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F3 Sandwich Regulators

V-417DP

Pilot Pressure Supply

This valve requires a source of pressure for shifting - a pilot supply. The
sixth character in the model number identifies this supply when the valve
was assembled at the factory. If changes have occurred in the field,
the character will no longer represent that pilot arrangement. If a new
valve is ordered with the same model number as the old one, perform an
examination at the time of replacement and move the plugs (if necessary)
so that the new valve has them in the same locations as the old one
(described in steps 1-3 following). If a sandwich regulator kit is being
used for an existing valve, examination and conversion is necessary per
the following.
1)

The bottom surface of the valve sandwich block has several holes
which receive the small plugs. These holes have identification alongside
as shown in the figure and plugs must be located in the holes as
described in Table 1.

2)

To remove a plug, insert a narrow tool under the side of the nib and
pry it upward slightly. Then, grasp the projecting nib (long nose pliers
may help) and pull it out. Examine the o-ring to be sure it is not torn or
nicked, and that it has a coating of grease. Install the plug into the
appropriate hole (o-ring end enters first) by pushing it in place until it
comes to a stop and the nib is flush with the surface of the
sandwich block.

3)

Re-assemble using Installation Instructions on page 4.

Regulator Block Plug Locations

Function

Digit 11 14 End 12 End

Top

Bottom

Common Port

1 or 4

SP

SP

Independent Port

2

DP

DP

DP

Selector

3

SP

SP

DP

Table 2

Valve

Sandwich Plug

Regulator

Operator

Pilot

Locations

Pilot

Callout

Supply 14

12

BP

1

12 End

Bottom

3, F

0

X

X

X

4, 8, 9, 0

0

X

X

X

1, 2, 5, 6, 7, E

B, C

X

X

X

1, 2, 5, 6, 7, E

L, M

X

X

X

1, 2, 5, 6, 7, E

P, Q

X

X

X

3, F

P, Q

X

X

X

N/A

E, F

N/A N/A N/A N/A

N/A

N/A

NOTE: X indicates plug locations.

Table 1

Item

Torque

1

2.5 - 2.9 N•m (22 - 26 in-lbs)

6

.9 - 1.4 N•m (8 - 12 in-lbs)

15

.9 - 1.4 N•m (8 - 12 in-lbs)

17

.9 - 1.4 N•m (8 - 12 in-lbs)

22

.35 - .58 N•m (3 - 5 in-lbs)

Table 3

SANDWICH

BLOCK

VALVE

BODY

SANDWICH

BLOCK

1

14

1

12

BP

6

5

27

8

9

19

18

12

11

9

15

3

2

16

17

11

20

15

11

10

12

13

14

7

21

21

10

7

27

7

Note: Gage Port

Towards Top

Note: Gage Port

Towards Top

Note: Flared End

Towards Item 8

Note: Flared End

Towards Item 8

Note: Flared End

Towards Item 20

Note: Plugged Hole

Towards Bottom

Note: No Through Hole

Note: Through Hole

Note: Align Pattern

To Regulator Block

Regulator Block

SP

DP

DP

12

14

12

SP

14 End

12 End

Bottom Surface

DP

12

Top Surface

Regulator Block

DP

DP

SP

SP

12

Summary of Contents for V402EP

Page 1: ...ts necessary for ordinary field service WARNING To avoid unpredictable system behavior that can cause personal injury and property damage Disconnect electrical supply when necessary before installatio...

Page 2: ...4 6 in lbs Cable Plug Solenoid 4 6 Replace the electrical connector using the previous identifications to correctly match solenoids and electrical connectors When installing connector engage the groun...

Page 3: ...perating pressures down to vacuum in the main valve External pilot pressure and air pilot signals must be greater than or equal to that in the main valve but not outside the ratings above Ambient Temp...

Page 4: ...Install the plug into the appropriate hole o ring end enters first by pushing it in place until it comes to a stop and the nib is flush with the surface of the sandwich block 3 Replace the valve on i...

