REMEHA Quinta Ace Installation, User And Service Manual Download

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5 Before installation

5.1

Installation regulations

Warning

The installer must be registered with Gas Safe and have the cor

rect ACS qualifications.

Important

Practical guidelines - see the latest version.

5.2

Lifting instruction

The weight of the boiler exceeds the maximum lift weight for one person.

We recommend the use of a lifting aid.

Fig.5

Lifting aids

AD-0000138-03

5.3

Choice of the location

5.3.1

Type plate

The type plate on top of the boiler features the boiler serial number and

important boiler specifications, for example the model and unit category.

The factory setting codes CN 1 and CN 2 are also stated on the type plate.

Fig.6

Position of type plate

AD-0000103-01

5 Before installation

7625116 - v.04 - 17012017

Summary of Contents for Quinta Ace

Page 1: ...United Kingdom en Installation user and service manual High efficiency wall hung gas boiler Quinta Ace 160...

Page 2: ...sing the product and keep it in a safe place for later reference In order to ensure continued safe and efficient operation we recommend that the product is serviced regularly Our service and customer...

Page 3: ...lation 17 4 2 2 Combustion 17 4 2 3 Control system 17 4 2 4 Control 18 4 2 5 Regulating the water temperature 18 4 2 6 Protection against shortage of water 18 4 2 7 Water flow 18 4 2 8 Hydraulic press...

Page 4: ...mbustion 41 7 4 Final instructions 43 8 Operation 44 8 1 Use of the control panel 44 8 2 Shutdown 44 8 3 Frost protection 44 9 Settings 45 9 1 Description of the user level parameters 45 9 2 Descripti...

Page 5: ...r codes 65 12 1 1 Warning 65 12 1 2 Blocking 65 12 1 3 Lock out 68 12 2 Error memory 72 13 Spare parts 73 13 1 General 73 13 2 Parts 74 14 Appendix 75 14 1 ErP information 75 14 1 1 Product fiche 75 1...

Page 6: ...3 Open the windows 4 Trace possible leaks and seal them off imme diately 5 If the leak is upstream of the gas meter notify the gas company Danger If you smell flue gases 1 Switch the boiler off 2 Ope...

Page 7: ...emperature of the flue gas pipes can rise to over 60 C Warning Do not touch radiators for long periods Depend ing on the boiler settings the temperature of the radiators can rise to over 60 C Warning...

Page 8: ...maintenance of the boiler must be undertaken by a qualified installer in ac cordance with the information in the supplied manual doing otherwise may result in dangerous situations and or bodily injur...

Page 9: ...mportant Keep this document near to the boiler Important Only remove the casing for maintenance and re pair operations Refit all panels when mainte nance work and servicing are complete Important Inst...

Page 10: ...t ob serve the following instructions Read and follow the instructions given in the manuals provided with the appliance Install the appliance in compliance with prevailing leg islation and standards C...

Page 11: ...er levels to draw attention to special in structions We do this to improve user safety to prevent problems and to guarantee correct operation of the appliance Danger Risk of dangerous situations that...

Page 12: ...tion shall apply to all regulations and guidelines speci fied in this manual 3 1 4 Factory test Before leaving the factory each boiler is optimally set and tested for Electrical safety Adjustment of O...

Page 13: ...4 6 3 BREEAM NOX mg kWh 36 Flue gas mass flow rate min max kg h g s 57 277 16 77 Flue gas temperature min max C 32 66 Maximum counter pressure Pa 200 1 Gas consumption based on lower heating value und...

Page 14: ...t rated heat output and high temperature regime 2 4 87 8 Useful efficiency at 30 of rated heat output and low temperature re gime 1 1 97 8 Auxiliary electricity consumption Full load elmax kW 0 275 Pa...

Page 15: ...425 80 226 602 600 143 1045 Flue gas outlet connection 100 mm Air supply connection 150 mm Siphon connection CH flow connection 1 inch male thread CH return connection 1 inch male thread Gas connecti...

Page 16: ...X051 X053 X054 X055 X081 X02 1 9 X03 1 15 X021 X022 X032 X031 X016 X015 X01 1 7 X0141 X014 230V 50Hz X011 X013 X012 X20 X202 X201 EMC 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 3 4 2 1 21 21 1 Control...

Page 17: ...re each burner start and at least once every 24 hours During continuous operation e g supplying process water please note that the boiler control will reset every 24 hours 4 2 2 Combustion The burner...

