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Primes MicroSpotMonitor Plus HighBrilliance, Original Instructions Manual

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Primes MicroSpotMonitor Plus HighBrilliance Original Instructions Manual Download Page 10

10

Revision 00 EN - 02/2022

MSM+ HB

35,0(6

Necessary safety measures due to magnetic spring with strong permanent magnet

The device contains a magnetic spring made of neodymium magnets with a very strong magnetic field.

DANGER

Danger to life for persons with pacemaker or implanted defibrillator

Magnetic spring rotors consist mainly of neodymium magnets (NdFeB magnets). These can 
impair the correct functioning of pacemakers.

X 

If you have a cardiac pacemaker or implanted defibrillator, keep a minimum distance of 1 m 
from the device.

•  Do not bring magnetic parts near the measuring device. Careless handling can lead to serious injuries 

(bruises, broken fingers, etc.).

•  Please note that magnetic springs can act like tensioned springs. The sliders spring back to their original 

position as soon as they are let loose, even if he machine is disconnected from the power supply.

•  Keep a safe distance to the magnetic spring with objects that can be damaged by magnetism. These 

include, for example, televisions and monitors, credit cards, computers, data carriers, video tapes, me-
chanical watches, hearing aids and loudspeakers.

Employing qualified personnel

The device may only be operated by qualified personnel. The qualified personnel must have been instructed 
in the installation and operation of the device and must have a basic understanding of working with high-
power lasers, beam guiding systems and focusing units.

Conversions and modifications

The device may not be modified in terms of design or safety without the explicit consent of the manufacturer. 
The same applies to unauthorised opening, dismantling and repair. The removal of covers is only permitted 
within the scope of the intended use.

Liability disclaimer

Manufacturer and distributor exclude any liability for damages and injuries which are direct or indirect con-
sequences of using the device not as intended or modifying the device or the associated software without 
authorization.

Summary of Contents for MicroSpotMonitor Plus HighBrilliance

Page 1: ...Revision 00 EN 02 2022 MicroSpotMonitor HighBrilliance MSM HB10 MSM HB20 LaserDiagnosticsSoftware LDS 35 0 6 Original Instructions MicroSpotMonitor MSM HB10...

Page 2: ......

Page 3: ...3 Revision 00 EN 02 2022 MSM HB 35 0 6 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE USE...

Page 4: ...he cooling circuit of the MSM HB 25 6 6 Sealing the aperture of the HB objective 26 6 7 Packing the device 26 7 Mounting 27 7 1 Conditions at the installation site 27 7 2 Mounting position 28 7 3 Alig...

Page 5: ...nuous plane measurement Monitor 66 9 6 1 Configure settings 66 9 6 2 Configure advanced settings 69 9 6 3 Aligne the MSM HB with the Monitor measuring mode 70 9 6 4 Measure a plane continuously 71 9 7...

Page 6: ...GNU GPL license notice 107 16 2 Appendix B Using a PLM for power measurement 107 16 2 1 Cooling water connection 107 16 2 2 Electrical connections 108 16 2 3 Transport or storage of the PowerLossMonit...

Page 7: ...7 Revision 00 EN 02 2022 MSM HB 35 0 6...

Page 8: ...measuring devices to determine the following beam parameters Laser power Beam dimensions and position of an unfocused beam Beam dimensions and position of a focused beam Beam quality factor M Developm...

Page 9: ...izations professional associations etc In particular observe the regulations on laser safety and comply with their requirements Necessary safety measures The device measures direct laser radiation but...

Page 10: ...eep a safe distance to the magnetic spring with objects that can be damaged by magnetism These include for example televisions and monitors credit cards computers data carriers video tapes me chanical...

Page 11: ...cessary safety precautions are not taken CAUTION Means that minor physical injury may occur if necessary safety precautions are not taken NOTICE Means that property damage may occur if necessary safet...

Page 12: ...ruction Points to a control element that is to be pressed clicked Points to an element described in the text for example an input field 3 About this operating manual This manual describes the installa...

Page 13: ...M HB20 the possible maximum travel in z direction is limi ted it is 120 mm for the 10 kW type and 40 mm for the 20 kW type not with the fiber bridge installed The x and y axes of the 20 kW type are fi...

Page 14: ...ith the beam geometry data From the measurement data for the semi axes of the beam the ellipticity of the focus and the astigmatic difference are determined according to ISO11146 An automatic function...

Page 15: ...the beam search since the measuring range in x y is increased For the measurement the best suited objective should be chosen 4 3 Measuring principle There are several beam splitters integrated in the...

