110 10 2 7 45 0 95 2 0 2090 UXLF 123 23 10 90 1 6 3 5 2090 XXLF TC116 16 4 9 87 0 80 1 7 25 100 C 13 212 F page 130 2090 XXLF X330B 500V AC 50 60 Hz Three 30 38 64 2 7 5 9 25 85 C 13 185 F page...

Page 126: ...35 10 0 0 39 152 0 5 99 92 0 3 62 25 0 0 98 2090 UXLF 110 11 0 0 43 192 0 7 56 104 0 4 0 20 0 0 79 214 0 8 42 11 0 0 43 16 0 0 63 192 0 7 56 145 0 5 71 40 0 1 58 2090 UXLF 123 164 0 6 46 19 0 0 75 204...

Page 127: ...in F mm in G mm in H mm in 2090 XXLF X330B 15 0 0 6 330 13 0 360 14 2 155 6 1 20 0 0 8 32 5 1 3 195 7 7 65 0 2 5 L3 L2 L1 E L3 L2 L1 E A B C A B D F G H E 2 M8 studs required for side mounting Load L...

Page 128: ...27 0 192 7 5 35 1 4 20 0 8 262 10 3 646 25 4 15 0 6 35 1 4 70 2 7 20 0 8 2090 XXLF 375B 2090 XXLF 3100 741 29 2 785 30 9 215 8 4 30 1 2 21 5 0 85 275 10 8 741 29 2 47 1 8 80 3 1 18 0 7 L3 L2 L1 E L3 L...

Page 129: ...9 0 50 1 96 80 3 15 25 0 98 215 8 46 200 7 87 12 0 47 M6x25 1 0 0 04 5 5 0 21 15 0 59 2090 XXLF TC350 180 7 08 85 3 35 65 2 56 164 6 45 150 5 90 39 1 53 2090 XXLF TC365 2090 XXLF TC3100 240 9 45 95 3...

Page 130: ...atalog number 2090 XXLF TC116 AC Line Filter catalog number 8720MC RFI80 M6x25 TYP 200 7 87 12 0 47 12 0 47 80 3 15 15 0 59 1 0 0 04 50 1 96 25 0 98 230 9 0 215 8 46 L1 N Load PE L1 N Line PE 5 5 0 21...

Page 131: ...0 39 371 14 6 455 17 9 180 7 1 M8 E 13 0 5 30 1 18 31 1 2 180 7 1 240 9 4 20 0 78 dia 10 0 39 dia M8 E L1 L2 L3 L1 L2 L3 L4 L5 L6 303 11 9 390 15 4 E REGENERATIVE POWER SUPPLY REGENERATIVE POWER SUPP...

Page 132: ...ound Court Nashville TN 37211 Tel 615 244 2825 http www bonitron com Bulletin 2097 Shunt Resistor Power Specifications Shunt Module Cat No Resistance Ohms Continuous Power W Peak Power kW Peak Current...

Page 133: ...1 1 1 Requires the use of an FNQ fuse with an adapter to allow the smaller body fuse to fit the larger FWP fuse holder 400V 160 200 FWP50A14F 1394 SR9AF 200V 1 4 41 0 101 25 900 3 63 8 FNQ R 20 R1 1 4...

Page 134: ...USE WITH 1394 SJT22 X SYSTEM MODULE CAT PART SER INPUT DC INPUT AC FOR FUSE REPLACEMENT USE BUSSMAN CAT NO R Shunt Module 385 15 2 1 8 0 0 31 10 1 0 40 15 9 0 63 8 0 0 31 12 0 0 47 350 13 7 280 11 0...

Page 135: ...netix 6000 Kinetix 6200 and Kinetix 6500 servo drives Refer to the table below for specific RBM to drive interface cable information For This Information Refer to Cable catalog numbers for compatible...

Page 136: ...90 XB33 16 16 2090 XB120 06 6 290 106 75 45 2 75 6 06 2090 XB120 03 3 2090 XB120 01 1 IMPORTANT Drive commands are the preferred and quickest method to bring your drive system to a controlled stop Whe...

