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Philips VARI-Lite VL4000, Service Manual

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Philips VARI-Lite VL4000 Service Manual Download Page 212

VARI

❋

LITE - VL4000 S

POT

 L

UMINAIRE

 S

ERVICE

 M

ANUAL

192

02.9704.0010 A

28

44.9704.0217

4

EA

MOTOR, SIZE 17, 24 MM SHAFT, SHORT STACK

29

53.6513.0003

6

EA

SCREW, M3 X .5 X 4 MM LG, PPB, METRIC

30

53.6513.0008

6

EA

SCREW, M3 X .5 X 5 MM LG, PPB, METRIC

31

53.6513.0034

2

EA

SCREW, M3 X .5 X 10 MM LG, PFZ, METRIC

32

53.6513.0054

3

EA

SCREW, M3 X .5 X 4 MM LG, PFZ, METRIC

33

53.6575.0009

6

EA

SCREW, 8-32 X 3/8" PPZ SEMS

34

53.6558.0009

24

EA

SCREW, 6-32 X 3/8" PPZ SEMS

35

53.6559.0001

9

EA

SCREW, 4-40 X 1/4" PFZ

36

53.6578.0002

12

EA

SCREW, 6-32 X 3/16" SET CUP PNT

37

53.6596.0002

6

EA

SCREW, 4-40 X 5/16" PPZ SEMS

38

53.6601.0004

1

EA

SCREW, 4-40 X 1/8" PFZ UNDERCUT

39

53.6604.0002

5

EA

SCREW, 4-20 X 1/4" THREAD FORMING FOR PLASTICS

40

53.6604.0005

4

EA

SCREW, 4-40 X 1/4" PFZ SHEET METAL

41

53.6609.0001

6

EA

SCREW, 6-32 X 3/8" PFZ

42

53.9704.0004

2

EA

SCREW, 10-32 X 3/8" HI-LO PPZ THD FORMING

43

54.9698.0002

2

EA

BELT, TIMING, MXL, 150 GRV, 0.125" WD, URETH/KEV

44

54.9704.0290

2

EA

BELT, TIMING, MXL, 155 GRV, 0.125" WD, URETH/KEV

45

54.9704.0296

2

EA

BEARING, SLEEVE, FLNG, 0.314" ID, 0.439" OD, 1.00" LG, LUB BRNZ

46

54.9704.1390

2

EA

BELT, TIMING, MXL, 102 GRV, 0.125" WD, URETH/KEV

47

55.2178.0001

2

EA

CABLE ANCHOR POINT, #8 SCREW

48

55.2203.0001

6

EA

SCREW, 4-40 X 1/4" PPZ

49

55.9704.0002

4

EA

STANDOFF, 1/4" HEX, 6-32. 1.109" LG, FF, ALUM

50

10.9704.0249

1

EA

SPACER, MOTOR SIZE 15

51

53.6513.0023

1

EA

SCREW, M3 X 8 MM LG PFZ METRIC

52

53.6513.0024

2

EA

SCREW, M3 X 8 MM LG PPZ METRIC

53

55.6503.0004

6

EA

WASHER, FLAT, #8, ZINC

54

54.1261.0001

6

EA

BUSHING, LOW DAMP THROMPLS, 0.189" ID

55

04.9704.0203

1

EA

DIPSWITCH LABEL, GOBO BOARD C

56

04.9704.0204

1

EA

DIPSWITCH LABEL, GOBO BOARD D

57

04.9704.1501

1

EA

DIPSWITCH LABEL, SHUTTER BOARD

58

10.9704.0290

2

EA

CLAMP, CONNECTOR, SENSOR BOARD

59

53.6659.0003

4

EA

SCREW, 2-56 X 3/8" PPZ

60

53.6682.0002

1

EA

SCREW, 4-40 X 1/4" PPZ SEMS

No.

Item

Qty.

UM.

Description

Summary of Contents for VARI-Lite VL4000

Page 1: ...20 June 2017 ...

Page 2: ...al Street Dallas Texas 75238 USA This manual is for informational use only and is subject to change without notice Philips Vari Lite assumes no responsibility or liability for any claims resulting from errors or inaccuracies that may appear in this manual Version as of 20 June 2017 Part number 02 9704 0010 A VL4000 Spot Luminaire Service Manual 2014 2016 Vari Lite a Philips group company All Right...

Page 3: ...n the RMA pack the unit in a secure shipping container or in its original packing box Fill out the RMA form included at the end of this manual and place in shipping container along with a copy of your invoice if available Write the RMA number legibly on or near the shipping address label and return the unit freight prepaid to Philips Vari Lite 10911 Petal Street Dallas Texas 75238 USA Attention Wa...

Page 4: ... to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense Declaration of Conformity We Philips Lighting B V 10911 Petal Street Dallas Texas 75238 USA declare under our responsibility for the products The designated products are in conformity with the e...

Page 5: ...mp types VL4000 Spot Luminaires is supplied with an Osram HTI 1500 D7 60 metal halide lamp or other lamps as approved by Vari Lite Installing another type of lamp not approved by Vari Lite may be hazardous 2 Luminaires may be mounted on any type of surface as long as mounting instructions are followed See instructions detailed in this manual 3 Note distance requirement from combustible materials o...

Page 6: ...which can cause serious skin burn and eye inflammation Additionally arc lamps operate under high pressure at very high temperatures Should the lamp break there can exist a danger of personal injury and or fire from broken lamp particles being discharged 4 Wear eye protection when relamping 5 Appropriate safety equipment gloves eye protection should be used when handling damaged lamps 6 If lamp is ...

Page 7: ...yp Osram HTI 1500 D7 60 metal halide lamp bevor Sie die jeweiligen Lampen ersetzen Die Installation eines anderen Lampentyps kann gefährlich sein 2 Scheinwerfer können auf jeder beliebigen Oberfläche montiert werden solange Sie die Montageanweisungen befolgen Detaillierte Hinweise finden Sie in diesem Handbuch 3 Beachten Sie die Einhaltung des erforderlichen Sicherheitsabstandes der VARI LITE Sche...

Page 8: ...pen erfolgt unter Hochdruck und bei hohen Temperaturen Sollte die Lampe zerbrechen besteht die Gefahr von Körperverletzung bzw von Feuer das von Lampenteilen ausgelöst werden kann 4 Tragen Sie beim Austausch der Lampen einen Augenschutz 5 Die geeignete Sicherheitsausrüstung Handschuhe Augenschutz sollte beim Umgang mit beschädigten Lampen verwendet werden 6 Wenn die Lampe mit bloßen Händen berührt...

Page 9: ...ilisés uniquement avec certaines type de lampes Vérifier le type de lampe Osram HTI 1500 D7 60 metal halide lamp avant de remplacer les lampes L installation d un autre type de lampe peut poser un danger 2 Les luminaires peuvent être fixés sur tout type de surface tant que les directives de montage sont respectées Voir les explications détaillées dans ce guide 3 Vérifier la distance à respecter en...

Page 10: ...ures sur la peau et une inflammation des yeux De plus les lampes à arc fonctionnent sous haute tension à de très hautes températures Si la lampe se casse les particules de la lampe cassée peuvent causer blessures et ou incendie en s éparpillant 4 Se protéger les yeux pour remplacer la lampe 5 Utiliser des appareils de protection appropriés gants protection des yeux pour manier des lampes endommagé...

Page 11: ...usadas solamente con algunas lámparas Tome nota del tipo de lámpara Osram HTI 1500 D7 60 metal halide lamp antes de reemplazarla Instalación de otro tipo de lámpara puede ser peligroso 2 Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan las instrucciones de instalación Vea las instrucciones detalladas en este manual 3 Tome nota de los requerimientos de distanci...

Page 12: ...maduras a la piel e inflamación a los ojos Además las lámparas de arco operan a alta presión y muy alta temperatura Si la lámpara se rompe puede existir el peligro de lesiones al personal o un incendio ocasionado por las partículas de la lámpara rota que se caen 4 Use protección para los ojos cuando vuelve a colocar una lámpara nueva 5 Use un equipo de seguridad apropiado guantes protección para l...

Page 13: ...FOREWORD 02 9704 0010 A xi ...

Page 14: ...VARI LITE VL4000 SPOT LUMINAIRE SERVICE MANUAL xii 02 9704 0010 A ...

Page 15: ... Components 7 Enclosure Components 8 Chapter 2 Maintenance Service Troubleshooting Error Messages 10 Troubleshooting Guide 11 Routine Maintenance Procedures Lamp Removal and Installation 13 Fixed Color Wheel Filter Removal and Installation 16 Rotating Gobo Removal and Installation 19 Animation Wheels Removal and Installation 22 Cleaning Optical Lenses and Filters 24 Service Procedures Upper Enclos...

Page 16: ...put Air Filter 60 Rear Side Rail Cover Removal 61 Rear Cover Removal 62 Color Assembly Removal 63 Gobo Shutter Animation Assembly Removal 64 Optics Assembly Removal 65 Inlet Fan 66 Power Distribution Board 67 Base Lamp Fan 68 Tip Lamp Fan 69 UV Glass Assembly 70 Bottom Exhaust Fin Assembly 71 Top Exhaust Fin Assembly 72 Reflector Assembly 73 Retro Reflector Assembly 74 Ellipsoidal Reflector 75 Lam...

Page 17: ... Motor Brackets and Support Brace Removal 113 Gobo Wheel 1 Index Motor 114 Gobo Wheel 1 Rotate Motor 115 Gobo Wheel 2 Rotate Motor 116 Gobo Wheel 2 Index Motor 117 Gobo Wheel 1 Index Sensor and Wheel 1 Rotate Sensor 118 Gobo Wheel 2 Rotate Sensor 119 Animation Arm Motors 1 or 2 120 Shutter Assembly Belt 121 Shutter Sensor 122 Shutter Blade Motor 123 Shutter Rotate Motor 124 Iris Assembly 125 Color...

Page 18: ...159 VL4000 Spot Luminaire 161 VL4000 Generic Luminaire Assembly 163 VL4000 Head Cover Assembly 165 VL4000 Yoke Arm Cover Assembly 166 Stabilizer Assembly 167 Head Assembly Head Frame Assembly 169 VL4000 Zoom Spot Assembly 171 Prism Motor Assembly 175 Prism Assembly 177 Frost Motor Assembly 179 Frost Flag Assembly 181 Lens Group 3 Motor Assembly 182 Slotted Optical Switch 184 Back End Assembly 185 ...

Page 19: ... 243 Tilt Motor Assembly 245 Tilt Motor with Pulley Assembly 247 Enclosure Assembly Upper Enclosure Assembly 249 Upper Enclosure Assembly Part 1 250 Upper Enclosure Assembly Part 2 252 Upper Enclosure Assembly Part 3 254 Upper Enclosure Assembly Part 4 256 Side Mount Fan Assembly 258 Front Panel Assembly 259 Side Mount Filter Holder Assembly 261 Pan Bearing Pulley Assembly 262 Pan Fan Driver Board...

Page 20: ...to Color B Cable Assembly 291 VL4000 Ballast to Ignitor Cable Assembly 292 VL4000 Pan Power Distribution Input Cable Assembly 293 VL4000 Enclosure PFC Input Cable Assembly 294 VL4000 Enclosure PFC Output Cable Assembly 295 VL4000 DMX Cable Assembly 296 VL4000 Ballast Control Cable Assembly 297 VL4000 USB Interface Cable Assembly 298 VL4000 Thermal Control Cable Assembly 299 VL4000 Chassis to Yoke ...

Page 21: ...y card included in the product shipping package for more information Additional Documentation For complete installation and operation instructions refer to the VL4000 Spot Luminaire User s Manual This manual is only available in electronic PDF format VL4000 Spot Luminaire User s Manual 02 9704 0002 Note The user s manual is available on the Philips Vari Lite web site at www vari lite com in the Pr...

Page 22: ...s and documentation please visit our website at www vari lite com and follow the Support link Technical Bulletins and Notices Technical bulletins concerning the latest changes to VARI LITE equipment are issued from the Dallas Texas USA office They are documentation supplements that contain procedures for equipment upgrades retrofits and repairs not found in the existing manuals Operator technical ...

Page 23: ...02 9704 0010 A 3 CHAPTER 1 Description This chapter contains descriptions of luminaire features and components Features Components ...

Page 24: ...ation Wheels Two animation wheels each offer unique rotatable indexable patterns with variable motion control from horizontal to vertical Unique Dichro Fusion pattern is chromatically tuned to provide endless color effects Rotating Prism Independent rotating and indexing 3 facet prism with variable deviation control Edge and Pattern Focus Variable beam focus to soften edges of gobos or spot Remark...

Page 25: ...nit requires up to 11 0A depending on the AC supply voltage Source 1200W Short Arc Lamp Philips MSR Gold FastFit Technical Specifications For additional technical specifications and information please refer to VL4000 Spot Luminaire User s Manual 02 9704 0002 and the product specification sheet These documents can be found in the product downloads section of the Vari Lite web site at www vari lite ...

Page 26: ...rnal status information Input Panel Components Head Assembly Houses color system gobos animation wheels strobe iris and zoom lens mechanisms Backcap Assembly Provides access to lamp for replacement and provides controls for beam adjustment Yoke Assembly Houses Master Control Board MCB tilt motor ignitor and cooling fans Input Panel Provides DMX In and Thru and AC Power connections see detail below...

Page 27: ...r mechanism strobe Color Module Assembly mechanism CYM color mixer Cover and CTO color correction Head Cover attached by tether Head Cover attached by tether Enclosure Assembly see page 8 Houses zoom lenses and edge mechanisms Spot Optics Assembly Shutter Gobo Animation Assembly Contains two rotating gobo effects wheels four blade shutter mechanism two rotating animation sheels and iris mechanism ...

Page 28: ... are located in the luminaire enclosure assembly Yoke and head assemblies not shown for clarity Input Panel Assembly Contains DMX Input PCB AC Input and Menu Display Enclosure Top Covers Pan Motor Assembly Fan Assembly Bracket Mounting Buttons Enclosure Handle PFC Supply Lamp Driver Enclosure Handle Pan Tube Assembly 36 VDC Low Voltage Power Supply ...

Page 29: ...aintenance procedures Troubleshooting Routine Maintenance Procedures Service Procedures WARNING All maintenance procedures are to be performed with power removed from the luminaire Never remove cover or backcap while lamp is in oper ation WARNING Maintenance repairs and adjustments should only be performed by a qualified factory trained service technician at an Authorized VARI LITE Service Center ...

Page 30: ...r Tilt Sensor Tilt Sensor Encoder Error Dimmer Sensor Dimmer Sensor Error Cyan Sensor Cyan Color Sensor Error Yellow Sensor Yellow Color Sensor Error Magenta Sensor Magenta Color Sensor Error CTO Sensor CTO Sensor Error Color Whl1 Sensor Color Wheel 1 Sensor Error Color Whl2 Sensor Color Wheel 2 Sensor Error Gobo Whl1 Sensor Rotating Gobo Wheel 1 Sensor Error Gobo 1 Index Sensor Rotating Gobo Whee...

Page 31: ...k head and enclosure fans for proper operation Ballast overheating operating within the specified ambient temperature check enclosure vents for debris dirt check fan settings in menu check enclosure fans for proper operation NOTE Upon initial power up ballast fans will run for a few seconds and then operate as needed Enclosure vents must be clear of debris and dirt to allow proper airflow n a Lamp...

Page 32: ... completely removed Adhere to all warnings in this manual 02 9704 0010 A n a Erratic control of lumi naire DMX Termination No DMX termination or termination not correct check for DMX terminator Luminaire DMX address does not match console patch Message Symptom Description Possible Cause Remedy ...

Page 33: ...t Lamp Luminaire must remain powered on for 5 minutes after dousing lamp Do not open for 5 minutes after switching off Lampe chaude Le luminaire doit rester en marche pendant 5 minutes après avoir éteindre la lampe Ne pas ouvrir pendant 5 minutes après la coupure Risk of exposure to excessive ultraviolet radiation Do not operate without complete lamp enclosure in place or when lens is damaged Risq...

Page 34: ... in Figure 2 2 align replacement lamp tabs with lamp socket Figure 2 2 Lamp Installation Step 8 Install lamp fully into lamp socket taking care not to touch lamp glass Step 9 Turn lamp clockwise to seat lamp into socket Lamp base should be aligned as illustrated in Figure 2 3 Figure 2 3 Installed Lamp Step 10 Reinstall lamp socket cover Make sure safety tether is completely encapsulated within lam...

Page 35: ...MOVAL AND INSTALLATION 02 9704 0010 A Note All procedures are done with the power completely removed Adhere to all warnings in this manual 15 2 Step 11 Disengage tilt lock to allow luminaire head to move freely Step 12 Align lamp as needed ...

Page 36: ...p 3 Depending on which color filter wheel you need to access do the following a For Fixed Color Wheel 1 closest to the rear of luminaire remove head cover assembly as indicated in Figure 2 4 by loosening four captive screws and lifting cover away from luminaire head Note head cover is attached by a safety tether b For Fixed Color Wheel 2 closest to the front of luminaire remove head cover assembly...

Page 37: ...r Wheel 1 on page 30 or Fixed Color Wheel 2 on page 31 Step 4 At fixed color wheel slowly rotate wheel by hand until filter to be removed is visible on assembly as shown in Figure 2 5 Step 5 At filter to be removed 1 press filter out of fixed color wheel with fingers and 2 guide filter up and away from fixed color wheel Figure 2 5 Removing Fixed Color Filters Note Note RTV at the corners of the co...

Page 38: ...cured by fixed color wheel retaining clip as shown in Figure 2 6 Figure 2 6 Installing Fixed Color Filters Step 7 After filter is installed reinstall head cover s Fixed Color Filter Fixed Color Filter Orientation VERY IMPORTANT Rear of filter is the REFLECTIVE side and MUST be towards lamp Fixed Color Filter Fixed Color Wheel Assembly Fixed Color Filter Retaining Clip Note Assembly shown for clari...

Page 39: ...cess do the following a For Rotating Gobo Wheel 1 closest to the rear of luminaire remove head cover assembly as indicated in Figure 2 4 by loosening our captive screws and lifting cover away from luminaire head Note head cover is attached by a safety tether b For Rotating Gobo Wheel 2 closest to the front of luminaire remove head cover assembly as indicated in Figure 2 4 by loosening our captive ...

Page 40: ...engage from sun gear Then lift off wheel Step 6 Before installing gobo assembly into rotating gobo wheel assembly make note of relationship between carrier and main gear slot as illustrated in Figure 2 8 a Align gobo assembly gear timing marks WITH b Slot in main gear on gobo wheel assembly You may have to rotating gear by hand for alignment Figure 2 8 Rotating Gobo Wheel Gobo Clocking Note Planet...

Page 41: ... head cover s gear side towards front of luminaire Open Position no gobo Note Assembly shown for clarity Rotating Gobo Assembly Front of Assembly Shown side towards front lens Rotating Gobo Wheel Assembly Rotating Gobo Assembly Rotating Gobo Assembly Orientation VERY IMPORTANT Side shown to right is non reflective side The non reflective side must face the front lens Rear of gobo is the REFLECTIVE...

