Omron Smart Sensor ZFX-C User Manual Download

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Cat. No. Z264-E1-06A

Vision Sensor
with built-in LCD monitor

Smart Sensor
ZFX-C

USERS MANUAL

Cat. No. Z264-E1-06A

Note: Specifi cations subject to change without notice.

Authorized Distributor:

Printed in Europe

Cat. No. Z264-E1-06A

Smart Sensor ZFX-C

USER´S MANUAL

Summary of Contents for Smart Sensor ZFX-C

Page 1: ...Cat No Z264 E1 06A Vision Sensor with built in LCD monitor Smart Sensor ZFX C USERS MANUAL Cat No Z264 E1 06A Smart Sensor ZFX C USER S MANUAL ...

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Page 3: ... whenever necessary Manuals Provided with this Product User s Manual this document This manual describes basic operations such as installation and connections and information on settings and specifications to ensure safe and correct use of this product Serial Communication Command Reference This manual provides reference information for when this product performs communications with an external de...

Page 4: ...ATION CONSIDERATIONS Please Read BEFORE USE BASIC OPERATIONS SETTING THE MEASUREMENT CONDITIONS FUNCTIONS USED DURING OPERA TION ADDITIONAL FUNCTIONS PARALLEL INTERFACE APPENDICES Smart Sensor Vision Sensor with built in LCD monitor ZFX C ...

Page 5: ...ODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR SUITABILITY FOR USE THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED THEY ARE NOT DESIGNED OR RATED FOR ENSURING SAFETY OF PERSONS AND SHOULD NOT BE RELIED UPON AS A SAFETY COMPO NENT OR PRO...

Page 6: ...other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the product may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representa...

Page 7: ...tion Indicates the possibility of explosion under specific conditions This product is not designed or rated for ensuring safety of persons Do not use it for such purposes The camera with lighting emits visible light which may adversely affect the eyes in rare instances Do not look directly into the light emitted from the Camera When the subject is a specular reflective object protect your eyes fro...

Page 8: ...in the same duct may cause induction resulting in malfunction or damage Use the product within the power supply voltage specified in this manual Use a DC power supply with safety measures against high voltage spikes safety extra low voltage circuits on the secondary side Tighten mounting screws at the torque specified in this manual 3 Other Do not use this product in safety circuits associated wit...

Page 9: ...ct Before connecting disconnecting cables make sure that the product is turned OFF The product may break down if it is connected disconnected while the power is ON For cables use only the exclusive products specified in this manual p 14 p 15 Use only combinations of the Camera Controller and Strobe Controller specified in this manual Using other combinations may cause malfunction or damage Do not ...

Page 10: ...a s Connector Cap When using only one camera attach the connector cap to cameras that are not in use 7 Communication with a Host Device Before communicating with a host device make sure that the product has started up Also clear the receive buffers on the device in use or perform other measures since undetermined signals might be output from the host interface when this product is started up ...

Page 11: ...ints that are important to achieve the full product performance such as operational precautions Indicates application procedures Indicates pages where related information can be found Item ZFX C20 C25 ZFX C10H C15H ZFX C10 C15 Number of connected cameras 2 1 1 Available measurement items All available Only the following items are available Pattern search Sensitive search Area Position Width Count ...

Page 12: ...asurement Items and Banks 33 Initializing Controller Settings 35 Saving Setup Data 36 2 BASIC OPERATIONS Inspection Setup and Measurement 38 Setting Measurement Conditions MENU Mode 38 Checking the Measurement Status ADJ Mode 42 Starting Measurement RUN Mode 42 Troubleshooting 43 Clear Images Cannot be Obtained 43 Measurement Target Cannot be Measured Accurately Due to Movement 43 To Output Measur...

Page 13: ...peed 104 Gain Setting 104 Partial Function Settings 105 Image Rate 105 Light Control Recipe Functions 106 Calibration 107 Registering Images 112 Position Correction 113 Additional Functions 115 Calculation 115 Setting Reflection of Individual Results 119 Logging Monitor 120 4 FUNCTIONS USED DURING OPERATION Monitoring the Measurement Status RUN Mode 124 Displaying Measurement Information 124 Switc...

Page 14: ... Setting Changing the Date 149 Clearing Saved Images 149 Tools 150 Saving Loading Data 150 SD Card Operations 151 Checking Density Distribution Profile 151 Checking the Communication Status with External Devices 152 Displaying the Controller Information 153 6 PARALLEL INTERFACE Connection 156 Parallel Connector Specifications 156 Internal Specifications 160 Signal I O 162 Input Signal 162 Output S...