Page 137: ...090 XB33 16 and 2090 XB33 32 Catalog Numbers 2090 XB120 01 2090 XB120 03 and 2090 XB120 06 198 6 7 82 6 1 0 24 11 7 0 46 196 6 7 74 70 0 2 76 226 5 8 92 238 3 9 38 4 6 0 18 35 1 38 205 4 8 09 Dimensio...

Page 138: ...ower modes for parallel operation of multiple units Adjustable DC output voltage CE compliance and UL Listed to U S and Canadian safety standards Refer to 8720MC Regenerative Power Supply User Manual...

Page 139: ...us indicator 4 Holes for cover fixing screws 5 Main power terminals 6 Control power TB2 terminal block 7 Control power TB4 terminal block 8 Regulator board master unit only 9 Sequence signal TB3 termi...

Page 140: ...ower Specifications Attribute 8720MC RPS065 8720MC RPS190 AC input voltage 324 506V AC rms three phase AC input frequency 47 63 Hz AC input current Nom Max 1 minute 65 A rms 98 A rms 92 A 0 pk 138 A 0...

Page 141: ...sistor min resistance value Connect to PR1 and PR2 110 000 F 20 165 000 F 10 External circuit min resistance value 220 000 F 4 7 495 000 F 1 5 IMPORTANT Large levels of load capacitance can require mo...

Page 142: ...2 9 6 59 5 2 34 30 1 2 125 4 9 10 0 4 M8 40 1 6 13 0 5 14 0 6 20 0 79 573 22 6 550 21 7 503 19 8 566 5 22 30 639 5 25 18 20 0 79 30 1 2 10 0 4 P N E E 30 1 2 58 2 3 59 5 2 34 125 4 92 10 0 39 dia 20 0...

Page 143: ...20MC RPS190 series B 204 8 03 57 5 2 26 125 4 92 640 25 2 504 19 84 10 0 39 10 0 39 160 6 3 252 9 92 435 17 13 140 5 51 161 5 6 36 P N L 1 L 2 L 3 108 5 4 27 108 5 4 27 76 5 3 01 E 120 4 72 125 4 92 5...

Page 144: ...ve Power Supply User Manual publication 8720MC RM001 Continuous Current max A Inductance uH Capacity of Motor max kW Weight approx kg lb 8720MC LR03 032B 32 850 15 17 37 48 8720MC LR05 048B 48 800 22...

Page 145: ...in H 4 mm in 4 The tolerance is 5 mm 0 19 in I 5 mm in 5 The tolerance is 10 mm 0 39 in J mm in K mm in Pressure Terminal mm in 8720MC LR03 032B 345 13 58 112 5 4 43 120 4 72 112 5 4 43 140 5 51 100 3...

Page 146: ...6 6 1 0 414 16 3 29 1 1 6 x R38 8 10 0 39 10 0 39 38 6 1 5 217 8 5 26 6 1 0 10 0 39 217 8 5 L4 L2 L5 L3 L6 80 3 15 80 3 15 75 2 9 L1 L4 L2 L5 L3 L6 L1 L6 L5 L4 L3 L2 Dimensions are in mm in Shown are...

Page 147: ...98 ABQE Encoder Output Module Top View 2198 ABQE Encoder Output Module Front View 2198 ABQE Encoder Output Module Side View Item Description 1 IP address switches 2 Mounting latch 3 15 pin output conn...

Page 148: ...ass 2 power supply 21 6 26 4V DC 24 V DC nom 0 3 A 7 2 W max 24V DC Control input power inrush current max 3 A Control input power connector wire size 16 24 AWG Output supply power rating for single e...

Page 149: ...90 C xx xx DS xx AA xx Cable Length Refer to Technical Specifications Interface Cables beginning on page 153 Cable Type CM Communication S0 Safe off Cable Type AA Standard non flex Accessory Component...

Page 150: ...ble connections Drive to Drive Cable Length for Multi axis Drive Families IAM Module Adjacent Drive Module Cable Cat No Cable Length m in Kinetix 2000 2093 AMP1 2093 AMP2 or 2093 AMP5 Single wide 2090...

Page 151: ...OK CP TX RX TX RX 0 1 m 5 1 in 1756 M16SE Servos Interface Module Sercos Fiber optic Ring Logix Platform Kinetix 6200 Single wide 2094 BCxx Mxx M IAM Power Module Bulletin 2094 6 axis power rail 2094...

