RKC INSTRUMENT SR Mini HG SYSTEM H-PCP-J Instruction Manual Download

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1. OUTLINE

IIMS01J02-E2

1.5 System Configuration

The system configuration example that used operation panel, host computer, touch panel and
programmable controller (hereafter called PLC) is shown.

Example 1: PLC is used

RS-422A

SR Mini HG SYSTEM control unit

Function module

(10 modules max.)

H-PCP-J

Programmable

controller

(PLC)

Up to 4 units per communication
port of PLC

RKC

operation panel

RS-422A
RS-485
RS-232C

Host

computer

Touch panel

RS-422A

RS-422A
RS-485
RS-232C

: The protocol corresponding to

each PLC

: RKC communication protocol

Modbus protocol
Any can be selected

RS-422A

SR Mini HG SYSTEM control unit

Function module

(10 modules max.)

H-PCP-J

To RKC operation panel

To host computer
To touch panel

RS-422A

Summary of Contents for SR Mini HG SYSTEM H-PCP-J

Page 1: ...SR Mini HG SYSTEM IMS01J02 E2 H PCP J Instruction Manual RKC INSTRUMENT INC Power Supply CPU Module ...

Page 2: ...us is a registered trademark of Schneider Electric The name of each programmable controller PLC means the products of each manufacturer Company names and product names used in this manual are the trademarks or registered trademarks of the respective companies ...

Page 3: ...rned on to prevent electric shock fire or damage to instrument and equipment This instrument must be used in accordance with the specifications to prevent fire or damage to instrument and equipment This instrument is not intended for use in locations subject to flammable or explosive gases Do not touch high voltage connections such as power supply terminals etc to avoid electric shock RKC is not r...

Page 4: ...en each terminal screw to the specified torque found in the manual to avoid electric shock fire or malfunction For proper operation of this instrument provide adequate ventilation for heat dispensation Do not connect wires to unused terminals as this will interfere with proper operation of the instrument Turn off the power supply before cleaning the instrument Do not use a volatile solvent such as...

Page 5: ...Block 22 3 4 Mounting the Module Mainframe 24 3 5 Removing the Module Mainframe 24 4 WIRING 25 4 1 Wiring 25 4 2 Connections 27 4 2 1 DO connector connection 28 4 2 2 Connection to the host computer 30 4 2 3 Connection to the operation panel 37 4 2 4 Connection to the touch panel 38 4 2 5 Multiple control unit connections 41 5 SETTINGS BEFORE OPERATION 43 5 1 Protocol Selection and Host Communicat...

Page 6: ...responses 111 7 1 5 Calculating CRC 16 112 7 2 Message Format 115 7 2 1 Read holding registers 03H 115 7 2 2 Preset single register 06H 116 7 2 3 Diagnostics Loopback test 08H 117 7 2 4 Preset multiple registers 10H 118 7 3 Communication Data 119 7 3 1 Data configuration 119 7 3 2 Data processing precautions 123 7 3 3 Communication data list 124 7 4 Data Map 154 7 4 1 Reference to data map 154 7 4...

Page 7: ...IMS01J02 E2 i 5 Page 8 2 6 Scale correction 179 8 2 7 Output change rate limiter 181 8 2 8 Alarm hold function 182 8 2 9 Assignment of channels 183 9 TROUBLESHOOTING 184 10 ASCII 7 BIT CODE TABLE 190 ...

Page 8: ...i 6 IMS01J02 E2 MEMO ...

Page 9: ... protocol The protocol corresponding to each PLC Any can be selected with switch Connected equipment Host computer Touch panel Operation panel PLC SR Mini HG SYSTEM control unit Usable programmable controller PLC MELSEC series AnA QnA Q A and FX series manufactured by Mitsubishi Electric Corporation SYSMAC series manufactured by OMRON Corporation JW50H 70H 100H and JW30H manufactured by Sharp Corp...

Page 10: ...See P 41 See PLC Communication Instruction Manual For MITSUBISHI PLC IMS01J03 E PLC communication RKC and MODBUS communication Unit Address Setting Protocol Selection and Host Communication Setting SHARP JW50H 70H 100H and JW30H OMRON SYSMAC series MITSUBISHI MELSEC series See P 43 See P 48 Current transformer CT monitor Current transformer CT monitor LG MASTER K and GLOFA GM series LG MASTER K an...

Page 11: ...o clips per unit H PCP J Instruction Manual IMS01J02 E 1 copy PLC Communication Instruction Manual IMS01J0 E 1 copy The specified PLC Communication Instruction Manual is attached PLC Communication Instruction Manual For MITSUBISHI PLC IMS01J03 E PLC Communication Instruction Manual For OMRON PLC IMS01J04 E PLC Communication Instruction Manual For SHARP PLC IMS01J05 E PLC Communication Instruction ...

Page 12: ...terface COM PORT3 1 RS 232C 4 RS 422A 5 RS 485 5 DO signal D Open collector output 6 Alarm 1 function N No alarm function See Alarm code table P 5 It is alarm function of H TIO module H CIO A module and H SIO A module 7 Alarm 2 function N No alarm function See Alarm code table P 5 8 An attached instruction manual 00 H PCP J Instruction Manual 02 H PCP J Instruction Manual and PLC Communication Ins...

Page 13: ...old action F Deviation low alarm with hold action G Deviation high and low alarm with hold action H Process high alarm J Process low alarm K Process high alarm with hold action L Process low alarm with hold action Special alarm function Q Deviation high alarm with re hold action R Deviation low alarm with re hold action T Deviation high and low alarm with re hold action H Process high alarm J Proc...

Page 14: ...on module 10 modules max H PCP J Programmable controller PLC Up to 4 units per communication port of PLC RKC operation panel RS 422A RS 485 RS 232C Host computer Touch panel RS 422A RS 422A RS 485 RS 232C The protocol corresponding to each PLC RKC communication protocol Modbus protocol Any can be selected or RS 422A RS 422A SR Mini HG SYSTEM control unit Function module 10 modules max H PCP J To R...

Page 15: ... per communication port of PLC RKC operation panel RS 422A RS 485 RS 232C Host computer Touch panel RS 422A RS 422A RS 485 RS 232C PLC special protocol Current transformer CT monitor RKC communication protocol Modbus protocol Any can be selected or RS 422A RS 422A SR Mini HG SYSTEM control unit H CT A module 10 modules max H PCP J To RKC operation panel To host computer To touch panel RS 422A or ...

Page 16: ...J When the RKC operation panel is connected Up to 8 units RS 422A SR Mini HG SYSTEM control unit Function module 10 modules max H PCP J RS 422A RS 485 RS 232C RKC communication protocol RKC communication protocol Modbus protocol Any can be selected RS 422A RS 422A Host computer Touch panel RS 422A RS 485 RS 232C RKC operation panel ...

Page 17: ...P J When the host computer is connected Up to 16 units When the is touch panel connected Up to 16 units SR Mini HG SYSTEM control unit Function module 10 modules max H PCP J RS 422A RS 485 RKC communication protocol Modbus protocol Any can be selected RKC communication protocol RS 422A RS 485 Host computer Touch panel RS 422A RS 422A RKC operation panel ...

Page 18: ... C H DO D H DO G Analog input module H AI A H AI B Analog output module H AO A H AO B PLC special protocol Function module Type Temperature control module H TIO A H TIO B H TIO C H TIO D H TIO E H TIO F H TIO G H TIO H H TIO J H TIO P H TIO R Position proportioning control module H TIO K Speed control module H SIO A Cascade control module H CIO A Current transformer input module H CT A There is re...

Page 19: ...C series SR Mini HG SYSTEM control unit Set the MITSUBISHI MELSEC series special protocol Temperature control Set the MITSUBISHI MELSEC series special protocol Current transformer CT monitor H PCP J module SR Mini HG SYSTEM control unit OMRON SYSMAC series H PCP J module PLC OMRON SYSMAC series SR Mini HG SYSTEM control unit Set the OMRON SYSMAC series special protocol Temperature control Set the ...

Page 20: ...n lamp Yellow ON during COM PORT3 data is correctly received EVENT lamp Green ON during event operation Always OFF because there is not event function FAIL lamp Red ON during abnormal operation OFF during normal operation TX1 data transmission lamp Yellow ON during COM PORT1 COM PORT2 data is correctly sent TX2 data transmission lamp Yellow ON during COM PORT3 data is correctly sent START lamp Gre...

Page 21: ...nforming to RS 422A RS 485 7 Modular connector COM PORT1 Connector for connection with the host computer touch panel operation panel or PLC Conforming to RS 422A RS 485 8 COM PORT3 setting switch SW3 Set communication protocol data bit configuration communication speed and initialize method of modular connector COM PORT3 9 COM PORT1 COM PORT2 setting switch SW2 Set communication protocol data bit ...

Page 22: ...attery for RAM backup approximate 10 years life for data retention Power input Power supply voltage 100 to 120 V AC 50 60 Hz 200 to 240 V AC 50 60 Hz or 24 V DC Specify when ordering Power supply voltage range 100 to 120 V AC 90 to 132 V AC 200 to 240 V AC 180 to 264 V AC 24 V DC 21 6 to 26 4 V DC Power consumption 100 to 120 V AC 40 VA max 200 to 240 V AC 50 VA max 24 V DC 21 W max 1 A or less Su...

Page 23: ...ocoupler isolation Load voltage 12 to 24 V DC Maximum load current 0 1 A point 0 8 A common Output data Digital output can be selected from the following Temperature alarm Alarm 1 Alarm 2 Heater break alarm HBA Burnout TI Alarm Alarm 1 Alarm 2 AI Alarm Alarm 1 Alarm 2 Control loop break alarm LBA Temperature rise completion Temperature rise completion FAIL output PLC communication status Unused ...

Page 24: ...H Diagnostics loopback test 10H Preset multiple registers Error check method CRC 16 Error codes 1 Function code error An unsupported function code was specified 2 When written to read only data When any address other than 0000H to 02EEH is specified However 07D0H to 0BB7H are excluded 3 When the data written exceeds the setting range When the specified number of data items in the query message exc...

Page 25: ...iguration Start bit 1 Data bit 7 or 8 Parity bit Without Odd or Even Without for 8 data bits Stop bit 1 or 2 Data bit configuration can be selected with switch Connected equipment Host computer touch panel operation panel or PLC Signal logic RS 422A RS 485 Signal voltage Logic V A V B 2 V 0 SPACE V A V B 2 V 1 MARK Voltage between V A and V B is the voltage of A terminal for the B terminal ...

