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Table of Contents

Manual No. 016-0171-122 Rev. E

i

Chapter 1 

Important Safety Information

.............................................................................  

1

Hydraulic Safety  ........................................................................................................................

2

Electrical Safety 

........................................................................................................................

2

Chapter 2 

Introduction

.............................................................................................................  

3

Preparing for Installation 

...........................................................................................................

3

Recommendations .................................................................................................................................................................

4

Point of Reference  .................................................................................................................................................................

4

Hydraulic Fittings  .......................................................................................................................

4

Updates .....................................................................................................................................

4

AutoBoom UltraGlide and UltraGlide XT Kit Contents 

..............................................................

6

Model Year 2009   ...................................................................................................................................................................

6

Model Years 2010 - 2011  ..................................................................................................................................................

11

Model Year 2012 & Newer  ...............................................................................................................................................

16

Hydraulic Installation Kit  ....................................................................................................................................................

21

Ultrasonic Sensor Bracket Kit.  ..........................................................................................................................................

22

Chapter 3 

Hydraulic System Installation

............................................................................ 

23

Mount the AutoBoom Valve (If Applicable)  ..............................................................................

24

Install Fittings in the UltraGlide XT Valve 

................................................................................

25

Mount the UltraGlide XT Valve Assembly  ................................................................................

26

Install the Pressure and Tank Hoses  .......................................................................................

27

Install the UltraGlide XT Cylinders 

..........................................................................................

29

Install the Cylinder Hoses 

.......................................................................................................

31

Hydraulic Schematic 

...............................................................................................................

35

Chapter 4 

Sensor Installation

................................................................................................ 

37

Boom Sensor Mounting Locations 

..........................................................................................

37

Install the Sensors - UltraGlide Not Installed on the Machine  .................................................

38

Install the Boom Sensors  ...................................................................................................................................................

38

Install the Center Rack Sensor  .........................................................................................................................................

39

Install the Sensors - UltraGlide Installed on the Machine (If Applicable)  .................................

40

Mount the Boom Sensors  .................................................................................................................................................

40

Install the Center Rack Sensor  .........................................................................................................................................

40

Install the Rotary Sensor  .........................................................................................................

42

Chapter 5 

Wiring Installation

................................................................................................ 

45

Wiring Connections  .................................................................................................................

45

Model Year 2012 & Newer RG Series Node and Harness Installation  ....................................

45

Install the Node Harness  ...................................................................................................................................................

45

Install the UltraGlide XT Node  .........................................................................................................................................

47

Install the Valve Harness  ...................................................................................................................................................

48

Model Year 2010-2011 - 9x4(H), 11x4(H), 13x6 Series Node and Harness Installation  ..........

50

Install the Node and Node Harness ..............................................................................................................................

50

Install the Valve Harness  ...................................................................................................................................................

51

Summary of Contents for AutoBoom UltraGlide XT

Page 1: ...RoGator 2009 Newer AutoBoom UltraGlide XT Installation Manual P N 016 0233 005 Rev E 2 17 E29134 Copyright 2014 2015 2016 2017 ...

Page 2: ...nsible for any modifications or repairs made outside our facilities nor damages resulting from inadequate maintenance of this system As with all wireless and satellite signals several factors may affect the availability and accuracy of wireless and satellite navigation and correction services e g GPS GNSS SBAS etc Therefore Raven Industries cannot guarantee the accuracy integrity continuity or ava...

Page 3: ...essure and Tank Hoses 27 Install the UltraGlide XT Cylinders 29 Install the Cylinder Hoses 31 Hydraulic Schematic 35 Chapter 4 Sensor Installation 37 Boom Sensor Mounting Locations 37 Install the Sensors UltraGlide Not Installed on the Machine 38 Install the Boom Sensors 38 Install the Center Rack Sensor 39 Install the Sensors UltraGlide Installed on the Machine If Applicable 40 Mount the Boom Sen...

Page 4: ...er Cable Gen I Cable Only 57 Connect the CAN Power Cables Gen I Cable Only 57 Connect the Power Leads Gen I Cable Only 58 Connect the Harness Cable to the Implement Extension Tee Gen II Cable Only 58 Install the UltraGlide XT Auxiliary Sensor Cable 58 Wiring Diagram 60 2009 Wiring Schematic 60 2010 2011 Wiring Schematic 61 2012 Newer Wiring Schematic 62 Chapter 6 Startup Procedures 65 Verify the A...