Page 15: ...ensions 181 Camera 181 Controller 191 Accessories Options 193 LED Safety 206 Requirements from Regulations and Standards 207 Summary of Requirements to Manufactures 207 Summary of Requirements to User 209 Definitions of Laser Classification 210 Basic Knowledge for Operation 211 Menu List 215 INDEX 219 How Color Images are Processed 225 Color Filter 226 Color Pickup 228 Hue Saturation and Brightnes...

Page 16: ... 16 Mounting and Connecting Devices 19 Installing Cameras 19 Installing the Controller 25 Connecting Devices 28 Overview of Settings and Measurement 31 Operation Modes 31 Outline of MENU mode 32 Measurement Items and Banks 33 Initializing Controller Settings 35 Saving Setup Data 36 ...

Page 17: ...e LCD monitor option 3 The console can be used instead of the Controller s keys and menu buttons 4 Conforms to the SD Card Physical layer specifications 1 01 File format FAT16 5 Only connector 1 for camera 1 is provided on the ZFX C10H C15H C10 C15 LCD monitor option USB Parallel I O cable ZFX VP Touch pen 1 SD Card 4 FZ M08 2 Ethemet PC Console ZFX KP 3 RS 232C cable ZFX XPT_A RS 422 cable ZFX XP...

Page 18: ...t exceed 28 4 m including camera cables The ZFX XC_A XC_AR cannot be used in this combination Optional lighting The following optional lighting can be connected to ZFX SC50_ SC90_ Bar lighting ZFV LTL01 Bar double lighting ZFV LTL02 Bar low angle lighting ZFV LTL04 Light Source for Through beam Lighting ZFV LTF01 Cameras with Lighting 2 m Extension cable cable built in ZFX XC_A XC_AR 3m 8m 1 5 to ...

Page 19: ...d 3 Focus adjustment control This control is used for adjusting the focus of the image 4 Mounting fixture This mounting fixture is used for fastening the camera when installing it The mount ing fixture can be installed on all of the four mounting surfaces 5 Lighting connector This connector is used to connect external lighting Strobe Controller 3Z4S LT MLEK C100E1TSX Note however that the Strobe C...

Page 20: ...or the touch pen 5 USB port This port is for connecting to a personal computer via a USB cable 6 SD card slot This slot is for inserting the SD Card When the SD Card is inserted the SD mark is displayed at the top right of the screen Blue SD mark The SD card is inserted but not being accessed Red SD mark The SD card is being accessed 7 Mode switch This switch selects the operation mode MENU Select...

Page 21: ... connector This connector is for connecting to a camera Name Function 1 Ethernet port This port is for connecting to a personal computer via a 100Base TX 10Base T cable 2 RS 232C 422 connector This connector is for connecting to a PLC via an RS 232C or an RS 422 cable p 14 3 Console connector This port is for connecting to the Console p 14 4 Power connector This connector is for connecting to the ...

Page 22: ...50_ Setting distance L Detection range H 8 9 10 4 4 9 0 34 49 50 60 Setting distance L mm Detection range H mm 9 9 8 49 60 30 38 100 194 300 Setting distance L mm Detection range H mm 100 9 8 30 31 187 190 49 Setting distance L mm Detection range H mm Setting distance L mm Detection range H mm 70 89 100 40 40 67 100 142 160 49 Setting distance L mm Detection range H mm 100 148 160 120 80 115 180 2...

Page 23: ... SR50R SC10R SC50R SC90R normal cable type 1 Align the two hooks on one side of the mounting fix ture with the two grooves on the camera body 2 Push the other hook down until it is snapped into place Make sure that the mounting fixture is firmly fixed on the camera The lens has a fixed focal point The actual detection range and focal point vary from lens to lens so adjust the distance to the measu...

Page 24: ...rt and set the camera in a position so that the area to be checked is within the detection area LCD monitor Optical chart p 19 2 Turn the focus adjustment control to the left and right to adjust the focus First turn the focus adjustment control slightly to the left and right to make sure that the Focus adjustment control is not at the upper or lower limit positions Do not exert unnecessary force t...