Page 42: ...ews and lifting cover away from luminaire head Note head cover is attached by a safety tether b For Animation Wheel 2 closest to the front of luminaire remove head cover assembly as indicated in Figure 2 10 by loosening four captive screws and lifting cover away from luminaire head Note head cover is attached by a safety tether Figure 2 10 Replacing Animation Wheels CAUTION Wear protective gloves ...

Page 43: ...embly and installation Step 7 Slip belt off of animation wheel Remove wheel Figure 2 11 Animation Wheel Removal Installation Step 8 Slip belt around new wheel Seat on all three bearings Step 9 Reassemble post onto bearing and washer Hand tighten down with screw Step 10 Swing animation arm back into beam area and hand tighten down bulkhead screw Step 11 After animation wheel is installed reinstall ...

Page 44: ...g to manufacturer s safety instructions and precautions The front lens optics color filters and reflector may require cleaning after extended use FRONT LENS Use a isopropyl alcohol with a soft lint free cloth to clean the front lens OPTICS COLOR FILTERS GOBOS ANIMATION WHEELS Use Acetone or Isopropyl Alcohol along with a soft lint free cloth to clean the optics color filters REFLECTOR Use Acetone ...

Page 45: ...mpletely before performing this procedure Failure to remove power from luminaire can result in serious injury or death Step 1 Remove power from luminaire Step 2 At each enclosure cover remove 3 x 6 32 x 3 8 PFSS B screws and remove covers by sliding away from pan tube Step 3 To replace ensure cover latch springs fit under the center bracket supports and reinstall 3 x 6 32 x 3 8 PFSS B screws Note ...

Page 46: ...ersion mounts with 4 screws Current version mounts with only 2 screws Note The top foam air seal is not part of the duct If damaged replace the air seal To remove PFC insulating duct Step 1 Remove connector side upper enclosure cover following the procedure described in Upper Enclosure Covers Removal on page 25 Step 2 Remove 2 or 4 6 32 x 3 8 LG PPZ SEMS screws and remove cover Step 3 Replace in r...

Page 47: ...l mount with only 2 Note The top foam air seal is not part of the duct If damaged replace the air seal Refer to Lamp Driver Insulation Duct Air Seal Replacement on page 28 To remove lamp driver insulation duct Step 1 Remove display side upper enclosure cover as following the procedure described in Upper Enclosure Covers Removal on page 25 Step 2 Remove 2 3 6 32 x 3 8 LG PPZ SEMS screws and remove ...

Page 48: ...p driver insulation duct air seal Step 1 Remove required upper enclosure cover following the procedure described in Upper Enclosure Covers Removal on page 25 Step 2 Carefully peel off and remove remaining old air seal Step 3 Remove adhesive backing from new air seal and install on the Insulation Duct Step 4 Replace covers as described on page 25 Lamp Driver Lamp Driver Insulating Duct Seal Note Dr...

Page 49: ...Removal on page 25 Step 2 Remove Lamp Driver Insulation Duct following the procedure described in Lamp Driver Insulation Duct Removal on page 27 WARNING Do not handle or ship the MCB with the battery installed Step 3 Battery must be removed before proceeding Remove battery from MCB See current version of Technical Notice TN 352 for more information on battery removal Step 4 At front cover remove s...

Page 50: ...from display part of MCB note it is NOT installed in processor part Step 8 Disconnect remaining wiring from MCB noting location Step 9 Lift MCB and mounting bracket from enclosure Step 10 Remove 2 x 6 32 x PPZ SEMS screws and remove MCB from MCB bracket mount Step 11 Replace in reverse order CAUTION The Micro SD card inserted into the processor board This card is part of the MCB assembly and shoul...

Page 51: ...bed in Lamp Driver Insulation Duct Removal on page 27 Step 3 At lamp driver disconnect COM wire to MCB Step 4 At lamp driver disconnect output wiring to igniter by removing 2 x 6 32 x PPZ screws with lock washers Note replacement lamp driver should come with these screws Step 5 At lamp driver disconnect DC input from PFC Step 6 Using Nut driver remove 2 3 2 5 13 16 standoff assemblies Step 7 Remov...

Page 52: ...1 Remove both enclosure covers following the procedure described in Upper Enclosure Covers Removal on page 25 Step 2 At pan encoder disconnect wiring harness Step 3 Remove 2 x 4 40 x 1 4 PFZ screws and remove encoder Step 4 Replace in reverse order Pan Bearing Note Drawing exploded and some components removed for clarity Pulley Assembly Note Drawing exploded and some components removed for clarity...

Page 53: ...procedure described in Upper Enclosure Covers Removal on page 25 Step 2 Remove MCB following the procedure described in Main Control Board MCB on page 29 Step 3 Remove Lamp Driver following the procedure described in Lamp Driver on page 31 Step 4 Disconnect wiring from pan encoder Step 5 At front cover remove remaining 4 x 6 32 x 3 8 PFSS B Screws 1 was removed to remove MCB Step 6 Gently pull fro...

Page 54: ...e 90 degree screwdriver to hold screws if needed Step 12 Slide motor assembly to left disconnect wiring and remove motor Step 13 Replace in reverse Note To tension pan belt slide tensioner toward the pan pulley Set tension so that if pan is moved by hand the belt does not slip on the drive pulley on motor Too tight tension can damage motor shaft If belt slips on drive pulley this can damage belt N...

Page 55: ...insulating duct following the procedure described in PFC Insulating Duct on page 26 Step 3 At PFC disconnect AC input wiring and ground Step 4 At PFC disconnect 2 x DC output wiring Step 5 Using nut driver remove 2 4 x 2 5 13 16 standoff assemblies Note There is a shield wire attached to standoff next to DC output for wiring going to Lamp Driver This wire must be reinstalled in this position Step ...

Page 56: ...m board mounting plate Step 4 Tilt board towards the PFC At underneath remove 2 x 4 KEPS nut and flat washer and remove cable saddle Step 5 Tilt board towards lamp driver At underneath remove 1 x 4 KEPS nut and flat washer and remove cable saddle Step 6 Then remove 1 x 4 40 x 5 8 PPZ SEMS screw and disconnect pan encoder shield wire Step 7 Remove other 3 x 4 40 x 5 8 PPZ SEMS screws and remove pan...

Page 57: ...s from top side of rear cover Step 4 Gently pull cover forward and remove 2 x 8 32 x PFZ screws holding in bracket support Step 5 Remove 2 x 8 32 x PFZ screws mounting bracket support to pan tube assembly and remove bracket support Step 6 Disconnect DC input wiring from PFC Step 7 Disconnect DC output wiring Step 8 At LVS remove 2 x 6 32 x PPZ SEMS screws Note placement of shield and ground wire S...

Page 58: ...ep 1 Remove PFC following the procedure described in PFC on page 35 Step 2 Remove 4 x 6 32 x 3 8 PFSS B screws and remove side cover Step 3 Disconnect wiring from pan driver board of fan to be replaced Step 4 Noting placement of and cut any required cable ties Step 5 At fan using diagonal cutters clip off ends of rubber fan mount Step 6 Remove nylon washers and rubber fan mounts and discard Step 7...

Page 59: ...e connector side enclosure cover following the procedure described in Upper Enclosure Covers Removal on page 25 Step 2 Disconnect wiring from Neutrik True One connector Step 3 At front remove 2 x 4 40 x 3 8 PFB screws Step 4 Inside enclosure remove backing plate and set aside It will be reinstalled with replacement connector Step 5 Remove Neutrik True One connector Step 6 Replace in reverse Note D...

Page 60: ... Part No 24 9664 4895 To replace DMX PCB assembly Step 1 Remove connector side enclosure cover following the procedure described in Upper Enclosure Covers Removal on page 25 Step 2 Disconnect wiring from DMX PCB Step 3 At front remove 4 x 4 40 x 3 8 PFB screws Step 4 Remove DMX PCB Step 5 Replace in reverse order Screw x4 DMX PCB Note Drawing exploded and some components removed for clarity ...

Page 61: ... x 6 32 x 3 8 PFSS B screws and remove front cover Step 3 Disconnect ribbon cable from MCB refer to information in Main Control Board MCB on page 29 Step 4 Carefully peel off old display overlay Step 5 Ensure surface is clean Step 6 Peel backing from new overlay Step 7 Feed ribbon cable through opening and carefully apply overlay ensuring to align all openings and press on firmly Make sure replace...

Page 62: ...e covers following the procedure described in Upper Enclosure Covers Removal on page 25 Step 2 Disconnect wiring from MCB refer to information in Main Control Board MCB on page 29 Step 3 Remove 2 x M3 screw from front note these will come with replacement port Step 4 Remove USB port Step 5 Replace in reverse order USB Port Note Drawing exploded and some components removed for clarity Note Screws s...

Page 63: ...ove power from luminaire and allow luminaire to cool completely before performing this procedure Failure to remove power from luminaire can result in serious injury or death Step 1 At inlet side opposite of fans remove 4 x 6 32 x 3 8 PFSS B screws and remove covers Step 2 Remove air filters Step 3 Clean with air or warm water Note If filters are cleaned with warm water allow filter to dry COMPLETE...

Page 64: ...scribed in PFC on page 35 b Lamp Driver following the procedure described in Lamp Driver on page 31 c Pan Driver Board including mounting support following the procedure described in Pan Driver Board on page 36 d Pan Motor Assembly following the procedure described in Pan Motor Assembly on page 33 Note Make sure to notate placement and routing of all wiring All must be placed and routed the same S...

Page 65: ...n assembly module to enclosure side rail Step 11 Lift entire assembly with bearing and motor out of enclosure Remove nuts and screws mounting motor and replace motor To install pan belt Step 1 Insert wiring through new belt and place belt on pan pulley Step 2 Feed wiring through pan bearing Step 3 Rotate the pan tube mounting plate so the screw that holds then pan stop ball is facing the pan motor...

Page 66: ...overs WARNING Remove power from luminaire and allow luminaire to cool completely before performing this procedure Failure to remove power from luminaire can result in serious injury or death Step 1 At yoke arm cover loosen 4 x 8 32 x PPB screws Note that screws are captive to cover Step 2 Remove yoke arm cover Step 3 Replace in reverse Note Drawing exploded and some components removed for clarity ...

Page 67: ...ri Lite Part No 10 9704 1733 To remove yoke base cover Step 1 Remove both yoke arm covers following the procedure described in Yoke Arm Covers Removal on page 46 Step 2 At each yoke side remove 2 per side 8 32 x 5 16 PPZ screws and remove yoke base cover Step 3 Replace in reverse Yoke Base Cover Note Drawing exploded and some components removed for clarity Screws both sides ...

Page 68: ...te these screws MUST be used to attach wiring Save and use on replacement igniter Step 3 Remove 2 6 32 x 5 16 PPZ SEMS screws and remove two cable saddles Step 4 Remove 2 6 32 x 5 16 PPZ SEMS screws and 2 x HEX 6 32 x 0 75 Standoff and remove igniter Step 5 Replace in reverse noting the following a Ensure to orient the igniter with the TO BULB terminals towards the tilt lock b When installing the ...

Page 69: ...lt lock assembly or its parts Step 1 Remove tilt lock side yoke arm cover following the procedure described in Yoke Arm Covers Removal on page 46 Step 2 Using a 5 64 Allen Wrench remove 1 of the levers 10 9704 0753 by loosening the cone point set screw Step 3 Loosen the cone point set screw in the locking pin Step 4 Slide the rod out of yoke arm and locking pin Step 5 Replace in reverse Note there...

Page 70: ...n Yoke Arm Covers Removal on page 46 Step 2 Disconnect wiring from tilt driver Step 3 Depending on the tilt driver type do one of the following a Type 1 Remove 4 x 4 40 x PPZ Screws and remove board b Type 2 Using 3 16 Nut Driver remove 4 x Standoff 3 16 HEX FF 0 25LG and remove board Note If replacing tilt driver be sure and move the thermal pad from older driver to new tilt driver Step 4 Replace...

Page 71: ...Refer to the luminaire s user s manual for procedure To replace the tilt encoder Step 1 Remove yoke arm cover opposite tilt lock following the procedure described in Yoke Arm Covers Removal on page 46 Step 2 Disconnect wiring from tilt encoder Step 3 Remove 2 x 6 32 x PPZ Screws and remove tilt encoder Note On the new assemblies the encoder position is adjustable Ensure it is more than 1 mm away f...

Page 72: ... arm cover opposite tilt lock following the procedure described in Yoke Arm Covers Removal on page 46 Step 2 Disconnect wiring harness from tilt motor assembly Step 3 Depending on the tilt motor assembly type do one of the following a Type 1 1 To loosen belt tension loosen 8 32 PPB screw going into tension roller 2 Slide roller towards outside of yoke arm to loosen tension Note Drawing exploded an...

Page 73: ... 8 32 x 5 8 PPB screws that mount motor Step 5 Remove belt from pulley and pull motor assembly through tilt mount Step 6 For reassembly depending on the tilt motor assembly type a Type 1 You will need to help the spring set the belt tension buy pulling the tension roller in towards the belt b Type 2 Slide the tensioner toward the tilt pulley Make sure the rollers are even on both sides Step 7 Repl...

Page 74: ...ve ground bundle Step 4 At COM wires disconnect inline connectors Note On some fixtures you MAY have to remove the yoke base cover to access the inline connectors Step 5 Depending on the tilt motor assembly type do one of the following a Type 1 1 To loosen belt tension loosen 8 32 PPB screw going into tension roller 2 Slide roller towards outside of yoke arm to loosen tension 3 Tighten screw to ho...

Page 75: ...e to all warnings in this manual 55 2 b Type 2 1 To loose belt tension loosen 3 x 8 KEPS nuts and slide tensioner toward motor 2 Remove 4 x 6 32 x 3 8 PPZ SEMS screws and remove motor assembly Step 6 Remove belt Step 7 Replace in reverse Follow belt tension procedure as described in Tilt Motor Assembly on page 52 ...

Page 76: ... in Yoke Base Cover on page 47 Step 3 Remove tilt belt following the procedure described in Tilt Belt on page 54 Step 4 Remove igniter following the procedure described in Igniter Assembly on page 48 Step 5 Noting placement cut cable ties securing wiring in inside of yoke under base cover including the tilt driver power Step 6 Remove both luminaire head covers following the procedure described in ...

Page 77: ...t each side remove 2 4 total 8 32 KEPS nut and remove tilt bearing clamp plate Step 10 Carefully lift luminaire head from yoke assembly Continued next page 8 32 KEPS Nuts Tilt Bearing Clamp Plate 8 32 KEPS Nuts Tilt Bearing Clamp Plate 10 32 x 5 8 Screw x5 Pan Tube Assembly Yoke Assembly Head Assembly Note Drawing exploded and some components removed for clarity ...

Page 78: ... yoke and loosen 1 8 32 x 5 16 PPZ screw nearest pan tube and slide pan safety plate away from pan tube Step 12 Remove 5 x 10 32 x 5 8 screws mounting yoke to pan tube Step 13 Remove yoke from pan tube pulling wiring through opening in yoke Step 14 Transfer all remaining hardware from old yoke assembly to new yoke assembly Step 15 Reassemble in reverse order 8 32 x 5 16 PPZ Screw Pan Safety Plate ...

Page 79: ...is procedure Failure to remove power from luminaire can result in serious injury or death Note Top head cover is side with serial number on yoke Or if looking at lamp access the side with 2 lamp optimization screws To remove the luminaire head covers Step 1 Loosen 4 x 6 32 x PPB Captive screws on each head cover Step 2 Remove tether from fixture and remove cover Step 3 Replace in reverse order Lum...

Page 80: ...ut air filters Step 1 Remove both luminaire head covers following the procedure described in Luminaire Head Covers Removal on page 59 Step 2 Remove 2 x 6 32 x 3 8 PPB screws and remove cover filter Step 3 Clean filter with air or warm water OR replace with new Note If filters are cleaned with warm water allow filter to dry COMPLETELY before replacing Step 4 Replace in reverse order Filters Front R...

Page 81: ...remove side rail covers Step 1 Remove both head covers following procedure in Luminaire Head Covers Removal on page 59 Step 2 Remove 4 x 6 32 x 3 8 PPB screws and remove cover Step 3 Replace in reverse Be sure each is properly positioned flush to adjoining covers front rail and rear covers Rear Rail Note Drawing exploded and some components removed for clarity Cover x2 Rear Rail Cover Screw x4 per...

Page 82: ...ual 02 9704 0010 A Rear Cover Removal Vari Lite Part No 10 9704 0671 To remove rear cover Step 1 Remove 2 x 6 32 x 5 8 PPB screws at outside and 6 x 6 32 x 3 8 PPB screws around inside Step 2 Remove cover Step 3 Replace in reverse order Note Drawing exploded and some components removed for clarity 6 32 x 5 8 Screw x2 Rear Cover 6 32 x 3 8 Screw x6 ...

Page 83: ...ble rotate the manual adjusters on the lead screws to move the edge mechanism to the full forward position WARNING Remove power from luminaire and allow luminaire to cool completely before performing this procedure Failure to remove power from luminaire can result in serious injury or death Step 2 Remove both luminaire head covers following the procedure described in Luminaire Head Covers Removal ...

Page 84: ...ter and COM into board C and out to board F Step 3 At Driver Board D disconnect DC power in and COM Remove COM wires from Kurly Loc Step 4 Disconnect wiring into 2 edge motors Step 5 Rotate head to opposite side Loosen 2 x 6 32 x PPB captive screws Step 6 Carefully pull assembly toward you to clear mounting tabs Then slide assembly down towards lamp to clear driver boards and remove assembly from ...

Page 85: ...e 60 Step 2 Disconnect wiring into 2 edge motors Step 3 At driver board E F disconnect DC power in and fan power Step 4 Noting placement cut any cable ties holding DC power and fan power to other wiring Step 5 Pull DC power out of any Kurly Loc cable ties Step 6 Pull DC power and fan wires through hole with grommet insert Step 7 At side rails remove 4 x 8 32 x 3 8 PFZ screws Step 8 At front remove...

Page 86: ... and cable ties cut during this step disconnect the following wiring a Disconnect fan wiring from driver board b Disconnect top fan from driver board F c Disconnect bottom Fan from driver board E Step 3 At fan to be removed remove 2 x 10 16 x 3 8 thread cutting screws and remove fan Note orientation of fan being replaced Replacement fan must face same direction Step 4 Replace in reverse order Be s...

Page 87: ...ibution board Step 1 Remove tilt lock side rear side rail cover following the procedure described in Rear Side Rail Cover Removal on page 61 Step 2 At power distribution board disconnect all wiring Step 3 Remove 4 x 4 40 x 5 16 PPZ screws noting ground connection and remove power distribution board Step 4 Replace in reverse order Note Drawing exploded and some components removed for clarity 4 40 x...