Page 5: ...following safety measures Be alert and aware of surroundings Do not operate AutoBoom or any agricultural equipment while under the influence of alcohol or an illegal substance Remain in the operator s position in the machine at all times when AutoBoom is engaged Disable AutoBoom when exiting from the operator s seat and machine Do not drive the machine with AutoBoom enabled on any public road Dete...

Page 6: ...n accordance with the machine manufacturer s approved maintenance instructions When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure that precautions are taken to prevent any foreign material or contaminants from being introduced into the machine s hydraulic system Objects or materials that are able to bypass the machine s hydraulic filtration system w...

Page 7: ...CO RoGator YEAR 2009 MODEL 884 SS884 1084 1084C SS1084 SSC1084 and 1286C YEAR 2010 2011 MODEL 984 984H 994 994H 1184 1184H 1194 1194H 1386 and 1396 YEAR 2012 Newer MODEL RG900 RG900B RG1100 RG1100B RG1300 and RG1300B FIGURE 1 AGCO RoGator RG1100 PREPARING FOR INSTALLATION Before installing AutoBoom Park the machine on dry clean and level land Leave the machine off during the installation process R...

Page 8: ...oom and center rack raise lower functions through the machine s manual control functions first before operating them via the AutoBoom controller field computer to ensure the hydraulic system has been installed correctly and air is released from the system Raven Industries recommends the following best practices when installing the AutoBoom system Use part numbers to identify the parts Do not remov...

Page 9: ...o see ourselves as our customers see us and are eager to gather ideas on how we have been helping or how we can do better To serve you best please send an email with the following information to techwriting ravenind com Viper Pro Installation Operation Manual Manual No 016 0171 122 Rev E Any comments or feedback include chapter or page numbers if applicable Let us know how long have you been using...

Page 10: ...11 Qty Not Pictured Manual AutoBoom Calibration and Operation 016 0130 062 1 1 1 1 Not Pictured Manual RoGator UltraGlide XT Installation 016 0233 005 1 1 1 1 Valve AutoBoom Add On Hydraulic 063 0131 131 1 N A 1 N A Valve Autoboom XT Hydraulic 063 0131 154 1 1 1 1 Node UltraGlide XT 063 0130 023 1 1 1 1 Sensor Left Ultrasonic 063 0130 014 1 1 1 1 Sensor Ultrasonic Sensor 063 0130 026 4 N A 4 N A S...

Page 11: ... 0172 349 1 1 1 1 Bracket Ultrasonic Sensor Weldment Mounting 116 0159 684 1 1 1 1 Cable 70 Sensor Extension 115 0171 527 2 2 2 2 Cable AGCO RoGator Boom Sense Adapter 115 0171 546 4 N A 4 N A Cable 40 Sensor Extension 115 0171 602 2 2 2 2 Cable AutoBoom Power 115 0233 007 1 N A N A N A TABLE 1 AutoBoom UltraGlide and UltraGlide XT Kit Contents Picture Item Description Part Number 2009 Gen I 117 0...

Page 12: ... 115 0230 116 1 1 N A N A Cylinder 1 5 x 8 x 0 75 Hydraulic 334 0004 006 2 2 2 2 U Bolt 3 1 16 W x 4 L x 3 8 Thread 107 0171 608 2 2 2 2 U Bolt 1 9 16 W x 2 1 2 L x 3 8 Thread 107 0171 611 8 N A 8 N A U Bolt 2 9 16 W x 3 1 2 L x 3 8 Thread 107 0171 616 4 2 4 2 U Bolt 3 1 16 W x 2 1 4 L x 3 8 16 Thread 107 0172 288 1 1 1 1 TABLE 1 AutoBoom UltraGlide and UltraGlide XT Kit Contents Picture Item Desc...

Page 13: ...4 7 4 Bolt 1 2 13 UNC x 3 1 2 Machine 311 0058 105 1 1 1 1 Bolt 3 4 10 UNC x 4 Machine 311 0062 160 4 4 4 4 Screw 8 32 UNC 2 x 1 2 Phillips Panhead Machine 311 0001 013 3 3 3 3 Screw 8 32 UNC x 1 1 4 Phillips Panhead Machine 311 0001 023 3 3 3 3 Nut 8 32 UNC 2B Hex 312 1001 020 6 6 6 6 TABLE 1 AutoBoom UltraGlide and UltraGlide XT Kit Contents Picture Item Description Part Number 2009 Gen I 117 02...