Page 152: ...uble ended Ethernet Cable 1585J M8CC H RJ45 Insulation Displacement Connector IDC ControlLogix Controller 1756 ENxTR EtherNet IP Communication Module Kinetix 6500 Double wide 2094 BCxx Mxx M IAM Power...

Page 153: ...ended shielded Ethernet cables for use when programming the safety configuration and the Logix 5000 EtherNet IP network module 2 6 6 5 16 4 10 32 8 1585J M8CC H 2 RJ45 insulation displacement connecto...

Page 154: ...C 2090 CCMCNDS 48AAxx Kinetix 3 control interface to MicroLogix controller 2090 CCMDSDS 48AAxx Kinetix 3 control interface for drive to drive configurations 2090 CCMUSDS 48AAxx Kinetix 3 control inter...

Page 155: ...15 1 0 59 14 5 0 57 10 4 0 41 5 5 0 22 5 5 0 22 5 5 0 22 5 5 0 22 10 4 0 41 2090 CCMDSDS 48AAxx drive to drive cable Dimensions are in mm in reference only 2090 CCMCNDS 48AAxx controller to drive cabl...

Page 156: ...SCEPx x 7 0 27 25 1 0 25 1 0 10 0 39 2 2 0 09 2090 SCNPx x 2090 SCVPx x 40 1 6 5 0 0 2 2090 SCVGx x 30 1 2 RBM Module Cable Cat No A mm in B mm in C mm in D mm in E mm in F mm in G mm in H mm in 2090...

Page 157: ...hines Hybrid and network cables connect the Kinetix 6000M power interface module IPIM and daisy chain to as many as 16 Kinetix 6000M integrated drive motor IDM units Kinetix 6000M Integrated Drive Mot...

Page 158: ...ts 2090 CTHP8 Replacement hybrid terminator hybrid terminator is included with each Kinetix 6000M IPIM module 2090 CTSRP Replacement network terminator network terminator is included with each Kinetix...

Page 159: ...4 5 7 9 12 15 20 and 25 m 3 2 6 6 9 8 13 1 16 4 22 9 29 5 39 3 49 2 65 5 and 82 0 ft From IPIM module flying leads to the first IDM unit IPIM end flying leads IF SpeedTec connector socket S8 2090 CHBP...

Page 160: ...n SP Straight connector socket SS 2090 CNSRPRS AAxx 1 Right angle connector socket RP Right angle connector socket RS Not compatible for connection to the IPIM module 2090 CNSRPSS AAxx 1 Right angle c...

Page 161: ...e available in standard lengths of 2 5 and 10 m 6 6 16 4 and 32 8 ft Straight connector socket F Straight connector pin M 889D R4ACDM x Right angle connector socket R Straight connector pin M 889D F4A...

Page 162: ...3 3 0 9 8 04 4 0 13 1 05 5 0 16 4 07 7 0 22 9 09 9 0 29 5 12 12 39 4 15 15 49 2 20 20 65 6 25 25 82 0 2090 CHBP8S8 12AAxx 2090 CCPP8S8 01 1 0 3 2 2090 CBKS8 16AA03 Two conductor 600V cable for motor b...

Page 163: ...bend inside dimension B Use this measurement when routing the cable in a non flex application between IDM units the bend area The bend area is where standard non flex cables can be bent to their spec...

Page 164: ...Number 2090 CNSSPSS AAxx Dimensions are in mm in reference only Catalog Number 2090 CNSRPRS AAxx Catalog Number 2090 CNSRPSS AAxx Catalog Number 2090 CNSSPRS AAxx Socket Pin Socket Pin Socket Pin Sock...

Page 165: ...ion for your motion application Kinetix 300 350 Drive Systems Design Guide publication KNX RM004 Kinetix 3 Drive Systems Design Guide publication KNX RM005 Kinetix 2000 Drive Systems Design Guide publ...

Page 166: ...ary Find installation instructions manuals brochures and technical data publications rok auto literature Product Compatibility and Download Center PCDC Download firmware associated files such as AOP E...

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