Page 25: ...t0 ML 10035 ML 7527 Detection range mm Camera distance A mm Lens model 3Z4S LE 10 100 1000 10000 1 10 100 1000 t1 t1 t5 t0 t2 t40 t35 t30 t25 t20 t15 t10 t5 t2 t1 t0 t25 t20 t15 t10 t5 t2 t1 t0 t20 t15 t10 t2 t0 t10 t5 t1 5 t0 5 t1 t0 t2 t0 t1 5 t0 t1 t0 5 t1 t0 5 ML 0614 ML 0813 ML 1214 ML 1614 ML 2514 ML 3519 ML 5018 Lens model 3Z4S LE t0 5 t1 5 Detection range mm Camera distance A mm t Extensio...

Page 26: ...ection range of 40 mm is required at the measurement target a camera distance of 500 mm and 5 mm Extension Tube are required Lenses and lens diameters Lens Focal length Brightness Maximum outer diameter Total length Filter size 3Z4S LE ML 0614 6 mm F1 4 30 mm dia 30 mm M27 P0 5 3Z4S LE ML 0813 8 mm F1 3 30 mm dia 34 5 mm M25 5 P0 5 3Z4S LE ML 1214 12 mm F1 4 30 mm dia 34 5 mm M27 P0 5 3Z4S LE ML 1...

Page 27: ...m 1 0 mm or 2 0 mm Extension Tube are used together Reinforcement may be required for combinations of Extension Tubes exceeding 30 mm if the Camera is subject to vibration Installing the Camera Mounting Base The camera mounting base mounted on the bottom of the camera can be installed on all of the four mounting surfaces To change the mounting surface remove the three mounting screws M2 x 6 from t...

Page 28: ... ventilation Keep the ambient temperature less than 50 C If the ambient temperature is higher than 50 C install a fan forced cooling system or an air conditioner to keep the temperature lower than 50 C Avoid mounting on a panel in which high voltage emitting devices are installed to prevent ZFX C operation from being affected by noise Allow at least 10 m between the Controller and power lines to k...

Page 29: ...N track Attach the Exhaust Unit supplied to the Controller when installing other devices adjacently on the same DIN track as the Controller p 30 Removing procedure 1 Pull the Controller s lower hook downwards 2 Lift up the Controller from its bottom to remove it from the DIN track 1 2 Important PULL OPEN 1 2 3 4 OMRON ZFX C10 OUTPUT RUN ERROR ENABLE MENU RUN SD CARD ADJ USB AUTO ESC SET DIN track ...

Page 30: ...he two holes on the long Panel Mount Adapter 3 Install the Controller with Mount Adapters attached onto the panel from the front 4 Hook the hooks of the mounting bracket onto the two holes two each at top and bottom of the longer Mount Adapters and tighten the screws Tightening torque 1 2 N m 5 Make sure that the Controller is firmly fixed on the panel 1 1 2 2 3 Panel mount adapters Panel 4 Mounti...

Page 31: ...ower termi nal with the screwdriver Tightening torque 0 22 to 0 25 N m 3 Plug the Power connector male into the Controller s Power connector female 4 Tighten the two screws on the left and right of the Power connector male with the screwdriver to fasten it Tightening torque 0 22 to 0 25 N m Attaching Ferrite Cores Attach ferrite cores supplied to both ends of the camera s cable and the Controller ...

Page 32: ...onnector while making sure that it is not subjected to vibration or shock Do not mount the Controller in such a way that a load is steadily applied on the connector for example with tension applied to the cables To extend the installation distance between cameras and the Controller see p 15 Disconnection procedure Loosen the fastening screws two locations to unlock the camera s cable and then pull...

Page 33: ... is required for the optional lighting Attaching the Exhaust Unit to the Controller Attach the Exhaust Unit supplied to the Controller when installing other devices next to the Controller on the same DIN track The Exhaust Unit also serves as the Touch Pen Holder 1 Attach the Exhaust Unit to the four mounting holes on the Controller Remove the cap from the optional light ing connector on the rear o...

Page 34: ...asure ment status and adjusting conditions Measurement results are only displayed on the monitor and are not output RUN mode This mode is used for performing actual measurement Measurement results are displayed on the monitor and output ADJ ADJ MENU MENU RUN RUN Mode switch Setup Tool System Bank Save Top menu TEA LIVE Top Screen Previous Next Dsplay SW Adjust Individual result TEA Camera 0 0 Bank...

Page 35: ...equired Select measurement item Setup Menu Top Menu Setup Tool System Bank Save Top menu Setup Top Menu Item Register Position Add func Cameras Setup menu Region Img Adj Detail Limits Measurement item Menu These menus are displayed when the Controller is turned on These menus are used for setting measurement conditions This selects measurement items and sets the measure ment region This returns to...