Page 5: ...ion w Spring and Air Return 240 35 2 4 Min 3 Position 210 30 2 1 Max 2 3 Position 1030 150 10 3 NOTE Solenoid operated valves when specified with external pilot may have operating pressures down to va...

Page 6: ...in its gasket track Then place valve assembly on top of base item 2 Line up electrical plug with socket in base and gently press down on valve to seat plug properly Figure 2 Single Solenoid 2 Position...

Page 7: ...base 3 Loosen the two captive mounting screws item 11 and then remove the solenoid coil item 9 and sandwich adapter item 13 as a unit from the operator adapter item 15 4 Back out screw item 4 until t...

Page 8: ...Conversions Service Instructions V 418CP Manifold With Electrical Interconnect Installation Screw Type Hex Wrench Size Torque Button Head 2mm 1 4 to 1 7 Nm 12 to 15 in lbs Socket Head 3mm 2 5 to 2 9 N...

Page 9: ...ting pressures down to vacuum in the main valve External pilot pressure and air pilot signals must be greater than or equal to that in the main valve but not outside the ratings above Installation Ins...

Page 10: ...adjacent valves Figure 1 schematically indicates where to place plugs shown as X marks for typical air piloted valves Figure 2 pictorially indicates assembly locations of main gallery plugs Item 8 wh...

Page 11: ...e manifold bank repeat the assembly process until satisfactory Special Assembly Procedures for manifolds with auxiliary inlet and outlet and or selector type sandwich regulators Auxiliary inlet and ou...

Page 12: ...ly 13 Flat Gasket 14 Captive Screw 15 Valve Assembly FIGURE 3 Blanking Plate Gasket Mounting Screws 16 Mounting Screws for valve sandwich block to base 17 Flat Gasket blanking plate to manifold base 1...

Page 13: ...n 4 Way 5 Ports ISSUED October 1999 Supersedes October 1997 ECN P27372 Introduction Follow these instructions when installing operating or servicing the product CAUTION Solenoid versions of this valve...

Page 14: ...d will not need a plug however some holes may be open and therefore Blank Pilot hole must be left open will require a plug Use a probe to test if holes are open the probe must be able to pass through...

Page 15: ...operating or servicing the product CAUTION Solenoid versions of this valve contain solid state components that can be damaged by transient voltage spikes over voltage or high temperature To protect ag...

Page 16: ...plug properly 6 Check to insure that the gasket on the bottom of the valve sandwich block is still properly seated in its gasket track Then place valve assembly on top of flow control Line up electri...

Page 17: ...on valve for normal operation Air applied to the sandwich regulator must be filtered to realize maximum component life Factory Pre Lubrication Sandwich regulators are pre lubricated at assembly with T...

Page 18: ...used with F3 valves manufactured after 3 1 97 date code CB3 These units will have socket head cap screws for holding the valve body to the base Sandwich units will not fit units with button head scre...

Page 19: ...ion Sandwich regulators are pre lubricated at assembly with Texaco Marfak MP 2 grease CAUTION Do not use synthetic reconstituted or oils with an alcohol content or detergent additive CAUTION It is rec...

Page 20: ...ew screws item 17 from kit By Pass Plate to Regulator 14 or 12 End of Regulator Block Remove discard by pass plate item 16 existing screws item 17 Install regulator body assembly item 8 Install o ring...

Page 21: ...hat it has a coating of grease Install the plug into the appropriate hole o ring end enters first by pushing it in place until it comes to a stop and the nib is flush with the surface of the sandwich...

Page 22: ...etting Then turn adjusting knob clockwise until the desired pressure setting is reached 6 Push the adjusting knob inward to engage lock 7 Resetting may be required to compensate for flow after the val...

Page 23: ...le White Brown Orange Manifold Address Manifold Address Wire Color Wire Color Pin Number Pin Number Figure 1 25 Pin Sub D Pin Callouts WARNING To avoid unpredictable system behavior that can cause per...

Page 24: ...system is grounded by connecting the 19 Pin Connector Ground Pin 12 to an inside ground screw on the Interface Plate The Interface Plate also includes an outside machined hole for the addition of a g...