Page 16: ...Measurement Range of the MSM HB10 For a measurement the divergence should be at least 20 mrad full angle Tab 4 1 shows the correlation between power diffraction index M and the focus radius Tab 4 1 M...

Page 17: ...t Range of the MSM HB20 valid measurement range outside specification Fig 4 6 Maximum power as a function of the laser divergence angle valid measurement range outside specification Fig 4 7 Maximum po...

Page 18: ...Status display Tab 4 2 Status display Color Meaning White The device is switched on and is operational Yellow A measurement is running Red Lights up briefly a measuring plane is being recorded Staying...

Page 19: ...or implanted defibrillator keep a minimum distance of 1 m from the device Hand injuries warning due to magnetic spring A possible hazard area for hand injuries is marked with a symbol on the device No...

Page 20: ...Position of the product safety label II Do not lift the device by the objective A possible hazard area for damage to the device due to incorrect lifting is marked with a symbol on the device Do not li...

Page 21: ...et and outlet aperture covers mounted Cyclone with alignment tool For the MSM HB the following accessories are available Safety transport and storage case Fiber bridge Fiber adapter LLK D HLC16 QBH Fo...

Page 22: ...and mount stable An alignment tool is included in the scope of delivery You need 6 screws M8x1 and 2 screws for the mounting holes 6 6 mm Chapter 7 on page 27 3 Install the water cooling Connection di...

Page 23: ...g the device X If possible transport store the device in the original PRIMES transport case optional The device only fits into the original PRIMES transport case optional when the camera housing is in...

Page 24: ...Installing transport lock Install the transport lock before storing or transporting the device The transport lock secures the camera cassette to the base plate of the device and prevents misalignment...

Page 25: ...oling circuit of the MSM HB Cooling circuit connectors The photo shows the situation at the MSM HB10 6 5 Sealing the cooling circuit of the MSM HB Even if the cooling circuit has been drained complete...

Page 26: ...4 cylinder head bolts M3x8 5 Turn off the compressed air Aperture lock Sealing ing 6 7 Packing the device 1 Pack the device completely in a plastic wrap to avoid contamination with particles from the...

Page 27: ...attered radiation WARNING Danger of injuries due to a strong magnetic attraction The magnet spring sliders can exert considerable forces as soon as they are close enough to other sliders or iron If th...

Page 28: ...in a defined range with reference to the measuring objective In case it is too close or too distant the optics might get damaged in case of high beam intensities X Use the enclosed alignment tool for...

Page 29: ...one 4 screws a f 2 5 mm Cyclone and alignment tool Fig 7 2 Position of cyclone and alignment tool The magnetically held alignment tool can fall down during shipping Dirt may enter the objective Theref...

Page 30: ...ving the camera housing to the center position of the z axis before align ment If a caustic measurement is to be performed the same amount of travel is available on both sides of the expected beam foc...

Page 31: ...be aligned along the z axis centrically and perpendicular into the measuring plane Ideally the beam focus should be exactly on the measuring plane after alignment In practice it is sufficient if the...

Page 32: ...3 If the laser beam does not hit the small hole vertically you can align the MSM HB with the 6 screws in the threaded holes 4 Finally fasten the device so that it cannot be moved by accidental bumping...

Page 33: ...e cyclone 2 Mount the fiber adapter on the fiber bridge To do this attach the fiber adapter to the fiber bridge with two screws Do not fully tighten the screws yet Fiber holder Adapter stop Fiber adap...

Page 34: ...rab handle Grab handle 5 Disassemble the two grab handles on the MSM HB To do this loosen the visible screws in the grab handle Fiber bridge 6 Put the fiber bridge on the MSM HB Dowel pin 7 Fasten the...

Page 35: ...ort Safety interlock connec tion for PLM Safety interlock connec tion for fiber bridge Fig 8 1 Electrical connections at the device Both a cooling water supply and a compressed air supply are required...

Page 36: ...unctional earth Tab 8 1 Connection socket for the power supply 8 3 Ethernet LAN NOTICE Damage destruction of the device due to voltage peaks Disconnecting the connecting cables during operation causes...

Page 37: ...nector on device Color color of cable core 1 8 2 7 3 6 4 5 Pin Color Function 1 White COM 1 Connected with pin 2 when not ready for operation Connected with pin 3 when ready for operation 2 Brown NoCl...

Page 38: ...HB Use the enclosed 8 pin cable which is pre assembled on both sides The interlock connection provides two redundant safety circuits 8 6 Safety Circuit Fiber Out option This connection is only used i...