Page 14: ...4 10 Nylon Insert Lock 312 4000 071 4 4 4 4 O Ring 9 16 ID Buna N 219 0001 015 4 N A 4 N A Washer 5 16 Flat 313 2300 011 8 8 8 8 Washer 1 2 Flat 313 2300 017 2 2 2 2 Washer 3 4 Flat 313 2300 023 8 8 8 8 Washer 8 019 ID x 044 OD x 049 Thick 313 2300 123 3 3 3 3 TABLE 1 AutoBoom UltraGlide and UltraGlide XT Kit Contents Picture Item Description Part Number 2009 Gen I 117 0233 010 Qty 2009 Gen I 117 ...

Page 15: ...ibration and Operation 016 0130 062 1 1 Not Pictured Manual RoGator UltraGlide XT Installation 016 0233 005 1 1 Valve AutoBoom Add On Hydraulic 063 0131 131 1 N A Valve AutoBoom XT Hydraulic 063 0131 154 1 1 Node UltraGlide XT 063 0130 023 1 1 Sensor Left Ultrasonic 063 0130 014 1 1 Sensor Ultrasonic Sensor 063 0130 026 4 N A Sensor Rotary Non Contact Con X All Connector 063 0181 018 1 1 Bracket R...

Page 16: ... N A Bracket UltraGlide XT Sensor Mounting 107 0172 349 1 1 Bracket Ultrasonic Sensor Weldment Mounting 116 0159 684 1 1 Cable 70 Sensor Extension 115 0171 527 2 2 Cable 40 Sensor Extension 115 0171 602 2 2 Cable RoGator 2010 2011 Aftermarket Node Harness 115 0230 104 1 1 Cable RoGator 2010 2011 Aftermarket CAN Power 115 0230 105 1 1 TABLE 2 AutoBoom UltraGlide and UltraGlide XT Installation Kits ...

Page 17: ...read 107 0171 608 2 2 U Bolt 1 9 16 W x 2 1 2 L x 3 8 Thread 107 0171 611 8 N A U Bolt 2 9 16 W x 3 1 2 L x 3 8 Thread 107 0171 616 2 2 U Bolt 3 1 16 W x 2 1 4 L x 3 8 16 Thread 107 0172 288 1 1 Bolt 5 16 18 x 1 3 4 311 0052 108 1 N A Bolt 5 16 18 x 2 1 2 Hex 311 0052 111 3 N A Bolt 5 16 18 UNC x 3 Machine 311 0052 113 2 2 TABLE 2 AutoBoom UltraGlide and UltraGlide XT Installation Kits Picture Ite...

Page 18: ...crew 8 32 UNC 2 x 1 2 Phillips Panhead Machine 311 0001 013 3 3 Screw 8 32 UNC x 1 1 4 Phillips Panhead Machine 311 0001 023 3 3 Screw 1 4 20 X 3 4 Self Tapping 311 0001 345 1 N A Nut 8 32 UNC 2B Hex 312 1001 020 6 6 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 30 14 Nut 5 16 18 Nylon Insert Lock 312 4000 059 3 3 TABLE 2 AutoBoom UltraGlide and UltraGlide XT Installation Kits Picture Item Description...

Page 19: ...71 4 4 O Ring 9 16 ID Buna N 219 0001 015 4 N A Washer 5 16 Split Lock 313 1000 019 4 N A Washer 5 16 Flat 313 2300 011 8 8 Washer 1 2 Flat 313 2300 017 2 2 Washer 3 4 Flat 313 2300 023 8 8 Washer 0 019 ID x 0 044 OD x 0 049 Thick 313 2300 123 3 3 TABLE 2 AutoBoom UltraGlide and UltraGlide XT Installation Kits Picture Item Description Part Number 117 0233 008 Qty 117 0234 008 Qty ...

Page 20: ...on 016 0130 062 1 1 1 1 1 1 1 1 Not Pictured Manual RoGator UltraGlide XT Installation 016 0233 005 1 1 1 1 1 1 1 1 Valve AutoBoom Add On Hydraulic 063 0131 131 1 1 1 1 N A N A N A N A Valve UltraGlide XT AutoBoom Hydraulic 063 0131 154 1 1 1 1 1 1 1 1 Node UltraGlide XT AutoBoom 063 0130 023 1 N A 1 N A 1 N A 1 N A Node UltraGlide ISO AutoBoom 063 0130 024 N A 1 N A 1 N A 1 N A 1 Sensor Center Ul...

Page 21: ...nter Sensor 116 0159 684 1 1 1 1 1 1 1 1 Cable 90 100 Boom Sensor 115 0230 088 N A N A 2 2 N A N A N A N A Cable 120 Boom Sensor 115 0230 089 2 2 N A N A N A N A N A N A Cable UltraGlide XT Node Harness 115 0230 109 1 1 1 1 1 1 1 1 Cable UltraGlide XT Auxiliary Sensor 115 0230 110 1 1 1 1 1 1 1 1 TABLE 3 AutoBoom UltraGlide and UltraGlide XT Installation Kits Picture Item Description Part Number 1...