Page 25: ...onnected at the 25 Pin Sub D Figure 1 19 Pin round Collective Wiring Module Figure 2 or 12 Pin round Collective Wiring Module Figure 3 A single address base uses one signal a double address base uses...

Page 26: ...to install these plugs 1 Determine which gallery is to be isolated between two manifolds 2 As displayed in Figure 6 use the large plugs Item 1 from the service kits to isolate manifolds from the main...

Page 27: ...2 14 1 1 BOTTOM PORT Plug Location Not Plugged Plug Location Plugged Single Solenoid w internal air return Remote Air Pilot w internal air return Double Remote Air Pilot Valve Sandwich Manifold Passag...

Page 28: ...from a manifold without having to remove the manifold block from the manifold bank See Figure 7 Place Gasket and Blanking Plate on Manifold and assemble using Mounting Screws provided with kit Tighte...

Page 29: ...Series Valves ISSUED September 2000 Supersedes October 1999 ECN P27805 Pneumatic WARNING To avoid unpredictable system behavior that can cause personal injury and property damage Disconnect electrical...

Page 30: ...0 40 12V 60Hz 12V 50Hz 12 42 42 24V 60Hz 22V 50Hz 15 45 45 12VDC 19 49 49 24DC 23 53 83 53 120V 60Hz 115V 50Hz When ordering solenoid service kits be sure to specify the two digit solenoid code as giv...

Page 31: ...return operators of single solenoid valves loosen the two screws 23 until their end cap s can be removed from the valve body 22 6 Gently press on either end of the spool assembly until it slides out o...

Page 32: ...seated in its gasket track Then place valve assembly on top of base 2 Line up electrical plug with socket in base and gently press down on valve to seat plug properly Part Identification List Item De...

Page 33: ...alves with Wires Black Wires Red Wires Valves with Terminal Block 14 and Com 12 and Com Will accept 18 to 24 Gauge Wires Terminals Terminals Servicing Solenoid Pilot Refer to Figure 1 to aid with disa...

Page 34: ...located between the sandwich block and base is properly seated in its gasket track on sandwich block 12 Place valve assembly on top of base 2 Line up electrical plug with socket in base and gently pr...

Page 35: ...rminals Terminals 12 TERMINAL COM TERMINAL 14 TERMINAL GROUND Terminal Block applications only GROUND All other applications 14 12 WARNING To avoid unpredictable system behavior that can cause persona...

Page 36: ...is to be isolated between two manifolds 2 Locations a MANIFOLD 8 AUXILIARY ACCESS MANIFOLD 25 AND TRANSITION PLATE 24 MAIN GALLERY ISOLATION As displayed in Figures 3 4 and 5 use the large plugs 6 fro...

Page 37: ...7 provided with kit Tighten screws from 2 9 to 3 8 Nm 25 to 35 in lbs Apply main pressure and check for leaks If any are present do not operate valves on the manifold bank repeat the assembly process...

Page 38: ...t closed PS353302P 8 Manifold Base 9 Mounting Screws for valve sandwich block to base 10 Valve Assembly 11 Captive Screw 12 Flat Gasket 13 End Cover Assembly 14 Molded Gasket manifold base to manifold...

Page 39: ...9 in lbs 3 An external ground connection must be attached to the green ground screw 4 Disregard unused wires or terminals Connections 14 Solenoid 12 Solenoid Valves with Wires Black Wires Red Wires V...

Page 40: ...Pilot Pressure Supply This valve requires a source of air pressure for shifting a pilot supply The sixth character in the model number identifies this supply when the valve was assembled at the factor...

Page 41: ...ternately pressurizing one end while exhausting the other Cylinder speed can be influenced by restricting the exhaust path NOTE If the complete blockage of air to atmosphere or extremely fine adjustme...

Page 42: ...ssembly on top of flow control Line up electrical plug with socket in flow control and gently press down on valve to seat plug properly 7 Tighten the three captive mounting screws item A using a 4 mm...

Page 43: ...se products are intended for use in general purpose compressed air systems only Operating Inlet Pressure kPa psig bar Min 2 Position Air Return 140 20 1 4 Min 2 Position w Spring and Air Return 240 35...