Page 88: ...o 23 9704 0003 To replace base lamp fan Step 1 Remove power distribution board following the procedure described in Power Distribution Board on page 67 Step 2 At fan disconnect wiring harness Step 3 Remove 2 x 8 18 x 3 8 thread cutting screws and remove fan Step 4 Replace in reverse order Note Drawing exploded and some components removed for clarity 8 18 x 3 8 Thread Cutting Screws Base Lamp Fan ...

Page 89: ...o replace tip lamp fan Step 1 Remove non tilt lock side rear side rail cover following the procedure described in Rear Side Rail Cover Removal on page 61 Step 2 At fan disconnect wiring harness Step 3 Remove 2 x 8 18 x 3 8 thread cutting screws and remove fan Step 4 Replace in reverse order Note Drawing exploded and some components removed for clarity 8 18 x 3 8 Thread Cutting Screws Tip Lamp Fan ...

Page 90: ... 0630 To replace UV glass assembly Step 1 Remove color assembly following the procedure described in Color Assembly Removal on page 63 Step 2 Remove 4 x 4 40 x PFZ screws and remove UV assembly Step 3 Replace in reverse Be sure that replacement UV Glass assembly is clean and free of dirt oil and fingerprints Note Drawing exploded and some components removed for clarity 4 40 x 1 4 PFZ Screws UV Gla...

Page 91: ...Step 1 Remove bottom head cover following the procedure described in Luminaire Head Covers Removal on page 59 Step 2 Remove color bulkhead assembly following the procedure described in Color Assembly Removal on page 63 Step 3 Remove 4 x 6 32 x 3 8 PPZ SEMS screws and remove exhaust fin assembly Step 4 Replace following procedure in reverse order Note Drawing exploded and some components removed fo...

Page 92: ...ulkhead assembly following the procedure described in Color Assembly Removal on page 63 Step 3 At tip fan duct remove 1 x 6 32 x 3 8 PPZ plastic thread cutting screw and 1 x 6 32 x 3 8 PPZ SEMS screw Refer to Tip Lamp Fan on page 69 for more information Step 4 Loosen 1 x 6 32 x 3 8 PPZ SEMS screw and slide tip fan duct forward Step 5 Remove 4 x 6 32 x 3 8 PPZ SEMS screws and remove exhaust fin ass...

Page 93: ...aust Fin Assembly on page 71 and b Top Exhaust Fin Assembly on page 72 Step 4 Remove rear plate by removing 4 x 6 32 x 3 8 PPZ SEMS screws Step 5 Loosen 1 x 6 32 x 3 8 screw inside lamp base duct as indicated and slide colling baffle into duct Step 6 Remove 4 x 6 32 x 3 8 PPZ SEMS screws and remove reflector assembly from hot box Note Orient so notched corner is in lower right hand corner with tip...

Page 94: ...mbly Step 1 Remove reflector assembly following the procedure described in Reflector Assembly on page 73 Step 2 Loosen but do not remove 4 x 6 32 x 3 16 PPZ screws pivot retainer clips and remove retro reflector assembly Note Before reassembly be sure to clean any dirt finger prints etc from reflector assembly Step 3 Replace in reverse Retainer Clip x4 Retainer Clip Screw x4 Retro Reflector Note D...

Page 95: ...ot retainer clips and remove reflector Note Align ridge on reflector with clip at notched position of assembly This part changed Older units have a tear drop cutout Current models have just a slight elongation These notes are for current reflector For old reflector align mark to clip above the notched position of assembly see drawings Before reassembly be sure to clean any dirt finger prints etc f...

Page 96: ...of luminaire head and set cover aside Step 4 Remove rear plate by removing 4 x 6 32 x 3 8 PPZ SEMS screws Step 5 Remove wiring from socket by loosening set screws inside socket Step 6 Remove 3 x 10 32 x 2 PPB screws washers and springs holding lamp socket plate Step 7 Noting orientation remove 2 x 8 32 x 1 PPZ screws mounting socket Note There should be two washers one between socket and plate at ...

Page 97: ...from the luminaire If indicated in the procedure follow the removal instructions described in Optics Assembly Removal on page 65 Driver Board E Vari Lite Part No 24 9704 2901 To replace driver board E Step 1 Remove 3 x 4 40 x 3 8 PPZ SEMS screws that mount driver board clamp and remove clamp Step 2 Disconnect wiring a Orange Red Black 36 12 VDC b COM in Labeled OPT E Note Drawing exploded and some...

Page 98: ... ES4 F DIV Frost Diversion Sensor 21 9704 0150 ONLY 5 5 ES5 F ARM Frost Arm Sensor e Motor 1 5 1 1 FM1 P DIV Prism Diversion Motor 2 2 FM2 P ARM Prism Arm Motor 3 3 FM3 P ROT Prism Rotate Index Motor 4 4 FM4 F DIV Frost Diversion Motor 21 9704 0150 ONLY 5 5 FM5 F ARM Frost Arm Motor Step 3 Remove 1 x 4 40 x PPZ SEMS screw and remove board Step 4 On replacement board set dip switches as follows a D...

Page 99: ...oard c Yellow Black Green Blue Top inlet fan d Sensor 1 2 1 1 FS1 ZOOM Zoom Lens Sensor 2 2 FS2 COMP Compensation Lens Sensor e Motor 1 4 1 1 FM1 ZOOM Zoom Lens Motor 2 2 FM2 COMP Compensation Lens Motor 3 3 FM3 EDGE1 Edge Motor 1 4 4 FM4 EDGE2 Edge Motor 2 Step 3 Remove 1 x 4 40 x PPZ SEMS screw and remove board Step 4 On replacement board set dip switches as follows a DIP SW 1 ON b DIP SW 2 OFF ...

Page 100: ...ensor disconnect inline wiring connector Step 2 At driver board E remove 3 x 6 32 x 3 8 PPZ SEMS screws that hold driver board mount Step 3 Move driver board mount to access 2 x 4 40 x PPZ SEMS screws and remove Step 4 Remove sensor Step 5 Replace in reverse order Note Drawing exploded and some components removed for clarity Top of Optics Assembly 4 40 x 3 8 PPZ SEMS Screw x3 Driver Board Clamp 4 ...

Page 101: ...onnect inline wiring connector Step 2 At driver board E remove 3 x 6 32 x 3 8 PPZ SEMS screws that hold driver board mount Step 3 Move driver board mount to access 2 x 4 40 x PPZ SEMS screws and remove Step 4 Remove sensor Step 5 Replace in reverse order Note Drawing exploded and some components removed for clarity Top of Optics Assembly 4 40 x 3 8 PPZ SEMS Screw x3 Driver Board Clamp 4 40 x PPZ S...

Page 102: ...rt No 25 9678 0020 To replace zoom or compensation sensor Note Refer to VL4000 Zoom Spot Assembly on page 171 for drawing Step 1 At sensor disconnect inline wiring connector Step 2 Remove 2 x 4 40 x PPZ SEMS screws and remove sensor Step 3 Replace in reverse order Note Drawing exploded and some components removed for clarity 4 40 x PPZ SEMS Screw x2 Zoom Sensor 4 40 x PPZ SEMS Screw x2 Compensatio...

Page 103: ...gs in this manual 83 2 Prism Arm Sensor Vari Lite Part No 25 9678 0020 To replace prism arm sensor Step 1 At sensor disconnect inline wiring connector Step 2 Remove 2 x 4 40 x PPZ SEMS screws and remove sensor Step 3 Replace in reverse order Note Drawing exploded and some components removed for clarity 4 40 x PPZ SEMS Screw x2 Prism Arm Sensor ...

Page 104: ...anual 02 9704 0010 A Frost Arm Sensor Vari Lite Part No 25 9678 0020 To replace frost arm sensor Step 1 At sensor disconnect inline wiring connector Step 2 Remove 2 x 4 40 x PPZ SEMS screws and remove sensor Step 3 Replace in reverse order Frost Arm Sensor Note Drawing exploded and some components removed for clarity 4 40 x 1 4 PPZ SEMS Screw x2 ...

Page 105: ...y Loctite 242 when replacing Step 2 Remove 1 x 4 40 x PFZ screw and remove motor stabilizer Note If just replacing the motor stabilizer replace in reverse order do not continue to next steps Step 3 Disconnect wiring harness from motor assembly Step 4 Remove 2 x 4 40 x PFZ screws and 1 x frost limit stop 3 x 4 40 x PFZ screws on single motor diversion Step 5 Remove motor Step 6 Replace in reverse R...

Page 106: ... To replace frost divergence motor Step 1 At lead screw remove 2 8 KEPS nuts Step 2 Using slot in end of lead screw thread out of motor Step 3 Remove 2 x 4 40 X 3 8 PPZ SEMS screws from sensor flag and 2 x 4 40 x PPZ SEMS screws and remove motor Step 4 Replace in reverse Note Drawing exploded and some components removed for clarity 4 40 x 1 4 PFZ Frost Divergence Motor Sensor Flag 4 40 x 3 8 PPZ S...

Page 107: ... 2 Prism Index Sensor Vari Lite Part No 17 9704 0904 To replace prism index sensor Step 1 Disconnect wiring from sensor Step 2 Remove 2 x 2 56 x PPZ screws and remove sensor Note There are 2 Teflon washers under sensor Step 3 Replace in reverse Note Drawing exploded and some components removed for clarity 2 56 x 1 4 PPZ Prism Index Sensor Screw x2 Teflon Washer x2 ...

Page 108: ...otor Vari Lite Part No 44 9687 1218 To replace prism rotate motor Step 1 Disconnect wiring Step 2 Remove 2 x 4 40 x 3 8 PPZ SEMS screws Step 3 Remove motor Step 4 Loosen 2 x 6 32 x 3 16 cone set screws and remove pulley Step 5 Replace in reverse order Note Drawing exploded and some components removed for clarity 4 40 x 3 8 PPZ Prism Rotate SEMS Screw x2 Motor Pulley Set Screw x2 ...

Page 109: ...oosening 2 x 6 32 x 3 16 cone set screws Step 3 Remove 1 x 4 40 x PFZ screw and remove stabilizer Note If just replacing the motor stabilizer replace in reverse order do not continue to next steps Step 4 Depending on which type a Double Divergence Remove 2 x 4 40 x PFZ screws and 1 x prism limit stop b Single Divergence Remove 3 x 4 40 x PFZ screws Step 5 Remove motor Step 6 Replace in reverse 4 4...

Page 110: ...sm divergence motor Step 1 Disconnect wiring Step 2 At lead screw remove 2 x 8 KEPS nut Step 3 Using slot in end thread lead screw out of motor Step 4 Remove 2 x 4 40 x 3 8 PPZ SEMS screws and remove sensor flag and 2 x 4 40 x PPZ SEMS screws and remove motor Step 5 Replace in reverse Prism Divergence Motor Sensor Flag 4 40 x 3 8 PPZ SEMS Screws Note Drawing exploded and some components removed fo...

Page 111: ...es C 450 Degrees F to joint of lead screw and actuator spacer to loosen thread lock Loctite 272 Step 3 Using flat blade driver thread lead screw from actuator spacer Step 4 Remove 2 x 6 32 x PFZ SEMS screws and remove motor Note When replacing apply Loctite 272 to threads on lead screw before threading into spacer Allow 30 minutes to setup and 24 hours before using fixture Step 5 Replace in revers...

Page 112: ...emove 1 x 4 40 x 3 8 PFZ screw and remove stabilizer Note If just replacing the motor stabilizer replace in reverse order do not continue to next steps Step 3 Remove 1 x Hex standoff and 3 x 4 40 x PPZ SEMS screws Step 4 Remove belt from pulley and remove motor through bracket Step 5 Loosen 2 x 8 32 x 3 16 cone set screws and remove pulley Step 6 Replace in reverse 4 40 x 3 8 PFZ Screw Motor Stabi...

Page 113: ...w clamping belt to zoom lens Step 2 Remove 1 x 4 40 x 3 8 PFZ screw and remove stabilizer Step 3 Loosen 1 x hex standoff and 3 x 4 40 x PPZ SEMS screws and remove belt Step 4 Replace in reverse Note Drawing exploded and some components removed for clarity 6 32 x 1 4 PPZ SEMS Screw Belt 4 40 x 3 8 PFZ Screw Motor Stabilizer 1 4 Hex Standoff 4 40 x 1 4 PPZ SEMS Screw x3 Pulley Pulley Cone Set Screws...

Page 114: ...assembly removed from the luminaire If indicated in the procedure follow the removal instructions described in Gobo Shutter Animation Assembly Removal on page 64 Driver Board C Vari Lite Part No 24 9704 2901 To replace driver board C Step 1 Remove 3 x 4 40 x 3 8 PPZ SEMS screws that mount driver board clamp and remove clamp Step 2 Disconnect wiring a Orange Red Black 36 12 VDC Note Drawing explode...

Page 115: ... 3 CS3 G ROT 1 Gobo Wheel 1 Wheel Sensor 4 4 CS4 G INDEX 1 Gobo Wheel 1 Index Sensor 5 5 CS5 S ROT Shutter Rotate Sensor d Motor 1 5 1 1 CM1 G INDEX 2 Gobo Wheel 2 Index Motor 2 2 CM2 G ROT 2 Gobo Wheel 2 Wheel Motor 3 3 CM3 G ROT 1 Gobo Wheel 1 Wheel Motor 4 4 CM4 G INDEX 1 Gobo Wheel 2 Index Motor 5 5 CM5 S ROT Shutter Rotate Motor Step 3 Remove 1 x 4 40 x PPZ SEMS screw and remove board Step 4 ...

Page 116: ...2 Disconnect wiring a Orange Red Black 36 12 VDC b COM in and out Labeled Driver Board and shutter note does not matter which goes in which connector on board c Red Black Orange Brown Gobo Fan d Sensor 1 4 1 1 DS1 FX INDEX 2 Animation Wheel 2 Index Sensor 2 2 DS2 FX INDEX 1 Animation Wheel 1 Index Sensor 3 3 DS3 FX ARM 1 Animation Wheel 1 Arm Sensor 4 4 DS4 FX ARM 2 Animation Wheel 2 Arm Sensor No...

Page 117: ...imation Wheel 2 Index Motor 2 2 DM2 FX INDEX 1 Animation Wheel 1 Index Motor 3 3 DM3 FX ARM 1 Animation Wheel 1 Arm Motor 4 4 DM4 FX ARM 2 Animation Wheel 2 Arm Motor Step 3 Remove 1 x 4 40 x PPZ SEMS screw and remove board Step 4 On replacement board set dip switches as follows a DIP SW 1 ON b DIP SW 2 OFF c DIP SW 3 OFF d DIP SW 4 OFF Step 5 Replace in reverse Ensure wiring connections are fully...

Page 118: ...mation Assembly following procedure in Gobo Shutter Animation Assembly Removal on page 64 Step 2 Disconnect wiring a Orange Red Black 36 12 VDC b COM in and out Labeled shutter does not mater location but works best in J11 c Motor 1 9 1 1 M1 IRIS Iris Motor 2 2 M2 1A Shutter 1A Motor 3 3 M3 4B Shutter 4B Motor 4 4 M4 4A Shutter 4A Motor 5 5 M5 3B Shutter 3B Motor 6 6 M6 3A Shutter 3A Motor 7 7 M7 ...

Page 119: ...witches as follows a DIP SW 1 OFF b DIP SW 2 OFF c DIP SW 3 OFF d DIP SW 4 ON Note Original fixtures had an iris sensor that was never used in software If present this sensor and wire can either be reattached or removed completely from the fixture Refer to Technical Notice TN 350 for additional information Step 5 Replace in reverse Ensure wiring connections are fully seated into board M3 0 5 x 10 ...

Page 120: ...in Gobo Shutter Animation Assembly Removal on page 64 Step 2 Disconnect wiring harness from motor Step 3 Using 7 32 nut driver remove 3 x M3 KEPS nuts Step 4 Lift iris motor mount from assembly Step 5 Using 1 16 Allen loosen set screw and remove synchromesh pulley Step 6 Remove 4 x M3 5 x 5mm LG PFB screws and remove motor Step 7 Replace in reverse Iris Motor M3 0 5 x 5 mm PFB Screw x4 Note Drawin...

Page 121: ...nimation Assembly Removal on page 64 Step 2 Disconnect wiring harness from motor Step 3 Using 7 32 nut driver remove 3 x M3 KEPS nuts Step 4 Lift Iris motor mount from assembly Step 5 Remove 4 x 0 80 x 3 16 PFSS screws and remove clamps Step 6 Remove cable Note New cable is longer then needed Pull extra material out of clamp then snip off excess Step 7 Replace in reverse Iris Motor 0 80 x 3 16 PFS...

Page 122: ...tion wheel assembly To remove and replace just the animation wheels refer to Animation Wheels Removal and Installation on page 22 Step 1 Remove Gobo Shutter Animation Assembly following procedure in Gobo Shutter Animation Assembly Removal on page 64 Step 2 Disconnect wiring from index motor and sensor Step 3 Remove 3 x 6 32 x 3 8 PPZ SEMS screws Step 4 Remove assembly Step 5 Replace in reverse Not...

Page 123: ...s manual 103 2 Animation Wheel Arm Sensor Vari Lite Part No 21 9687 2500 To replace animation wheel sensor Step 1 Disconnect wiring harness from sensor Step 2 Remove 2 x 4 40 x PPZ SEMS screws and remove sensor Step 3 Replace in reverse Animation Wheel Motor Assembly Shown Note Drawing exploded and some components removed for clarity 4 40 x 1 4 PPZ Screw x2 Arm Sensor ...

Page 124: ... animation wheel assembly following procedure in Animation Wheel 1 2 Assembly on page 102 Step 2 Remove 1 of the 2 roller bearings on outside edge by removing 1 x 2 56 x PFB screws Note these have Loctite 242 and may require some heat to remove Step 3 Loosen 1 x 2 56 x 3 16 PPZ screws in tensioning bearing roller Step 4 Remove animation wheel Step 5 Remove belt Step 6 Replace in reverse Note Drawi...

Page 125: ...ri Lite Part No 54 9704 1390 Arm Belt To replace the animation index motor or arm belt Step 1 Remove animation wheel belt following procedure in Animation Index Belt on page 104 Step 2 Loosen 2 x 6 32 x 3 16 cone set screws and remove index pulley Step 3 Remove arm and belt from shaft Note If just replacing belt replace in reverse from here do not continue to next steps Note Drawing exploded and s...

Page 126: ...one with the power completely removed Adhere to all warnings in this manual 02 9704 0010 A Step 4 Remove 4 x M3 x 5 x 4 mm PFZ screws and remove motor Step 5 Replace in reverse Index Motor M3 x 5 x 4 mm PFZ Screw x4 Note Drawing exploded and some components removed for clarity ...

Page 127: ...gs in this manual 107 2 Animation Index Sensors Vari Lite Part No 17 9704 0906 x2 To replace animation index sensors Step 1 Remove 2 x 2 56 x 3 8 PPZ screws that mount sensor board and connector clamp Step 2 Disconnect wiring from sensor Step 3 Replace in reverse Connector Clamp Screws Sensor Board Note Drawing exploded and some components removed for clarity ...