Page 36: ...ster bank data for each individual product you can reduce the time required for changing the device setup as all you need to do is to select different bank data to change the measurement conditions In the case of the ZFX C10 C15 up to 32 locations items 0 to 31 can be measured Cap color item 0 Hue inspection Label attached state item 1 Pattern Search Label lettering item 2 Sensitive Search Note Ba...

Page 37: ...se the bank group function you can set up to 1024 banks Bank Settings p 134 Bank and items can be given any name up to 16 characters Bank and item names make it easier to recognize which measurement is being performed when multiple items and banks have been set Position correction function setup information Output condition setup information Region information Measurement item information Image ad...

Page 38: ...gs back them up to a SD card before performing initialization Saving Loading Data p 150 1 Switch to the MENU mode The top screen is displayed 2 Select the System icon 3 Select the Init icon 4 Select Initialize controller 5 Select OK Important ADJ ADJ MENU MENU RUN RUN Mode switch Setup Bank Save SD Top menu TEA LIVE Tool System SD System All stored image Initialize controller Init OK Cancel Reset ...

Page 39: ...Controller Bank settings and system settings are saved internally on the Controller Image data is not saved on the Controller Save image data on the SD card When Using the Bank Group Function Bank data that is set to bank group 0 is saved internally on the Controller When the bank data of bank groups 1 to 31 is saved the bank data on the SD card is overwritten with the bank data of bank groups 1 t...

Page 40: ...cking the Measurement Status ADJ Mode 42 Starting Measurement RUN Mode 42 Troubleshooting 43 Clear Images Cannot be Obtained 43 Measurement Target Cannot be Measured Accurately Due to Movement 43 To Output Measurement Values to a PC or PLC 44 To Output Position Information of Measurement Targets as Actual Coordinates 44 ...

Page 41: ... Size Edge Bright Color Application Item Register Position Add func Cameras Pattern Sensiti New AUTO Register model Reference model Search region Move 130 140 TEA Region Img Adj Detail Limits Reference point Enclose the desired measurement area The optimum measurement conditions are automatically set just by selecting AUTO Measurement conditions can also be checked and changed Measurement type gro...

Page 42: ...elect the Setup icon 3 Select Shape 4 Select the Pattern icon For details on types of measurement items see Setting Measurement Conditions in Chapter 3 step 1 ADJ ADJ MENU MENU RUN RUN Mode switch Setup Tool System Bank Save Top menu TEA LIVE Sensiti Flexible Shape Size Edge Bright Color Application Item Register Position Add func Cameras Pattern Graphic Note ...

Page 43: ...resized by the amount of drag movement if you drag any where on screen The drag start position need not be the line of the region To set a region on top of Cancel or other buttons at the bottom of the screen drag somewhere else on screen Setting the Region p 213 step 2 Inspect Register model Reference model Search region Reference point TEA Region Img Adj Detail Limits Inspect TEA Region Img Adj D...

Page 44: ...ecuted the following parameters are set to their optimum values Img Adj filter setup Limits Differs according to measurement item Detail Differs according to measurement item Automatically made settings can be checked in each of the setup screens AUTO Setting p 178 step 3 AUTO AUTO ESC ESC SET Auto Register model Reference model Search region Reference point TEA Region Img Adj Detail Limits AUTO k...

Page 45: ...e trigger using the SET and UP keys Switching display content After you have set the measurement conditions be sure to save the setup data All settings will be deleted if you turn the power OFF without saving the data Saving Setup Data p 36 Up to 100 images can be saved while you are temporarily running the Controller in the RUN mode Switch to the ADJ mode and read the saved images Parameters matc...

Page 46: ... orientation is not fixed to be measured accurately Position Correction p 113 Trouble Remedy Reference Poor lighting The recipe method light control settings can be used You can set the lighting just by selecting the image that meets your specific requirements from the thumbnails of images automatically taken under different lighting patterns p 106 Low contrast You can apply filters such as Sharpe...

Page 47: ...the Data Output Destination p 141 To Output Position Information of Measurement Targets as Actual Coordinates As the Controller default measurement values are output in pixel units and camera coordinates You can convert measurement results in pixels to actual dimensions µm or mm or actual coordinates for output by enabling the calibration function Calibration p 107 Output Item Output Destination D...