Page 26: ...st 10H Preset multiple registers Error check method CRC 16 Error codes 1 Function code error An unsupported function code was specified 2 When written to read only data When any address other than 0000H to 02EEH is specified However 07D0H to 0BB7H are excluded 3 When the data written exceeds the setting range When the specified number of data items in the query message exceeds the maximum number o...

Page 27: ...more at 500 V DC Withstand voltage Between power and ground terminals 1 minute at 1500 V AC Between output and ground terminals 1 minute at 1500 V AC Withstand noise AC power 2500 V peak to peak DC power 1500 V peak to peak Pulse width 1 µs Rise time 1 ns By noise simulator Ambient temperature 0 to 50 C Ambient humidity 45 to 85 RH Absolute humidity MAX W C 29 g m3 dry air at 101 3 kPa Usage atmos...

Page 28: ...bient temperature 0 to 50 C Ambient humidity 45 to 85 RH Absolute humidity MAX W C 29 g m3 dry air at 101 3 kPa 3 Avoid the following conditions when selecting the mounting location Rapid changes in ambient temperature which may cause condensation Corrosive or inflammable gases Direct vibration or shock to the mainframe Water oil chemicals vapor or steam splashes Excessive dust salt or iron partic...

Page 29: ... Module mounting depth The mounting depth of each module is 108 mm from the mounting surface inside the panel to the front of the module with the module mounted on the DIN rail However when modular connector cables are plugged in additional depth is required Unit mm DIN rail Approx 50 108 ...

Page 30: ...24 77 H PCP J module Dimensions for multiple module mounting Unit mm 24 77 24 24 2 Remove the module from the mother block For details of removing the module see 3 5 Removing the Module Mainframe P 24 3 Connect the mother blocks together before tightening the screws on the panel Customer must provide the set screws M3 10 Mother block Recommended tightening torque 0 3 N m 3 kgf cm When the mother b...

Page 31: ...ttach the top bracket of the mother block to the DIN rail and push the lower section into place on the DIN rail Figure 2 4 Slide the locking devices up to secure the mother block to the DIN rail Figure 3 5 Slide connectors together to complete mother block installation Figure 4 Figure 3 Figure 1 Figure 2 Figure 4 Locking device When the mother block is mounted on panel 50 mm or more space is requi...

Page 32: ... be heard when module mainframe is securely connected to mother block 3 5 Removing the Module Mainframe To separate the module mainframe from the mother block press the bottom on the module lifting upward to release connection Press bottom of module and lift upward to release Mother block Module mainframe Upper section Mother block Module mainframe Lower section Figure 1 Tab at top of mother block...

Page 33: ...ring distance between the noise filter output and the instrument power supply terminals to achieve the most effective noise reduction Do not connect fuses or switches to the noise filter output wiring as this will reduce the effectiveness of the noise filter Take into consideration the instrument power supply voltage and filter frequency characteristics when selecting the most effective noise filt...

Page 34: ...AC Including power supply voltage variations Rating 200 to 240 V AC Single phase 50 60 Hz 21 6 to 26 4 V DC Including power supply voltage variations Rating 24 V DC Specify when ordering Ground Ground the module using grounding wire with a cross section area of 2 mm2 or more and with a grounding resistance of 100 Ω or less Do not connect the grounding wire to the grounding wire of any other equipm...

Page 35: ...isconnecting connectors by yanking on their cables can cause breakdowns To prevent malfunction never touch the contact section of a connector with bare hands or with hands soiled with oil or the like To prevent malfunction connect cable connectors securely then firmly tighten the connector fastening screws To prevent damage to cables do not bend cables over with excessive force If the instrument i...

Page 36: ... Model No RT1 OD08 12V S Part No AY102401 Manufactured by Matsushita Electric Works Ltd When using the terminal for open collector outputs Connector terminal Model No CT1 20 Part No AYT1120 Manufactured by Matsushita Electric Works Ltd Recommended cable and connector PC relay terminals PC terminals expansion cable Part No AY1584 Manufactured by Matsushita Electric Works Ltd 0 70 mm 1 250 mm 2 500 ...

Page 37: ...DO2 24 V DC DO1 0 0 NO 1 1 NO DO3 2 2 NO DO4 3 3 NO DO5 4 4 NO DO6 5 5 NO DO7 6 6 NO DO8 7 7 NO Connector terminal connecting example Connector terminal CT1 20 Manufactured by Matsushita Electric Works Ltd Unused H PCP J module Expansion cable AY1584 Manufactured by Matsushita Electric Works Ltd B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 DO7 DO8 DO6 DO5 DO4 DO3 DO2 DO1 B10 B9 B8...

Page 38: ...n connecting to the computer which only has a RS 232C driver RS 232C RS 422A converter or RS 232C RS 485 converter will be necessary RS 232C can be selected only COM PORT3 RS 232C RS 422A RS 485 RS 232C RS 422A converter or RS 232C RS 485A converter Up to 16 units Host computer Control unit RS 422A RS 485 RS 232C RS 422A RS 485 Host computer Control unit When RS 232C is selected for the control un...

Page 39: ...J module Cable type W BF 28 3000 RKC product Sold separately Standard cable length 3 m Connect to the communication connector Host computer W BF 28 D SUB 9 pin connector Pin layout of modular connector RS 232C H PCP J module COM PORT3 SG 6 Unused 5 RD 4 SG 3 SD 2 Unused 1 Connector pin number and signal details RS 232C Pin No Signal name Symbol 1 Unused 2 Send data SD TXD 3 Signal ground SG 4 Rece...

Page 40: ... prepare a communication cable fit for the control unit to be connected by the host computer Connection cable W BF 02 and W BF 28 RKC product can use to connect host computer Shields of the cable are connected to SG No 6 pin of the H PCP J connector The 6 pin type modular connector should be used for the connection to the H PCP J module Recommended model TM4P 66P Manufactured by HIROSE ELECTRIC CO...

Page 41: ...t Sold separately Standard cable length 3 m RS 232C RS 422A converter COM A RKC product Connect to the communication connector Host computer Control unit D SUB 9 pin connector W BF 28 Use D SUB 25 pin modular conversion connector Recommended type TM12RV 64 H manufactured by HIROSE ELECTRIC CO LTD when connector of host computer is D SUB 25 pin Recommended RS 232C RS 422A converter COM A RKC produc...

Page 42: ...of RS 422A wiring 5 1 3 4 2 Shielded twisted pair wire Pair wire Host computer T A T B SG R A R B SG T A T B SG R A R B H PCP J 6 Customer is requested to prepare a communication cable fit for the control unit to be connected by the host computer Connection cable W BF 02 and W BF 28 RKC product can use to connect host computer Shields of the cable are connected to SG No 6 pin of the H PCP J connec...

Page 43: ...ct Sold separately Standard cable length 3 m RS 232C RS 485 converter Host computer Control unit T R B T R A SG Unused Orange Black Blue White Red R B T A SG R A T B W BF 01 When the host computer master uses Windows 95 98 NT use a RS 232C RS 485 converter with an automatic send receive transfer function Recommended CD485 CD485 V manufactured by Data Link Inc or equivalent ...

Page 44: ...nal ground SG Diagram of RS 485 wiring 1 2 3 Shielded twisted pair wire T R A T R B SG T R A T R B SG SG Pair wire Host computer H PCP J 6 Customer is requested to prepare a communication cable fit for the control unit to be connected by the host computer Connection cable W BF 01 RKC product can use to connect host computer Shields of the cable are connected to SG No 6 pin of the H PCP J connector...

Page 45: ...on panel COM PORT OPM HL4 CN3 OPC H Connect to the COM PORT1 or COM PORT3 on H PCP J module RS 422A W BF 02 Pin layout of modular connector RS 422A H PCP J module COM PORT1 SG 6 T A 5 T B 4 SG 3 R B 2 R A 1 COM PORT3 1 R A 2 R B 3 SG 4 T B 5 T A 6 SG Connector pin number and signal details RS 422A Pin No Signal name Symbol 1 Receive data R A 2 Receive data R B 3 Signal ground SG 4 Send data T B 5 ...

Page 46: ... ground SG 4 Receive data RD RXD 5 Unused 6 Signal ground SG Diagram of RS 232C wiring Touch panel H PCP J Shielded wire Short RS and CS within connector SD TXD RD RXD SG SG SD TXD RD RXD SG RS RTS CS CTS 2 4 3 6 Customer is requested to prepare a communication cable fit for the control unit to be connected by the touch panel The 6 pin type modular connector should be used for the connection to th...

Page 47: ...ta R B 3 Signal ground SG 4 Send data T B 5 Send data T A 6 Signal ground SG Diagram of RS 422A wiring 5 1 3 4 2 Shielded twisted pair wire Pair wire Touch panel T A T B SG R A R B SG T A T B SG R A R B H PCP J 6 Customer is requested to prepare a communication cable fit for the control unit to be connected by the touch panel The 6 pin type modular connector should be used for the connection to th...

Page 48: ...ata T R A 2 Send receive data T R B 3 Signal ground SG 4 Unused 5 Unused 6 Signal ground SG Diagram of RS 485 wiring 1 2 3 Shielded twisted pair wire T R A T R B SG T R A T R B SG SG Pair wire Touch panel H PCP J 6 Customer is requested to prepare a communication cable fit for the control unit to be connected by the touch panel The 6 pin type modular connector should be used for the connection to ...

Page 49: ...s 1 to COM PORT1 on unit address 2 Control unit Unit address 1 Unit address 3 Operation panel Host computer Touch panel PLC W BF 02 Extension control unit Unit address 2 Cable type W BF 02 3000 RKC product Sold separately Standard cable length 3 m Connect to the COM PORT2 on H PCP J module Connect to the COM PORT1 on H PCP J module ...

Page 50: ...Operation panel Host computer Touch panel Connect to the terminals Connect according to the label names as they are without crossing the wires In case of RS 485 interface be sure to insulate the terminals that are not used by covering them with insulating tape RS 422A RS 485 RS 422A RS 485 SG T R A T R B RS 422A RS 485 Cable type W BF 01 3000 RKC product Sold separately Standard cable length 3 m C...

Page 51: ...he dip switches located in the H PCP J module COM PORT1 COM PORT2 setting switch SW2 COM PORT3 setting switch SW3 1 8 7 6 5 4 3 2 ON 1 8 7 6 5 4 3 2 ON Right side view To prevent electric shock or instrument failure always turn off the power before setting the switch To prevent electric shock or instrument failure never touch any section other than those instructed in this manual WARNING ...