Page 18: ...The boiler issues a warning in the event of no or too little water With an insuffi cient flow T 25 K or too great an increase in the heat exchanger tem perature sensor the boiler goes into blocking m...

Page 19: ...ly flue gas discharge 2 Casing air box 3 Interior light 4 Flow sensor 5 Adapter 6 Heat exchanger 7 Temperature sensor for heat exchanger 8 Ignition transformer 9 Inspection hatch for heat exchanger x2...

Page 20: ...l Expansion board SCB 10 depending on boiler model Connection cables 230 V and 24 V for connection between the con nection box and boiler Sticker This central heating unit is set for Documentation Wat...

Page 21: ...maximum lift weight for one person We recommend the use of a lifting aid Fig 5 Lifting aids AD 0000138 03 5 3 Choice of the location 5 3 1 Type plate The type plate on top of the boiler features the...

Page 22: ...inimum space is required for standard mainte nance work For installation and extensive servicing work there must be at least 1 m x 1 m of clear space in front of the boiler Caution If the power cord i...

Page 23: ...kaging and place them on the floor in front of the bottom of the boiler 4 With 2 people place the boiler upright on the floor stands 5 Remove the pallet and the rest of the packaging Important The boi...

Page 24: ...ulations We recom mend the use of a lifting aid Please ensure all necessary care is taken when lifting the boiler on to the wall mounting bracket The plugs supplied are only suitable for concrete Sele...

Page 25: ...stall the system pump in the CH return pipe See For the electrical connection of the system pump Connecting the system pump page 35 Important Fit a service shut off valve in the CH flow pipe and the C...

Page 26: ...flue gases from entering the room Caution Never seal the condensate drain The drain pipe must slope down at least 30 mm per metre the maximum horizontal length is 5 metres Condensed water must not be...

Page 27: ...int air supply and flue gas discharge duct CLV system Concentric preferably Parallel if concentric is not possible Overpressure cascade C53 Closed Closed unit Separate air supply duct Separate flue ga...

Page 28: ...g manufacturers Cox Geelen Muelink Grol Ubbink Important Where regulations stipulate that a wire grille must be fitted use a suitable grille made from stainless steel Boiler specific roof and outside...

Page 29: ...ening is connected This will ensure that the boiler ob tains the necessary combustion air directly from the installation area Use adapters when using air supply and flue gas outlet pipes with diameter...

Page 30: ...reas and semi CLV systems with the exception of the coastal area The maximum permitted height difference between the combustion air supply and the flue gas outlet is 36 m Tab 15 Maximum chimney length...

Page 31: ...r before it reaches the aluminium With longer lengths of aluminium flue gas outlet pipes relatively large quantities of corrosion products flowing back out of the outlet pipes to gether with the conde...

Page 32: ...power supply Electrical connection for circulating pump Electrical connection for gas combination block 230 RAC Electrical connection of fan The majority of components in the control unit Ignition tr...

Page 33: ...ble in the box with connector X021 must be slid onto the connector pin 5 pins 24 V of the PCB B Battery There is also a back up battery on the PCB for the internal clock Check the battery voltage if t...

Page 34: ...nect the connection cable X033 with the connector in the con nection box 9 Connect the connection cable X017 with the connector in the con nection box 10 Now connect the desired external controllers t...

Page 35: ...t 1 In the case of a room thermostat install the thermostat in a refer ence room 2 Connect the two wire cable of the thermostat to the On Off OT termi nals of the connector Connecting an outside senso...

Page 36: ...n 1 Connect the outside sensor to the Tout terminals of the connector The frost protection works as follows with an outside sensor At outside temperatures below 10 C the circulation pump switches on A...

Page 37: ...Analogue output based control The 0 10 V signal controls the boiler output This control modulates on the basis of the heat output The minimum output is linked to the boiler s modulation depth The outp...

Page 38: ...8 Filling the installation 6 8 1 Water treatment In many cases the boiler and central heating system can be filled with normal tap water and water treatment will not be necessary Warning Do not add ch...

Page 39: ...r the siphon is firmly fitted in the boiler Danger The siphon must always be sufficiently filled with water This pre vents flue gases from entering the room 6 8 3 Filling the system Important In order...

Page 40: ...s inlet pressure at the measuring point on the gas pipe Warning For authorized gas pressures see Unit categories page 12 4 Vent the gas supply pipe by unscrewing the measuring point 5 Tighten the meas...