Page 22: ... 107 0171 611 8 8 8 8 N A N A N A N A U Bolt 2 9 16 W x 3 1 2 L x 3 8 Thread 107 0171 616 2 2 2 2 2 2 2 2 U Bolt 3 1 16 W x 2 1 4 L x 3 8 Thread 107 0172 288 1 1 1 1 1 1 1 1 Bolt 5 16 18 x 1 3 4 Hex 311 0052 108 1 1 1 1 N A N A N A N A Bolt 5 16 18 x 2 1 2 Hex 311 0052 111 3 3 3 3 N A N A N A N A TABLE 3 AutoBoom UltraGlide and UltraGlide XT Installation Kits Picture Item Description Part Number 1...

Page 23: ...achine 311 0001 013 3 3 3 3 3 3 3 3 Screw 8 32 UNC x 1 1 4 Phillips Panhead Machine 311 0001 023 3 3 3 3 3 3 3 3 Nut 8 32 UNC 2B Hex 312 1001 020 6 6 6 6 6 6 6 6 Nut 3 8 16 Zinc Flanged Lock 312 1001 164 30 30 30 30 14 14 14 14 Nut 5 16 18 Nylon Insert Lock 312 4000 059 2 2 2 2 2 2 2 2 TABLE 3 AutoBoom UltraGlide and UltraGlide XT Installation Kits Picture Item Description Part Number 117 0233 005...

Page 24: ...Split Lock 313 1000 019 4 4 4 4 N A N A N A N A Washer 1 2 Flat 313 2300 017 2 2 2 2 2 2 2 2 Washer 3 4 Flat 313 2300 023 8 8 8 8 8 8 8 8 Washer 0 19 ID x 0 44 OD x 0 049 Thick 313 2300 123 3 3 3 3 3 3 3 3 TABLE 3 AutoBoom UltraGlide and UltraGlide XT Installation Kits Picture Item Description Part Number 117 0233 005 Qty 117 0233 016 Qty 117 0233 017 Qty 117 0233 018 Qty 117 0234 005 Qty 117 0234...

Page 25: ... Fitting 6 JIC M M F Swivel Run Tee Adapter 333 0012 043 2 Fitting 6 JIC M to 6 SAE O Ring M Straight Adapter 333 0012 045 2 Fitting 4 SAE O Ring Plug 333 0012 051 8 Fitting 6 ORFS M M F Swivel Run Tee Adapter 333 0012 069 1 Fitting 6 ORFS M to 6 SAE O Ring M Straight Adapter 333 0012 084 2 Fitting 6 SAE O Ring Plug 333 0012 104 2 Hydraulic Hose 6 JIC F to 6 JIC F 200 214 1001 034 2 Hydraulic Hose...

Page 26: ... 5 Ultrasonic Sensor Bracket Installation Kit Qty 2 P N 117 0131 082 Picture Item Description Part Number Qty Not Pictured Sheet AutoBoom Sensor Extension 016 0130 070 1 Nut 1 4 20 Nylon Insert Lock 312 4000 057 4 Washer 1 4 Zinc Flat 313 2300 010 4 Extension Mount 12 S Type Sensor 063 0131 592 2 TABLE 4 UltraGlide XT Hydraulic Installation Kit P N 117 0134 094 Picture Item Description Part Number...

Page 27: ...f CAUTION When installing AutoBoom hydraulics or performing diagnostics maintenance or routine service ensure precautions are taken to prevent any foreign material from being introduced into the machine s hydraulic system Objects that are able to bypass the machine s hydraulic filtration system will reduce performance and possible damage the AutoBoom hydraulic valve NOTICE The appearance of the Au...

Page 28: ...ort fitting will be installed on the AutoBoom hydraulic valve later in the procedure Protect the test port fitting from dust and debris to avoid contamination of the hydraulic system 3 Clean the remaining paint from the machine s hydraulic valve taking care to prevent paint chips from entering the open hydraulic ports 4 Install 9 16 ID Buna N O rings P N 219 0001 015 in the open ports of the machi...