Page 52: ...y Stop 1 bit ON OFF Data 7 bit Odd parity Stop 1 bit OFF ON Data 7 bit Even parity Stop 1 bit ON ON Data 7 bit Even parity Stop 2 bit Factory set value Data 8 bit Without parity Stop 1 bit SW2 3 4 Communication speed OFF OFF 9600 bps ON OFF 19200 bps OFF ON 38400 bps ON ON Do not set this one Factory set value 9600 bps Continued on the next page ...

Page 53: ...LC IMS01J03 E ON OFF ON OFF OMRON SYSMAC series special protocol See PLC Communication Instruction Manual For OMRON PLC IMS01J04 E OFF ON ON OFF OMRON SYSMAC series special protocol Current transformer CT monitor See PLC Communication Instruction Manual For OMRON PLC IMS01J04 E ON ON ON OFF SHARP JW50H 70H 100H and JW30H special protocol Computer link command mode See PLC Communication Instruction...

Page 54: ...unication speed OFF OFF 9600 bps ON OFF 19200 bps OFF ON 38400 bps ON ON Don t set this one Factory set value 9600 bps SW3 5 Protocol OFF RKC communication protocol Based on ANSI X3 28 subcategory 2 5 B1 See 6 RKC COMMUNICATION P 52 ON Modbus protocol See 7 MODBUS P 109 Factory set value RKC communication protocol SW3 6 Initialize OFF Normal It is initialized only in initialization execution ON In...

Page 55: ...ge become longer than the 24 bit time when sending a command message from the master it is set when the slave does not make a response When MONITOUCH V6 series manufactured by Hakko Electronics Co Ltd is used Factory set value Modbus mode 1 The setting of Modbus mode selection is valid for the communication ports of COM PORT1 COM PORT2 and COM PORT3 However the setting of COM PORT3 setting switch ...

Page 56: ...unit using the unit address setting switch at the front of the H PCP J module For this setting use a small blade screwdriver 87 6 5 4 3 2 1 0 F E D C B A 9 H PCP J module Setting range 0 to 15 0 to F hexadecimal Unit address setting switch Set the unit address such that it is different to the other addresses on the same line Otherwise problems or malfunction may result ...

Page 57: ...r X1 setting Status after power ON Control RUN STOP holding Identifier X1 Operation mode Control RUN STOP 0 Not hold Same as mode before the power failure 0 Control STOP Stopped until 1 Control RUN is instructed from the PLC or host computer 1 Hold Same as mode before the power failure Same as status before the power failure Control before power failure is maintained even if no PLC or host compute...

Page 58: ...er SR Mini HG SYSTEM sends BCC 1 0 RKC communication Selecting procedure Time ms Procedure details MIN TYP MAX Response send time after SR Mini HG SYSTEM receives BCC 4 7 20 Response wait time after SR Mini HG SYSTEM sends ACK 1 0 Response wait time after SR Mini HG SYSTEM sends NAK 1 0 Modbus Procedure details Time Read holding registers 03H Response transmission time after the slave receives the...

Page 59: ... but confirm it by the shift register Whether the host computer is using either the polling or selecting procedure for communication the following processing times are required for SR Mini HG SYSTEM to send data Response wait time after SR Mini HG SYSTEM sends BCC in polling procedure Response wait time after SR Mini HG SYSTEM sends ACK or NAK in selecting procedure Fail safe A transmission error ...

Page 60: ... to queries and commands from the host The code use in communication is 7 bit ASCII code including transmission control characters Transmission control characters used in SR Mini HG SYSTEM EOT 04H ENQ 05H ACK 06H NAK 15H STX 02H ETB 17H ETX 03H Hexadecimal 6 1 1 Polling Polling is the action where the host computer requests one of the connected SR Mini HG SYSTEM to transmit data An example of the ...

Page 61: ...quested from the SR Mini HG SYSTEM Always attach the ENQ code to the end of the identifier See 6 2 Communication Identifier List P 65 3 ENQ The ENQ is the transmission control character that indicates the end of the polling sequence The host computer then must wait for a response from the SR Mini HG SYSTEM 3 Data sent from the SR Mini HG SYSTEM If the polling sequence is received correctly the SR ...

Page 62: ...code not zero suppressed Channels without channel numbers may exist depending on the type of identifier Data ASCII code zero suppressed with spaces 20H The number of digits varies depending on the type of identifier 4 ETB Transmission control character indicating the end of the block 5 ETX Transmission control character indicating the end of the text 6 BCC BCC Block Check Character detects error u...

Page 63: ...t P 65 When host computer determines to terminate the data link EOT is sent from the host computer 7 NAK Negative acknowledge If the host computer does not receive correct data from the SR Mini HG SYSTEM it sends a negative acknowledgment NAK to the SR Mini HG SYSTEM The SR Mini HG SYSTEM will re send the same data when NAK is received This cycle will go on continuously until either recovery is ac...

Page 64: ...E O T 0 1 S 1 E N Q N A K 04H 30H 31H 53H 31H 05H 15H S T X S 1 0 1 4 0 0 0 E T X B C C 02H 53H 31H 30H 31H 20H 34H 30H 30H 2EH 30H 03H 68H E O T 04H S T X S 1 0 1 E T X B C C 02H 53H 31H 30H 31H 20H 03H 67H Continue to 1 1 1 Address SR Mini HG SYSTEM send Host computer send Data Channel No Identifier Identifier Host computer send Host computer send SR Mini HG SYSTEM send Host computer send Host c...

Page 65: ...YSTEM to initiate data link before selecting sequence 2 Sending selecting address from the host computer Host computer sends selecting address for the selecting sequence Address 2 digits This data is a unit address of the SR Mini HG SYSTEM to be selected and must be the same as the unit address set value in item 5 2 Unit Address Setting P 48 ID ID Identifier SR Mini HG SYSTEM send Host computer se...

Page 66: ...ta link 5 NAK Negative acknowledge If the SR Mini HG SYSTEM does not receive correct data from the host computer it sends a negative acknowledgment NAK to the host computer Corrections such as re send must be made at the host computer The SR Mini HG SYSTEM will send NAK in the following cases When an error occurs on communication the line parity framing error etc When a BCC check error occurs When...

Page 67: ...smission E O T 0 1 S T X S 1 0 1 4 0 0 0 E T X B C C 04H 30H 31H 02H 53H 31H 30H 31H 20H 20H 34H 30H 30H 2EH 30H 03H 56H N A K 15H S T X S 1 0 1 E T X B C C E O T 02H 53H 31H 30H 31H 20H 03H 57H 04H A C K 06H 1 1 Host computer send Host computer send Host computer send Host computer resend Continue to 1 Data Data Channel No Channel No Host computer send Host computer send SR Mini HG SYSTEM send SR...

Page 68: ...it 0 1 0 2 2 0 By data structure channel number becomes as follows Data for each module Module number Data for each event input logic circuit Event input logic circuit number Data for each unit address Without channel Data length 1 digit Data length 6 digits Identifier Identifier Comma Comma Space Space Space Space Data Data Data Data Channel No Channel No Data Channel No Channel No Space Channel ...

Page 69: ...STX CHR H2 EOT CHR H4 ENQ CHR H5 1070 ACK CHR H6 NAK CHR H15 ETX CHR H3 1080 OPEN COM1 CM AS 1 1090 CONSOLE 1 1100 COLOR 7 CLS 3 1110 1120 Program main routine 1130 POL 1140 PRINT Polling check 1150 PRINT Receiving the set values 1160 PRINT 1170 DT EOT ADD ID ENQ 1180 GOSUB TEXT 1190 GOSUB RXDT 1200 1210 J10 1220 J 0 1230 1240 IF1 1250 IF LOC 1 0 THEN J J 1 IF J 500 THEN IF1 ELSE PRINT TIME OUT EN...

Page 70: ... 1470 Sub routine 1480 1490 NAKTX 1500 PRINT BCC error 1510 DT NAK 1520 GOSUB TEXT 1530 RETURN 1540 1550 RXDT 1560 DT 1570 RETURN 1580 1590 TEXT 1600 PRINT 1 DT 1610 RETURN 1620 1630 BCCCH 1640 FOR II 1 TO LEN DT 1650 BCCA MID DT II 1 1660 IF BCCA STX THEN BCC 0 GOTO IINEXT 1670 BCC BCC XOR ASC BCCA 1680 IINEXT 1690 NEXT II 1700 RETURN BCC checking Display of received data and closing of RS 232C c...

Page 71: ...2 1280 IF LOC 1 0 THEN J J 1 IF J 500 THEN IF2 ELSE PRINT TIME OUT END 1290 1300 K INPUT 1 1 1310 IF K NAK THEN PRINT NAK END 1320 IF K ACK THEN PRINT Control unit has received the data END 1330 1340 1350 Identifier setting Communications data configuration setting Communications character setting Opening of RS 232C circuit Input of the unit and channel number and the temperature set value Data co...

Page 72: ...ETURN 1410 1420 TEXT 1430 PRINT 1 DT 1440 RETURN 1450 1460 BCCCH 1470 FOR II 1 TO LEN DT 1480 BCCA MID DT II 1 1490 IF BCCA STX THEN BCC 0 GOTO IINEXT 1500 BCC BCC XOR ASC BCCA 1510 IINEXT 1520 NEXT II 1530 RETURN Clearing of circuit buffer Transfer of selection data BCC calculation ...

Page 73: ...fier S1 with H TIO H CIO A module is different from H SIO A module Data is discriminated by channel number Identifier M1 For H TIO H CIO A module Temperature measured value PV For H SIO A module Motor speed measured value Identifier S1 For H TIO H CIO A module Temperature set value SV For H SIO A module Motor speed set value For the channel number see the 8 2 9 Assignment of channels P 183 Name Id...

Page 74: ...r CT input measured value of the H TIO A C D module Current transformer input measured value 2 H CT A M4 6 RO C 0 0 to 100 0 A or 0 0 to 30 0 A Current transformer CT input measured value of the H CT A module Set value monitor H TIO H CIO A H SIO A MS 6 RO C TC RTD input Within input range Current voltage input H SIO A Within display scale range Temperature rise completion status H TIO H CIO A HE ...

Page 75: ...without input error range Input error determination point high Measured value PV Input error determination point low The output limiter high limit should be more than 0 1 and the output limiter low limit should be less than 99 9 When operation mode is set to Normal Can be controlled When the autotuning is finished the display of each channel automatically returns to 0 PID control operation Conditi...