Page 41: ...butane propane Gas diaphragm for G30 G31 butane propane mm Quinta Ace 160 9 0 2 Set the fan speed as indicated in the table if necessary The set ting can be changed with a parameter setting 3 Check t...

Page 42: ...2 values at full load must be higher than the CO2 values at low load 4 If the measured value is outside of the values given in the table cor rect the gas air ratio 5 Using the adjusting screw A set th...

Page 43: ...lue gas measuring point 3 Put the front casing back Tighten the two screws by a quarter of a turn 4 Heat the CH system up to approximately 70 C 5 Switch the boiler off 6 Vent the central heating syste...

Page 44: ...e and there is a chance of frost The frost protection does not work if the boiler is out of opera tion The built in boiler protection is only activated for the boiler and not for the system and radiat...

Page 45: ...emperature 5 C 30 C 20 CP320 Operating mode of the zone 0 Scheduling 1 Manual 2 Antifrost 3 Temporary 1 CP550 Fire Place mode is active 0 Off 1 On 0 CP570 Time Program of the zone selected by the user...

Page 46: ...tpoint zone 0 C 90 C 90 CP010 Zone flow temperature setpoint used when the zone is set to a fixed flow setpoint 0 C 90 C 80 CP020 Functionality of the zone 0 Disable 1 Direct 2 Mixing Circuit 3 Swimmi...

Page 47: ...Temperature control 2 Power control 0 GP010 Gas Pressure Switch check on off 0 No 1 Yes 0 GP021 Modulate back when delta temperature is large then this treshold 5 C 25 C 25 GP022 Tau factor for avera...

Page 48: ...speed during Central Heating Domestic Hot Water mode 900 Rpm 8500 Rpm 2400 GP009 Fan speed at appliance start 900 Rpm 5000 Rpm 2400 Tab 31 Adjustment for CLV overpressure of 50 Pa for gas type G30 G3...

Page 49: ...95 kW DC004 Number of burner starts for Domestic Hot Water 0 65534 DC005 Number of burner hours in Domestic Hot Water 0 Hours 65534 Hours GC007 Number of failed starts 0 65534 PC002 Total number of bu...

Page 50: ...nsor present 0 No 1 Yes AM091 Seasonal mode active summer winter 0 Winter 1 Winter system frost protection acitve 2 Summer neutral band 3 Summer AM101 Internal system flow temperature setpoint 0 C 125...

Page 51: ...eason for Controlled Stop 0 None 1 Central Heating Blocking 2 Domestic Hot Water Blocking 3 Wait for burner start 4 Flow temperature above absolute max 5 Flow temperature above start temperature 6 Hea...

Page 52: ...raulicValveRelay 3 ClosePump 4 WaitForBurnerStartConditions 10 CloseExtGasValveRelay 11 BurnerStartToGlueGasValveRpm 12 CloseFlueGasValveRelay 13 FanToPrePurge 14 WaitForReleaseSignal 15 BurnerOnComma...

Page 53: ...ckupOnly 71 DefrostingWithHeatPumpAndBackup 72 PumpSourcePostRunAndBackupRun 73 HeatPumpFlowOverMaxTemperature 74 SourcePumpPostRun 75 HeatPumpOffDuToHumiditySensor 76 HeatPumpOffDuToWaterFlow 78 Setp...

Page 54: ...olingModeChPumpActive 104 SourcePumpPreRunning 200 Initialising Done 201 Initialising Csu 202 Initialising Identifiers 203 Initialising Blocking Parameters 204 Initialising Safety Unit 205 Initialisin...

Page 55: ...mum The service messages show which service kit must be used These service kits contain all parts and gaskets that are required for the relevant service These service kits A B or C put together by Rem...

Page 56: ...air For a service always perform the following standard inspection and main tenance operations Caution Check whether all gaskets have been positioned properly abso lutely flat in the appropriate groo...

Page 57: ...ctrode if the value is lower than 4 A 10 3 4 Checking the flue gas discharge air supply connections 1 Check the flue gas discharge and air supply connections for condi tion and tightness 10 3 5 Checki...

Page 58: ...e differential switch 11 Check the condition and tightness of the hoses of the air pressure differential switch Replace the hoses if necessary Checking the air pressure differential switch side 1 Disc...