Page 128: ...l 1 rotate belt Step 1 Remove Gobo Shutter Animation Assembly following procedure in Gobo Shutter Animation Assembly Removal on page 64 Step 2 Remove 4 x 4 40 x PFZ screws from gobo 1 shaft assembly Step 3 Remove belt from drive pulley and slide around shaft assembly Step 4 Replace in reverse Gobo Wheel 1 Gobo Wheel 2 Gobo Rotate Belt Gobo 1 Shaft Assembly 4 40 x 1 4 PFZ Screw x4 Note Drawing expl...

Page 129: ...ove gobo wheel 1 index belt Step 1 Remove Gobo Shutter Animation Assembly following procedure in Gobo Shutter Animation Assembly Removal on page 64 Step 2 Loosen 2 x M3 x 5 x 5mm PPB screws at index motor remove belt from drive pulley Step 3 Slide belt out from sun gear Step 4 Replace in reverse Gobo Wheel 1 Gobo Wheel 2 Gobo Index Belt Gobo 1 Index Motor Note Drawing exploded and some components ...

Page 130: ...eplace gobo wheel 2 index belt or rotate belt Step 1 Remove Animation Wheel 2 assembly following procedure in Animation Wheel 1 2 Assembly on page 102 Step 2 Remove bottom cooling duct by removing 2 x 4 20 x PFZ plastic thread cutting screws Gobo Wheel 1 Gobo Wheel 2 Gobo Index Belt Note Drawing exploded and some components removed for clarity Gobo 2 Bottom Cooling Duct Cooling Duct Screws Gobo Ro...

Page 131: ...t index sensor remove 2 x 4 40 x PFZ screws and remove index sensor bracket Step 5 Remove 3 x M3 x 5 x 5 mm PFB screws mounting gobo wheel 2 shaft assembly Step 6 Remove wheel assembly with belts Step 7 Replace belt as required an assemble in reverse Note Drawing exploded and some components removed for clarity Top Cooling Duct Note Drawing exploded and some components removed for clarity Gobo 2 S...

Page 132: ...n Gobo Shutter Animation Assembly Removal on page 64 Step 2 At index sensor remove 2 x 4 40 x PFZ screws and remove index sensor bracket Step 3 Remove 2 x 2 56 x 3 8 PFB screws and 2 x 2 KEPS nuts Remove sensor and connector clamp Step 4 Disconnect wiring Step 5 Replace in reverse Note Drawing exploded and some components removed for clarity Index Sensor Bracket Screws Index Sensor Bracket 2 56 x ...

Page 133: ...tep 3 Using manual adjuster thread lead screw out of bracket until it can be lifted off then continue to thread lead screw until it can be removed Note If replacing edge motor assembly 21 9704 0255 replace in reverse from here do not continue to next step Step 4 If removing entire edge assembly at remaining motor remove 2 x 6 32 x 3 8 PPZ screws holding motor to assembly Step 5 Using manual adjust...

Page 134: ...Animation Assembly following procedure in Gobo Shutter Animation Assembly Removal on page 64 Step 2 Disconnect wiring Step 3 Remove 2 x M3 x 5 x 5 mm PPB screws and 1 x M3 x 5 x 5 mm PFB screw and remove motor Step 4 Loosen 2 x 6 32 x 3 16 Cone Set screw and remove pulley Step 5 Replace in reverse Gobo Wheel 1 Gobo Wheel 2 Gobo Index Pulley Gobo 1 Index Motor Note Drawing exploded and some compone...

Page 135: ... Motor Brackets and Support Brace Removal on page 113 Step 2 Disconnect wiring from motor Step 3 Rotate shutter so hole aligns with mounting screw Step 4 Remove 2 x M3 x 5 x 8 mm PPZ screws and 1 x M3 x 5 x 8 mm PFZ screw and remove motor and spacer Step 5 Loosen 2 x 6 32 x 3 16 cone set screw and remove pulley Step 6 Replace in reverse order Gobo Wheel 1 Gobo Wheel 2 Gobo Rotate Pulley Gobo 1 Rot...

Page 136: ...re in Edge Motor Brackets and Support Brace Removal on page 113 Step 2 Disconnect wiring form motor Step 3 Rotate shutter so hole aligns with mounting screw Step 4 Remove 2 x M3 x 5 x 5 mm PPB screws and 1 x M3 x 5 x 5 mm PFB screw and remove motor Step 5 Loosen 2 x 6 32 x 3 16 cone set screw and remove pulley Step 6 Replace in reverse order Gobo Wheel 1 Gobo Wheel 2 Gobo Rotate Gobo 2 Rotate Moto...

Page 137: ... 1 Remove Gobo Shutter Animation Assembly following procedure in Gobo Shutter Animation Assembly Removal on page 64 Step 2 Disconnect wiring Step 3 Remove 2 x M3 x 5 x 5 mm PPB screws and 1 x M3 x 5 x 5 mm PFB screw and remove motor Step 4 Loosen 2 x 6 32 x 3 16 cone set screw and remove pulley Step 5 Replace in reverse Gobo Wheel 1 Gobo Wheel 2 Gobo Index Note Drawing exploded and some components...

Page 138: ...er Animation Assembly Removal on page 64 Step 2 Disconnect wiring from both sensors Step 3 Remove 1 x 4 40 x 1 8 PFZ and 1 x 4 40 x PPZ screws and remove assembly Step 4 Depending on sensor to be replaced a If replacing Index Sensor Remove 2 x 2 56 x 1 8 PPZ screws and remove sensor replace in reverse b If replacing Rotate Sensor Remove 2 x 4 40 x PPZ screws and remove sensor replace in reverse St...

Page 139: ... Step 1 Remove Gobo Shutter Animation Assembly following procedure in Gobo Shutter Animation Assembly Removal on page 64 Step 2 Disconnect wiring from sensor Step 3 Remove 1 x 4 40 x 1 8 PFZ and 1 x 4 40 x PPZ screws from bracket Step 4 Angle bracket out of assembly Step 5 Remove 2 x 4 40 x PPZ screws and remove sensor Step 6 Replace in reverse Note Drawing exploded and some components removed for...

Page 140: ...emoval on page 113 Step 2 Remove animation wheel assembly following procedure in Animation Wheel 1 2 Assembly on page 102 Step 3 At pulley loosen 2 x 6 32 x 3 16 cone set screws and remove pulley Step 4 At stabilizer remove 1 x M3 x 5 x 10 mm PFZ screw and remove stabilizer Note If just replacing stabilizer replace from here in reverse do not continue to next step Step 5 Disconnect wiring from mot...

Page 141: ...t rotate motor loosen 1 x 6 32 x 3 8 PPZ screw and rotate motor to loosen belt Step 5 At adjustable tension roller loosen 2 x 6 32 x 3 8 PPZ SEMS screws and slide adjuster away from shutter Step 6 Carefully lift shutter assembly with belt out of mechanism Note TIP FOR EASIER ASSEMBLY Pull the belt tight around the shutter mechanism Using a cable tie or binder clip hold belt tight to assembly Inser...

Page 142: ...9678 3240 To replace shutter sensor Step 1 Remove Gobo Shutter Animation Assembly following procedure in Gobo Shutter Animation Assembly Removal on page 64 Step 2 Disconnect wiring harness from sensor Step 3 Remove 2 x 4 40 x PPZ screws and remove sensor Step 4 Replace in reverse Note Drawing exploded and some components removed for clarity Shutter Assembly Shutter Assembly Rotate Sensor Sensor Sc...

Page 143: ...moval on page 64 Step 2 Remove shutter blade by removing 1 x 2 56 x PFZ screw through shutter into shutter pivot and remove pivot keeping glide on pivot Step 3 Remove 2 x 0 80 x 1 8 PFZ screws through bearing flanges and remove Step 4 Remove shutter blade Step 5 Remove required hardware to remove glide from around motor assembly Step 6 Disconnect motor assembly wiring Step 7 Remove 2 x M3 x 5 x 12...

Page 144: ... Assembly Removal on page 64 Step 2 Disconnect wiring from motor Step 3 Remove 2 x 6 32 x 3 8 PPZ screws and remove motor assembly Step 4 Loosen 2 x 6 32 x 3 16 cone set screw and remove pulley Step 5 Remove 4 x 4 40 x PFZ screws and remove motor Note orientation of connector to slotted part of mounting bracket Step 6 Replace in reverse Note Drawing exploded and some components removed for clarity...

Page 145: ...iris assembly Step 1 Remove Gobo Shutter Animation Assembly following procedure in Gobo Shutter Animation Assembly Removal on page 64 Step 2 Remove iris synchromesh cable following procedure in Iris Cable on page 101 Step 3 Remove 3 x M2 x 4 x 4 mm PFB screws and remove iris assembly Step 4 Replace in reverse Iris Assembly Reverse View of Assembly Iris Assembly Mounting Screws Note Drawing explode...

Page 146: ...24 9704 2901 To replace driver board B Step 1 Remove 3 x 4 40 x 3 8 PPZ SEMS screws that mount driver board clamp and remove clamp Step 2 Disconnect wiring a Orange Red Black 36 12 VDC b COM in Labeled CLR B note does not matter which goes in which connector on board c Red Black Yellow Color Fan d Sensor 1 4 1 1 BS1 MAG Magenta Sensor 2 2 BS2 FIX 2 Fixed Color Wheel 2 Sensor 3 3 BS3 FIX 1 Fixed Co...

Page 147: ... 127 2 2 2 BM2 FIX 2 Fixed Color Wheel 2 Motor 3 3 BM3 FIX 1 Fixed Color Wheel 1 Motor 4 4 BM4 YEL Yellow Motor Step 3 Remove 1 x 4 40 x PPZ SEMS screw and remove board Step 4 On replacement board set dip switches as follows a DIP SW 1 ON b DIP SW 2 ON c DIP SW 3 OFF d DIP SW 4 ON Step 5 Replace in reverse Ensure wiring connections are fully seated into board ...

Page 148: ...lamp and remove clamp Step 3 Disconnect wiring a Orange Red Black 36 12 VDC b COM in and out Labeled MTR DRVR CLR A note does not matter which goes in which connector on board c Sensor 2 4 1 2 AS2 CYAN Cyan Sensor 2 3 AS3 DIM Dimmer Sensor 3 4 AS4 CTO CTO Sensor d Motor 1 5 1 1 AM1 STRB 2 Strobe 2 Motor 2 2 AM2 CYAN Cyan Motor 3 3 AM3 DIM Dimmer Motor 4 4 AM4 CTO CTO Motor 5 5 AM5 STRB 1 Strobe 1 ...

Page 149: ...are done with the power completely removed Adhere to all warnings in this manual 129 2 Step 5 On replacement board set dip switches as follows a DIP SW 1 OFF b DIP SW 2 ON c DIP SW 3 OFF d DIP SW 4 OFF Step 6 Replace in reverse Ensure wiring connections are fully seated into board ...

Page 150: ...7 9704 0904 To replace color wheel 2 sensor Step 1 Remove color assembly following procedure in Color Assembly Removal on page 63 Step 2 Remove 2 x 2 56 x 3 8 PFZ screws and remove connector clamp Step 3 Disconnect wiring Step 4 Remove sensor Step 5 Replace in reverse Color Wheel 1 Color Wheel 1 Sensor Color Wheel 2 Clamp Screws Connector Clamp Note Drawing exploded and some components removed for...

Page 151: ...el 2 Sensor on page 130 Step 2 Disconnect wiring from motors Step 3 Rotate wheel 2 so open hole gives access to remove 4 x 6 32 x 3 8 PFZ screws mounting assembly Step 4 Being careful of Color Wheel 1 sensor lift assembly Noting placement of cable ties cut cable ties as required Step 5 Remove 2 x 2 56 x 3 8 PFZ screws and remove connector clamp wiring sensor and spacers Step 6 Replace in reverse F...

Page 152: ...heel Assembly Color Wheel 1 Sensor on page 131 Step 2 Remove 1 x 6 32 x 3 8 PPZ screw through slot and 1 x M3 x 5 x 14 mm PFZ screw and remove motor assembly Step 3 Loosen 2 x 6 32 x 3 16 cone set screw and remove pulley Step 4 Remove 2 x M3 x 5 x 12 mm PFZ screws and spacers and remove motor from mount Step 5 Replace in reverse Color Wheel Motors Color Wheel 2 Note Drawing exploded and some compo...

Page 153: ... Belt To replace fixed color wheel 2 and belt Step 1 Remove fixed color wheel assembly following procedure in Fixed Color Wheel Assembly Color Wheel 1 Sensor on page 131 Step 2 Loosen 1 x 6 32 x 3 8 PPZ screw slide motor and loosen belt Step 3 Remove 1 x 4 40 x 3 16 PTZ screw and remove wheel belt Step 4 Replace in reverse Color Wheel Motor Color Wheel 2 Note Drawing exploded and some components r...

Page 154: ... Belt To replace fixed color wheel 1 and belt Step 1 Remove fixed color wheel assembly following procedure in Fixed Color Wheel Assembly Color Wheel 1 Sensor on page 131 Step 2 Loosen 1 x 6 32 x 3 8 PPZ screw slide motor and loosen belt Step 3 Remove 1 x 4 40 x 3 16 PTZ screw and remove wheel belt Step 4 Replace in reverse Color Wheel Motor Color Wheel 2 Note Drawing exploded and some components r...

Page 155: ...emove fixed color wheel assembly following procedure in Fixed Color Wheel Assembly Color Wheel 1 Sensor on page 131 Step 2 At top filter remove 2 x 2 56 x 3 16 PPZ screws and lift filter from slide Step 3 At bottom filter remove 2 x 3 56 x 1 8 PPZ screws and lift filter from slide Step 4 Replace in reverse CTO Yellow Cyan Magenta CTO Filters Filter Slide Filter Screws x2 per filter Note Drawing ex...

Page 156: ...ace yellow filters Step 1 Remove CTO filters following procedure in CTO Filters on page 135 Step 2 At top filter remove 2 x 2 56 x 3 16 PPZ screws and lift filter from slide Step 3 At bottom filer remove 2 x 3 56 x 1 8 PPZ screws and lift filter from slide Step 4 Replace in reverse CTO Yellow Cyan Magenta Yellow Filters Filter Slide Filter Screws x2 per filter Note Drawing exploded and some compon...

Page 157: ...e cyan filters Step 1 Remove Yellow filters following procedure in Yellow Filters on page 136 Step 2 At top filter remove 2 x 2 56 x 3 16 PPZ screws and lift filter from slide Step 3 At bottom filter remove 2 x 3 56 x 1 8 PPZ screws and lift filter from slide Step 4 Replace in reverse CTO Yellow Cyan Magenta Cyan Filters Filter Slide Filter Screws x2 per filter Note Drawing exploded and some compo...

Page 158: ...e magenta filters Step 1 Remove Cyan filters following procedure in Cyan Filters on page 137 Step 2 At top filter remove 2 x 2 56 x 3 16 PPZ screws and lift filter from slide Step 3 At bottom filter remove 2 x 3 56 x 1 8 PPZ screws and lift filter from slide Step 4 Replace in reverse CTO Yellow Cyan Magenta Magenta Filters Filter Slide Filter Screws x2 per filter Note Drawing exploded and some com...

Page 159: ...lace CYM color sensor Step 1 Remove fixed color wheel assembly following procedure in Fixed Color Wheel Assembly Color Wheel 1 Sensor on page 131 Step 2 Disconnect wiring from CYM color sensor Step 3 Remove 2 x 4 40 x PPZ screws and remove sensor Step 4 Replace in reverse Note Drawing exploded and some components removed for clarity CYM Color Sensor Assembly see detail below Sensor Detail Sensor S...

Page 160: ...135 or Yellow Filters on page 136 or Cyan Filters on page 137 or Magenta Filters on page 138 Step 2 Loosen belt tension by loosening 1 x 6 32 x 3 8 PPZ screws through slot and sliding roller Step 3 At each slide remove 2 x 0 80 x 7 32 PPSS or PFS screws and remove belt assembly Note these screws and belt clamps will come with replacement belt Step 4 Replace in reverse Note Drawing exploded and som...

Page 161: ...or Wheel Assembly Color Wheel 1 Sensor on page 131 Step 2 Disconnect wiring from motor Step 3 Loosen belt tension by loosening 1 x 6 32 x 3 8 PPZ screw through slot and sliding roller Step 4 Remove 1 x M3 x 5 x 8mm PFZ screw and 3 x M3 x 5 x 5mm PFZ screw and remove motor Step 5 Loosen 2 x 8 32 x 125 set screw and remove pulley Step 6 Replace in reverse Color Motor Assemblies Pulley x4 Pulley Cone...

Page 162: ... assembly following procedure in Fixed Color Wheel Assembly Color Wheel 1 Sensor on page 131 Step 2 Disconnect wiring from strobe motors Step 3 Remove 4 x 4 40 x PPZ screws from each motor assembly Step 4 Carefully pull wiring from around motor Step 5 Lift both left and right assembly Note The right assembly has light shield attached Step 6 Replace in Reverse order 4 40 x 1 2 PPZ Screw x4 4 40 x 1...

Page 163: ...isting blade against stop in closed position straight out from motor Note If you do not mark leave a gap of 0 060 for right 0 035 for left between hub and motor Step 3 Loosen 2 x 6 32 x 3 16 cone set screw and remove blade assembly note replacement assembly comes with these screws 0 035 BETWEEN HUB AND MOUNT SURFACE 0 311 NOTE CLOCKING OF MOTOR CONNECTOR NOTE MOTOR CONNECTOR CLOCKING Strobe Blade ...

Page 164: ... Place blade assembly on motor shaft c Align to mark on stop in closed position as described in Step 2 OR 0 060 for right 0 035 for left gap between hub and motor d Tighten set screws while holding blade against stop Step 5 Continue reassembly in reverse NOTE MOTOR CONNECTOR CLOCKING 0 060 BETWEEN HUB AND MOTOR 0 080 0 035 BETWEEN HUB AND MOUNT SURFACE 0 311 NOTE CLOCKING OF MOTOR CONNECTOR Right ...

Page 165: ...ws and 1 x 4 40 x PFZ screw and remove motor noting connector position in relation to bracket Step 3 Replace in reverse 0 035 BETWEEN HUB AND MOUNT SURFACE 0 311 NOTE CLOCKING OF MOTOR CONNECTOR NOTE MOTOR CONNECTOR CLOCKING 0 060 BETWEEN HUB AND MOTOR 0 080 4 40 x 1 4 PPZ SEMS Screw x2 Strobe Motor Note Drawing exploded and some components removed for clarity Right Strobe Assembly Left Strobe Ass...

Page 166: ...e 142 Step 2 At rear flag remove 2 x 2 56 x 3 16 PPZ screws and lift flag from slide Step 3 At bottom flag remove 2 x 2 56 x 1 8 PPZ screws and lift flag from slide Step 4 Replace in reverse ensuring that DARK SIDE of carriers face away from you Note There may be washers added between flag and slide as required to prevent scraping If using make sure they do not stick out the edge of the slide Note...