Page 76: ...O H CIO A H SIO A I1 6 R W C 1 to 3600 seconds H TIO H CIO A 240 H SIO A 2 Derivative time H TIO H CIO A H SIO A D1 6 R W C 0 to 3600 seconds 0 PI action H TIO H CIO A 60 H SIO A 0 Overlap deadband H TIO H CIO A V1 6 R W C 10 0 to 10 0 of span 0 0 Control response parameters H TIO H CIO A H SIO A CA 1 R W C 0 Slow 1 Medium 2 Fast In order to perform PID control by using the fuzzy function specify ...

Page 77: ...ormer CT input of the H TIO A C D module 0 0 Heater break alarm set value 2 H CT A A4 6 R W C 0 0 to 100 0 A or 0 0 to 30 0 A For the current transformer CT input of the H CT A module 0 0 Factory set value table of Alarm 1 Alarm 2 set value Input type Alarm type Alarm 1 set value Alarm 2 set value TC RTD input Process high alarm Input range high limit Input range high limit Process low alarm Input...

Page 78: ...ltage output 20 a Cool side proportioning cycle time H TIO H CIO A T1 6 R W C 1 to 100 seconds Setting will be invalid in current voltage output and heat control 20 a PV bias H TIO H CIO A H SIO A PB 6 R W C 5 00 to 5 00 of span ZK 1103 specification Input span to Input span b 0 00 ZK 1103 0 c Control RUN STOP transfer H PCP J SR 1 R W U 0 Control STOP 1 Control RUN Only when the initial set mode ...

Page 79: ... 0 Manual output value H TIO H CIO A ON 6 R W C 5 0 to 105 0 Setting will be invalid in ON OFF control and heat cool control H TIO C D Z 1017 spec 105 0 to 0 0 cool side 0 0 to 105 0 heat side 0 0 Temperature rise completion range H TIO H CIO A HD 6 R W C 1 to 10 C or 1 to 20 F 10 or 20 b a If extended communication is selected the content of each identifier described in the 6 3 Initial Settings E...

Page 80: ... 0 AI alarm 2 set value H AI A B A6 6 R W C Within display scale range 2 Process high alarm 100 0 Process low alarm 0 0 No alarm function 0 0 AI zero point correction H AI A B JI 1 R W C 0 Cancel 1 Execution 0 AI full scale correction H AI A B JJ 1 R W C 0 Cancel 1 Execution 0 AI operation mode transfer H AI A B NJ 1 R W C 0 Unused mode Neither monitor nor alarm monitor is done in this mode 1 Norm...

Page 81: ... A B S6 6 R W C Display scale range b Setting will be valid in manual mode 0 0 AO function selection H AO A B XO 6 R W C 0 Unused 1 Manual mode outputs data given by the AO output set value 2 Temperature measured value PV 3 Set value monitor 4 Temperature deviation value deviation between the temperature measured value and set value monitor 5 Heat side manipulated output value 6 Cool side manipula...

Page 82: ...imit Setting will be valid in recorder output mode 0 0 AO zero point correction H AO A B JK 6 R W C 5 00 to 5 00 0 00 AO full scale correction H AO A B JL 6 R W C 5 00 to 5 00 0 00 H DI A module input status H DI A L1 6 RO M 0 to 255 a Contact input status is expressed as a bit image in decimal number a Each contact input status is assigned as a bit image in binary numbers However send data from t...

Page 83: ...OFF 1 ON Setting will be valid in master channel 0 Cascade gain H CIO A KG 6 R W C 9 999 to 10 000 As the cascade gain is valid only in the slave channel the polling or selecting of the same value is made also in the master channel 1 000 Cascade bias H CIO A KI 6 R W C 99 99 to 100 00 As the cascade bias is valid only in the slave channel the polling or selecting of the same value is made also in ...

Page 84: ...g on the alarm type TI alarm 2 set value H TI A B C A9 6 R W C Within input range The factory set value varies depending on the alarm type TI PV bias H TI A B C PC 6 R W C 5 00 to 5 00 of span 0 00 TI operation mode transfer H TI A B C EJ 1 R W C 0 Unused mode Neither monitor nor alarm monitor is done in this mode 1 Normal mode Normal mode in which monitor and alarm are done 1 Process high alarm I...

Page 85: ...mage 00000000 Bit data 0 OFF 1 ON b Each logic input status is assigned as a bit image in binary numbers However send data from the SR Mini HG SYSTEM be changed to decimal ASCII code from the bit image in binary numbers bit 7 bit 0 Bit image 00000000 Bit data 0 OFF 1 ON c Each logic output status is assigned as a bit image in binary numbers However send data from the SR Mini HG SYSTEM be changed t...

Page 86: ...atus is assigned as a bit image in binary numbers However send data from the SR Mini HG SYSTEM be changed to decimal ASCII code from the bit image in binary numbers bit 15 bit 0 Bit image 0000000000000000 Bit data 0 OFF 1 ON Continued on the next page bit 0 Logical OR of alarm 1 status in all channels bit 1 Logical OR of alarm 2 status in all channels bit 2 Logical OR of burnout alarm status in al...

Page 87: ...rol and heat cool control 0 H DO G manual output value H DO G D7 6 R W C 5 0 to 105 0 Setting will be invalid in ON OFF control and heat cool control 0 0 H DO G master channel setting H DO G D8 6 R W C 0 to The number of H TIO module use channel 0 Unused 0 H DO G output ratio set value H DO G D9 6 R W C 0 001 to 9 999 1 00 Each output status is assigned as a bit image in binary numbers However sen...

Page 88: ...he PLC scanning time time of waiting for a response from the PLC so as to adapt to the environment used Setting example Set PLC scanning time to any value more than twice as long as the maximum scanning time of PLC If PLC scanning time is extremely short When at a factory set value of 10 ms as an example the SR Mini HG SYSTEM may detect the time out not conducting normal communication processing T...

Page 89: ...cation Attributes R W Read and Write SR Mini HG SYSTEM Host computer WO Write only SR Mini HG SYSTEM Host computer Structure C Data for each channel L Data for each event input logic circuit M Data for each module U Data for each unit address For the data structure see the 6 1 3 Communication data structure P 60 Data of identifier H3 with H TIO H CIO A module is different from H SIO A module Data ...

Page 90: ...C TC RTD input Setting limiter low to Input range high Input range high Current voltage input H SIO A Setting limiter low to Display scale high Display scale high Setting limiter low H TIO H CIO A H SIO A SL 6 R W C TC RTD input Input range low to Setting limiter high Input range low Current voltage input H SIO A Display scale low to Setting limiter high Display scale low Digital filter H TIO H CI...

Page 91: ...rtioning control and Speed control Output limiter low to 105 0 Heat cool control Heat side output limiter high 5 0 to 105 0 Heat side output limiter low 5 0 fixed 100 0 c Output limiter low For heat cool control Cool side output limiter high H TIO H CIO A H SIO A OL 6 R W C Heat control Position proportioning control and Speed control 5 0 to Output limiter high Heat cool control Cool side output l...

Page 92: ...05 0 Heat cool control 0 0 Output change rate limiter up H TIO H CIO A H SIO A PH 6 R W C 0 0 to 100 0 second 0 0 OFF Setting will be invalid in ON OFF control 0 0 Output change rate limiter down H TIO H CIO A H SIO A PL 6 R W C 0 0 to 100 0 second 0 0 OFF Setting will be invalid in ON OFF control 0 0 Direct Reverse action selection H TIO H CIO A H SIO A XE 1 R W C 0 Direct action 1 Reverse action...

Page 93: ... from the temperature set value Setting will be invalid in H SIO A module 3 0 On restarting after power failure if the temperature measured value PV is within the setting range by the start determination points the hot start will definitely be carried out If the temperature measured value PV is outside this range the operation will begin with the start condition with was selected by the hot cold s...

Page 94: ...ter power ON Control RUN STOP holding Identifier X1 Operation mode transfer Identifier EI Control RUN STOP transfer Identifier SR 0 Not hold Same as mode before the power failure 0 Control STOP Stopped until 1 Control RUN is instructed from the PLC or host computer 1 Hold Same as mode before the power failure Same as status before the power failure Control before power failure is maintained even i...

Page 95: ...U 0 Process high alarm 1 Process low alarm 2 Deviation high alarm 3 Deviation low alarm 4 Deviation high low alarm 5 Band alarm 6 No alarm function The factory set value varies depending on the specifications when ordering Alarm 1 hold action H TIO H CIO A H SIO A WA 1 R W U 0 Not provided 1 Provided 2 Re hold action Re hold action will be valid in deviation alarm The factory set value varies depe...

Page 96: ...s not executed 1 Initialize only the new module Only modules which are not recognized by the H PCP J module are initialized 2 Initialize all module Only 1 or 2 can be used in the selecting and the value will automatically return to 0 after the selection of 1 or 2 0 Initialize method for changing the module composition To change module configuration use the following procedures When a module is add...

Page 97: ... to the input channels of H CT A module The factory set value varies depending on the specifications when ordering DO function selection H DO A B D LT 6 R W M 00 to 88 The factory set value varies depending on the specifications when ordering DO function selection H DO A B D module 0 0 0 0 Continued on the next page Data range 0 No alarm function 1 Alarm 1 2 Alarm 2 3 Burnout 4 Heater break alarm ...

Page 98: ...is changed by detecting the ENABLE edge Control RUN STOP transfer Alarm interlock release 2 Function mode 2 Memory area transfer The actual area is changed approximately 2 seconds after area selection setting Control RUN STOP transfer Alarm interlock release 1 DI using selection H DI A H2 6 R W M 0 to 255 255 DI using selection H DI A module Used Unused Setting data Memory area transfer Control RU...

Page 99: ...ay only be made within the input groups If the input range number is changed all of the settings corresponding to the channels in the relevant module return to the default values The factory set value varies depending on the specifications when ordering AI display scale high H AI A B JS 6 R W C Span 10000 or less Within 9999 to 10000 100 0 AI display scale low H AI A B JV 6 R W C Span 10000 or les...

Page 100: ...t provided 1 Provided The factory set value varies depending on the specifications when ordering AI alarm 1 interlock H AI A B LC 1 R W U 0 Not provided 1 Provided 0 AI alarm 2 interlock H AI A B LD 1 R W U 0 Not provided 1 Provided 0 Number of AI alarm delay times H AI A B TK 6 R W U 0 to 255 times 0 AI decimal point position H AI A B JU 1 R W C 0 No decimal place 1 One decimal place 2 Two decima...

Page 101: ...lace 2 Two decimal places 3 Three decimal places H TIO H J H CIO A 1 H SIO A 0 AO display scale high H AO A B HV 6 R W C Span 10000 or less 2 Within 9999 to 10000 100 0 AO display scale low H AO A B HW 6 R W C Span 10000 or less 2 Within 9999 to 10000 0 0 AO decimal point position H AO A B JR 1 R W C 0 No decimal place 1 One decimal place 2 Two decimal places 3 Three decimal places 1 AO output cha...