Page 59: ...e hose on top of the air vent 2 The automatic air vent is leaking if water can be seen in the connec ted hose 3 In the event of a leak replace the air vent Fig 47 Checking the automatic air vent AD 00...

Page 60: ...nspection ports to reach the heat exchanger 9 Use a vacuum cleaner to clean the top part of the heat exchanger furnace 10 Check e g using a mirror whether any visible contamination has been left behin...

Page 61: ...iphon upwards The siphon should release with a click 2 Carefully pull the siphon downwards 3 Clean the siphon with water 4 Fill the siphon with water up to the mark 5 Push the siphon firmly into the d...

Page 62: ...t be removed 2 Unscrew the two screws on the electrode 3 Remove the entire component 4 Fit the new ionisation ignition electrode 5 Reassemble the unit in reverse order 10 4 2 Checking the non return v...

Page 63: ...ct or damage 7 When replacing the non return valve loosen the fixing screw of the non return valve and remove it 8 Reassemble in the reverse order Caution Use the specified torques when fitting nuts a...

Page 64: ...d national regulations To remove the boiler proceed as follows 1 Switch off the boiler s electrical connection 2 Shut off the gas supply 3 Shut off the water supply 4 Drain the installation 5 Remove t...

Page 65: ...y Possible cause check A01 21 Maximum Dhw Temperature Gradient Level3 Exceeded Temperature warning Check the flow A02 06 Water Pressure Warning active Water pressure warning Water pressure too low che...

Page 66: ...ed to remove air Sensor error Check that the sensors are operating correctly Check that the sensor has been fitted properly H01 07 Maximum difference between heat exchanger temperature and return temp...

Page 67: ...reinitialisation H02 02 Waiting For Configuration Number Configuration error or unknown configuration number Reset and H02 03 Configuration Error Configuration error or unknown configuration number R...

Page 68: ...ck the wiring and connectors Incorrectly fitted sensor check that the sensor has been correctly fitted Faulty sensor replace the sensor E00 04 Return temperature sensor is either removed or measure a...

Page 69: ...supply to remove air Check whether the gas tap is properly open Check the gas supply pressure Check the operation and setting of the gas valve unit Check that the air inlet and flue gas discharge flu...

Page 70: ...e sensor is either shorted or measuring a temperature above range Flue gas temperature sensor short circuited Bad connection check the wiring and connectors Incorrectly fitted sensor check that the se...

Page 71: ...de E04 11 VPS Gas Valve proving failed Gas leakage control fault Bad connection check the wiring and connectors VPS gas leakage control defective replace the GPS Gas valve unit faulty replace the gas...

Page 72: ...urner sensor 2 detected E04 23 Gas Valve Control internal locking E04 24 No gas family found during gas family detection mode 12 2 Error memory The boiler control unit has an error memory It stores th...

Page 73: ...boiler parts with original parts or recom mended parts Send the part to be replaced to the Remeha Quality Control department if the relevant part is covered by the guarantee see the General Terms of...

Page 74: ...0 2012 2002 2014 2011 2015 2010 2007 2004 2003 2009 2005 2006 2047 2032 2051 2052 2034 2035 2033 2023 3004 3005 3007 3004 3006 3005 3005 3001 3003 3008 3002 3008 3011 3008 3013 3013 3005 3011 3012 300...

Page 75: ...n GJ Sound power level LWA indoors dB 63 See For specific precautions in relation to assembly installation and maintenance Safety page 6 14 2 EC declaration of conformity The unit complies with the st...

Page 76: ...ipes 8 Vent the gas supply pipe 9 Check the electrical connections 10 Check the flue gas outlet air supply connections 11 Checking the function and operational status of the boiler 12 Check the air ga...

Page 77: ...combustion O2 CO2 at full load and low load 6 Checking the automatic air vent 7 Checking the burner and cleaning the heat exchanger 9 Cleaning the siphon 10 Assembly of the boiler replace removed gas...

Page 78: ...14 Appendix 78 7625116 v 04 17012017...

Page 79: ...nological information contained in these technical instructions as well as any drawings and technical de scriptions supplied remain our property and shall not be multiplied without our prior consent i...

Page 80: ...Remeha Commercial UK Innovations House 3 Oaklands Business Centre Oaklands Park RG41 2FD Wokingham T 44 0 118 978 3434 F 44 0 118 978 6977 E boilers remeha co uk 7625116 v 04 17012017 7625116...

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