Page 29: ...t so that the cut out section faces the accumulator FIGURE 3 AutoBoom Valve Mounted to the Machine s Hydraulic Valve 10 Alternately tighten each bolt a small amount to a maximum of 15 20 ft lbs per bolt 11 Install the hydraulic test fitting in Port GP of the AutoBoom valve INSTALL FITTINGS IN THE ULTRAGLIDE XT VALVE Before mounting the UltraGlide XT valve P N 063 0131 154 on the machine install th...

Page 30: ...8 UNC x 4 bolts P N 311 0052 092 and two 5 16 18 nylon insert lock nuts P N 312 4000 059 3 Mount the UltraGlide XT valve mounting bracket on the boom tree assembly using two 2 9 16 W x 3 1 2 L x 3 8 thread U bolts P N 107 0171 616 and four 3 8 16 flanged lock nuts P N 312 1001 164 Fitting Part Number Port Fitting 4 SAE O Ring Plug 333 0012 051 GT GP G1 G2 LS LS1 GLT GRT Fitting 6 SAE O Ring Plug 3...

Page 31: ...se Installed 2 Install a 6 ORFS M M F swivel run tee adapter fitting P N 333 0012 069 on the fitting in the machine s pressure port 3 Connect the machine s pressure hose to the opposite end of the installed tee fitting 4 Install the straight end of the supplied hydraulic hose P N 214 1001 055 on the 90 end of the installed tee fitting Installed Tee Fitting P N 333 0012 069 Machine s Pressure Hose ...

Page 32: ... P2 of the UltraGlide XT valve P N 063 0131 154 FIGURE 9 Machine s Tank Hose 1 Locate and disconnect the existing tank hose from the machine s hydraulic valve FIGURE 10 Tank Hose Installed 2 Install a 8 ORFS M M F swivel run tee fitting P N 333 0012 028 on the fitting in the machine s tank port Installed Tee Fitting P N 333 0012 069 Machine s Tank Hose Installed Hydraulic Hose P N 214 1001 092 ...

Page 33: ...GURE 11 Tank Hose Installed on UltraGlide XT Valve 5 Connect the 6 FF end of the installed hydraulic hose to port T1 of the UltraGlide XT valve INSTALL THE ULTRAGLIDE XT CYLINDERS 1 Unfold the booms and lower the center rack to its lowest position 2 Machines With 120 Booms or Heavy Duty Center Rack Only Locate and remove the rubber bumpers on the bottom front of the machine s center rack FIGURE 12...

Page 34: ... to its extremes To rotate the center rack unfold the outer tip of the right boom while leaving the outer tip of the left boom folded in IMPORTANT To prevent injury use extreme caution when removing lower shock absorber bolts as shown in the figure below The location of these bolts can create pinch points 4 Position the rod end of the supplied hydraulic cylinder P N 334 0004 006 in the machine s t...

Page 35: ...071 9 Position the base end of the hydraulic cylinder in the machine s bottom mounting clevis 10 Repeat steps 5 8 above to secure the base of the hydraulic cylinder 11 Unfold the left boom tip and fold in the right boom tip to access the shock absorber bolts on the right side 12 Repeat steps 4 10 above to install the right hydraulic cylinder 13 Machines with 120 Booms or Heavy Duty Center Rack Onl...

Page 36: ...ulic Hoses Installed on Left Cylinder 3 Install the other end of the installed hydraulic hose on the 90 end of the tee fitting installed in the rod end of the hydraulic cylinder 4 Install the 90 end of the supplied hydraulic hose P N 214 1001 035 on the remaining end of the rod end tee fitting 6 JIC M M F Swivel Run Tee Adapter Fitting P N 333 0012 043 Hydraulic Hose P N 214 1001 034 Hydraulic Hos...

Page 37: ...led 5 Connect the straight end of the installed hydraulic hose to the base end of the installed right hydraulic cylinder FIGURE 20 Hose Installed on UltraGlide XT Valve 6 Install one end of the supplied hydraulic hose P N 214 1001 034 to the fitting installed in Port 2 of the UltraGlide XT valve ...

Page 38: ...e 90 end of the supplied hydraulic hose P N 214 1001 035 on the 90 end of the tee fitting FIGURE 22 Hydraulic Hose Installed 9 Connect the straight end of the installed hydraulic hose to the rod end of the installed right hydraulic cylinder 10 Ensure all hoses are secured away from moving parts and heat sources and do not interfere with boom function 6 JIC M M F Swivel Run Tee Adapter Fitting P N ...

Page 39: ...3 Manual No 016 0171 122 Rev E 35 HYDRAULIC SYSTEM INSTALLATION HYDRAULIC SCHEMATIC ...

Page 40: ...CHAPTER 3 36 Viper Pro Installation Operation Manual ...