Page 39: ...efore the start of the measurement and stop it approx 1 minute after the end of the measurement Only cool the device during measurement the number of operating hours influences the service life of the...

Page 40: ...pe has to be reconnected with the absorber X Remove the sealing plug from both the water pipe and the absorber X Insert the adapter into the connector of the water pipe Adapter X Insert the adapter in...

Page 41: ...ith the res pective connection parts stainless steel we would be glad to advise you if necessary Large dirt particles or teflon tape may block internal cooling circuits Therefore please thoroughly rin...

Page 42: ...0 25 30 35 40 Air temperature in C 100 50 60 70 80 40 30 20 10 Relative humidity in Tab 8 5 Dew point Diagram Example Air temperature 22 C Relative humidity 60 The cooling water temperature must not f...

Page 43: ...5 1 0 bar Maximum permissible air pressure 2 bar Specification according to ISO 8573 1 2010 6 4 4 The compressed air connector is located opposite the connection side of the device Compressed air supp...

Page 44: ...ctive gloves if necessary X Protect yourself against laser radiation by means of separating devices e g suitable shiel ding walls CAUTION Crushing hazard The camera housing of the device can be moved...

Page 45: ...o 3 Rayleigh lengths above and below the focus plane 14 Carry out a test measurement with the desired z range and at small power 15 Increase the power gradually until the measuring power is reached an...

Page 46: ...HB 35 0 6 zmax Aperture plate Fig 9 1 Traverse range of the MSM HB with fiber bridge Type of Fiber Adapter Maximum Traverse range zmax in mm MSM HB MSM HB 20 kW QBH 106 26 HLC 16 118 38 LLK D 120 40...

Page 47: ...r source then it moves to the home position after it is switched on connected to power source This happens even before the device is connected to the LaserDiagnosticsSoftware LDS The axes are referenc...

Page 48: ...appears If you have connected a power meter e g PowerLossMonitor PLM 4 First click on the power meter 5 Click on the button Connect to device 6 Then click on the MSM 7 Click on the button Connect to d...

Page 49: ...g network interface card 1 Select the appropriate network card in the Connections All window The device is displayed in the Con nections window 2 Click on the device 3 Click on the Connect to device b...

Page 50: ...47 1 Click on the Devices tab 2 Right click on the device and select the Disconnect menu point The Close connection window ap pears 3 Select one of the options offered X Confirm by clicking the OK but...

Page 51: ...The Adjustment area of the Device control menu offers various options for moving the camera housing Option Explanation z Position in mm X Enter the desired z position in the input field or use the sli...

Page 52: ...Manual caustic see chapter 9 7 Manual caustic measurement on page 73 Automatic caustic see chapter 9 8 Automatic caustic measurement on page 79 Beam pointing see chapter 9 9 Beam pointing on page 84...

Page 53: ...us measurement and device settings in the Settings and Advan ced tabs of the Device control menu can be configured Which options exactly and what you need to know about them is described in the follow...

Page 54: ...e retained even if the device is switched off or disconnec ted from the power source 1 Click on the Advanced tab 2 Click on the Save device settings button Saving a safety relevant locked area We reco...

Page 55: ...a configuration to a file loa ding from a file All options marked with an asterisk in the Device control menu can be saved to a preset file with the pre extension X To save a configuration click the...

Page 56: ...fety critical problems that influence the quality of the measurement results for example are displayed in a yellow window Use one of the following options X Click on the warning triangle in the footer...

Page 57: ...the variable integration time control a large number of pulsed beams can be measured in quasi cw operation in addition to cw laser beams An exception are for example laser beams with a very low pulse...

Page 58: ...o the size of the measurement range position the mouse pointer outside the measurement window Then double click left z Position in mm Use one of the following options to set the desired z position of...

Page 59: ...the slider below the input field Filter level The selected setting will only be active if the autom filter adjustment option is disabled The filter required for measurement depends on the wavelength a...

Page 60: ...gh measurement accuracy Used wavelength in nm Use one of the following options to set the used wavelength of the laser X Enter a value in the input field X Use the slider below the input field This pa...

Page 61: ...ger Switches to the default cw quasi cw operation UsePhotoTrigger Switches to a trigger operation in which the measurement is triggered internally The signals come from the photodiode built into the d...

Page 62: ...cked area X Enter the upper limit of the permitted z traversing range in the input field X Use the slider below the input field We recommend saving a locked area in the device if it is safety relevant...

Page 63: ...filter level of the filter wheel are set auto matically If the search is successful the beam is displayed in the graphic representa tion If the beam is not displayed 4 Select the Low power mode option...