Page 102: ...ck H DO C LE 1 R W U 0 Not provided 1 Provided 0 Number of Event DO extension alarm delay times H DO C TI 6 R W U 0 to 255 times 0 Cascade tracking H CIO A XL 1 R W M 0 Not provided Cascade monitored value becomes zero 1 Provided Cascade monitored value just before is hold 0 Cascade data selection H CIO A KD 1 R W M 0 Manipulated outpur value 1 Temperature measured value PV 2 Temperature set value...

Page 103: ...OP transfer only 3 H SIO A open closed loop control transfer and Control RUN STOP transfer 3 DI process selection setting or communication setting Valid Invalid Transfer by external contact input Transfer via communication DI process selection Identifier H3 H SIO A open closed loop control transfer Identifier SM Control RUN STOP transfer Identifier SR 0 Unused 1 H SIO A open closed loop control tr...

Page 104: ...type selection H TI A B C XP 1 R W U TI alarm 2 type selection H TI A B C XQ 1 R W U 0 Process high alarm 1 Process low alarm 2 to 6 No alarm function The factory set value varies depending on the specifications when ordering TI alarm 1 hold action H TI A B C WE 1 R W U TI alarm 2 hold action H TI A B C WF 1 R W U 0 Not provided 1 Provided The factory set value varies depending on the specificatio...

Page 105: ...L 1 to 80 1 Event DI corresponding channel selection 3 H DI B E3 6 R W L 1 to 80 1 Event DI corresponding channel selection 4 H DI B E4 6 R W L 1 to 80 1 Event DI reversal selection 1 H DI B W1 1 R W L 0 Normal 1 Reversal 0 Event DI reversal selection 2 H DI B W2 1 R W L 0 Normal 1 Reversal 0 Event DI reversal selection 3 H DI B W3 1 R W L 0 Normal 1 Reversal 0 Event DI reversal selection 4 H DI B...

Page 106: ...operations begin This is only valid when control is stopped Always adjust the opening first and capture the motor time after the adjustment is complete For details see the Positioning adjustment counter P 107 For the motor time Identifier TJ see 6 2 Communication Identifier List P 65 b Each DO selection status is assigned as a bit image in binary numbers However send data from the SR Mini HG SYSTE...

Page 107: ...Effective only for pulse count method 1 0 H SIO A auto zero time H SIO A SA 6 R W C 1 to 100 seconds 5 H SIO A alarm hold cancel time H SIO A SW 6 R W U 1 to 255 seconds Setting will be invalid in no alarm hold action 60 H SIO A open closed loop control transfer H SIO A SM 1 R W C 0 Closed loop control PID control 1 Open loop control 0 H SIO A correction trigger H SIO A SE 1 R W C 0 Normal 1 Corre...

Page 108: ... break alarm HBA 5 Temperature rise completion output 6 AI alarm 1 7 AI alarm 2 8 Control loop break alarm LBA 9 FAIL output 10 PLC communication status Action 1 to 4 6 to 8 Closed at alarm occurrence 5 Closed at temperature rise completion 9 Open at fail occurrence 10 Closed at communication with PLC Be action of energized case Action reverses in case of de energized For the energize de energized...

Page 109: ...h hold action 5 Low alarm with hold action Motor speed deviation alarm 1 to 20 CH H SIO A module 6 High low alarm with hold action 7 Band alarm with hold action 8 High alarm with re hold action 9 Low alarm with re hold action 10 High low alarm with re hold action 11 Temperature process alarm 1 to 20 CH H TIO module Motor speed process alarm 1 to 20 CH H SIO A module 0 High alarm 1 Low alarm 2 High...

Page 110: ...ode select setting Identifier XH 0 Unused Manual mode 1 Alarm 1 1 to 20 CH H TIO H SIO A module 2 Alarm 2 1 to 20 CH H TIO H SIO A module 3 Burnout 1 to 20 CH H TIO module 4 Heater break alarm HBA 1 to 20 CH H TIO module 5 AI alarm 1 1 to 40 CH H AI module 6 AI alarm 2 1 to 40 CH H AI module 7 Control loop break alarm LBA 1 to 20 CH H TIO module 8 PID AT 1 CH 17 TI alarm 1 1 to 40 CH H TI module 1...

Page 111: ...module Motor speed measured value comparison Comparison between the motor speed measured value and motor speed measured value 1 to 20 CH H SIO A module 1 to 20 CH H SIO A module 15 Temperature set value comparison Comparison between the temperature set value and temperature set value 1 to 20 CH H TIO module 1 to 20 CH H TIO module Motor speed set value comparison Comparison between the motor speed...

Page 112: ... B module to any channel number of the H DO C module to output the result The logic section of event DI module consists of 4 logic input points input reversal selection logic circuit type selection input delay timer and logic output Digital input 8 points Logic input 1 1 Logic input 1 2 Logic input 1 3 Logic input 1 4 Logic input 8 1 Logic input 8 2 Logic input 8 3 Logic input 8 4 Input inversion ...

Page 113: ...one is in AT 7 Alarm 1 1 to18 0 OFF 1 ON 8 Alarm 2 1 to18 0 OFF 1 ON 9 Burnout 1 to18 0 OFF 1 ON 10 Heater break alarm HBA 1 to18 0 OFF 1 ON 11 Control loop break alarm LBA 1 to18 0 OFF 1 ON 12 AI alarm 1 1 to 36 0 OFF 1 ON 13 AI alarm 2 1 to 36 0 OFF 1 ON 14 TI alarm 1 1 to 36 0 OFF 1 ON 15 TI alarm 2 1 to 36 0 OFF 1 ON 16 TI burnout 1 to 36 0 OFF 1 ON 17 to 30 Not settable Each contact status ca...

Page 114: ...becomes 0 Open side output start if the positioning is less than 0 Stops at an positioning of more than 100 and capture the motor time by H TIO K module Capture the motor time 8 After the motor time has been captured close side output comes ON Motor time 110 Automatic 9 Hold status 10 to 100 Not settable When you input setting counter 1 the opening adjustment starts operations are carried out auto...

Page 115: ...F 1 89 Input type Range No 0 0 to 400 0 C 53 0 to 400 C 20 0 to 200 C 19 200 to 200 C 21 T 0 0 to 200 0 C 1 90 200 0 to 200 0 C 1 91 0 0 to 700 0 F 54 0 to 700 F 22 300 to 400 F 23 300 0 to 400 0 F 1 92 0 to 1300 C 24 N 0 0 to 1300 0 C 1 93 0 to 2300 F 25 0 0 to 2300 0 F 1 94 0 to 1200 C 26 PL II 0 0 to 1200 0 C 1 95 0 to 2300 F 27 0 0 to 2300 0 F 1 96 W5Re 0 to 2300 C 28 W26Re 0 0 to 2300 0 C 1 9...

Page 116: ...roup Voltage 0 to 1 V DC 0 0 to 100 0 4 input 1 to 1 V DC 0 0 to 100 0 5 0 to 5 V DC 0 0 to 100 0 6 1 to 5 V DC 0 0 to 100 0 7 5 to 5 V DC 0 0 to 100 0 8 0 to 10 V DC 0 0 to 100 0 9 Voltage high input group 10 to 10 V DC 0 0 to 100 0 10 Current 0 to 20 mA DC 0 0 to 100 0 11 Current input group input 4 to 20 mA DC 0 0 to 100 0 12 Display scale of the current and voltage input can be changed An inpu...

Page 117: ...H PCP J module Although all connected slave units receive the query message sent from the master only the slave with the slave address coinciding with the query message will accept the message Function code The function codes are the instructions set at the master and sent to the slave describing the action to be executed The function codes are included when the slave responds to the master For de...

Page 118: ...8 10H Preset multiple registers 11 209 8 8 7 1 3 Communication mode Signal transmission between the master and slaves is conducted in Remote Terminal Unit RTU mode RTU mode Items Contents Data bit length 8 bit Binary Start mark of message Unused End mark of message Unused Message length See 7 1 2 Function code Data time interval Less than 24 bits time Error check CRC 16 Cyclic Redundancy Check Whe...

Page 119: ...nse message to all query messages The function code of each error response message is obtained by adding 80H to the function code of the query message Error code Contents 1 Function code error An unsupported function code was specified 2 When written to read only data When any address other than 0000H to 1FFFH is specified 3 When the data written exceeds the setting range When the specified number...

Page 120: ...quence 1 Load a 16 bit CRC register with FFFFH 2 Exclusive OR the first byte 8 bit of the message with the CRC register Return the result to the CRC register 3 Shift the CRC register 1 bit to the right 4 If the carry flag is 1 exclusive OR the CRC register with A001 hexadecimal and return the result to the CRC register If the carry flag is 0 repeat step 3 5 Repeat step 3 and 4 until there have bee...

Page 121: ...t Carry flag is 1 No Yes CRC Register A001H CRC Register n 1 n No Yes n 7 No Yes Is message complete CRC Register next byte of the message CRC Register END Reverse with high order byte and low order byte of CRC Register The symbol indicates an exclusive OR operation The symbol for the number of data bits is n ...

Page 122: ...probably contain NULL characters and so normal C string handling techniques will not work uint16 calculate_crc byte z_p unit16 z_message_length CRC runs cyclic Redundancy Check Algorithm on input z_p Returns value of 16 bit CRC after completion and always adds 2 crc bytes to message returns 0 if incoming message has correct CRC uint16 CRC 0xffff uint16 next uint16 carry uint16 n uint8 crch crcl wh...

Page 123: ... 006DH are the read out from slave address 2 Query message Slave address 02H Function code 03H Starting No High 00H Low 6BH Quantity High 00H Low 03H CRC 16 High 74H Low 24H Normal response message Slave address 02H Function code 03H Number of data 06H First holding High 02H register contents Low 2BH Next holding High 00H register contents Low 00H Next holding High 00H register contents Low 63H CR...

Page 124: ...the holding register 00C8H of slave address 1 Query message Slave address 01H Function code 06H Holding register High 00H number Low C8H Write data High 00H Low 64H CRC 16 High 09H Low DFH Normal response message Slave address 01H Function code 06H Holding register High 00H number Low C8H Write data High 00H Low 64H CRC 16 High 09H Low DFH Error response message Slave address 01H 80H Function code...