Page 167: ...mer Flags on page 146 Step 2 Loosen belt tension by loosening 1 x 6 32 x 3 8 PPZ screws through slot and sliding roller Step 3 At each slide remove 2 x 0 80 x 7 32 PPSS or PFS screws and remove belt assembly Note these screws and belt clamps will come with replacement belt Step 4 Replace in reverse Note Drawing exploded and some components removed for clarity Dimmer Flag Dimmer Flag Front Rear Bel...

Page 168: ...assembly following procedure in Strobe Assembly on page 142 Step 2 Disconnect wiring from motor Step 3 Loosen belt tension by loosening 1 x 6 32 x 3 8 PPZ screw through slot and sliding roller Step 4 Remove 4 x M3 x 5 x 5mm PFZ screw and remove motor Step 5 Loosen 2 x 8 32 x 125 set screw and remove pulley Step 6 Replace in reverse Note Drawing exploded and some components removed for clarity Dimm...

Page 169: ...mmer Sensor Vari Lite Part No 24 9698 1231 To replace the dimmer sensor Step 1 Remove strobe assembly following procedure in Strobe Assembly on page 142 Step 2 Disconnect wiring from sensor Step 3 Remove 2 x 4 40 x 3 16 PPZ screws and remove sensor Step 4 Replace in reverse Note Drawing exploded and some components removed for clarity Dimmer Sensor Dimmer Sensor Screws ...

Page 170: ...VARI LITE VL4000 SPOT LUMINAIRE SERVICE MANUAL 150 Note All procedures are done with the power completely removed Adhere to all warnings in this manual 02 9704 0010 A Notes ...

Page 171: ...llustrated Parts Breakdown This chapter contains illustrated parts breakdowns for all VL4000 Spot Luminaire assemblies Drawing Trees Principle of Operation Top Assembly Head Assembly Yoke Assembly Enclosure Assembly Cable Assemblies ...

Page 172: ... Cover Assembly 22 9704 0670 Rev A VL4000 Yoke Arm Cover Assembly 22 9704 0732 Rev A Yoke Assembly 21 9704 0700 Rev K Tilt Motor Assembly 21 9704 0700 Rev K Tilt Motor with Pulley Assembly 21 9704 0764 Rev A Head Frame Assembly 21 9704 0600 Rev K Stabilizer Assembly 21 9704 1767 Rev A Continued on VL4000 Spot Luminaire Part 2 on page 153 Continued on VL4000 Spot Luminaire Part 2 on page 153 Contin...

Page 173: ...bly 21 9704 0800 Rev U Side Mount Fan Assembly 21 9704 0810 Rev D Front Panel Assembly 21 9704 0825 Rev G VL4000 AC Input Connector Assembly 25 9704 0830 Rev A Pan Bearing Pulley Assembly 21 9704 0840 Rev F Pan Fan Driver Board Assembly 21 9704 0870 Rev G Pan Module Assembly 21 9704 1820 Rev G Continued on VL4000 Spot Luminaire Part 3 on page 154 Upper Enclosure Cover Assembly 21 9704 0850 Rev A C...

Page 174: ...0 Ballast to Ignitor Cable Assembly 25 9704 0702 Rev A VL4000 Pan Tilt Cable Assembly 25 9704 1703 Rev D VL4000 Pan Power Distribution Input Cable Assembly 25 9704 2704 Rev A VL4000 Enclosure PFC Input Cable Assembly 25 9704 1800 Rev A VL4000 Enclosure PFC Output Cable Assembly 25 9704 1801 Rev A VL4000 DMX Cable Assembly 25 9704 0802 Rev A VL4000 Ballast Control Cable Assembly 25 9704 0803 Rev A ...

Page 175: ...21 9704 0281 Rev C Gobo Bulkhead Right Bracket Assembly 21 9704 0282 Rev C Animation Wheel 1 Assembly 21 9704 1351 Rev A Animation Wheel 1 Motor Assembly 21 9704 0331 Rev B Animation Wheel 2 Assembly 21 9704 1352 Rev A Animation Wheel 2 Motor Assembly 21 9704 0332 Rev B Shutter Bulkhead with Rotation Assembly 21 9704 1505 Rev H Shutter Module Assembly 21 9704 1510 Rev M Shutter Rotate Motor Assemb...

Page 176: ...embly 25 9704 1500 Rev B VL4000 Shutter 2 Cable Assembly 25 9704 1501 Rev B VL4000 Shutter 3 Cable Assembly 25 9704 1502 Rev A VL4000 Power Distribution Output Shutter Cable Assembly 25 9704 0709 Rev D VL4000 Data Network Cable Assembly 25 9704 0710 Rev B VL4000 Zoom Spot Assembly 21 9704 0150 Rev K VL4000 Optics Bulkhead 2 Cable Assembly 25 9704 2101 Rev A VL4000 Optics Bulkhead 3 Cable Assembly ...

Page 177: ...11 Rev C 240 Groove Belt Assembly 21 9704 0412 Rev C Fixed Color Wheel Assembly 21 9704 0415 Rev G Fixed Color Wheel 1 Assembly 21 9704 0430 Rev C Fixed Color Wheel 2 Assembly 21 9704 0435 Rev D Fixed Color Motor Assembly 21 9704 0419 Rev A Right Strobe Assembly 21 9704 0432 Rev D Left Strobe Assembly 21 9704 0431 Rev G Control Belt Idler Assembly 21 9704 5443 Rev A VL4000 Data Network Extension C...

Page 178: ...Pan Driver PCB Tilt Front Inlet Fan Driver PCB Color A Driver PCB Color B Driver PCB 9 Way Iris Mechanism USB Port Main Control Board PFC COM Cyan Flags Cyan Flags Sensor Fixed Color Wheel 1 Fixed Color Whl 1 Sensor Fixed Color Wheel 2 Fixed Color Whl 2 Sensor Magenta Flags Magenta Flags Sensor Yellow Flags Yellow Flags Sensor Prism Mechanism Sensor Prism Mechanism Prism Rotate Sensor Prism Rotate...

Page 179: ...704 4421 1 EA GOBO ASSY ALPHA WAVES POS 1 2 9 41 9704 4422 1 EA GOBO ASSY LEAFY BREAKUP POS 1 3 10 41 9704 4423 1 EA GOBO ASSY NEURONS V2 POS 1 4 11 41 9704 5011 1 EA GOBO ASSY NIGHT SKY POS 1 5 12 41 9704 4425 1 EA GOBO ASSY BRICKED OUT POS 1 6 13 41 9704 8511 1 EA GAG ASSY ON THE ROCKS POS 1 7 14 41 9704 8506 1 EA GAG ASSY DROPLETS POS 1 8 15 41 9704 4411 1 EA GOBO ASSY CIRCLE OF EIGHTS POS 2 2 ...

Page 180: ...n handling it is best to wear clean cotton gloves in order to keep the lamp s glass as dirt and grease free as possible VL4000 Spot Luminaire QuickStart Guide 5 4 6 x2 1 22 3 2 8 Alpha Rays 9 Leafy Breakup 10 Neurons V2 11 Night Sky 12 Bricked Out 13 14 15 16 17 On The Rocks Gag Droplets Gag Circle of Eights Punch Card Vertical Bars 18 19 20 21 Lattice Wavy Triangle Dot Buffet Quadcone Red 7 ...

Page 181: ...9704 0672 2 EA FRONT SIDE RAIL COVER 4 10 9704 0673 2 EA HEAD COVER 5 21 9704 0010 1 EA ASSY GENERIC LUMINAIRE VL4000 6 21 9704 0200 1 EA ASSY SHUTTER GOBO ANIMATION 7 21 9704 4400 1 EA ASSY COLOR MODULE 8 22 9704 0670 2 EA VL4000 HEAD COVER 9 22 9704 0732 2 EA VL4000 YOKE ARM COVER 10 28 9704 0001 1 EA INCLUDED ITEM KIT VL4000 SPOT NOT SHOWN 11 53 6543 0001 18 EA SCREW 6 32 X 3 8 PPB 12 53 6614 0...

Page 182: ...VARI LITE VL4000 SPOT LUMINAIRE SERVICE MANUAL 162 02 9704 0010 A VL4000 Spot Luminaire continued Figure 3 8 VL4000 Spot Luminaire 8 x2 6 7 11 x18 2 3 x2 9 x2 1 x2 5 4 x2 12 x2 ...

Page 183: ...5 9704 1717 1 EA CABLE ASSY VL4000 TILT NOT SHOWN 25 9704 0708 1 EA CABLE ASSY VL4000 PWR DIST OUTPUT COLOR not shown 25 9704 0713 1 EA CABLE ASSY VL4000 DATA MAIN FROM MCB not shown 25 9704 0714 1 EA CABLE ASSY VL4000 DATA MAIN TO BLKHDS not shown 25 9704 1602 1 EA CABLE ASSY VL4000 FAN EXT LAMP BASE TIP not shown 25 9704 1705 1 EA CABLE ASSY VL4000 PWR DIST OUTPUT MAIN not shown 14 51 0369 16 EA...

Page 184: ... 9704 0010 A VL4000 Generic Luminaire Assembly continued Figure 3 9 VL4000 Generic Luminaire Assembly 8 16 x6 19 15 x4 21 x2 25 x2 13 11 7 17 x5 1 12 14 x16 5 x4 20 x4 24 x2 9 3 23 2 18 x3 4 6 x2 22 x2 10 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION ...

Page 185: ...ure 3 10 Figure 3 10 VL4000 Head Cover Assembly No Item Qty UM Description 1 10 9704 0670 1 EA COVER HEAD TOP BOTTOM 2 07 5049 0001 1 EA LANYARD NYLON COATED 8 LG 3 53 5655 0250 1 EA SCREW 6 X 1 4 PPZ PLASTIC THD 4 53 6685 0500 4 EA SCREW 6 32 X 1 2 PPB CAPTIVE 5 55 2011 0003 1 EA SNAP SPRING 3 16 EYE DIA S 4 x4 3 2 5 1 ...

Page 186: ...0 A VL4000 Yoke Arm Cover Assembly 22 9704 0732 Rev A Refer to Figure 3 11 Figure 3 11 VL4000 Yoke Arm Cover Assembly No Item Qty UM Description 1 53 2008 0008 4 EA NUT 8 PUSH 2 53 6521 0001 4 EA SCREW 8 32 X 1 2 PPB 3 10 9704 0732 1 EA COVER YOKE ARM 2 x4 3 1 x4 ...

Page 187: ...Rev A Refer to Figure 3 10 Figure 3 12 Stabilizer Assembly No Item Qty UM Description 1 10 9704 1762 1 EA BRACKET STABILIZER 2 10 9704 1757 1 EA STABILIZER TILT 1 600 SHAFT DIA 3 53 6610 0003 1 EA SCREW 6 32 X 7 16 PPZ 4 55 6568 0075 1 EA SPRING EXTN 0 375 OD 1 0 LG 0 041 WIRE DIA 3 2 4 1 ...

Page 188: ...VARI LITE VL4000 SPOT LUMINAIRE SERVICE MANUAL 168 02 9704 0010 A Notes ...

Page 189: ... 0003 2 EA FAN ASSY VL4000 LAMP TIP AND BASE 10 23 9704 1002 2 EA FAN ASSY VL4000 INLET AND GOBO 11 24 9704 2909 1 EA BOARD 12V REGULATOR DISTRO 12 53 5655 0251 4 EA SCREW 6 20 X 1 4 PFZ THREAD FORMING 13 53 6528 0375 4 EA SCREW 8 18 X 3 8 TYPE B PFZ 14 53 6545 0003 4 EA SCREW 8 32 X 3 8 PFZ 15 53 6552 0011 17 EA SCREW 8 32 X 1 4 PFZ 16 53 6558 0009 1 EA SCREW 6 32 X 3 8 LG PPZ SEMS 17 53 6575 001...

Page 190: ...MANUAL 170 02 9704 0010 A Head Frame Assembly continued Figure 3 13 Head Frame Assembly 16 5 8 22 x3 7 19 x2 4 3 x2 17 x8 10 x2 21 x4 6 14 x4 2 x2 15 x17 11 18 x4 13 x4 12 x4 9 x2 20 x4 1 x2 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION ...

Page 191: ...4 12 9704 0113 2 EA RAIL AND CARRIAGE ASSY 15 21 9704 0134 1 EA ASSY PRISM MOTOR 16 21 9704 0135 1 EA ASSY FROST MOTOR 17 21 9704 0155 1 EA ASSY LENS GROUP 3 MOTOR 18 22 9704 0121 1 EA GROUP 1 LENS TUBE ASSY 19 22 9704 0122 1 EA GROUP 2 LENS TUBE ASSY 20 22 9704 0123 1 EA GROUP 3 LENS TUBE ASSY 21 22 9704 0124 1 EA GROUP 4 LENS TUBE ASSY 22 24 9704 2901 2 EA PCB ASSY 5 WAY MOTOR DRIVER 23 25 9687 ...

Page 192: ...6682 0002 14 EA SCREW 4 40 X 1 4 PPZ SEMS 36 53 6683 0015 12 EA SCREW 6 32 X 3 16 PPZ SEMS 37 55 6636 0003 1 EA WASHER 0 562 OD 0 156 ID 0 046 THK 38 55 6664 0002 2 EA STANDOFF 1 4 HEX 4 40 X 0 375 LG MF Z ST 39 10 9704 1151 1 EA SPACER LINEAR ACTUATOR G1 40 55 9704 0100 2 EA SHAFT LINEAR ACTUATOR 41 10 9704 0693 2 EA CLAMP CONN 5 DRIVER BRD 42 53 6520 0001 6 EA SCREW 4 40 X 3 8 PPZ 43 55 2203 000...

Page 193: ...2 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION APPLY LOCTITE 272 TO ATTACH SPACER TO LINEAR ACTUATOR SHAFT RAIL SHOULD HANG OFF END OF H EXTRUSION 34 37 10 5 x6 18 39 31 ref 24 19 30 x3 20 26 x3 36 x12 11 9 31 x5 13 45 x4 32 x7 7 12 31 ref 17 29 x4 33 x6 33 ref 6 14 27 x4 8 23 x4 6 14 29 x4 28 x4 40 x2 16 15 32 x8 38 x2 23 ref 47 x4 35 x14 ...

Page 194: ...ICE MANUAL 174 02 9704 0010 A VL4000 Zoom Spot Assembly continued Figure 3 15 VL4000 Zoom Spot Assembly Part 2 33 x5 25 21 4 43 x2 42 x6 41 x2 22 x2 32 x6 3 x2 44 x4 Lens Assy Rear Lens Assy Front Top View Bottom View 1 2 Label Placement ...

Page 195: ...0 1 EA ASSY DAMPER MOTOR SHAFT 5MM 5 21 9704 0115 1 EA ASSY PRISM 6 25 9687 0020 1 EA SWITCH SLOTTED OPTICAL 7 44 9698 0147 1 EA LINEAR MOTOR SIZE 17 8 44 9698 1215 1 EA MOTOR SIZE 17 ZOOM 9 53 6520 0375 4 EA SCREW 4 40 X 3 8 PPZ SEMS 10 53 6536 0001 1 EA SCREW 4 40 X 1 2 PFZ 11 53 6559 0001 2 EA SCREW 4 40 X 1 4 PFZ 12 53 6578 0002 2 EA SCREW 6 32 X 3 16 SET CUP PT 13 53 6682 0002 2 EA SCREW 4 40...

Page 196: ...4000 SPOT LUMINAIRE SERVICE MANUAL 176 02 9704 0010 A Prism Motor Assembly continued Figure 3 16 Prism Motor Assembly 3 7 8 2 11 x2 4 10 1 5 12 x2 6 14 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 9 x4 13 x2 ...

Page 197: ...ETAL 6 10 9704 0192 1 EA MOUNT PRISM MOTOR 7 10 9704 0193 1 EA HUB PRISM ARM 8 17 9704 0904 1 EA PCB ASSY WHEEL POSITION SENSOR 9 22 9704 0118 1 EA ASSY PRISM ROTATOR W MAGNET 10 44 9687 1218 1 EA MOTOR SIZE 14 LO PRFL 0 9 DEG 11 53 6520 0375 3 EA SCREW 4 40 X 3 8 PPZ SEMS 12 53 6578 0002 2 EA SCREW 6 32 X 3 16 SET CUP PNT 13 53 6659 0002 2 EA SCREW 2 56 X 1 4 PPZ 14 53 6682 0002 5 EA SCREW 4 40 X...

Page 198: ...L4000 SPOT LUMINAIRE SERVICE MANUAL 178 02 9704 0010 A Prism Assembly continued Figure 3 17 Prism Assembly 12 x2 11 x3 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 3 1 1 2 5 4 6 16 x2 8 13 x2 10 9 15 14 x5 7 ...

Page 199: ... 5MM 5 21 9704 0136 1 EA ASSY FLAG FROST 6 25 9687 0020 1 EA SWITCH SLOTTED OPTICAL 7 44 9676 0117 1 EA MOTOR GOBO ROTATE INDEX 8 44 9698 0147 1 EA LINEAR MOTOR SIZE 17 9 53 6520 0375 4 EA SCREW 4 40 X 3 8 PPZ SEMS 10 53 6536 0001 1 EA SCREW 4 40 X 1 2 PFZ 11 53 6559 0001 2 EA SCREW 4 40 X 1 4 PFZ 12 53 6578 0002 2 EA SCREW 6 32 X 3 16 SET CUP PT 13 53 6596 0002 1 EA SCREW 4 40 X 5 16 LG PPZ SEMS ...

Page 200: ...2 9704 0010 A Frost Motor Assembly continued Figure 3 18 Frost Motor Assembly 5 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION DO NOT THREAD SCREW IN ALL THE WAY IN LEAVE SPACE FOR SPRING TO ROTATE FREELY 13 12 x2 2 10 6 11 x2 4 3 7 8 1 14 x2 9 x4 15 ...

Page 201: ...B 5 MM SHAFT 0 250 TALL 2 10 9704 0141 1 EA FROST FLAG SHEET METAL 3 10 9704 0142 1 EA FROST FLAG HOLDER CLIP 4 42 9704 1152 1 EA GLASS FROST 5 53 6530 0011 5 EA RIVET POP 1 8 OD X 0 031 0 062 GR 1 NOTES A APPLY LOCTITE 498 TO ITEM 2 WHERE NOTED INSTALL ITEM 4 LET SET UNTIL DRY B APPLY RTV 5083 TO ITEM 4 WHERE NOTED PRESS ITEM 3 ON RIVET TO SECURE CURE UNDER UV 4 See Notes 2 See Notes 3 5 x5 A B ...

Page 202: ...5 1 EA MOTOR PLATE BELT DRIVE 5 44 9698 1215 1 EA MOTOR SIZE 17 ZOOM 6 53 5560 0187 2 EA SCREW SET 8 32 X 3 16 L 7 53 6520 0002 1 EA SCREW 4 40 X 7 16 PPZ 8 53 6599 0001 1 EA SCREW 4 40 X 3 8 PFZ 9 53 6682 0002 3 EA SCREW 4 40 X 1 4 PPZ SEMS 10 54 1262 0001 2 EA BEARING FLANGED 0 1875 BORE 11 54 2053 0001 1 EA MXT T BELT PULLEY 20 GRV 0 25 WD 12 54 9704 0135 1 EA TIMING BELT MXL 155 TEETH 0 1875 W...