Page 41: ...y be influenced by the boom configuration If an object enters the sensor s blind range unexpectedly a false echo return to the sensor could occur causing the boom to drop and the sensor or boom to be damaged To ensure optimal operation of the UltraGlide XT system and to protect the sprayer boom the sensor should be mounted on the front side of the boom 8 10 above the lowest hanging part of the boo...

Page 42: ...063 0131 592 using two 1 4 20 nylon insert lock nuts P N 312 4000 057 and two 1 4 flat washers P N 313 2300 010 per sensor 3 Mount the sensors to the front of the booms using two 1 9 16 W x 2 1 2 L x 3 8 thread U bolts P N 107 0171 611 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 NOTE The outer sensors should be mounted on the boom breakaway The inner sensors should be mounted just insi...

Page 43: ...ing four 3 8 16 UNC x 1 1 4 machine bolts P N 311 0054 106 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 3 Tighten the nuts to ensure the sensor is mounted securely 120 BOOMS FIGURE 4 Center Sensor Installed 1 Secure the center sensor P N 063 0130 014 to the ultrasonic sensor boom mount weldment bracket P N 116 0159 684 using four 3 8 16 UNC x 1 1 4 hex bolts P N 311 0054 106 and four 3 ...

Page 44: ... existing boom sensors using the bracket s bolts two 1 4 20 nylon insert lock nuts P N 312 4000 057 and two 1 4 flat washers P N 313 2300 010 per sensor 3 Mount the boom sensors on the breakaway boom outside the breakaway joint using two 1 9 16 W x 2 1 2 L x 3 8 thread U bolts P N 107 0171 611 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 per sensor 4 Install the two sensors P N 063 0130...

Page 45: ...UNC x 1 1 4 machine bolts P N 311 0054 081 and four 3 8 16 zinc flanged lock nuts P N 312 1001 164 3 Tighten the nuts to ensure the sensor is mounted securely 120 BOOMS FIGURE 7 Center Sensor Installed 1 Secure the center sensor P N 063 0130 014 to the ultrasonic sensor boom mount weldment bracket P N 116 0159 684 using four 3 8 16 UNC x 1 1 4 hex bolts P N 311 0054 081 and four 3 8 16 zinc flange...

Page 46: ...2 Install the non contact rotary sensor P N 063 0181 018 on the rotary sensor bracket using two 8 32 x 1 2 screws P N 311 0001 013 and two 8 32 hex nuts P N 312 1001 020 FIGURE 9 Pivot Bearing Bolt to be Removed 3 Remove the horizontal bolt at the rear of the pivot bearing NOTE The existing washers will be used later in the installation procedure The original bolt and hex nut will not be reused in...

Page 47: ...hers will be under the head of the bolt and the other will be positioned under the rotary sensor mounting bracket If sensor bracket P N 107 0172 177 is being installed secure the rotary sensor mounting bracket on the pivot bearing s open hole using the machine s heavy duty washers one 5 16 18 x 3 1 2 bolt P N 311 0052 115 5 16 flat washers P N 313 2300 011 and one 5 16 18 nylon insert lock nut P N...

Page 48: ...t Installed 6 Align the black puck with the rotary sensor positioning the bracket as shown above 7 Secure the bolt mounting bracket to the vertical support beam next to the pivot bearing using a 3 1 16 W x 2 1 4 L x 3 8 thread U bolt P N 107 0172 288 and two 3 8 flanged lock nuts P N 312 1001 164 8 Adjust the mounting bracket so that the center of the puck aligns with the center of the rotary sens...

Page 49: ...ARNESS INSTALLATION INSTALL THE NODE HARNESS 1 Locate the node mounting box at the front right corner of the liquid tank and remove the cover 2 Remove the existing AutoBoom node and disconnect the cable connectors from it if applicable FIGURE 1 Bulkhead Connector to be Removed 3 Disconnect the SYS BLKHD 5 connector from the back of the node box CAUTION Always connect the power cable as the last st...

Page 50: ...9 through the open hole in the bulkhead from which the SYS BLKHD 5 connector was removed 6 Thread the bulkhead locking nut that was removed from the SYS BLKHD 5 connector onto the 31 pin connector to secure it FIGURE 3 Connector to be Removed 7 Disconnect the RAVEN CAN TO AUTOBOOM connector from the front center of the node box near the latch pin 8 Locate the CAN connector on the node harness and ...