Page 125: ... for slave address 1 Query message Slave address 01H Function code 08H Test code High 00H Low 00H Data High 1FH Low 34H CRC 16 High E9H Low ECH Normal response message Slave address 01H Function code 08H Test code High 00H Low 00H Data High 1FH Low 34H CRC 16 High E9H Low ECH Error response message Slave address 01H 80H Function code 88H Error code 03H CRC 16 High 06H Low 01H Test code must be set...

Page 126: ...ress 1 Query message Slave address 01H Function code 10H Starting number High 00H Low C8H Quantity High 00H Low 02H Number of data 04H Data to first High 00H register Low 64H Data to next High 00H register Low 64H CRC 16 High BEH Low 6DH Normal response message Slave address 01H Function code 10H Starting number High 00H Low C8H Quantity High 00H Low 02H CRC 16 High C0H Low 36H Error response mess...

Page 127: ... rate limiter Output limiter high Output limiter low Output change rate limiter up Output change rate limiter down Data with 2 digits below decimal point PV bias H SIO A control range Cascade bias ON OFF control differential gap upper ON OFF control differential gap lower Alarm 1 differential gap Alarm 2 differential gap Digital filter H SIO A gate time H DO G manipulated output value H DO G outpu...

Page 128: ...full scale H SIO A correction trigger H SIO A measuring method H SIO A divide ratio H SIO A auto zero time H SIO A open closed loop control transfer H SIO A alarm hold cancel time Continued on the next page Decimal point position Input range number Action at input error high Action at input error low Direct Reverse action selection Hot Cold start selection Control RUN STOP holding Temperature rise...

Page 129: ...e number TI alarm 1 type selection TI alarm 2 type selection TI alarm 1 hold action TI alarm 2 hold action TI alarm 1 interlock TI alarm 2 interlock Number of TI alarm delay times Example When integral time is 50 seconds 50 32H Integral time High 00H Low 32H AO function selection AO corresponding channel setting AO decimal point position Event DI contact input monitor Event DI logic input monitor ...

Page 130: ...eed set value H SIO A Set value monitor Alarm 1 set value Alarm 2 set value LBA deadband Temperature rise completion range Display scale high H TIO H J H CIO A H SIO A Display scale low H TIO H J H CIO A H SIO A H SIO A output scale high H SIO A output scale low H SIO A correction actual measured value Setting limiter high Setting limiter low Example When the temperature set value is 20 0 C 20 00 ...

Page 131: ...the conditions listed below occurs and data items written are within the setting range read data becomes 0 Under these conditions no error response message will occur When heat cool control manual output value and auto manual transfer are invalid When heat control cool side manipulated output cool side proportional band overlap deadband and cool side proportioning cycle time are invalid When ON OF...

Page 132: ...alue Temperature measured value PV H TIO H CIO A RO C TC RTD input Within input range Current voltage input Within display scale range Motor speed measured value H SIO A RO C Within display scale range Heat side manipulated output value H TIO H CIO A H SIO A RO C 0 5 to 105 0 Cool side manipulated output value H TIO H CIO A RO C 0 5 to 105 0 Current transformer input measured value 1 H TIO A C D R...

Page 133: ...alarm LBA status bit 5 Temperature rise completion status bit 6 Heat side manipulated output status bit 7 to 15 Unused Bit data 0 OFF 1 ON Decimal number 0 to 127 For H SIO A module only alarm 1 status bit 0 alarm 2 status bit 1 heat side manipulated output status bit 6 are effective Temperature rise completion status H TIO H CIO A RO U 0 Rise not complete 1 Rise completed Error code H PCP J RO U ...

Page 134: ...els bit 7 Logical OR of control loop break alarm status in all channels bit 8 Logical OR of TI alarm 1 status in all channels bit 9 Logical OR of TI alarm 2 status in all channels bit 10 Logical OR of TI burnout alarm status in all channels bit 11 to 15 Unused Bit data 0 OFF 1 ON Decimal number 0 to 2047 Set value monitor H TIO H CIO A H SIO A RO C TC RTD input Within input range Current voltage i...

Page 135: ...determination point high Measured value PV Input error determination point low The output limiter high limit should be more than 0 1 and the output limiter low limit should be less than 99 9 When operation mode is set to Normal Can be controlled When the autotuning is finished the display of each channel automatically returns to 0 PID control operation Conditions which will cause the autotuning to...

Page 136: ...O A R W C 0 to 3600 seconds 0 PI action H TIO H CIO A 60 H SIO A 0 Overlap deadband H TIO H CIO A R W C 10 0 to 10 0 of span 0 0 Control response parameters H TIO H CIO A H SIO A R W C 0 Slow 1 Medium 2 Fast In order to perform PID control by using the fuzzy function specify Fast The fuzzy function is effective to restrict overshoot or undershoot occurring at operation start or resulting from set ...

Page 137: ...no control monitor or alarm monitor is performed 1 Monitor If set to Monitor only the monitor is performed No control or alarm monitor is performed 2 Alarm If set to Alarm monitor or alarm monitor is performed No control is performed 3 Normal Selected to normal mode to perform control monitor or alarm monitor 3 Factory set value table of Alarm 1 Alarm 2 set value Input type Alarm type Alarm 1 set ...

Page 138: ...1017 specification 105 0 to 0 0 cool side 0 0 to 105 0 heat side 0 0 LBA use selection H TIO H CIO A R W C 0 Unused 1 Used 0 LBA time H TIO H CIO A R W C 1 to 7200 seconds 480 LBA deadband H TIO H CIO A R W C Input span 0 b PV bias H TIO H CIO A H SIO A R W C 5 00 to 5 00 of span ZK 1103 specification Input span to Input span 0 00 ZK 1103 0 c Temperature rise completion range H TIO H CIO A R W C 1...

Page 139: ...P J module are initialized 2 Initialize all modules Returns to 0 after the module is initialized 0 Alarm interlock release H TIO H CIO A H TI H AI WO U 1 Release 1 only 1 If the channel of each of the H TIO H J and H SIO A modules is set 1 Used it does no reach the completion of temperature rise As a result the state of this completion control unit which is judged by performing the OR operation of...

Page 140: ...l zone H TIO K R W C 0 1 to 10 0 of motor time 2 0 Motor time H TIO K R W C 5 to 1000 seconds 10 Integrated output limiter H TIO K R W C 100 0 to 200 0 of motor time 150 0 Manual positioning output value H TIO K R W C 5 0 to 105 0 0 0 Setting change rate limiter H TIO H CIO A H SIO A R W C 0 0 to 100 0 of span minute 0 0 Output limiter high For heat cool control Heat side output limiter high H TIO...

Page 141: ...n H TIO H CIO A H SIO A R W C 0 0 to 100 0 second 0 0 OFF Setting will be invalid in ON OFF control 0 0 Display scale high H TIO H J H CIO A H SIO A R W C Span 10000 or less b Within 9999 to 10000 H TIO H J H CIO A 100 0 H SIO A 300 Display scale low H TIO H J H CIO A H SIO A R W C Span 10000 or less b Within 9999 to 10000 H TIO H J H CIO A 0 0 H SIO A 0 Digital filter H TIO H CIO A H SIO A R W C ...

Page 142: ...g more than 0 5 second in order to let it recognize modification in setting modification 0 H SIO A correction actual measured value H SIO A R W C Within display scale range 0 H SIO A measuring method H SIO A R W C 0 Periodic computation method 1 Pulse count method 0 H SIO A divide ratio H SIO A R W C 1 to 1000 Effective only for periodic computation method 10 H SIO A gate time H SIO A R W C 0 1 to...

Page 143: ... limiter low to Display scale high Display scale high R W C TC RTD input Input range low to Setting limiter high Input range low Setting limiter low H TIO H CIO A H SIO A C Current voltage input H SIO A Display scale low to Setting limiter high Display scale low R W C TC RTD input Within input range Input range high Input error determination point high H TIO H CIO A H SIO A C Current voltage input...

Page 144: ...erse action selection H TIO H CIO A H SIO A R W C 0 Direct action 1 Reverse action If the Direct Reverse action selection is changed all of the settings corresponding to the channels in the relevant module return to the default values Setting will be invalid in heat cool control The factory set value varies depending on the specifications when ordering Hot Cold start selection H TIO H CIO A H SIO ...

Page 145: ...rs depending on control RUN STOP holding Identifier X1 setting Status after power ON Control RUN STOP holding Operation mode transfer See P 129 Control RUN STOP transfer See P 131 0 Not hold Same as mode before the power failure 0 Control STOP Stopped until 1 Control RUN is instructed from the PLC or host computer 1 Hold Same as mode before the power failure Same as status before the power failure...

Page 146: ... bit 1 DO2 bit 2 DO3 bit 3 DO4 bit 4 DO5 bit 5 DO6 bit 6 DO7 bit 7 DO8 bit 8 to 15 Unused Bit data 0 Energized 1 De energized Decimal number 0 to 255 0 Number of HBA trigger points H CT A R W U 0 to 255 times 5 Set the PLC scanning time time of waiting for a response from the PLC so as to adapt to the environment used Setting example Set PLC scanning time to any value more than twice as long as th...

Page 147: ...ion The factory set value varies depending on the specifications when ordering Alarm 1 hold action H TIO H CIO A H SIO A R W U Alarm 2 hold action H TIO H CIO A H SIO A R W U 0 Not provided 1 Provided 2 Re hold action Re hold action will be valid in deviation alarm The factory set value varies depending on the specifications when ordering Alarm 1 interlock H TIO H CIO A H SIO A R W U 0 Not provide...

Page 148: ...nged by detecting the ENABLE edge Control RUN STOP transfer Alarm interlock release 2 Function mode 2 Memory area transfer The actual area is changed approximately 2 seconds after area selection setting Control RUN STOP transfer Alarm interlock release 1 DO function selection H DO A B D module 0 0 0 0 Continued on the next page Data range 0 No alarm function 1 Alarm 1 2 Alarm 2 3 Burnout 4 Heater ...

Page 149: ...k alarm LBA 9 FAIL output 10 PLC communication status Action 1 to 4 6 to 8 Closed at alarm occurrence 5 Closed at temperature rise completion 9 Open at fail occurrence 10 Closed at communication with PLC Be action of energized case Action reverses in case of de energized For the energize de energized see H PCP J module DO de energized selection CH1 9 CH2 1 CH3 2 CH4 3 CH5 4 CH6 5 CH7 8 CH8 10 DI u...

Page 150: ...ual transfer only 3 DI1 valid Cascade control ON OFF DI2 valid Auto Manual transfer 3 DI process selection H SIO A R W M 0 Unused 1 H SIO A open closed loop control transfer only 2 Control RUN STOP transfer only 3 H SIO A open closed loop control transfer and Control RUN STOP transfer 3 DI process selection setting or communication setting Valid Invalid Transfer by external contact input Transfer ...