Page 48: ...n 71 Width 76 Count 80 Angle 83 Bright Color Inspection 87 Bright 87 HUE 89 Inspection by Individual Application 92 Grouping 92 Defect 95 Image Adjustment 99 Cameras Lighting 104 Shutter Speed 104 Gain Setting 104 Partial Function Settings 105 Image Rate 105 Light Control Recipe Functions 106 Calibration 107 Registering Images 112 Position Correction 113 Additional Functions 115 Calculation 115 Se...

Page 49: ...arget Region settings This function sets the region to be registered as the model and the region to search for the model X MENU mode Setup Item Region Item Description Register model This function registers the image pattern to find as the model Setting the Region p 213 Reference model The image that is registered as the model can be referenced Search region Set the region in which to search for t...

Page 50: ...of the correlation to be judged as OK Range 0 to 100 Position XY Sets the range of movement in the X and Y axes of the measurement target to be judged as OK Range 9999 999 to 9999 999 When calibration is OFF the range of movement for positions X and Y are 0 to 640 and 0 to 480 respectively Angle Sets the range of rotation angle to be judged as OK Range 180 to 180 Count enabled only when Veri ficat...

Page 51: ...on the value obtained in skipping angle units Note however that the processing time increases This function is enabled only when the search mode is the nor mal mode or the precision mode Verification OFF default value The search is performed in detail near a candidate point having the highest correlation value ON The search is performed in detail near all candidate points Select ON when the model ...

Page 52: ...tion ON Verification OFF A rough search is performed in side the search region to find the candidate point A detailed search is per formed at images near all candidate points A detailed search is performed at im ages near the candidate point having the highest correlation Verification and Candidate level Most similar model among these model is searched for Registered model 15 10 5 Reference 5 10 1...

Page 53: ...ion value at the correlation lower limit value or above is output 0 to 99 Search count N Reference position The X Y coordinates when the model was registered are output 9999 999 to 9999 999 Reference X Y SX SY Reference angle The angle when the model was registered is output 180 to 180 Ref angle ST Position difference The position difference obtained by measurement position reference position is o...

Page 54: ...attern is used with priority given to contrast information However in a graphic search a model with priority given to profile information is used Item Description Register model This function registers the image pattern to find as the model Reference model The image that is registered as the model can be referenced Search region Set the region in which to search for the model Reference point Set t...

Page 55: ...ting Up or Down after the profile is traced Up Selecting this setting multiple times makes noise only low contrast noise more difficult to pick up This setting is effective when lots of noise is picked up Delete high contrast noise with the Erase tool Down Selecting this setting multiple times makes the profile easier to pick up This setting is effective when the profile to be de tected is not pic...

Page 56: ...cription Correlation Sets the range of the correlation to be judged as OK Range 0 to 100 Position XY Sets the range of movement in the X and Y axes of the measurement target to be judged as OK Range 9999 999 to 9999 999 When calibration is OFF the range of movement for positions X and Y are 0 to 640 and 0 to 480 respectively Angle Sets the range of rotation angle to be judged as OK Range 180 to 18...

Page 57: ... time increases This function is enabled only when the search mode is the nor mal mode or the precision mode Candidate level 0 to 100 default value 60 Sets the level at which the model is searched for during a rough search Images having a value of the degree of match at the candidate level or more are taken to the candidate points in the Verifica tion Set a lower level when the model cannot be sea...

Page 58: ...ion where the model was found are output 9999 999 to 9999 999 Position X Y X Y Measurement angle The rotation angle of the model that was found is output 180 to 180 Angle TH Search number The number of searches that have a degree of match at the match lower limit value or above is output 0 to 99 Search count N Reference position The X Y coordinates when the model was registered are output 9999 999...

Page 59: ...d for the ZFX C10 C15 Item Description Register model This function registers the image pattern to find as the model Setting the Region p 213 Reference model The image that is registered as the model can be referenced Search region Set the region in which to search for the model With Frexible Search multiple image patterns can be set as models When the automatic setting is performed model registra...

Page 60: ... Setup Item Description Correlation Sets the range of the correlation to be judged as OK Range 0 to 100 Position XY Sets the range of movement in the X and Y axes of the measurement target to be judged as OK Range 9999 999 to 9999 999 When calibration is OFF the range of movement for positions X and Y are 0 to 640 and 0 to 480 respectively Model No Sets the range of model Nos to be judged as OK Ra...