Page 51: ...large rectangular node connectors from the node harness into the correct ports of the UltraGlide XT node P N 063 0130 023 or 063 0130 024 12 Connect the ground leads to the negative battery terminal located near the front of the node mounting box 13 Connect the power leads to the positive battery terminal INSTALL THE ULTRAGLIDE XT NODE FIGURE 5 UltraGlide XT Node Installed 1 Mount the UltraGlide X...

Page 52: ... RIGHT SOLENOID connectors on the valve harness cable 5 Connect the LEFT SOLENOID connector to Port 8 on the left side of the AutoBoom valve 6 Connect the RIGHT SOLENOID connector to Port 8 on the right side of the AutoBoom valve 7 Locate the LEFT PROP and RIGHT PROP connectors on the valve harness 8 Connect the LEFT PROP connector to Port 6 on the left side of the AutoBoom valve 9 Connect the RIG...

Page 53: ...IGHT BOOM SENSORS connector along the product hose and down the right boom 19 Connect the 6 pin Deutsch connector of the sensor extension cable P N 115 0230 088 or 115 0230 089 to the RIGHT BOOM SENSORS connector 20 Connect the INNER SENSOR connector to the cable connector of the installed right inner sensor 21 Connect the OUTER SENSOR connector to the cable connector of the installed right outer ...

Page 54: ...ION INSTALL THE NODE AND NODE HARNESS FIGURE 9 Node Mounting Location 1 Locate the node box on the right side of the machine and remove the cover FIGURE 10 Bulkhead Plug Location 2 Remove the bulkhead plug NOTE Keep the bulkhead washer and lock nut for use later in this procedure AUTOBOOM TIP CONTROL Connection Bulkhead Plug ...

Page 55: ... Secure the AutoBoom node to the node mounting bracket P N 107 0171 348 using three 3 8 16 x 1 1 4 hex bolts P N 311 0054 081 and three 3 8 16 nylon insert lock nuts P N 312 4000 061 8 Mount the node mounting plate to the node mounting box using the supplied 1 4 20 x 3 4 self tapping screw P N 311 0001 345 9 Install the 31 pin connector on the node harness through the inboard side of the node box ...

Page 56: ... 1 Install the LEFT OUTER SENSOR connector on the 70 sensor cable P N 115 0171 527 2 Connect the other end of the 70 sensor cable to the left outer sensor P N 063 0173 026 3 Install the LEFT INNER SENSOR connector on the 40 sensor cable P N 115 0171 602 4 Connect the other end of the 40 sensor cable to the left inner sensor 5 Install the RIGHT OUTER SENSOR connector on the 70 sensor cable 6 Connec...

Page 57: ... PWR Connector 6 Locate the machine s CAN PWR connection outside of the node box 7 Remove the cap from the CAN PWR connection 8 Connect the SW PWR connector of the AutoBoom power CAN cable to the machine s CAN PWR connector 9 Route the remaining AutoBoom power CAN cable along the machine s existing cabling and toward the battery box at the front of the machine 10 Install the high current power and...

Page 58: ... P N 312 1001 164 NOTE Position the node so that the cable connectors face down or to the side One of the six numbered direction arrows on the node must be oriented in the direction of vehicle travel one arrow pointing straight up and two arrows parallel to the ground 3 Insert the large rectangular node connectors on the harness cable P N 115 0230 095 or 115 0230 116 into the correct ports of the ...

Page 59: ...t down right tilt up and right tilt down coils and their connectors 14 On the harness cable locate the LEFT SOLENOID sense connectors 15 Isolate the connector labeled UP and connect is to the left tilt up coil via the installed boom sense adapter cable 16 Connect the unlabeled LEFT SOLENOIDE connector to the left tilt down coil via the installed boom sense adapter cable 17 Connect the RIGHT SOLENO...

Page 60: ...nd the cable connector 10 Connect the ends of the installed boom sense adapter cable P N 115 0230 039 on the lower boom hoist up coil to the CENTER SOL UP SENSE and CONTROL connectors on the AutoBoom harness cable P N 115 0230 095 or 115 0230 116 11 Connect the ends of the installed boom sense adapter cable on the boom hoist down coil to the CENTER SOL DOWN SENSE and CONTROL connectors on the Auto...

Page 61: ...ER CABLES GEN I CABLE ONLY FIGURE 20 Existing CAN Terminator 1 Locate the CAN cable under the cat walk on the right side of the machine If a CAN passive terminator is on the CAN connector as shown in Figure 20 on page 57 a Remove the CAN terminator b Connect the male CAN connection on the power cable P N 115 0230 007 to the connector from which the terminator was removed c Install the terminator o...

