Parker Balston Super Flow Tri-Gas Generator Series Installation, Operation And Maintenance Manual Download Page 2

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Bulletin TI-LCMS-SF5000J

Installation, Operation and Maintenance Manual

Super Flow Tri-Gas Generators

www.labgasgenerators.com

1-800-343-4048

Symbol Description

Caution, refer to accompanying documents

for explanation.

Refer to the caution note indicated for

explanation.

Caution, risk of electric shock.

Refer to the warning note indicated for

explanation.

Explanation of Warning Symbols

Summary of Contents for Super Flow Tri-Gas Generator Series

Page 1: ...on Operation and Maintenance Manual Super Flow Tri Gas Generators www labgasgenerators com 1 1 800 343 4048 Super Flow Tri Gas Generator Series Installation Operation and Maintenance Manual Models LCM...

Page 2: ...rators www labgasgenerators com 2 1 800 343 4048 Symbol Description Caution refer to accompanying documents for explanation Refer to the caution note indicated for explanation Caution risk of electric...

Page 3: ...ty certification of this product Retain these instructions for future reference If you have any questions please call the Technical services department at 1 800 343 4048 8AM to 5PM Eastern Time or e m...

Page 4: ...ompressor pump aftercooler receiver tank and check valve The gas separation schematic figures 3 and 4 shows the compressed air flow through the receiver tank and prefiltration where additional wa ter...

Page 5: ...nates that may exist in the room air A filter is located after the carbon module to remove any carbon contaminates The Source 5000 Gas Generator has a hollow fiber membrane module which converts com p...

Page 6: ...o the instrument Low Temperature LED yellow The Low Temperature LED indicator has three functions The LED is lit solid when the zero air module is heating up during the start up phase If the LED is so...

Page 7: ...ed location is tight for space the compressor cabinet can be located in a remote location Fresh intake ventilation for the compressor cabinet enters from the bottom and sides while warm exhaust air ex...

Page 8: ...ered when selecting an installation location A silencer kit is included for the drain discharge noise There is also a pump burp noise lasting a few seconds each time the compressor shuts off depressur...

Page 9: ...al cord into the receptacle of the generator and the opposite end into the ap propriate earthed grounded power receptacle Before plugging the power cords into the two Tri Gas Generator power receptacl...

Page 10: ...Gases A03 0286 voltage step down transformer If your facility supply voltage is 255V or higher then the use of this transformer is required A03 0281 Voltage Step up Transformer If the supply voltage...

Page 11: ...sure gauges should indicate 0 psig The six flow meters should indicate zero flow Figure 15 Compressor Power On Switch Figure 16 Tri Gas Power On one Tri Gas Generator shown Start up Operation Compress...

Page 12: ...it if the compressor is functioning properly Red illumination of the Temperature High LED signals a faulty condition and warns the operator that the unit requires servicing The compressor has an hour...

Page 13: ...LED is illuminated and solid the tower module heater may be faulty or the electrical connections leading to it may be faulty If the Low Temperature LED is blinking it is time to replace the tower mod...

Page 14: ...letter go to Schedule 2 Schedule 1 Compressor Schedule 2 Tri Gas Generator For Serial Numbers LCMS SF5000NA 1001 to 1011 Maintenance tasks for the Tri Gas Generator should be performed by trained per...

Page 15: ...ar P N B06 0194 Tube Assembly 3 5 000 1 year BNGS100 120 95 Tower Module 1 15 000 3 years P N 76811 Silencer 3 15 000 3 years P N BN75117 1 Frequency hours for Model LCMS SF5000 is recorded by an hour...

Page 16: ...ach pump equals 0 65 grams of grease The volume of grease is less after the 2nd pump since some grease remains in the extension adapter 4 Replace the plastic dust cap Grease Orbit Scroll Compressor Be...

Page 17: ...ing 1st Pump 2nd Pump Orbit Scroll Bearing 5 times 4 times Pin Crank Bearing 4 times 4 times Orbit Scroll side Grease Pin Crank Bearing 1 Remove top and side service panels see figure 8 2 Remove the f...

Page 18: ...blowback from the grease fitting 1 Remove the side and top panels see figure 8 2 Remove the six housing nuts see figure 27 3 Remove the stationary scroll housing 4 Remove the old tip seals from both t...