Page 44: ...d pressure setting from a lower pressure 2 Before turning on system air pressure disengage lock by pulling adjusting knob outward and then turn knob counterclockwise until knob stops 3 Turn on system...

Page 45: ...oducts are intended for use in general purpose compressed air systems only Operating Inlet Pressure kPa psig bar Min 2 Position Air Return 140 20 1 4 Min 2 Position w Spring and Air Return 240 35 2 4...

Page 46: ...l by pass plate item 16 using new screws item 17 from kit By Pass Plate to Regulator 14 or 12 End of Regulator Block Remove discard by pass plate item 16 existing screws item 17 Install regulator body...

Page 47: ...e holes have identification alongside as shown in the figure and plugs must be located in the holes as described in Table 1 2 To remove a plug insert a narrow tool under the side of the nib and pry it...

Page 48: ...ed setting Then turn adjusting knob clockwise until the desired pressure setting is reached 6 Push the adjusting knob inward to engage lock 7 Resetting may be required to compensate for flow after the...

Page 49: ...other conditions listed in these instructions Medium must be moisture free if ambient temperature is below freezing Service according to procedures listed in these instructions Installation service an...

Page 50: ...iring Module SCD251CA Plug in and assemble Collective Wiring Module to Collective Wiring Left Hand End Plate Blank Collective Wiring Assembly Do Not Twist Flex Ribbon Collective Wiring End Plate Wirin...

Page 51: ...will need to be isolated at 14 and or 12 galleries to prevent improper air pressure signals reaching adjacent valves Figure 2 schematically indicates where to place plugs shown as X marks for typical...

Page 52: ...12 BP1 BP2 14 1 3 5 12 P1 2 4 14 5 1 3 12 BP1 BP2 2 4 14 5 1 3 12 BP1 BP2 FIGURE 2 Example Schematic Diagram shows manifolds with valve assemblies and plugs F3 F5 Series Valves Manifold with Flexboard...

Page 53: ...nsient voltage suppressor or varistor that has a minimum rating of 1 6 times the rated voltage of the solenoid valve and sufficient capacity to dissipate the energy of other inductive loads WARNING To...

Page 54: ...in 1 Brown Pin 1 White Pin 5 Black Pin 2 Red Pin 3 Green Pin 4 Orange Pin 4 Black Pin 2 White Pin 3 Blue Pin 2 Black Pin 3 White Ground 12 Terminal Com Terminal 14 Terminal Green Red Black Connections...

Page 55: ...Pressure Range Maximum 145 PSIG 1000 kPa Ambient Temperature Range 15 C to 49 C 5 F to 120 F Voltage Range Rated Voltage 10 15 Introduction Follow these instructions when installing operating or servi...

Page 56: ...F7 H2 H3 34 Piston Sleeve H1 F6 F7 H2 H3 35 Screw Auto Plate 36 Auto Plate Connector 37 Screws Return Operator F5 H1 15 20 38 Gasket Valve to Base 5599 2 5599 1 Auto 39 Gasket Adapter to Sandwich Blo...

Page 57: ...put into use Warnings and specifications on the product should not be covered by paint etc If masking is not possible contact your local representative for replacement labels WARNING FAILURE OR IMPRO...

Page 58: ...lve Series F5 H1 F6 H2 F7 H3 Torque in lb 40 to 50 195 to 205 195 to 205 Nm 4 5 to 5 1 22 0 to 23 2 22 0 to 23 2 2 4 14 12 Smaller Manifold Larger Manifold Transition Plate Left Right F3 to F5 R F3 to...

Page 59: ...ing up electrical plug cavity 5 Slide Flow Control Sandwich over the male female tie rods C protruding from top of subbase or manifold and press down on flow control to seat electrical plug if applica...

Page 60: ...linder port 2 to exhaust Both valves exhaust the base at port 3 5 1 3 Valve Sandwich Block Valve Body Flow Control Sandwich Electrical Socket Adjusting Screw For Port 4 Adjusting Screw For Port 2 Base...