Page 203: ...NS GROUP 3 MOTOR ASSEMBLY 02 9704 0010 A 183 3 Lens Group 3 Motor Assembly continued Figure 3 20 Lens Group 3 Motor Assembly 8 3 14 6 x2 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 7 1 9 x3 4 5 2 11 10 x2 13 12 ...

Page 204: ... 9704 0010 A Slotted Optical Switch 25 9687 0020 Rev A Refer to Figure 3 18 Note This part is only available as an assembly Shown for reference only Figure 3 21 Slotted Optical Switch No Item Qty UM Description 1 25 9687 0020 1 EA SWITCH SLOTTED OPTICAL 1 ...

Page 205: ...SE DUCT 13 22 9704 0636 1 EA DUCT ASSY LAMP TIP 14 22 9704 1618 1 EA ASSY LAMP SOCKET PLATE 15 22 9704 1620 2 EA FIN ASSY EXHAUST TRI BEND 25 9704 2701 1 EA CABLE ASSY VL4000 LAMP SOCKET NOT SHOWN 16 53 6522 2500 1 EA SCREW 6 32 X 1 4 HEX MACH ZINC 17 53 6558 0003 1 EA SCREW 6 32 X 3 8 PPZ PLASTIC THD 18 53 6558 0009 22 EA SCREW 6 32 X 3 8 LG PPZ SEMS 19 53 6559 0001 4 EA SCREW 4 40 X 1 4 PFZ 20 5...

Page 206: ...10 A Back End Assembly continued Figure 3 22 Back End Assembly 15 x2 4 x2 18 ref 3 17 7 20 x2 5 13 2 11 19 x4 16 18 ref 22 x8 12 18 ref 9 14 27 6 18 x22 8 23 x2 10 24 x3 1 x3 26 21 x2 25 x3 Locate Item 2 as shown APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION ...

Page 207: ...em Qty UM Description 1 10 9704 0618 8 EA CLIP REFLECTOR MOUNT 2 10 9704 0617 1 EA REFLECTOR MOUNT PLATE 3 42 9704 0150 1 EA REFLECTOR PRIMARY 4 42 9704 0151 1 EA REFLECTOR RETRO 5 53 6525 0188 8 EA SCREW 6 32 X 3 16 LG PPZ 3 5 x8 2 4 1 x8 Note ALIGN BUMP ON REFLECTOR WITH NOTCHED CORNER OF MOUNT PLATE BUMP FITS INSIDE SLOT IN MOUNTING CLIP See Note ...

Page 208: ...re 3 24 Lamp Cover Assembly No Item Qty UM Description 1 10 9638 0233 1 EA TETHER REMOVABLE COVER 2 10 9704 1630 1 EA HEAD COVER LAMP SOCKET 3 53 5655 0250 1 EA SCREW 6 X 1 4 LG PLASTIC THREADING 4 55 2233 2003 2 EA DZUS RAPIER 1 4 TURN STUD RETAINER 5 MM 5 55 2233 2005 2 EA DZUS RAPIER 1 4 TURN STUD 5 MM 12 MM LG 5 x2 1 2 3 4 x2 ...

Page 209: ...04 0010 A 189 3 5mm Motor Shaft Damper Assembly 21 9698 0330 Rev A Refer to Figure 3 25 Figure 3 25 5mm Motor Shaft Damper Assembly No Item Qty UM Description 1 10 9698 0335 1 EA DAMPER MOTOR SHAFT 5 MM 2 53 6604 0500 1 EA SCREW 4 24 X 1 2 PPB HI LO 1 2 ...

Page 210: ...VARI LITE VL4000 SPOT LUMINAIRE SERVICE MANUAL 190 02 9704 0010 A Notes ...

Page 211: ... 3 EA STANDOFF ANIMATION MODULE LONG 6 32 13 21 9704 0211 1 EA ASSY GOBO WHEEL 1 14 21 9704 0212 1 EA ASSY GOBO WHEEL 2 15 21 9704 0230 1 EA ASSY SENSOR GOBO 1 INDEX 16 21 9704 0255 2 EA ASSY MOTOR EDGE 17 21 9704 0260 1 EA ASSY SENSOR GOBO 2 INDEX 18 21 9704 0281 1 EA ASSY BRACKET LEFT GOBO BULKHEAD 19 21 9704 0282 1 EA ASSY BRACKET RIGHT GOBO BULKHEAD 20 21 9704 1351 1 EA ASSY ANIMATION WHEEL 1 ...

Page 212: ...A SCREW 10 32 X 3 8 HI LO PPZ THD FORMING 43 54 9698 0002 2 EA BELT TIMING MXL 150 GRV 0 125 WD URETH KEV 44 54 9704 0290 2 EA BELT TIMING MXL 155 GRV 0 125 WD URETH KEV 45 54 9704 0296 2 EA BEARING SLEEVE FLNG 0 314 ID 0 439 OD 1 00 LG LUB BRNZ 46 54 9704 1390 2 EA BELT TIMING MXL 102 GRV 0 125 WD URETH KEV 47 55 2178 0001 2 EA CABLE ANCHOR POINT 8 SCREW 48 55 2203 0001 6 EA SCREW 4 40 X 1 4 PPZ ...

Page 213: ...e Assembly continued Figure 3 26 Shutter Gobo Animation Module Assembly Part 1 27 x2 15 9 13 24 49 x4 17 40 x2 7 11 x3 30 x6 12 x3 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 60 38 35 x9 23 28 x4 50 35 ref 34 x2 25 x2 29 x6 51 52 x2 32 x3 58 x2 59 x4 44 ref 43 ref 36 x8 3 x4 44 x2 43 x2 14 48 x6 ...

Page 214: ...E SERVICE MANUAL 194 02 9704 0010 A Shutter Gobo Animation Module Assembly continued Figure 3 27 Shutter Gobo Animation Module Assembly Part 2 2 x2 21 31 x2 34 x6 20 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 6 46 x2 3 36 x4 ...

Page 215: ...195 3 Shutter Gobo Animation Module Assembly continued Figure 3 28 Shutter Gobo Animation Module Assembly Part 3 8 10 5 34 37 39 x5 26 39 ref 42 x2 41 x6 22 34 x12 45 x2 5 x2 34 ref 47 x2 See Detail Detail 34 ref 37 x6 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION ...

Page 216: ...RVICE MANUAL 196 02 9704 0010 A Shutter Gobo Animation Module Assembly continued Figure 3 29 Shutter Gobo Animation Module Assembly Part 4 19 4 55 33 x6 18 16 x2 56 34 x4 57 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 54 x6 53 x6 ...

Page 217: ...EA CAP HUB GOBO WHEEL 1 4 10 9704 0236 1 EA DRIVEN PULLEY GOBO ROTATE 5 22 9704 0220 1 EA PLATE ASSY ROTATING GOBO WHEEL 6 22 9704 0222 1 EA SUN GEAR GOBO ROTATE WITH MAGNET 7 53 6659 0015 3 EA SCREW 2 56 X 1 4 PFB 8 53 6659 0023 3 EA SCREW 2 56 X 3 16 PFZ 9 53 6659 0027 4 EA SCREW 2 56 X 5 16 PFZ 10 54 1259 0014 1 EA BEARING TORQUE TUBE 1 313 OD 11 54 9687 1253 3 EA BEARING NPB MR105ZZK13 12 55 2...

Page 218: ... EDGE PRESS TAPE FIRMLY IN PLACE TO PROMOTE ADHESION BY RUBBING WITH A BLUNT TOOL WHEN INSTALLING GOBO GAG CARRIER TIME ASSEMBLY BY ALIGNING TIMING MARK ON SUN GEAR ITEM 6 WITH HOLES ON PLANET GEAR ROTATE SUN GEAR SO WHITE MARK IS VISIBLE THEN INSTALL CARRIER SO TWO TEETH WITH HOLES MESH WITH WHITE TOOTH REPEAT FOR ALL CARRIERS VERIFY THAT ASSEMBLY SPINS FREELY BY HOLDING SUN GEAR ITEM 6 AND SPINN...

Page 219: ... GOBO ROTATE 3 10 9704 1216 1 EA SUN GEAR GOBO ROTATE 4 22 9704 0207 1 EA DRIVEN PULLEY WITH MAGNET GOBO WHEEL 2 INDEX 5 22 9704 0220 1 EA PLATE ASSY ROTATING GOBO WHEEL 6 53 6659 0023 7 EA SCREW 2 56 X 3 16 PFZ 7 53 6659 0027 3 EA SCREW 2 56 X 5 16 PFZ 8 54 1259 0014 1 EA BEARING TORQUE TUBE 1 313 OD 9 54 9687 1253 3 EA BEARING NPB MR105ZZK13 10 55 2256 0001 1 EA MAGNET 2 17 SMCO 2MM X 2MM X3MM 1...

Page 220: ...WHEEL EDGE PRESS TAPE FIRMLY IN PLACE TO PROMOTE ADHESION BY RUBBING WITH A BLUNT TOOL WHEN INSTALLING GOBO GAG CARRIER TIME ASSEMBLY BY ALIGNING TIMING MARK ON SUN GEAR ITEM 1 WITH HOLES ON PLANET GEAR ROTATE SUN GEAR SO WHITE MARK IS VISIBLE THEN INSTALL CARRIER SO TWO TEETH WITH HOLES MESH WITH WHITE TOOTH REPEAT FOR ALL CARRIERS VERIFY THAT ASSEMBLY SPINS FREELY BY HOLDING SUN GEAR ITEM 1 AND ...

Page 221: ...to Figure 3 32 Figure 3 32 Gobo 1 Sensor Index Assembly No Item Qty UM Description 1 10 9704 0232 1 EA GOBO WHEEL 1 SENSOR BRACKET 2 17 9704 0905 1 EA PCB ASSY GOBO 1 INDEX SENSOR 3 24 9678 3240 1 EA BRD ASSY GOBO POSITION 4 53 6659 0012 2 EA SCREW 2 56 X 1 8 PPZ 5 55 2203 0001 2 EA SCREW 4 40 X 1 4 PPZ 3 5 x2 1 2 4 x2 ...

Page 222: ...re 3 33 Figure 3 33 Gobo 2 Sensor Index Assembly No Item Qty UM Description 1 10 9704 0290 1 EA CLAMP CONNECTOR SENSOR BOARD 2 10 9704 0253 1 EA MOUNT SENSOR BOARD GOBO INDEX 3 53 2009 0006 2 EA NUT 2 56 HEX NYLON LOCK SS 4 17 9704 0904 1 EA PCB ASSY WHEEL POSITION SENSOR 5 53 6659 0014 2 EA SCREW 2 56 X 3 8 PFB 5 x2 4 2 1 3 x2 ...

Page 223: ...tem Qty UM Description 1 10 9678 0330 1 EA MOTOR ADAPTER PLATE 2 10 9704 0259 1 EA KNOB EDGE ACTUATION MANUAL 3 44 9704 0208 1 EA MOTOR SIZE 17 FOCUS 4 53 6559 0001 4 EA SCREW 4 40 X 1 4 PFZ 5 53 6578 0002 2 EA SCREW 6 32 X 3 16 SET CUP PNT 3 5 x2 1 2 4 x4 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION NOTE POSITION OF CONNECTOR RELATIVE TO MOUNT ...

Page 224: ...re 3 35 Figure 3 35 Gobo Bulkhead Left Bracket Assembly No Item Qty UM Description 1 10 9704 0251 1 EA BRACKET LEFT EDGE MOTOR GOBO BULKHEAD 2 53 6558 0009 3 EA SCREW 6 32 X 3 8 LG PPZ SEMS 3 53 6685 0500 1 EA SCREW 6 32 X 1 2 PPB CAPTIVE 4 54 9704 0295 1 EA BEARING NPB MR105ZZK13 5 55 6528 0001 3 EA WASHER 6 FLAT ZINC 3 5 x3 1 4 2 x3 ...

Page 225: ...gure 3 36 Figure 3 36 Gobo Bulkhead Right Bracket Assembly No Item Qty UM Description 1 10 9704 0252 1 EA BRACKET RIGHT EDGE MOTOR GOBO BULKHEAD 2 53 6558 0009 3 EA SCREW 6 32 X 3 8 LG PPZ SEMS 3 53 6685 0500 1 EA SCREW 6 32 X 1 2 PPB CAPTIVE 4 54 9704 0295 1 EA BEARING NPB MR105ZZK13 5 55 6528 0001 3 EA WASHER 6 FLAT ZINC 3 5 x3 1 4 2 x3 ...

Page 226: ...4 0373 5 EA SPACER ROLLER SHUTTER ROTATE 7 10 9704 1323 1 EA DRIVE PULLEY ANIMATION WHEEL 8 21 9704 0331 1 EA MOTOR ASSY ANIMATION WHEEL 9 22 9704 0341 1 EA ASSY COLOR ANIMATION 10 22 9704 1362 1 EA ARM ANIMATION WHEEL BRACED 11 53 6559 0001 3 EA SCREW 4 40 X 1 4 PFZ 12 53 6578 0002 2 EA SCREW 6 32 X 3 16 SET CUP PNT 13 53 6659 0002 1 EA SCREW 2 56 X 1 4 PPZ 14 53 6659 0012 3 EA SCREW 2 56 X 1 8 P...

Page 227: ... x6 18 x5 6 x5 17 7 12 x2 1 11 x3 10 16 x2 3 4 14 x3 2 8 13 APPLY ONE DROP OF LOCTITE TO SCREW THREADS DURING INSTALLATION NOTE FLAG ORIENTATION PRESS FIRMLY DOWN ON OUTSIDE PULLEY TO REMOVE ALL FREE SPACE IN PARTS STACK BEFORE TIGHTENING SET SCREWS IN OUTSIDE PULLEY VERIFY THAT THERE IS NO AXIAL PLAY IN PARTS STACK AFTER SET SCREWS ARE TIGHTENED ...

Page 228: ...1 2 21 9687 2500 1 EA ASSY SENSOR COLOR BULKHEAD 3 21 9704 0239 1 EA ASSY TENSION ADJUST ANIMATION WHEEL 4 44 9704 1213 1 EA MOTOR SIZE 14 SHAFT 24 MM LG 5 53 6513 0054 4 EA SCREW M3 X 5 X 4 MM LG PFZ METRIC 6 53 6558 0009 1 EA SCREW 6 32 X 3 8 LG PPZ SEMS 7 53 6571 0002 1 EA SCREW 6 32 X 1 1 4 LG PPB 8 55 2203 0001 2 EA SCREW 4 40 X 1 4 PPZ 5 x4 4 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATIO...

Page 229: ... 5 EA SPACER ROLLER SHUTTER ROTATE 7 10 9704 1323 1 EA DRIVE PULLEY ANIMATION WHEEL 8 21 9704 0332 1 EA MOTOR ASSY ANIMATION WHEEL 2 9 22 9704 0342 1 EA ASSY FIRE WATER ANIMATION 10 22 9704 1362 1 EA ARM ANIMATION WHEEL BRACED 11 53 6559 0001 3 EA SCREW 4 40 X 1 4 PFZ 12 53 6578 0002 2 EA SCREW 6 32 X 3 16 SET CUP PNT 13 53 6659 0002 1 EA SCREW 2 56 X 1 4 PPZ 14 53 6659 0012 3 EA SCREW 2 56 X 1 8 ...

Page 230: ... ONE DROP OF LOCTITE TO SCREW THREADS DURING INSTALLATION NOTE FLAG ORIENTATION PRESS FIRMLY DOWN ON OUTSIDE PULLEY TO REMOVE ALL FREE SPACE IN PARTS STACK BEFORE TIGHTENING SET SCREWS IN OUTSIDE PULLEY VERIFY THAT THERE IS NO AXIAL PLAY IN PARTS STACK AFTER SET SCREWS ARE TIGHTENED 5 x6 18 x5 6 x5 17 7 12 x2 1 11 x3 10 16 x2 3 4 14 x3 2 8 13 15 x4 ...

Page 231: ...EL 2 2 21 9687 2500 1 EA ASSY SENSOR COLOR BULKHEAD 3 21 9704 0239 1 EA ASSY TENSION ADJUST ANIMATION WHEEL 4 44 9704 1213 1 EA MOTOR SIZE 14 SHAFT 24 MM LG 5 53 6513 0054 4 EA SCREW M3 X 5 X 4 MM LG PFZ METRIC 6 53 6558 0009 1 EA SCREW 6 32 X 3 8 LG PPZ SEMS 7 53 6613 0001 1 EA SCREW 6 32 X 7 8 PPZ 8 55 2203 0001 2 EA SCREW 4 40 X 1 4 PPZ 5 x4 4 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION ...

Page 232: ...04 1570 1 EA ARM ASSY ADJUSTABLE ROLLER SHUTTER ROTATE 10 24 9678 3240 2 EA BD ASSY GOBO POSITION 11 24 9704 2901 2 EA PCB ASSY 5 WAY MOTOR DRIVER 12 53 6520 0001 6 EA SCREW 4 40 X 3 8 PPZ 13 53 6558 0001 3 EA SCREW 6 32 X 3 8 LG PPZ 14 53 6558 0009 5 EA SCREW 6 32 X 3 8 LG PPZ SEMS 15 53 6559 0001 4 EA SCREW 4 40 X 1 4 PFZ 16 53 6578 0002 2 EA SCREW 6 32 X 3 16 SET CUP PNT 17 53 6596 0002 1 EA SC...

Page 233: ...y 14 x5 9 6 18 1 17 21 5 x3 20 x3 14 x3 8 3 x2 11 x2 15 x4 4 x2 12 x6 22 x6 10 x2 23 x4 7 19 16 x2 2 APPLY ONE DROP OF LOCTITE TO SCREW THREADS DURING INSTALLATION ONCE SHUTTER MODULE IS SECURE AGAINST THE THREE FIXED ROLLERS SLIDE ADJUSTABLE ROLLER IN AND TIGHTEN ADJUST MOTOR TO TIGHTEN BELT 13 x3 TIGHTEN THESE THREE SCREWS TO 10 IN LBS TIGHTEN THESE TWO SCREWS TO 12 IN LBS ...

Page 234: ...TALL 14 10 9704 1560 1 EA BASE PLATE SHUTTER 15 10 9704 1566 1 EA HOLDER IRIS SENSOR BOARD 16 12 9704 1562 2 EA BLADE SHUTTER PLANE 2 COATED 17 12 9704 1564 2 EA BLADE SHUTTER PLANE 1 COATED 18 17 9704 0904 1 EA PCB ASSY WHEEL POSITION SENSOR 19 22 9704 0280 1 EA ASSY IRIS WITH MAGNET 20 22 9704 1515 8 EA MOTOR ASSY SHUTTER 21 22 9704 1542 1 EA ASSY MAGNET HOLDER SHUTTER ROTATE 22 24 9704 1902 1 E...