Page 19: ...ce dust seal over the backup tube Caution The backup tube must meet at the bottom of the housing in the six o clock posi tion The dust seal must meet on the right side of the housing at the three o cl...

Page 20: ...DX first stage and 100 09 BX second stage It is very important to install the proper grade filter into the proper housing Take extra care to install in the proper sequence see figure 30 3 Using a 1 wr...

Page 21: ...hold the collar of the fitting back and pull the tubing out of the fitting 2 Release the ratcheting bands that clamp the module to the unit using two screw drivers see figure 37 3 Replace with a new...

Page 22: ...er two carbon modules 1 With both hands rotate the filter bowl counter clockwise looking from the bottom remove and set aside see figure 42 2 Rotate the filter element retainer counter clockwise see f...

Page 23: ...itting see figure 46 5 Using 2 wrenches one as an anchor loosen the bottom nut of the compression outlet elbow 6 Use a flathead screw driver to get leverage when releasing the elbow fitting free from...

Page 24: ...e power supply and the generator power receptacle To access the fuses use a small screwdriver to remove the fuse holder located in the power re ceptacle of the generator see figure 50 Insert screwdriv...

Page 25: ...95 254VAC 60Hz 1 Phase 14A 4 Electrical Requirements1 Compressor 50Hz 230VAC 50Hz 1 Phase 13A Electrical Requirements1 Gas Generator 100 120 200 240VAC 60 50Hz 1 Phase 4A 2A Power Consumption Compress...

Page 26: ...psig 10 barg Operating the nitro gen generator at pressures above 145 psig 10 barg will result in damage to the membrane 6 The recommended operating inlet air temperature for the Tri Gas generator is...

Page 27: ...001T LCMS SF5001NT System S N Refer to Part Number Order Tri Gas Maintenance Parts Serial Number 10 Figure 24A B P N Qty Maintenance Kit 4 LCMS SF5000 4 1001 to 1011 MK5000 2 Kits Maintenance Kit 9 LC...

Page 28: ...0 9 3 80 3 50 10 3 90 The maximum pressure specification for the NITROGEN is 80 psig Flow meter accuracy 0 5 99 purity Shown flow rate is for one Tri gas generator Double the flow rate for the total s...

Page 29: ...3 25 3 00 2 65 2 50 2 25 2 15 2 00 1 90 7 3 75 3 50 3 25 2 75 2 65 2 50 2 45 2 25 2 15 8 4 30 3 75 3 55 3 25 3 00 3 00 2 75 2 50 3 35 9 4 75 4 25 4 00 3 75 3 50 3 35 3 25 3 00 2 75 10 5 50 4 75 4 50...

Page 30: ...sup ply outlet Main disconnect is not ON Blown fuse or tripped OFF circuit breaker at customer provided power supply Blown fuse at primary side of transformer LED power switch has failed Plug in power...

Page 31: ...take filter damaged Compressor is dirty Add ventilation or air condi tioning to room Remove obstruction or reposition unit to allow for cooling air Check electrical connection at fan Replace cooling a...

Page 32: ...are closed System leaks at fitting con nections Compressed air supply is lower than 105 psig 7 2 barg Factory compressed air supply is less than 85 psig 5 8 barg Tower module heater faulty or electri...

Page 33: ...efund the original price for the product This warranty applies only to defects in material or workmanship and does not cover wear components on compressors routine maintenance recommended by the instr...

Page 34: ...etin TI LCMS SF5000J Installation Operation and Maintenance Manual Super Flow Tri Gas Generators www labgasgenerators com 34 1 800 343 4048 Figure 54 Vertical Compressor Electrical Schematic 1 60 Hz U...

Page 35: ...etin TI LCMS SF5000J Installation Operation and Maintenance Manual Super Flow Tri Gas Generators www labgasgenerators com 35 1 800 343 4048 Figure 55 Vertical Compressor Electrical Schematic 2 50 Hz U...

Page 36: ...as Separation Filtration Division EMEA Dukesway Team Valley Trading Estate Gateshead Tyne and Wear England NE11 0PZ Tel 44 0 191 402 9000 Fax 44 0 191 482 6296 www parker com gsfe dhFNS_TSG parker com...

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