Page 64: ...n starting a measurement 12 Use one of the following options to adjust the size of the measurement window X Enter the length and width in the corresponding fields X Position the mouse pointer anywhe r...

Page 65: ...completed see chapter 9 5 3 on page 63 x The measured plane is one z in crement away from the previously measured plane 4 Click the start button again and wait until the measurement is completed see c...

Page 66: ...s after a measurement a false color image of the recorded area You can make changes in the graphic representation as follows X To create a new measurement window position the mouse pointer anywhere wi...

Page 67: ...button Find beam This option enables a measurement in which the laser beam is auto matically searched for in the entire measurement range The plane at the defined z position is then displayed in the g...

Page 68: ...ii are displayed in the False color image tool X Set the check mark to enable the option Parameter settings All settings in the Device control menu can be individually saved for each device The saving...

Page 69: ...aser beams 1 W If this option is enabled the following initial values are selected during beam search Filter level of the filter wheel 0 instead of 1 otherwise Integration time 10 ms instead of 1 ms o...

Page 70: ...tion Using a laser of laser class 4 DANGER Serious eye or skin injury due to laser radiation X Only align the device using a laser laser class 4 if the process is carried out remotely behind a separat...

Page 71: ...isplayed 4 Select the Low power mode option or increase the integration time or se lect a weaker filter of the filter wheel 5 Select a different z position 6 Check again the correct alignment of the d...

Page 72: ...while holding down the left mouse button Keep the mouse button pressed until the measurement window meets your requirements 13 Use one of the following op tions to adjust the position of the measurem...

Page 73: ...t can be triggered internally or externally Internal signals are triggered by the photodiode integrated in the device Externally triggered signals enter the device via a BNC socket For detailed inform...

Page 74: ...ment depends on the wavelength and intensity of the laser beam to be measured We recommend selecting a filter level that achieves a detector modulation of between 60 and 80 X Select a filter level in...

Page 75: ...added together and divided by the number of planes Max intensity per pixel The values from all the measurements are compared for each pixel and only the maximum value for each one is displayed Max lin...

Page 76: ...ics of the laser system The caustic fit and the entered focal length are used to calculate the raw beam diameter on the focusing optics Trigger Drop down area for displaying the options of the trigger...

Page 77: ...igger signals upper trigger level 4 Calculate the trigger level as the arithmetic mean of the two limit values Locked area Locked area means a restriction of the traversing range in the z direc tion T...

Page 78: ...witch off the laser after the measurement is completed unless you want to perform further measu rements Averaging if enabled The indication shows the measured pla nes that are used to average a measur...

Page 79: ...ning of such a period and the freely adjustable integration time marks its end A measurement can be triggered internally or externally Internal signals are triggered by the photodiode integrated in th...

Page 80: ...n the Device control Settings tab of the Automatic caustic measuring mode 9 8 2 Configure advanced settings 1 Click on the Advanced tab 2 Maintain the options according to the explanations in the foll...

Page 81: ...the magnification of the measuring objective Focal length of focusing optics in mm X Enter the focal length used by the focusing optics of the laser system The caustic fit and the entered focal lengt...

Page 82: ...ger signals upper trigger level 4 Calculate the trigger level as the arithmetic mean of the two limit values Locked area Locked area means a restriction of the traversing range in the z direc tion The...

Page 83: ...lowing indica tors Pre caustic While the indicator is rotating the measurement parameters are determined automatically for example measurement window position measurement win dow size integration time...

Page 84: ...tilting towards the optical axis of the device is determined After running a fully automatic pre caustic that is ideally started slightly above focus the MSM HB determi nes on the z axis the focus po...

Page 85: ...he input field X Use the slider below the input field It is recommended to start the pre caustic 1 or 2 Rayleighlength above focus Number of measurements X Enter the number of measurements The default...

Page 86: ...beam search Filter level of the filter wheel 0 instead of 1 otherwise Integration time 10 ms instead of 1 ms otherwise X Set the check mark to enable the option Locked area Locked area means a restric...

Page 87: ...e indicator is rotating the z1 and z2 positions along the beam propagation are identified The positions are optimized according to Primes quality criteria After successful pre caustic measurement the...

Page 88: ...e identical to the measuring mode Manual caustic see Chapter 9 7 Manual caustic measurement on page 73 The difference is that the axes are locked in the x and y direction i e they cannot be moved In t...

Page 89: ...g the device If the power supply of the MSM HB is disconnected and connected again the device read justs itself This may cause the laser to destroy the device X Always switch off the laser before rest...