Page 235: ... 0012 8 EA SCREW 2 56 X 1 8 PPZ 34 53 6661 0003 4 EA SCREW 0 80 X 3 16 LG PFSS 35 53 6661 0012 12 EA SCREW 0 80 X 1 8 LG PFSS 36 54 1209 0004 8 EA BEARING FLANGE 0 093 ID X 3 16 OD STAINLESS STEEL 37 55 2178 0001 5 EA CABLE ANCHOR MOUNT 8 SCREW 38 55 2204 0001 3 EA WASHER 4 NYLON 39 55 6506 0010 3 EA SPACER 1 4 RND X 0 140 ID 0 375 LG ALUM 40 55 6677 0033 2 EA WASHER 0 281 OD 0 125 ID 0 032 THK 41...

Page 236: ...ter Module Assembly continued Figure 3 42 Shutter Module Assembly Part 1 27 x3 NOTES APPLY ONE DROP OF LOCTITE 242 TO SCREW THREADS PRIOR TO INSTALLATION TEFLON SHEETS MUST LAY FLAT WITH NO BUMPS 14 28 x3 25 x13 8 10 x4 35 ref 16 x2 36 x8 35 x12 31 x4 9 30 x4 33 x8 17 x2 ...

Page 237: ...02 9704 0010 A 217 3 Shutter Module Assembly continued Figure 3 43 Shutter Module Assembly Part 2 29 x5 11 22 40 x2 41 x8 20 x8 12 x4 13 x4 19 6 x2 32 x2 21 5 x2 6 ref 7 x4 5 ref 18 15 4 45 3 x2 34 x4 39 x3 24 x4 1 x3 2 23 37 x5 38 x3 26 x3 ...

Page 238: ...gure 3 44 Figure 3 44 Shutter Rotate Motor Assembly No Item Qty UM Description 1 10 9704 1521 1 EA MOTOR MOUNT ADJUSTMENT SHUTTER ROTATE 2 44 9687 1209 1 EA MOTOR SIZE 17 SHAFT 0 70 3 53 6559 0001 4 EA SCREW 4 40 X 1 4 PFZ 3 x4 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 1 2 NOTE POSITION OF CONNECTOR RELATIVE TO MOUNT ...

Page 239: ... Rev A Refer to Figure 3 45 Figure 3 45 Shutter Rotate Adjustable Roller Arm Assembly No Item Qty UM Description 1 10 9704 1571 1 EA ADJUSTMENT ARM SHUTTER ROLLER 2 10 9704 1572 1 EA SPACER ADJUSTABLE ROLLER SHUTTER ROTATE 3 53 6558 0009 1 EA SCREW 6 32 X 3 8 LG PPZ SEMS 4 54 9704 1575 1 EA BEARING SR188 0 250 ID 0 500 OD 0 125 WD 1 2 4 3 ...

Page 240: ...VARI LITE VL4000 SPOT LUMINAIRE SERVICE MANUAL 220 02 9704 0010 A Notes ...

Page 241: ... ASSY BELT 210GRV 13 21 9704 0412 4 EA ASSY BELT 240GRV 14 21 9704 0415 1 EA ASSY FIXED COLOR WHEEL 15 21 9704 0420 1 EA ASSY CROSS FLOW BLOWER COLOR COOLING 16 21 9704 0431 1 EA ASSY STROBE LEFT 17 21 9704 0432 1 EA ASSY STROBE RIGHT 18 21 9704 0440 1 EA ASSY SENSOR BOARD COLOR FLAGS 19 21 9704 5443 5 EA ASSY COLOR BELT IDLER 20 22 9704 4401 5 EA ASSY GLIDE COLOR FLAG 21 22 9704 5470 1 EA ASSY DI...

Page 242: ... 1 4 PFZ 41 EA 42 53 6596 0002 4 EA SCREW 4 40 X 5 16 PPZ SEMS 43 53 6597 0001 4 EA SCREW 4 40 X 3 16 PPZ 44 53 6609 0001 4 EA SCREW 6 32 X 3 8 PFZ 45 53 6659 0012 20 EA SCREW 2 56 X 1 8 PPZ 46 53 6685 0500 2 EA SCREW 6 32 X 1 2 PPB CAPTIVE 47 55 2203 0001 1 EA SCREW 4 40 X 1 4 PPZ 48 55 2234 0125 5 EA E RING 0 125 ROD DIAM 49 55 6595 0028 2 EA STANDOFF 4 40 1 4 HEX 0 281 LG F F 50 55 6669 0022 1 ...

Page 243: ...dule Assembly continued Figure 3 46 Color Module Assembly Part 1 Refer to Figure 3 47 on page 224 for this portion of the assembly Refer to Figure 3 48 on page 225 for this portion of the assembly Dimmer Strobe Magenta Cyan Yellow CTO Fixed Colors Driver PCBs Blower ...

Page 244: ... Assembly Part 2 29 x4 16 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION Refer to Figure 3 48 on page 225 for remainder of assembly A 26 12 6 41 x4 38 x10 15 18 35 x16 60 x4 59 x2 30 52 46 x2 7 51 x10 33 x5 48 x5 11 39 x6 53 x2 36 x8 17 21 47 50 54 x3 28 x2 55 x3 56 x2 40 x2 8 27 49 x2 43 x4 Dimmer 45 Ref 20 Ref 42 x4 ...

Page 245: ...d Figure 3 48 Color Module Assembly Part 3 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 34 x10 Assembly continued from Figure 3 47 on page 224 13 x4 10 x3 57 x3 1 x5 36 x3 4 x5 2 x5 20 x5 3 x5 45 x20 25 x2 5 x5 CTO 24 x2 Yellow 23 x2 Cyan 14 44 x4 19 x5 32 x6 9 x6 58 22 x2 Magenta A ...

Page 246: ...ove Belt Assembly 21 9704 0411 Rev C Refer to Figure 3 49 Figure 3 49 210 Groove Belt Assembly No Item Qty UM Description 1 10 9704 0442 2 EA CLAMP COLOR BELT 2 53 6661 0733 4 EA SCREW 0 80 X 7 32 LG PPSS 3 54 9704 0401 1 EA BELT TIMING MXL 210 GRV 125 WD SIL KEV 2 x4 1 x2 3 ...

Page 247: ... Belt Assembly 21 9704 0412 Rev C Refer to Figure 3 50 Figure 3 50 240 Groove Belt Assembly No Item Qty UM Description 1 10 9704 0442 2 EA CLAMP COLOR BELT 2 53 6661 0733 4 EA SCREW 0 80 X 7 32 LG PPSS 3 54 9704 0402 1 EA BELT TIMING MXL 240 GRV 125 WD SIL KEV 2 x4 1 x2 3 ...

Page 248: ...7 22 9704 1430 1 EA CER LENS ASSY FIXED COLOR 8 10 9704 0290 2 EA CLAMP CONNECTOR SENSOR BOARD 9 10 9704 0223 2 EA DRIVE PULLEY GOBO WHEEL 10 17 9704 0904 2 EA PCB ASSY WHEEL POSITION SENSOR 11 53 6559 0001 2 EA SCREW 4 40 X 1 4 PFZ 12 53 6601 0004 3 EA SCREW 4 40 X 1 8 PFZ UNDERCUT 13 53 6601 0003 4 EA SCREW 4 40 X 3 16 PFZ UNDERCUT 14 53 6601 0002 2 EA SCREW 4 40 X 3 16 PTZ 15 53 6659 0003 4 EA ...

Page 249: ... 9704 0010 A 229 3 Fixed Color Wheel Assembly continued Figure 3 51 Fixed Color Wheel Assembly 13 x4 9 x2 14 x2 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 6 7 14 1 3 x2 18 x4 4 8 x2 10 x2 15 x4 20 x2 12 x3 6 19 x2 7 11 x2 2 5 16 x2 17 x2 ...

Page 250: ...NDEX 2 10 9704 0425 1 EA HUB FIXED COLOR WHEEL 3 10 9704 0426 1 EA PLATE COLOR WHEEL 4 10 9704 1431 1 EA SPRING PLATE FIXED COLOR WHEEL 5 41 9704 0490 1 EA FILTER RED 6 41 9704 0491 1 EA FILTER DARK FUCHSIA 7 41 9704 0492 1 EA FILTER ORANGE 8 41 9704 0493 1 EA FILTER KELLY GREEN 9 41 9704 0494 1 EA FILTER CONGO BLUE 10 53 6659 0002 5 EA SCREW 2 56 X 1 4 PPZ 11 54 9687 1253 2 EA BEARING NPB MR105ZZ...

Page 251: ...5 5 Open No Filter APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION INSTALL MAGNET ITEM 1 USING LOCTITE 49 FLUSH TO FRONT SURFACE AS SHOWN WITH SOUTH POLE OF MAGNET FACING DIRECTION SHOWN LET SET UNTIL DRY COLORS GIVEN FOR REFERENCE ONLY AND ARE STANDARD FACTORY LOADS 6 4 8 7 3 1 South Pole 9 11 x2 2 Red Dark Orange Kelly Congo Blue Fuchsia Green ...

Page 252: ...EAR INDEX 2 10 9704 0425 1 EA HUB FIXED COLOR WHEEL 3 10 9704 0426 1 EA PLATE COLOR WHEEL 4 10 9704 1431 1 EA SPRING PLATE FIXED COLOR WHEEL 5 41 9704 0495 1 EA FILTER BLUE 6 41 9704 0496 1 EA FILTER GREEN 7 41 9704 0489 1 EA FILTER MINUS GREEN 8 41 9704 0498 1 EA FILTER LAVENDER 9 41 9704 0499 1 EA FILTER AMBER 10 53 6659 0002 5 EA SCREW 2 56 X 1 4 PPZ 11 54 9687 1253 2 EA BEARING NPB MR105ZZK13 ...

Page 253: ...10 x5 5 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION INSTALL MAGNET ITEM 1 USING LOCTITE 49 FLUSH TO FRONT SURFACE AS SHOWN WITH SOUTH POLE OF MAGNET FACING DIRECTION SHOWN LET SET UNTIL DRY COLORS GIVEN FOR REFERENCE ONLY AND ARE STANDARD FACTORY LOADS 6 4 8 7 3 1 South Pole 9 11 x2 2 Blue Minus Amber Green Green Lavender Open No Filter ...

Page 254: ... 54 Figure 3 54 Fixed Color Motor Assembly No Item Qty UM Description 1 10 9704 0432 1 EA PLATE MOTOR ADJUST FIXED COLOR 2 10 9704 0465 3 EA SPACER FIXED COLOR MOTOR 3 44 9704 0418 1 EA MOTOR SIZE 17 SHAFT 0 55 4 53 6513 0029 2 EA SCREW M3 X 5 X 12 MM LG PFZ METRIC 2 x3 1 3 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 4 x2 ...

Page 255: ... E Refer to Figure 3 55 Figure 3 55 Cross Flow Blower Assembly No Item Qty UM Description 1 10 9704 0455 1 EA MOUNT BLOWER COLOR 2 23 9704 1004 1 EA FAN ASSY VL4000 COLOR BULKHEAD BLOWER 3 53 6527 0187 3 EA SCREW 6 32 X 3 16 LG PPZ THD FORMING 4 55 6818 0002 1 EA STANDOFF 45 DEG NYLOC KURLY LOC 3 x3 2 1 4 ...

Page 256: ...gure 3 56 No Item Qty UM Description 1 10 9704 0420 1 EA MOUNT PLATE STROBE 2 22 9704 0453 1 EA ASSY STROBE BLADE 3 44 9687 1204 1 EA MOTOR SIZE 17 SHAFT 0 455 4 53 6682 0002 2 EA SCREW 4 40 X 1 4 PPZ SEMS 5 55 6738 0005 0 625 IN TUBING SILICONE RUBBER 4 MM ID 8 MM OD SOFT RED 6 53 6559 0001 1 EA SCREW 4 40 X 1 4 PFZ ...

Page 257: ...EMBLY 02 9704 0010 A 237 3 Left Strobe Assembly continued Figure 3 56 Left Strobe Assembly 0 035 BETWEEN HUB AND MOUNT SURFACE 0 311 NOTE CLOCKING OF MOTOR CONNECTOR 2 5 6 4 x2 1 3 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION ...

Page 258: ... Description 1 10 9704 0420 1 EA MOUNT PLATE STROBE 2 22 9704 0454 1 EA ASSY STROBE BLADE 3 44 9687 1204 1 EA MOTOR SIZE 17 SHAFT 0 455 4 53 6559 0001 1 EA SCREW 4 40 X 1 4 PFZ 5 55 6738 0005 0 625 IN TUBING SILICONE RUBBER 4 MM ID 8 MM OD SOFT RED 6 10 9704 1435 1 EA LIGHT SHIELD DIMMER BELT FULL 7 53 6682 0002 2 EA SCREW 4 40 X 1 4 PPZ SEMS ...

Page 259: ... Figure 3 57 Right Strobe Assembly NOTE MOTOR CONNECTOR CLOCKING 0 060 BETWEEN HUB AND MOTOR 0 080 2 6 4 7 x2 1 3 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION INSTALL ITEM 6 WITH HIGHLY REFLECTIVE SIDE TOWARD MOTOR BEND TABS A OVER ENDS OF MOTOR MOUNT TO SECURE ENDS TWO PLACES 5 A A ...

Page 260: ...ontrol Belt Idler Assembly No Item Qty UM Description 1 10 9704 5409 1 EA IDLER PULLEY COLOR FLAG 2 10 9704 5423 1 EA IDLER SHAFT PULLEY COLOR BULKHEAD 3 10 9704 5428 1 EA IDLER BRACKET COLOR BULKHEAD 4 53 6597 0001 1 EA SCREW 4 40 X 3 16 PPZ 5 54 9687 1253 2 EA BEARING NPB MR105ZZK13 2 1 3 5 5 4 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION ...

Page 261: ...igure 3 49 Figure 3 59 Color Flags Sensor Board Assembly No Item Qty UM Description 1 04 9704 0403 1 EA LABEL COLOR SENSOR BOARD 2 10 9704 0422 2 EA MOUNT BRACKET SENSOR BOARD 3 24 9704 0903 1 EA PCB QUAD COLOR OPTICAL SENSOR 4 55 2203 0001 2 EA SCREW 4 40 X 1 4 PPZ 1 APPLY LABEL OVER SILKSCREEN DENOTING COLORS ON BOARD 2 x2 4 x2 3 ...

Page 262: ...VARI LITE VL4000 SPOT LUMINAIRE SERVICE MANUAL 242 02 9704 0010 A Notes ...

Page 263: ...04 0705 1 EA ASSY YOKE FRAME 13 24 9704 1126 1 EA PCB ASSY IGNITOR 1200W 14 24 9704 1908 1 EA TILT MOTOR DRIVER 15 52 0406 2 EA THERM PAD VO GAP PAD ULT SOFT 45 X 625 16 53 5560 0250 6 EA SCREW SET 8 32 X 1 4 L 17 53 6517 0002 7 EA SCREW 10 32 X 3 8 PPB SEMS 18 53 6525 0001 4 EA SCREW 6 32 X 5 16 PPZ 19 53 6546 0002 3 EA SCREW 8 32 X 5 16 PPZ 20 53 6575 0008 14 EA SCREW 8 32 X 1 4 PPZ SEMS 21 53 6...

Page 264: ...44 02 9704 0010 A Yoke Assembly continued Figure 3 60 Yoke Assembly 6 x4 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 23 x4 26 x4 14 15 x2 11 7 12 4 x4 1 17 x7 21 x8 22 x12 28 x4 18 x4 13 16 x6 8 2 19 x3 3 10 20 x14 5 x4 9 x2 27 x3 24 x2 25 x2 ...

Page 265: ...ENSION ADJUST TILT 4 10 9704 0769 1 EA ADJUST TILT MOTOR 5 10 9704 0845 2 EA ALUMINIUM SPACER 7 32 6 21 9704 0764 1 EA ASSY TILT MOTOR WITH PULLEY 7 53 6546 0001 6 EA SCREW 8 32 X 5 8 PPB 8 53 6546 0002 1 EA SCREW 8 32 X 5 16 PPZ 9 53 6575 0003 1 EA SCREW 8 32 X 7 8 PPZ 10 55 3301 0008 2 EA WASHER FLAT 8 SS 11 55 6568 0148 1 EA PAN TILT SPRING TENSION 12 55 6616 0008 2 EA STANDOFF 3 8 HEX 8 32 THR...

Page 266: ...E VL4000 SPOT LUMINAIRE SERVICE MANUAL 246 02 9704 0010 A Tilt Motor Assembly continued Figure 3 61 Tilt Motor Assembly 12 x2 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 11 5 x2 10 x2 7 x6 1 2 8 13 4 3 9 ...

Page 267: ...IDE BELT 2 44 9698 0680 1 EA MOTOR 3 PHASE SZ 23 HI TRQ MOONS 3 53 5560 0187 2 EA SCREW SET 8 32 X 3 16 L 0 034 1 NOTES A APPLY ONE DROP OF LOCTITE 603 BY OTHERS TO SHAFT INSTALL ITEM 1 ONTO MOTOR SHAFT WITH A TWISTING MOTION TO ENSURE COMPLETE COVERAGE OF SHAFT WITH LOCTITE MAKE SURE LOCTITE DOES NOT DRIP DOWN INTO MOTOR BEARING B SET PULLEY AT HEIGHT SHOWN IN PULLEY HEIGHT DETAIL DIMENSION IS FR...

Page 268: ...VARI LITE VL4000 SPOT LUMINAIRE SERVICE MANUAL 248 02 9704 0010 A Notes ...

Page 269: ...roceeded with a bill of materials BOMs for the parts of the section of the assembly shown Refer to the following BOMs and their associated drawings Upper Enclosure Assembly Part 1 on page 250 Upper Enclosure Assembly Part 2 on page 252 Upper Enclosure Assembly Part 3 on page 254 Upper Enclosure Assembly Part 4 on page 256 Note Cables associated with the Upper Enclosure Assembly are listed in this ...

Page 270: ...NCLOSURE 7 10 9704 1816 1 EA LVS SIDE MOUNT WALL 8 21 9704 0810 1 EA SIDE MOUNT FAN ASSY 9 21 9704 0825 1 EA UPPER ENCL FRONT PANEL ASSY 10 21 9704 2815 1 EA SIDE MOUNT FILTER HOLDER 11 22 9704 0830 2 EA HANDLEBAR ASSY 12 53 2200 0006 2 EA NUT 6 32 KEP SS 13 53 2200 0008 14 EA NUT 8 32 KEP SS 14 53 5636 0375 16 EA SCREW 6 32 X 3 8 PFSS B 15 53 6545 0008 8 EA SCREW 8 32 X 3 8 PFB UNDERCUT 16 53 657...