Page 61: ...r during a rough search Images having a correlation value at the candidate level or more are taken to the candidate points in the Verification Set a lower level when the model cannot be searched for stably Calibration OFF default value Measurement results are output using the camera s coordinate values ON Measurement results are output using the coordinate value converted by the calibration functi...

Page 62: ...p Measurement Parts resembling the model are searched and the degree of match is checked in detail by subdivided models When subdivided models are a solid color the solid color rate also can be inspected Search region region for searching model Model image pattern to find Subdivision Note Passed product Different type Reversed Example Measurement count In a pattern search a difference in correlati...

Page 63: ...model The image that is registered as the model can be referenced Search region Sets the region in which to search for the model Setup Item Description Correlation Sets the range of the correlation to be judged as OK Range 0 to 100 Position XY Sets the range of movement in the X and Y axes of the measurement target to be judged as OK Range 9999 999 to 9999 999 When calibration is OFF the range of ...

Page 64: ... angle is calculated as a numerical value down to three digits past the decimal point based on the value obtained in skipping angle units Note however that the processing time increases This function is enabled only when the search mode is the normal mode or the precision mode Verification OFF default value The search is performed in detail near a candidate point having the highest correlation val...

Page 65: ...orrelation and position information of the model having the lowest degree of match of the subdivided models is output 0 to 100 Correlation CR Measurement position When Difference position is selected at Output position The X Y coordinates of the location having the lowest correlation value as a result of having calculated the correlation value in detail by subdivided models are output 9999 999 to ...

Page 66: ...ed as the color to be measured When a monochrome camera is connected to the Controller black and white images are binarized White pixels are targeted in measurement Item Description Select camera For details see Image Adjustment p 99 Filtering BGS level Brightness Control can be used only when a monochrome camera is connected Color Pickup Binary Filtering BGS level Brightness Control Setup Measure...

Page 67: ...registered as the reference value To re register only refer ence values you can use this function to re register only reference values based on the image currently on screen Setup Item Description Area Sets the range of the area to be judged as OK Range 0 to 9999999 999 When calibration is OFF the range becomes 0 to 307200 Gravity XY Sets the range of movement in the X and Y axes of the measuremen...

Page 68: ... the measurement target color ON Calibration OFF default value Measurement results are output using the camera s coordinate values ON Measurement results are output using the coordinate value con verted by the calibration function Coordinates mode Normal default value The position information of the input image coordinate system itself is output Pos correction When position shift correction is set...

Page 69: ...o 90 0 Axis angle TH Reference area The area when the measurement region is set is output 0 to 9999999 999 Ref area SA Reference position The X Y coordinates of the gravity when the measurement region is set are output 9999 999 to 9999 999 Reference X Y SX SY Reference axis angle The angle when the measurement region is set is output 90 0 to 90 0 Ref axis angle ST Area difference The area differen...

Page 70: ...te pixels are targeted in measurement Item Description Select camera For details see Image Adjustment p 99 Filtering BGS level Brightness Control can be used only when a monochrome camera is connected Color Pickup Binary Filtering BGS level Brightness Control Item Description Measurement region This function sets the region to be measured Setting the Region p 213 Reference registration When the me...

Page 71: ...0 to 200000 Length XY Sets the X and Y lengths of the box circumscribing the measurement target to be judged as OK Range 9999 999 to 9999 999 When calibration is OFF the range of movement for posi tions X and Y are 0 to 640 and 0 to 480 respectively Roundness Sets the roundness of the measurement target to be judged as OK Range 0 to 1 0 Setup Item Setting value Description Labeling mode Precision ...

Page 72: ... is counted as a label by mistake Calibration OFF default value Measurement results are output using the camera s coordinate values ON Measurement results are output using the coordinate value converted by the calibration function Coordinates mode Normal default value The position information of the input image coordinate system itself is output Pos correction When position shift correction is set...

Page 73: ...nce X Y SX SY Reference axis angle The angle of the corresponding label when the measurement region is set are output 90 0 to 90 0 Ref axis angle ST Reference perimeter The perimeter of the corresponding label when the measurement region is set is output 0 to 9999999 999 Ref perimeter SL Reference length XY The X and Y lengths of the box circumscribing the corresponding label when the measurement ...

Page 74: ...the Region p 213 Reference registration When the measurement region is set measurement is executed on the display image and the result of execution is registered as the reference value To re register only refer ence values you can use this function to re register only reference values based on the image currently on screen The edge is searched from the start point towards the end point of the regi...