Page 151: ...bit 7 CH8 DI8 bit 8 to 15 Unused Bit data 0 OFF 1 ON Decimal number 0 to 255 Cascade monitor H CIO A RO C Input span Data will be valid in slave channel Positioning monitor H TIO K RO C 5 0 to 105 0 Positioning adjustment counter The opening adjustment and the motor time are taken in When the specified setting counter value is input the operations begin This is only valid when control is stopped A...

Page 152: ...iter high 0 0 H DO G output cycle time H DO G R W C 1 to 100 seconds 2 H DO G master channel setting H DO G R W C 0 to The number of H TIO module use channel 0 Unused 0 H DO G output ratio set value H DO G R W C 0 001 to 9 999 1 00 H DO G Auto Manual transfer H DO G R W C 0 Auto 1 Manual Setting will be invalid in ON OFF control and heat cool control 0 H DO G manual output value H DO G R W C 5 0 t...

Page 153: ...scale range Process high alarm 100 0 Process low alarm 0 0 No alarm function 100 0 AI alarm 2 set value H AI A B R W C Within display scale range Process high alarm 100 0 Process low alarm 0 0 No alarm function 0 0 AI zero point correction H AI A B R W C 0 Cancel 1 Execution 0 AI full scale correction H AI A B R W C 0 Cancel 1 Execution 0 AI operation mode transfer H AI A B R W C 0 Unused mode Nei...

Page 154: ... the relevant module return to the default values The factory set value varies depending on the specifications when ordering AI display scale high H AI A B R W C Span 10000 or less Within 9999 to 10000 100 0 AI display scale low H AI A B R W C Span 10000 or less Within 9999 to 10000 0 0 AI decimal point position H AI A B R W C 0 No decimal place 1 One decimal place 2 Two decimal places 3 Three dec...

Page 155: ...o alarm function The factory set value varies depending on the specifications when ordering AI alarm 1 hold action H AI A B R W U 0 Not provided 1 Provided The factory set value varies depending on the specifications when ordering AI alarm 2 hold action H AI A B R W U 0 Not provided 1 Provided The factory set value varies depending on the specifications when ordering AI alarm 1 interlock H AI A B ...

Page 156: ...TI A B C R W C 5 00 to 5 00 of span 0 00 TI operation mode transfer H TI A B C R W C 0 Unused mode Neither monitor nor alarm monitor is done in this mode 1 Normal mode Normal mode in which monitor and alarm are done 1 TI input range number H TI A B C R W C 0 to 120 If the input range number is changed all of the settings corresponding to the channels in the relevant module return to the default va...

Page 157: ...on the specifications when ordering TI alarm 1 hold action H TI A B C R W U TI alarm 2 hold action H TI A B C R W U 0 Not provided 1 Provided The factory set value varies depending on the specifications when ordering TI alarm 1 interlock H TI A B C R W U TI alarm 2 interlock H TI A B C R W U 0 Not provided 1 Provided 0 TI alarm 1 action at input error H TI A B C R W U TI alarm 2 action at input er...

Page 158: ...tting H AO A B R W C 1 to 20 TIO channel 1 to 40 AI and TI channel Setting will be valid in recorder output mode 1 AO zooming high limit H AO A B R W C AO zooming low limit to 100 0 Setting will be valid in recorder output mode 100 0 AO zooming low limit H AO A B R W C 0 0 to AO zooming high limit Setting will be valid in recorder output mode 0 0 AO zero point correction H AO A B R W C 5 00 to 5 0...

Page 159: ...c output monitor H DI B RO M The respective channel status is assigned to each bit in the holding register bit 0 Logic output 1 bit 1 Logic output 2 bit 2 Logic output 3 bit 3 Logic output 4 bit 4 Logic output 5 bit 5 Logic output 6 bit 6 Logic output 7 bit 7 Logic output 8 bit 8 to 15 Unused Bit data 0 OFF 1 ON Decimal number 0 to 255 Event DI logic input monitor H DI B RO L The respective channe...

Page 160: ...to 80 1 Event DI reversal selection 1 H DI B R W L 0 Normal 1 Reversal 0 Event DI reversal selection 2 H DI B R W L 0 Normal 1 Reversal 0 Event DI reversal selection 3 H DI B R W L 0 Normal 1 Reversal 0 Event DI reversal selection 4 H DI B R W L 0 Normal 1 Reversal 0 Event DI logic circuit selection H DI B R W L 0 AND 1 active 1 NAND 0 active 2 OR 1 active 3 NOR 0 active 0 Event DI delay timer set...

Page 161: ...nge or span range Current voltage input H SIO A Within display scale range or span range 0 a Event DO function selection H DO C R W C 0 to 30 b 0 Event DO corresponding channel setting H DO C R W C 1 to 40 b 1 Event DO mode select setting H DO C R W C 0 to 40 b 0 Event DO extension alarm differential gap H DO C R W U 0 00 to 10 00 0 10 Event DO extension alarm interlock H DO C R W U 0 Not provided...

Page 162: ...ed in the data map and also 4 is affixed to the 5th digit of the same address Differs depending on the Model and driver used Example Data map address PLC address For 0000H 0 40001 For 0064H 100 40101 2 CH Channel number every data is written 3 Name Data names is written 4 Correspondence module The functional module name that data becomes valid is written Data of following address with H TIO H CIO ...

Page 163: ...rmer input measured value 1 H TIO A C D 004FH 79 CH20 0050H 80 CH1 Current transformer input measured value 2 H CT A 0063H 99 CH20 0064H 100 CH1 Status H TIO H CIO A H SIO A 0077H 119 CH20 0078H 120 Temperature rise completion status for each control unit H TIO H CIO A 0079H 121 Error code for each control unit H PCP J 007AH 122 Overall alarm status for each control unit H PCP J 007BH 123 Do not u...

Page 164: ... CH1 LBA time H TIO H CIO A H SIO A H TIO H CIO A 013FH 319 CH20 0243H 579 CH20 0140H 320 CH1 Overlap deadband 0244H 580 CH1 LBA deadband H TIO H CIO A H TIO H CIO A 0153H 339 CH20 0257H 599 CH20 0154H 340 CH1 Control response 0258H 600 CH1 PV bias parameters H TIO H CIO A H SIO A 0167H 359 CH20 H TIO H CIO A H SIO A 026BH 619 CH20 0168H 360 CH1 Alarm 1 set value 026CH 620 CH1 Temperature rise H T...

Page 165: ...ol unit H PCP J Alarm interlock release 02C0H 704 for each control unit H PCP J 02C1H 705 Do not use this address range 02CFH 719 02D0H 720 CH21 CT channel setting H CT A 02F7H 759 CH60 02F8H 760 CH1 Cascade ON OFF H CIO A 030BH 779 CH20 030CH 780 CH1 Cascade gain H CIO A 031FH 799 CH20 0320H 800 CH1 Cascade bias H CIO A 0333H 819 CH20 0334H 820 CH1 Positioning output neutral zone 0347H 839 CH20 H...

Page 166: ... 044BH 1099 CH20 H TIO H CIO A H SIO A 053BH 1339 CH20 044CH 1100 CH1 Display scale high 053CH 1340 CH1 H SIO A auto zero time H TIO H J H CIO A H SIO A 045FH 1119 CH20 H SIO A 054FH 1359 CH20 0460H 1120 CH1 Display scale low 0550H 1360 CH1 H SIO A open closed loop H TIO H J H CIO A control transfer 0473H 1139 CH20 H SIO A 0563H 1379 CH20 H SIO A 0474H 1140 CH1 Digital filter H SIO A alarm hold ca...

Page 167: ... 062BH 1579 CH20 for each control unit 062CH 1580 CH1 ON OFF control H PCP J differential gap upper H PCP J module DO 063FH 1599 CH20 H TIO H CIO A H SIO A 06AAH 1706 de energized selection 0640H 1600 CH1 ON OFF control for each control unit differential gap lower H PCP J 0653H 1619 CH20 H TIO H CIO A H SIO A Number of HBA trigger 0654H 1620 CH1 Manipulated output value 06ABH 1707 points at input ...

Page 168: ...H CIO A H SIO A 0725H 1829 H CIO A Alarm 2 interlock 0726H 1830 Do not use this address 06BFH 1727 for each control unit range H TIO H CIO A H SIO A 072FH 1839 Alarm 1 action at input 0730H 1840 Cascade data selection 06C0H 1728 error for each control unit for each module H TIO H CIO A H SIO A 0739H 1849 H CIO A Alarm 2 action at input 073AH 1850 Do not use this address 06C1H 1729 error for each c...

Page 169: ... H CT A 0897H 2199 CH60 0898H 2200 H DI A module input status for each module 08A1H 2209 H DI A 08A2H 2210 Do not use this address range 08ABH 2219 08ACH 2220 CH1 Cascade monitor H CIO A 08BFH 2239 CH20 08C0H 2240 CH1 Positioning monitor H TIO K 08D3H 2259 CH20 08D4H 2260 Do not use this address range 0BB7H 2999 ...

Page 170: ...put limiter low H DO G 0D97H 3479 CH160 0D98H 3480 CH1 H DO G output cycle time H DO G 0E37H 3639 CH160 0E38H 3640 CH1 H DO G master channel setting H DO G 0ED7H 3799 CH160 0ED8H 3800 CH1 H DO G output ratio set value H DO G 0F77H 3959 CH160 0F78H 3960 CH1 H DO G Auto Manual transfer H DO G 1017H 4119 CH160 1018H 4120 CH1 H DO G manual output value H DO G 10B7H 4279 CH160 10B8H 4280 Do not use thi...

Page 171: ...5024 for each control unit 125BH 4699 CH40 H AI A B 125CH 4700 CH1 AI full scale correction AI alarm 2 hold action H AI A B 13A1H 5025 for each control unit 1283H 4739 CH40 H AI A B 1284H 4740 CH1 AI operation mode transfer AI alarm 1 interlock H AI A B 13A2H 5026 for each control unit 12ABH 4779 CH40 H AI A B 12ACH 4780 CH1 AI input range number AI alarm 2 interlock H AI A B 13A3H 5027 for each c...

Page 172: ...8CH 5260 CH1 TI PV bias TI alarm 2 action at input H TI A B C 1535H 5429 error for each control unit 14B3H 5299 CH40 H TI A B C 14B4H 5300 CH1 TI operation mode transfer Number of TI alarm delay H TI A B C 1536H 5430 times for each control unit 14DBH 5339 CH40 H TI A B C 14DCH 5340 CH1 TI input range number 1537H 5431 Do not use this address H TI A B C range 1503H 5379 CH40 157bH 5499 1504H 5380 C...