Page 271: ... 9704 0010 A 251 3 Upper Enclosure Assembly Part 1 continued Figure 3 63 Upper Enclosure Assembly Part 1 8 16 x8 11 x2 10 14 ref 13 ref 14 x16 15 x8 7 19 x4 1 x8 4 x8 3 6 12 x2 2 x4 13 x14 5 17 x4 18 x4 9 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION ...

Page 272: ... ASSY 3 21 9704 0870 1 EA PAN FAN DRIVER BOARD 4 21 9704 1820 1 EA PAN ASSY MODULE 5 53 5808 0001 2 EA SCREW 6 32 X 0 50 LG FLAT PHIL NYLON 6 53 6552 0001 4 EA SCREW 8 32 X 1 2 PFZ 7 53 6613 0008 2 EA SCREW 6 32 X 1 2 PPZ SEMS 8 53 7017 0500 4 EA SCREW 1 4 20 X 1 2 PFZ 9 53 9704 0002 4 EA SCREW 1 4 20 X 2 ALLEN FLATHEAD BLACK 10 55 6538 0002 2 EA WASHER 6 NYLON NATURAL 11 55 6879 0001 2 EA WASHER ...

Page 273: ... 2 02 9704 0010 A 253 3 Upper Enclosure Assembly Part 2 continued Figure 3 64 Upper Enclosure Assembly Part 2 9 x4 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 7 x2 2 6 x4 4 1 x4 3 11 x2 5 x2 10 x2 8 x4 Item 8 is same as item 17 in Figure 3 63 ...

Page 274: ...5 2 EA TOP FOAM AIR SEAL 7 10 9704 1857 1 EA INSULATING DUCT DRIVER SIDE 8 10 9704 2874 2 EA HOLDER BALLAST WARNING LABEL 9 53 5636 0375 4 EA SCREW 6 32 X 3 8 PFSS B 10 53 6558 0007 4 EA SCREW 6 32 X 1 4 LG PPZ SEMS 11 53 6558 0009 4 EA SCREW 6 32 X 3 8 LG PPZ SEMS 12 53 6613 0008 16 EA SCREW 6 32 X 1 2 PPZ SEMS 13 55 2288 0001 4 EA STANDOFF MF 6 32 X 13 16 LG 1 4 HEX 14 55 6658 0009 4 EA STANDOFF...

Page 275: ...PART 3 02 9704 0010 A 255 3 Upper Enclosure Assembly Part 3 continued Figure 3 65 Upper Enclosure Assembly Part 3 APPLY LOCTITE 242 TO THREADS PRIOR TO INSTALLATION 2 x2 11 x4 6 x2 7 5 3 x2 10 x4 8 x2 15 x4 13 x4 14 x4 12 x16 18 4 x2 17 16 1 9 x4 ...

Page 276: ...43 0001 2 EA SCREW 6 32 X 3 8 PPB 25 9704 0702 1 EA CABLE ASSY VL4000 BALLAST TO IGNITOR NOT SHOWN 25 9704 1703 1 EA CABLE ASSY VL4000 PAN TILT NOT SHOWN 25 9704 2704 1 EA CABLE ASSY VL4000 PAN PWR DISTRO INPTU W SHIELD NOT SHOWN 25 9704 1800 1 EA CABLE ASSY VL4000 PFC POWER INPUT NOT SHOWN 25 9704 1801 1 EA CABLE ASSY VL4000 ENCLOSURE PFC OUTPUT W SHIELD NOT SHOWN 25 9704 0802 1 EA CABLE ASSY VL4...

Page 277: ...ENCLOSURE ASSEMBLY UPPER ENCLOSURE ASSEMBLY PART 4 02 9704 0010 A 257 3 Upper Enclosure Assembly Part 4 continued Figure 3 66 Upper Enclosure Assembly Part 4 7 x2 5 x2 4 x2 6 x38 2 x2 3 x4 1 ...

Page 278: ...his is a replacement kit that includes one 1 23 9704 0001 four 4 55 2270 0007 and four 4 55 6538 0002 Figure 3 67 Side Mount Fan Assembly No Item Qty UM Description 1 10 9704 1817 1 EA UPPER ENCLOSURE SIDE WALL FAN MOUNT 2 23 9704 0001 4 EA FAN ASSY VL4000 ENCLOSURE SEE NOTE BELOW 3 55 2270 0007 16 EA RUBBER FAN MOUNT FM 7 4 55 6538 0002 16 EA WASHER 6 NYLON NATURAL 3 x16 1 2 x4 4 x16 Air Flow ...

Page 279: ...EL 4 21 9704 0880 1 EA ASSY MCB DISPLAY 5 10 9704 0886 1 EA MCB BRACKET MOUNT 6 10 9704 1826 1 EA PAN ASSY SUPPORT BRACKET 7 24 9664 4895 1 EA PCB ASSY DMX INPUT 8 25 9704 0830 1 EA POWERCON NEUTRIK AC INPUT CONNECTOR NAC3MPX 9 53 6598 0001 6 EA SCREW 4 40 X 3 8 PFB 10 53 6558 0007 1 EA SCREW 6 32 X 1 4 PPZ SEMS 11 53 5636 0375 2 EA SCREW 6 32 X 3 8 PFSS B 12 55 2288 0001 2 EA STANDOFF MF 6 32 X 1...

Page 280: ...VARI LITE VL4000 SPOT LUMINAIRE SERVICE MANUAL 260 02 9704 0010 A Front Panel Assembly continued Figure 3 68 Front Panel Assembly 12 x2 5 6 7 13 1 8 2 9 x6 4 3 11 x2 10 ...

Page 281: ...older Assembly 21 9704 2815 Rev C Refer to Figure 3 69 Figure 3 69 Side Mount Filter Holder Assembly No Item Qty UM Description 1 10 9704 1842 2 EA AIR FILTER 2 10 9704 2819 1 EA SIDE FILTER GRILL 3 10 9704 3818 1 EA UPPER ENCLOSURE FILTER SIDE 4 53 2200 0006 6 EA NUT 6 32 KEP SS 1 x2 3 2 4 x6 ...

Page 282: ... 6536 0001 2 EA SCREW 4 40 X 1 2 PFZ 5 53 6609 0001 1 EA SCREW 6 32 X 3 8 PFZ 6 53 6558 0009 1 EA SCREW 6 32 X 3 8 LG PPZ SEMS 7 53 6575 0010 5 EA SCREW 8 32 X 1 2 PPZ SEMS 8 53 6545 0007 4 EA SCREW 8 32 X 3 8 PFB 9 53 6627 0001 5 EA SCREW 10 32 X 5 8 PPB 10 55 6568 0075 1 EA SPRING EXTSN 1 2 FL X 1 8 OD 11 10 9704 4890 1 EA STABILIZER PAN 1 950 SHAFT 12 10 9704 1808 2 EA TIMING PULLEY 150 TOOTH 1...

Page 283: ...PULLEY ASSEMBLY 02 9704 0010 A 263 3 Pan Bearing Pulley Assembly continued Figure 3 70 Pan Bearing Pulley Assembly 4 x2 APPLY LOCTITE 242 TO THE THREADS OF ALL SCREWS PRIOR TO INSTALLATION 6 14 1 13 8 x4 10 1 5 11 2 9 x5 7 x5 3 12 x2 ...

Page 284: ...704 0801 1 EA DIPSWITCH LABEL PAN BOARD 2 10 9704 2837 1 EA SENSOR BOARD MOUNT PLATE 3 24 9704 1907 1 EA PAN DRIVER BOARD 4 52 0406 2 EA THERM PAD VO GAP PAD ULT SOFT 0 45 X 0 625 5 53 2003 0001 4 EA NUT 4 40 KEP ZINC PLATED 6 53 6519 0001 4 EA SCREW 4 40 X 5 8 PPZ 7 55 2178 0001 3 EA CABLE ANCHOR MOUNT 8 SCREW 8 55 6621 0001 3 EA WASHER 4 FLAT ZINC 1 5 x4 2 8 x3 7 x3 3 4 x2 6 x4 Apply label in lo...

Page 285: ... EA BRIDGE BELT TENSION ROLLERS 4 53 6505 0022 2 EA CARRIAGE BOLT 3 8 16 X 3 4 5 53 2200 0008 6 EA NUT 8 32 KEPS SS 6 53 2019 0004 2 EA NUT 3 8 16 X 0 500 LG X HD GRADE 5 BLK 7 10 9704 3821 1 EA PAN MOTOR PLATE 8 10 9704 1866 1 EA PLATE BELT TENSION PAN 9 22 9704 3820 1 EA PULLEY MOTOR ASSY 10 10 9704 0766 2 EA ROLLER TENSION ADJUST TILT 11 53 6682 0026 2 EA SCREW 8 32 X 3 4 LG PPZ SEMS 12 53 6682...

Page 286: ...UMINAIRE SERVICE MANUAL 266 02 9704 0010 A Pan Module Assembly continued Figure 3 72 Pan Module Assembly 11 x2 APPLY BLUE LOCTITE TO THE THREADS OF ALL SCREWS PRIOR TO INSTALLATION 12 x4 9 3 2 5 x6 10 x2 8 4 x2 7 1 13 x2 6 x2 ...

Page 287: ...Enclosure Cover Assembly 21 9704 0850 Rev A Refer to Figure 3 73 Figure 3 73 Upper Enclosure Cover Assembly No Item Qty UM Description 1 10 9704 0858 2 EA COVER LATCH SPRING 2 53 2200 0004 4 EA NUT KEPS 4 40 3 10 9704 0839 1 EA UPPER ENCLOSURE COVER 1 x2 3 2 x4 See Detail Detail ...

Page 288: ...VARI LITE VL4000 SPOT LUMINAIRE SERVICE MANUAL 268 02 9704 0010 A Notes ...

Page 289: ...0 A 269 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only Cable Assemblies LVS Chassis Ground Cable Assembly 25 9687 0025 Rev A Refer to Figure 3 74 Figure 3 74 LVS Chassis Ground Cable Assembly ...

Page 290: ...70 02 9704 0010 A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Pan Tilt Cable Assembly 25 9704 1703 Rev D Refer to Figure 3 75 Figure 3 75 VL4000 Pan Tilt Cable Assembly ...

Page 291: ... 02 9704 0010 A 271 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Tilt Cable Assembly 25 9704 1717 Rev A Refer to Figure 3 76 Figure 3 76 VL4000 Tilt Cable Assembly ...

Page 292: ...A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Color Power Distribution Cable Assembly 25 9704 0708 Rev D Refer to Figure 3 77 Figure 3 77 VL4000 Color Power Distribution Cable Assembly ...

Page 293: ...4 0010 A 273 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Main from MCB Data Cable Assembly 25 9704 0713 Rev C Refer to Figure 3 78 Figure 3 78 VL4000 Main from MCB Data Cable Assembly ...

Page 294: ...0 A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Main to Bulkheads Data Cable Assembly 25 9704 0714 Rev A Refer to Figure 3 79 Figure 3 79 VL4000 Main to Bulkheads Data Cable Assembly ...

Page 295: ...0 A 275 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Lamp Base Tip Fan Extension Cable Assembly 25 9704 1602 Rev B Refer to Figure 3 80 Figure 3 80 VL4000 Lamp Base Tip Fan Extension Cable Assembly ...

Page 296: ... A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Main Power Distribution Cable Assembly 25 9704 1705 Rev E Refer to Figure 3 81 Figure 3 81 VL4000 Main Power Distribution Cable Assembly ...

Page 297: ...9704 0010 A 277 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Lamp Socket Cable Assembly 25 9701 2701 Rev A Refer to Figure 3 82 Figure 3 82 VL4000 Lamp Socket Cable Assembly ...

Page 298: ...704 0010 A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Gobo Bulkhead 1 Cable Assembly 25 9704 0200 Rev A Refer to Figure 3 83 Figure 3 83 VL4000 Gobo Bulkhead 1 Cable Assembly ...

Page 299: ...04 0010 A 279 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Gobo Bulkhead 2 Cable Assembly 25 9704 0201 Rev A Refer to Figure 3 84 Figure 3 84 VL4000 Gobo Bulkhead 2 Cable Assembly ...

Page 300: ...704 0010 A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Gobo Bulkhead 3 Cable Assembly 25 9704 0202 Rev A Refer to Figure 3 85 Figure 3 85 VL4000 Gobo Bulkhead 3 Cable Assembly ...

Page 301: ...0010 A 281 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Data Network Extension Cable Assembly 25 9704 0711 Rev B Refer to Figure 3 86 Figure 3 86 VL4000 Data Network Extension Cable Assembly ...

Page 302: ...2 02 9704 0010 A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Shutter 1 Cable Assembly 25 9704 1500 Rev B Refer to Figure 3 87 Figure 3 87 VL4000 Shutter 1 Cable Assembly ...

Page 303: ... 9704 0010 A 283 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Shutter 2 Cable Assembly 25 9704 1501 Rev B Refer to Figure 3 88 Figure 3 88 VL4000 Shutter 2 Cable Assembly ...

Page 304: ...4 02 9704 0010 A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Shutter 3 Cable Assembly 25 9704 1502 Rev A Refer to Figure 3 89 Figure 3 89 VL4000 Shutter 3 Cable Assembly ...

Page 305: ... 285 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Power Distribution Output Shutter Cable Assembly 25 9704 0709 Rev D Refer to Figure 3 90 Figure 3 90 VL4000 Power Distribution Output Shutter Cable Assembly ...

Page 306: ...2 9704 0010 A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Data Network Cable Assembly 25 9704 0710 Rev B Refer to Figure 3 91 Figure 3 91 VL4000 Data Network Cable Assembly ...

Page 307: ...04 0010 A 287 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Color Bulkhead 1 Cable Assembly 25 9704 0400 Rev A Refer to Figure 3 92 Figure 3 92 VL4000 Color Bulkhead 1 Cable Assembly ...

Page 308: ...04 0010 A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Color Bulkhead 2 Cable Assembly 25 9704 0401 Rev A Refer to Figure 3 93 Figure 3 93 VL4000 Color Bulkhead 2 Cable Assembly ...

Page 309: ...04 0010 A 289 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Color Bulkhead 3 Cable Assembly 25 9704 0402 Rev A Refer to Figure 3 94 Figure 3 94 VL4000 Color Bulkhead 3 Cable Assembly ...

Page 310: ...04 0010 A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Color Bulkhead 4 Cable Assembly 25 9704 0403 Rev A Refer to Figure 3 95 Figure 3 95 VL4000 Color Bulkhead 4 Cable Assembly ...

Page 311: ...4 0010 A 291 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Color A to Color B Cable Assembly 25 9704 0712 Rev A Refer to Figure 3 96 Figure 3 96 VL4000 Color A to Color B Cable Assembly ...

Page 312: ... 0010 A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Ballast to Ignitor Cable Assembly 25 9704 0702 Rev A Refer to Figure 3 97 Figure 3 97 VL4000 Ballast to Ignitor Cable Assembly ...

Page 313: ...0 A 293 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Pan Power Distribution Input Cable Assembly 25 9704 2704 Rev A Refer to Figure 3 98 Figure 3 98 VL4000 Pan Power Distribution Input Cable Assembly ...

Page 314: ...0010 A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Enclosure PFC Input Cable Assembly 25 9704 1800 Rev A Refer to Figure 3 99 Figure 3 99 VL4000 Enclosure PFC Input Cable Assembly ...

Page 315: ...0010 A 295 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Enclosure PFC Output Cable Assembly 25 9704 1801 Rev A Refer to Figure 3 100 Figure 3 100 VL4000 Enclosure PFC Output Cable Assembly ...

Page 316: ...AL 296 02 9704 0010 A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 DMX Cable Assembly 25 9704 0802 Rev A Refer to Figure 3 101 Figure 3 101 VL4000 DMX Cable Assembly ...

Page 317: ...4 0010 A 297 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Ballast Control Cable Assembly 25 9704 0803 Rev A Refer to Figure 3 102 Figure 3 102 VL4000 Ballast Control Cable Assembly ...

Page 318: ...9704 0010 A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 USB Interface Cable Assembly 25 9704 0804 Rev A Refer to Figure 3 103 Figure 3 103 VL4000 USB Interface Cable Assembly ...

Page 319: ...4 0010 A 299 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Thermal Control Cable Assembly 25 9704 1805 Rev A Refer to Figure 3 104 Figure 3 104 VL4000 Thermal Control Cable Assembly ...

Page 320: ...04 0010 A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Chassis to Yoke Cable Assembly 25 9704 0716 Rev B Refer to Figure 3 105 Figure 3 105 VL4000 Chassis to Yoke Cable Assembly ...

Page 321: ...704 0010 A 301 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 AC Input Connector Assembly 25 9704 0830 Rev A Refer to Figure 3 106 Figure 3 106 VL4000 AC Input Connector Assembly ...

Page 322: ...Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Optics E to Optics F Data Cable Assembly 25 9704 0715 Rev B Refer to Figure 3 107 Figure 3 107 VL4000 Optics E to Optics F Data Cable Assembly ...

Page 323: ... 0010 A 303 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Optics Bulkhead 3 Cable Assembly 25 9704 0104 Rev A Refer to Figure 3 108 Figure 3 108 VL4000 Optics Bulkhead 3 Cable Assembly ...

Page 324: ... 0010 A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Optics Bulkhead 4 Cable Assembly 25 9704 0105 Rev A Refer to Figure 3 109 Figure 3 109 VL4000 Optics Bulkhead 4 Cable Assembly ...

Page 325: ... 0010 A 305 3 Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Optics Bulkhead 1 Cable Assembly 25 9704 2100 Rev A Refer to Figure 3 110 Figure 3 110 VL4000 Optics Bulkhead 1 Cable Assembly ...

Page 326: ... 0010 A Note Cables are only available as complete assemblies The information contained in this section is for reference only VL4000 Optics Bulkhead 2 Cable Assembly 25 9704 2101 Rev A Refer to Figure 3 111 Figure 3 111 VL4000 Optics Bulkhead 2 Cable Assembly ...

Page 327: ... are bulletins released after the publishing date of this manual Technical Notices Continued Next Page Technical Notice Description TN 229A Powering Luminaires From Dimmer Circuits NOT RECOMMENDED TN 230 Dousing Lamps Before Shutting Off Power TN 232A Use of Third Party Parts or Accessories TN 248 Specified and Approved Lamps for use in VARI LITE Luminaires TN 321 Luminaires Without Power Switches...

Page 328: ...ware Release VL4000_070814 bin LSW 079 New Software Version VL4000 Spot Luminaire Software Release VL4000_081514 bin LSW 081 New Software Version VL4000 Spot Luminaire Software Release VL4000_101314 bin LSW 082 New Software Version VL4000 Spot Luminaire Software Release VL4000_011615 bin LSW 084 New Software Version VL4000 Spot Luminaire Software Release VL4000_012615 bin LSW 085 New Software Vers...

Page 329: ......

Page 330: ...tal Street Dallas Texas 75238 USA 1 877 VARI LITE Fax 1 214 647 8038 www vari lite com Date 20 June 2017 Manual Part Number 02 9704 0010 A 2014 Philips Vari Lite a Philips Group Company All rights reserved Produced in the U S A ...

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