Page 75: ...Description Position XY Sets the range of movement in the X and Y axes of the measurement target to be judged as OK Range 9999 999 to 9999 999 When calibration is OFF the range of movement for positions X and Y are 0 to 640 and 0 to 480 respectively Item Description Select camera For details see Image Adjustment p 99 Selects which of Color filter or Color Pickup is to be used at Detail Color mode ...

Page 76: ...hange direction of the edge s to be detected Dark Light Edge level 1 to 99 default value 50 Sets the level of density change to be judged as an edge Noise level 0 to 255 default value 20 Sets the level to be judged as noise When the difference between the minimum and maximum den sity values in the density region is at the noise level or lower it is judged that there are no edges Set a higher value...

Page 77: ... mistake in region Maximum density value minimum density value noise level Judged as no edge Measurement result NG Maximum density value minimum density value Noise level Judged as edge Taken to be measurement target Noise width When the density distribution reaches or falls below the edge level again within the range of the noise width from the initial edge detection position the detected point i...

Page 78: ...on when the measurement region is set are output 9999 999 to 9999 999 Reference X Y SX SY Position difference The difference obtained by measurement position reference position is output 9999 999 to 9999 999 Position dif X Y DX DY Note Registered image Input image Coordinate system correction OFF Coordinate system correction ON 0 0 The position information of the input image coordinate system itse...

Page 79: ...cution is registered as the reference value To re register only reference values you can use this function to re register only reference values based on the image currently on screen Setup Item Description Width Sets the range of the edge width to be judged as OK Range 0 to 9999 999 When calibration is OFF the range becomes 0 to 800 Position X1 Y1 Position X2 Y2 Sets the range of movement in the X...

Page 80: ...lor to measure to find the edge of that color Split size 1 to 99 default value 1 Sets the calculation width when the Maximum Minimum widths are to be calculated The Maximum or Minimum is calculated after the measurement region is split up by the calculation width to find the edge s Color 1 2 Light Dark default value Selects the density change direction of the edge s to be detected Dark Light Edge ...

Page 81: ...ut using the coordinate system corrected to the original state when the coordinate system was registered Measurement mode When Maximum and Minimum are selected the measurement region is split up into small regions by Split size to calculate the edge width The maximum value or the minimum value is output When Average is selected the aver age of the entire measurement region is calculated Setup Item...

Page 82: ...on becomes Position X1 Y1 and the end point side becomes Position X2 Y2 Position X1 Y1 X2 Y2 X1 Y1 X2 Y2 Reference edge width The edge width when the measurement region is set is output 0 to 9999 999 Reference width SW Reference edge position 1 2 The X Y coordinates of the edge position when the measurement region is set are output 9999 999 to 9999 999 Reference X1 Y1 X2 Y2 SX1 SY1 SX2 SY2 Width d...

Page 83: ...he measurement region is set measurement is executed on the display image and the result of execution is registered as the reference value To re register only refer ence values you can use this function to re register only reference values based on the image currently on screen Setup Item Description Number of edges Sets the range of the number of edges to be judged as OK Range 0 to 255 Average pi...

Page 84: ...efault value Color filter processing improves the contrast of images so that edges are detected Pickup mode Specify the color to measure to find the edge of that color Target color Light default value Selects the target color to be counted as the number of edges When a color camera is in use the picked up color is targeted for counting when this setting is set to Light Dark Edge level 1 to 99 defa...

Page 85: ...dge JG Number of edges The number of detected edges is output 0 to 255 Number of edges N Average pitch The average detected pitch is output 0 to 9999 999 Average pitch P Minimum pitch The minimum detected pitch is output 0 to 9999 999 Min pitch PL Maximum pitch The maximum detected pitch is output 0 to 9999 999 Max pitch PH Average width The average detected edge width is output 0 to 9999 999 Aver...

Page 86: ...s the region to be measured With edge angle set 2 measurement regions since 2 edges are calculated Setting the Region p 213 Reference registration When the measurement region is set measurement is executed on the display image and the result of execution is registered as the reference value To re register only refer ence values you can use this function to re register only reference values based o...

Page 87: ...e X and Y axes of measurement region 1 of the mea surement target to be judged as OK Range 9999 999 to 9999 999 When calibration is OFF the range of movement for positions X and Y are 0 to 640 and 0 to 480 respectively Position 2XY Sets the range of movement in the X and Y axes of measurement region 2 of the mea surement target to be judged as OK Range 9999 999 to 9999 999 When calibration is OFF ...