Page 173: ...ming high limit H AO A B 1643H 5699 CH160 1644H 5700 CH1 AO zooming low limit H AO A B 166BH 5739 CH160 166CH 5740 CH1 AO zero point correction H AO A B 1693H 5779 CH160 1694H 5780 CH1 AO full scale correction H AO A B 16BBH 5819 CH160 16BCH 5820 CH1 AO display scale high H AO A B 16E3H 5859 CH160 16E4H 5860 CH1 AO display scale low H AO A B 170BH 5899 CH160 170CH 5900 CH1 AO decimal point positio...

Page 174: ...h event input logic 4 for each event input 17E7H 6119 circuit H DI B 1BA7H 7079 logic circuit H DI B 17E8H 6120 Event DI type selection 1 1BA8H 7080 Event DI logic circuit for each event input logic selection for each event 1837H 6199 circuit H DI B 1BF7H 7159 input logic circuit H DI B 1838H 6200 Event DI type selection 2 1BF8H 7160 Event DI delay timer setting for each event input logic for each...

Page 175: ...7340 CH1 Event DO extension alarm set value H DO C 1CFBH 7419 CH160 1CFCH 7420 CH1 Event DO function selection H DO C 1D4BH 7499 CH160 1D4CH 7500 CH1 Event DO corresponding channel setting H DO C 1D9BH 7579 CH160 1D9CH 7580 CH1 Event DO mode select setting H DO C 1DEBH 7659 CH160 Event DO extension alarm differential gap 1DECH 7660 for each control unit H DO C Event DO extension alarm interlock 1D...

Page 176: ...tion Output limiter Output Time division Repeat the processing by the number of H DO G channels 16 ch H DO G module Capture the output value Output ratio computation Output limiter Output Time division Output ratio computation Ratio output Manipulated output value of master channel Manipulated output value of master channel Manipulated output value of master channel Manipulated output value of mas...

Page 177: ... Output limiter high limit Manipulated output value of master channel 0 100 PID computation result Output limiter low limit Slave channel H DO G module Output ratio set value 2 000 Output ratio set value 0 500 Output limiter high limit 0 100 Output limiter low limit Output ratio set value 1 000 Manipulated output value of slave channel Manipulated output value of master channel ...

Page 178: ...EM control unit H TIO B module 4 H PCP J module H DO G module 2 DO1 to 2 Slave channel manipulated output value of master channel 1 DO3 to 7 Slave channel manipulated output value of master channel 2 DO8 to 12 Slave channel manipulated output value of master channel 3 DO13 to 16 Slave channel manipulated output value of master channel 4 CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 DO17 to 19 Slave channel mani...

Page 179: ...channel No H DO G module H DO G master channel setting 1 1 17 5 2 1 18 5 3 2 19 5 4 2 20 6 5 2 21 6 6 2 22 6 7 2 23 7 8 3 24 7 9 3 25 7 10 3 26 8 11 3 27 8 12 3 28 8 13 4 29 0 14 4 30 0 15 4 31 0 16 4 32 0 For the H TIO module see the Hardware Quick Manual IMS01V01 E For the H DO G module see the H DO G Instruction Manual IMS01K01 E ...

Page 180: ...d is controlled Other than H PCP J module H SIO A module are requirement to do speed control function SR Mini HG SYSTEM control unit H TIO B module H PCP J module H SIO A module Motor speed control output Motor driver Rotary encoder Motor Furnace Pulse input Temperature control output Temperature input Speed control ...

Page 181: ...0 Span 10000 or less Display scale low Sets value to display when pulse input from encoder stopped Setting rage 9999 to 10000 Span 10000 or less Decimal point position Sets the decimal point position of input display Setting rage 0 No digit below decimal point 1 1 digit below decimal point 2 2 digits below decimal point 3 3 digits below decimal point Example When set it in the following value H SI...

Page 182: ...ven at a measuring time of less than 100 ms If the number of pulses set by divide ratio cannot be detected within the H SIO A auto zero time this is assumed to be pulse stop and thus the input value is set to the low limit value on the display scale Setting range H SIO A auto zero time 1 to 100 seconds Pulse count method Frequency is obtained by counting the number of pulses input within the gate ...

Page 183: ...1111 to output scale high and set 0 to output scale low In order to limit the maximum output voltage to 9 V DC the control output is limited up to 90 by setting the high limit of the output limiter to 90 0 8 2 4 Output limiter This function limits the output range of the control output Output limiter high Sets the high limit value when control output is limited Setting rage Output limiter low to 1...

Page 184: ...le 1 When control output value is 10 V DC at maximum motor speed of 1000 mm min Control output Voltage output 0 to 10 V DC Output scale high 1000 Display scale high 1000 Output scale low 0 Display scale low 0 Example 2 When control output value is 9 V DC at maximum motor speed of 1000 mm min Control output Voltage output 0 to 10 V DC Output scale high 1111 Display scale high 1000 Output scale low ...

Page 185: ... set so as to be in good response to setting response to disturbances deteriorates In contrast if PID constants are set so as to be in good response to disturbances response to setting deteriorates In brilliant PID control a form of response to setting can be selected from among Fast Medium and Slow with PID constants remaining unchanged so as to be in good response to disturbances Ordinary PID P ...

Page 186: ...3 steps Slow Medium Fast in PID control In order to achieve faster controlled object response to set value change select Fast However slight overshoot is unavoidable when selecting Fast Depending on the controlled object specify Slow if overshoot should be avoided Measured value Set value 2 Set value 1 Change Set value change point Time Fast Medium Slow ...

Page 187: ... and then control output and motor speed measured value are revised When conducting the correction again re set the H SIO A correction actually measured value and then set the H SIO A correction trigger to 1 after it is set to 0 once The correction can be conducted in the open and closed loop control states However it is recommended that the correction be conducted in the open loop control state a...

Page 188: ...1 V DC 255 mm min 6 51 V DC 245 mm min 6 25 V DC Actual measured value at correction 240 mm min 250 mm min Motor speed measured value before correction 255 mm min Motor speed measured value Motor speed measured value at correction 245 mm min Motor speed set value 250 mm min 6 51 V DC Output voltage before correction 6 25 V DC Output voltage Actual measured value at correction 240 mm min Output vol...

Page 189: ...es not make a sudden change but it changes based on the set inclination when giving power outside of the proportional band or changing the set value large change The figure above is an example of upward output variation For the downward variation downward variation inclination has to be set Response to the control becomes slow and the effect of differentiation is lost when the output change rate l...

Page 190: ... time which cancels hold action of alarm Setting range 1 to 255 seconds Example The difference between alarms with hold action and without hold action are described by referring to the low limit deviation alarm as an example With alarm hold action Alarm status Time Deviation H SIO A alarm hold cancel time Motor speed measured value Motor speed measured value Alarm set value Motor speed set value O...

Page 191: ...d together with H TIO modules and H CIO A modules the channel numbers are continued Channel number is decided in order automatically from the left Example Examples of channel number assigning in the following system configuration H PCP J module 1 H TIO B module 2 H SIO A module 1 H CIO A module 1 H PCP J module H SIO A module CH1 CH2 CH3 H CIO A module H TIO B module CH4 CH5 CH6 CH7 Channel number...

Page 192: ...ce or the agent as it becomes necessary to initialize the module etc As all data on PID constants alarm set values etc is managed by the H PCP module it is necessary to re enter and re set all data when the H PCP module is replaced However re entry and re set are not required in the following cases When data backup software is operating in the module by the external host computer When it is set on...

Page 193: ... data transmission lamp does not flash Wrong connection no connection or disconnection of the communication cable Confirm the connection method or condition and connect correctly Breakage wrong wiring or imperfect contact of the communication cable Confirm the wiring or connector and repair or replace the wrong one CPU section defect Replace H PCP J module DO is not output Output allocation defect...

Page 194: ...ate after data send for RS 485 EOT return The specified identifier is invalid Confirm the identifier is correct or that with the correct function is specified Otherwise correct it Error in the data format Reexamine the communication program NAK return Error occurs on the line parity bit error framing error etc Confirm the cause of error and solve the problem appropriately Confirm the transmitting ...

Page 195: ...t data in the query message is 24 bit time or more and less than 24 bit time 2 ms Set the Modbus mode selection COM PORT3 setting switch No 7 to ON Modbus mode 2 The time interval between adjacent data in the query message is too long 24 bit time 2 ms or more Re transmit after time out occurs or verify communication program Error code 1 Function cod error Specifying nonexistent function code Confi...

Page 196: ...ata reception lamp does not flash is extinguished Wrong connection no connection or disconnection of the communication cable Confirm the connection method or condition and connect correctly Breakage wrong wiring or imperfect contact of the communication cable Confirm the wiring or connector and repair or replace the wrong one Wrong setting of PLC communication data Confirm the PLC communication se...

Page 197: ...sponse of the PLC side is slow H PCP J becomes time out by being waiting for response from PLC Set PLC scanning time setting H PCP J module identifier ST to any value more than twice as long as the maximum scanning time of PLC TX1 lamp RD1 lamp flash on and off in turn and it can be seen to communicate normally but monitor value is not transferred to PLC Because response of the PLC side is slow H ...

Page 198: ...NUL DLE SP 0 P p 0 0 0 1 1 SOH DC1 1 A Q a q 0 0 1 0 2 STX DC2 2 B R b r 0 0 1 1 3 ETX DC3 3 C S c s 0 1 0 0 4 EOT DC4 4 D T d t 0 1 0 1 5 ENQ NAK 5 E U e u 0 1 1 0 6 ACK SYM 6 F V f v 0 1 1 1 7 BEL ETB 7 G W g w 1 0 0 0 8 BS CAN 8 H X h x 1 0 0 1 9 HT EM 9 I Y i y 1 0 1 0 A LF SUB J Z j z 1 0 1 1 B VT ESC K k 1 1 0 0 C FF FS L l 1 1 0 1 D CR GS M m 1 1 1 0 E SO RS N n 1 1 1 1 F SI US O _ o DEL ...

Page 199: ...The first edition SEP 2004 IMQ00 The second edition MAY 2006 IMQ00 ...

Page 200: ...IMS01J02 E2 MAY 2006 RKC INSTRUMENT INC HEADQUARTERS 16 6 KUGAHARA 5 CHOME OHTA KU TOKYO 146 8515 JAPAN PHONE 03 3751 9799 81 3 3751 9799 E mail info rkcinst co jp FAX 03 3751 8585 81 3 3751 8585 ...

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