Page 61: ...Introduction Follow these instructions when installing operating or servicing the product NOTE The Independent Regulators shown are with regulators on the 14 end Regulators may also be on the 12 end...

Page 62: ...pter Regulator 17 Gasket Regulator Block 18 Gasket Valve to Regulator Block 19 Screw Valve to Mtg Stud 2 8 to 3 9 25 to 35 20 O ring 21 Plug Pilot 22 End Plate 23 Gasket Regulator Base 24 Stud Mountin...

Page 63: ...shown are with regulators on the 14 end Regulators may also be on the 12 end or both the 12 and 14 end CAUTION The reverse valve porting utilized with Independent Port will reverse the function of 4 W...

Page 64: ...PSIG F6 H2B F7 H3B 5 PS3609P Pilot Plug Kit F6 H2B 27 20 PS3709P Pilot Plug Kit F7 H3B 28 20 PS3640P Mounting Studs F6 H2B 26 12 PS3740P Mounting Studs F7 H3B 26 12 PS3648P By Pass Cap F6 H2B F7 H3B 1...

Page 65: ...iaries and authorized distributors provide product and or system options for further investigation by users having technical expertise It is important that you analyze all aspects of your application...

Page 66: ...ssembly possible Do not twist cables Continue to build the balance of the stack vertically alternating Gasket and Manifold Bases Place the right hand End Plate Item 12 on and lightly tighten the Screw...

Page 67: ...n plugs Note air piloted valves whether single or double will need to be isolated at 14 and or 12 galleries to prevent improper air pressure signals reaching adjacent valves Figure 5 schematically ind...

Page 68: ...to www parker com pneumatic Instruction Sheets Available V 402 F H ISO 5599 2 Solenoid Service V 440 F H ISO 5599 2 Valve Installation V 441 F H ISO Valve Service V 442 H ISO 5599 1 Auto Valve Instal...

Page 69: ...o change by Parker Hannifin Corporation and its subsidiaries at any time without notice Application Limits These products are intended for use in general purpose compressed air systems only Operating...

Page 70: ...plugged M Pilot holes may be molded shut and will not need a plug however some holes may be open and therefore Blank Pilot hole must be left open will require a plug Use a probe to test if holes are o...

Page 71: ...life If used in conjunction with an H2 or F6 Sandwich Flow Control assemble between the valve and the Sandwich Flow Control H2 or F6 Valves H2 or F6 Flow Control Sandwiches are only recommended for us...

Page 72: ...rt Regulation with 4 Way 3 Position Cylinder to Exhaust Function Independent Port Regulation Shown CAUTION CAUTION Requires 4 Way 3 Position Inlet to Cylinder Valve 3 1 5 Independent and Single Port R...

Page 73: ...procedure at right to verify proper function Outlet Pressure Adjustment 1 Before turning on the air supply turn the adjusting knob counterclockwise until compression is released from the pressure cont...

Page 74: ...4 Slide plug H into poppet L and secure in housing with retaining ring G Marfak MP 2 is a registered trademark of Texaco A B C E L K F M H J G N D 15 Place o ring F onto piston E and slide into housin...

Page 75: ...If used in conjunction with an H3 or F7 Sandwich Flow Control assemble between the valve and the Sandwich Flow Control H3 or F7 Valves H3 or F7 Flow Control Sandwiches are only recommended for use wit...

Page 76: ...egulation with 4 Way 3 Position Cylinder to Exhaust Function Independent Port Regulation Shown CAUTION CAUTION Requires 4 Way 3 Position Inlet to Cylinder Valve 3 1 5 Independent and Single Port Regul...

Page 77: ...ing Level B F7 Valves Conversion to external pilot supply is accomplished by inserting small plugs in the sandwich plate located on the bottom of the valve These plugs are located in small holes which...

Page 78: ...dowel 3 Assemble vee packing Q and backflow retainer R to seal retainer P Vee on vee packing Q and flat side of backflow retainer R should face the threaded end of the seal retainer P 4 Assemble the s...

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