Page 62: ...HARNESS CABLE TO THE IMPLEMENT EXTENSION TEE GEN II CABLE ONLY 1 Route the harness cable P N 115 0230 095 towards the implement extension tee cable 2 Connect the harness cable to the node connector 3 Remove the terminator from the machine s chassis harness or the standalone console harness 4 Install the terminator on the remaining open end of the implement extension tee cable 5 Refer to the wiring...

Page 63: ...5 Manual No 016 0171 122 Rev E 59 WIRING INSTALLATION FIGURE 22 Slant Connectors Installed 4 Connect the ROTARY SENSOR connector to the rotary sensor cable connector ...

Page 64: ...CHAPTER 5 60 Viper Pro Installation Operation Manual WIRING DIAGRAM 2009 WIRING SCHEMATIC ...

Page 65: ...5 Manual No 016 0171 122 Rev E 61 WIRING INSTALLATION 2010 2011 WIRING SCHEMATIC ...

Page 66: ...CHAPTER 5 62 Viper Pro Installation Operation Manual 2012 NEWER WIRING SCHEMATIC ...

Page 67: ...5 Manual No 016 0171 122 Rev E 63 WIRING INSTALLATION ...

Page 68: ...CHAPTER 5 64 Viper Pro Installation Operation Manual ...

Page 69: ... introduced into the hydraulic system during the AutoBoom system installation whenever the hydraulic system is purged for maintenance or when fittings are loosened or disconnected VERIFY THE ULTRAGLIDE XT WIRING 1 Navigate to the AutoBoom Diagnostics page that contains the manual boom control functions 2 Press the button to manually rotate the boom clockwise via the UltraGlide XT system verifying ...

Page 70: ...ed Refer to Install the Valve Harness section on page 48 for further information NOTE If there are issues with the AutoBoom system turn off the machine and correct them immediately For additional assistance refer to the AutoBoom UltraGlide XT Calibration Operation Manual P N 016 0130 062 or contact your local Raven dealer CALIBRATE THE AUTOBOOM ULTRAGLIDE XT SYSTEM Refer to the AutoBoom UltraGlide...

Page 71: ...ual No 016 0171 122 Rev E 67 CHAPTER7REPLACEMENT PARTS This section contains replacement part diagrams for the PowerGlide Plus and UltraGlide systems Refer to these diagrams when calling to request replacement parts ...

Page 72: ...CHAPTER 7 68 Viper Pro Installation Operation Manual VALVE 334 0002 118 334 0002 106 063 0131 154 Valve Assembly Hydraulic AutoBoom XT ...

Page 73: ...Manual No 016 0171 122 Rev E 69 REPLACEMENT PARTS 334 0002 129 334 0002 106 334 0002 107 422 0000 086 422 0000 086 334 0002 106 063 0131 131 Valve AutoBoom Add On Hydraulic ...

Page 74: ...iper Pro Installation Operation Manual SENSORS 106 0159 628 312 1001 173 312 4000 059 313 2300 013 314 0000 016 313 2300 013 106 0159 626 311 0069 040 312 1001 173 106 0159 627 114 0159 644 408 4001 093 063 0130 009 ...

Page 75: ...70 Valves 68 S Sensor Installation 37 Installing the Rotary Sensor 42 Installing the Sensors UltraGlide Installed on the Machine Mounting the Boom Sensors 40 UltraGlide Not Installed on the Machine 38 Installing the Boom Sensors 38 Installing the Center Sensor 120 Booms 39 41 90 100 Booms 39 41 Installing the Center Sensors 39 40 Installing the UltraGlide XT Boom Sensors 37 Boom Sensor Mounting Lo...

Page 76: ...X4 H 11X4 H and 13X6 Series 50 Connecting the Sensor Cables 52 Installing the Node and Node Harness 50 Installing the POwer CAN Cable 52 INstalling the Valve Harness 51 Model Year 2012 Newer RG Series 45 Installing the Node Harness 45 Installing the UltraGlide XT Node 47 Installing the Valve Harness 48 Connecting the Valve Harness to the Sensors UltraGlide Not Installed on the Machine 49 Wiring Co...

Page 77: ...ndustries Do Bring the defective part and proof of purchase to your Raven dealer If the dealer approves the warranty claim the dealer will process the claim and send it to Raven Industries for final approval The freight cost to Raven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchas...

Page 78: ...aven Industries will be the customer s responsibility The Return Materials Authorization RMA number must appear on the box and all documentation including proof of purchase must be included inside the box to be sent to Raven Industries In addition the words Extended Warranty must appear on the box and all documentation if the failure is between 12 and 24 months from the retail sale How Can I Get S...

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