Page 90: ...opening order nr 801 001 023 Beam splitter in the measuring objective order nr 670 002 021 Optics tube order nr 500 000 013 Only use original PRIMES spare parts 11 4 Exchange wear parts Since the ape...

Page 91: ...ng objective Beam Entrance Measuring Output Laser Output Fig 11 1 Openings of the measuring objective foto shows MSM HB10 S3 S1 S2 The objective is fastened at the device by means of three screws The...

Page 92: ...amage sensitive optical components in the measuring objective Therefore a contaminated protective window has to be exchanged immediately 1 5 3 1 4 2 6 Components 1 Protective window retainer 2 Protect...

Page 93: ...4 Remove the beam splitter 2 5 Clean the beam splitter thoroughly A new beam split ter has to be cleaned before it can be built in as well 6 Turn the beam splitter until the arrow 3 on its side points...

Page 94: ...measuring device is subject to the European Waste Electrical and Electronic Equipment WEEE Directive and the corresponding national laws The WEEE directive obliges the operating company to dispose of...

Page 95: ...95 Revision 00 EN 02 2022 MSM HB 35 0 6 13 Declaration of conformity...

Page 96: ...96 Revision 00 EN 02 2022 MSM HB 35 0 6...

Page 97: ...38 mm Max trav range with fiber bridge LLK D 120 mm 40 mm Supply data Supply voltage DC 24 V 5 Max current consumption 1 8 A in standby mode 0 4 A Recommended cooling water flow rate 0 7 l min kW Min...

Page 98: ...98 Revision 00 EN 02 2022 MSM HB 35 0 6 15 Dimensions 15 1 Dimensions of the MSM HB10 A...

Page 99: ...99 Revision 00 EN 02 2022 MSM HB 35 0 6 Dimensions of the MSM HB10 continued View A...

Page 100: ...100 Revision 00 EN 02 2022 MSM HB 35 0 6 15 2 Dimensions of the MSM HB10 with fibre bridge A...

Page 101: ...101 Revision 00 EN 02 2022 MSM HB 35 0 6 Dimensions of the MSM HB10 with fibre bridge continued B View A...

Page 102: ...102 Revision 00 EN 02 2022 MSM HB 35 0 6 Dimensions of the MSM HB with fibre bridge continued View B...

Page 103: ...103 Revision 00 EN 02 2022 MSM HB 35 0 6 15 3 Dimensions of the MSM HB20 at zmax C...

Page 104: ...104 Revision 00 EN 02 2022 MSM HB 35 0 6 Dimensions of the MSM HB20 continued View C...

Page 105: ...105 Revision 00 EN 02 2022 MSM HB 35 0 6 15 4 Dimensions of the MSM HB20 with fibre bridge at zmax D...

Page 106: ...106 Revision 00 EN 02 2022 MSM HB 35 0 6 Dimensions of the MSM HB20 with fibre bridge continued View D...

Page 107: ...nt The PowerLossMonitor PLM is a system that determines power losses within water cooled optical systems The PLM measures the flow rate as well as the temperature increase of the cooling water between...

Page 108: ...k cable on the water return of the MSM HB20 to the PowerLossMonitor PLM Connect interlock Connect the interlock of the PowerLossMonitor PLM to the Safety Circuit PLM In of the MSM HB For this purpose...

Page 109: ...completely independent devices 1 Start the LDS The start screen appears 2 Select the Measure operating mode The Connections window appears 3 First click on the power meter 4 Click on the button Conne...

Page 110: ...the device only measures within de fined time periods The laser pulse or the corresponding trigger signal marks the beginning of such a period and the freely adjustable integration time marks its end...

Page 111: ...ollowing merely describes a rough structure that is intended to help in choosing measuring settings 16 3 3 Influence of the pulse parameters on the integration time control The software operated integ...

Page 112: ...mains the same it decreases by 50 or it drops to zero These increments are less significant at a pulse frequen cy of 10 kHz This correlation is shown in general terms in Fig 16 3 on page 112 It can be...

Page 113: ...o ensure that there is a sufficient S N ratio when measuring a plane far outside of the focus Case 3 describes the case in which the integration time ranges between the single and tenfold duration of...

Page 114: ...integration time control in the cw or quasi cw ope ration it only makes sense to use it for very long pulse durations 1 ms in trigger operation With the help of the attenuation filters the integratio...

Page 115: ...ustic measurement For the long pulse duration choose the attenuation so that the integration time is smaller than the pulse duration even outside of the focal point When the pulse frequency is very hi...

Page 116: ...116 Revision 00 EN 02 2022 MSM HB 35 0 6...

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