Page 88: ...Dark default value Selects the density change direction of the edge s to be detected Dark Light Edge level 1 2 1 to 99 default value 50 Sets the level of density change to be judged as an edge Noise level 1 2 0 to 255 default value 20 Sets the level to be judged as noise When the difference between the minimum and maximum den sity values in the density region is at the noise level or lower it is j...

Page 89: ...Y coordinates of the edge position are output 9999 999 to 9999 999 Position X Y X Y Reference angle The angle when the measurement region is set is output 180 to 180 Ref angle ST Reference position The X Y coordinates of the edge position when the measurement region is set are output 9999 999 to 9999 999 Reference X Y SX SY Angle difference The difference obtained by measurement angle reference an...

Page 90: ...mits Setup Item Description Measurement region This function sets the region to be measured Setting the Region p 213 Reference registration When the measurement region is set measurement is executed on the display image and the result of execution is registered as the reference value To re register only refer ence values you can use this function to re register only reference values based on the i...

Page 91: ... average of the density inside the measurement region is out put 0 to 255 0 Density average AV Density deviation The brightness fluctuations in the measurement region are output 0 to 127 0 Density deviation DV Reference density aver age The density average when the measurement region is set is output 0 to 255 0 Ref average SA Reference density deviation The density deviation when the measurement r...

Page 92: ... is connected Region settings This function sets the measurement region X MENU mode Setup Item Region Setup Item Description Measurement region This function sets the region to be measured Setting the Region p 213 Reference registration When the measurement region is set measurement is executed on the display image and the result of execution is registered as the reference value To re register onl...

Page 93: ...ue without being influenced by fluctuating lighting conditions Setup Item Description Hue average Sets the range of hues to be judged as OK Range 0 to 360 0 Saturation average Sets the range of saturations to be judged as OK Range 0 to 100 0 Value average Sets the range of values to be judged as OK Range 0 to 100 0 Hue deviation Sets the range of hue fluctuation to be judged as OK Range 0 to 180 0...

Page 94: ...fference The saturation difference obtained by measurement value reference value is output 100 0 to 100 0 S average dif DS Value difference The value difference obtained by measurement value reference value is output 100 0 to 100 0 V average dif DV Reference hue deviation The hue fluctuation when the measurement region is set is output 0 to 180 0 Ref H deviation SHD Reference saturation deviation ...

Page 95: ...n if automatic setting is performed When a color camera is connected only automatic setting of color filters is performed Functions equivalent to grouping can also be achieved by the IMAX and IMIN functions in expressions Calculation p 115 Note Model register up to 4 0 Index 0 to 63 63 1 2 Register to 0 Register to 1 Register to 2 Setup Search region region for searching model Measurement The inde...

Page 96: ...the image pattern to find as the model Setting the Region p 213 Reference model The image that is registered as the model can be referenced Search region Set the region in which to search for the model Setup Item Description Correlation Sets the range of the correlation to be judged as OK Range 0 to 100 Position XY Sets the range of movement in the X and Y axes of the measurement target to be judg...

Page 97: ...or during a rough search Images having a correlation value at the candidate level or more are taken to the candidate points in the Verification Set a lower level when the model cannot be searched for stably Calibration OFF default value Measurement results are output using the camera s coordinate values ON Measurement results are output using the coordinate value converted by the calibration funct...

Page 98: ...The measurement region is automatically subdivided into smaller sections to detect for changes in their respective brightness density The density difference with the surround ing area is collected parts having a large difference are judged to be a defect and the position information and extent of the defects of the locations having the highest number of defects are output Measurement region Subdiv...

Page 99: ...ects The shape that can be drawn is one circumference or arc Area Select this item to inspect the entire measurement target for scratches and dirt A com bination of up to five shapes rectangles ellipses circles polygons Reference registration When the measurement region is set measurement is executed on the display image and the result of execution is registered as the reference value To re regist...

Page 100: ...t position is detected by how much the average density differs with the sur rounding area The difference with the average density that was the largest is output as the defect value Detection interval 4 to 64 default value 8 Noise level 0 to 255 default value 60 Places having a defect value lower than the noise level are removed as the noise component while places having a defect value higher than ...

Page 101: ...he defect is greater than the detection area set a slightly larger detection interval When a small detection interval is set elements overlapping the edge of the defect also are included in the com parison and so the defect value decreases which results in less stable detection of the defect Item Description Message Judgment result The judgment result is output 0 OK 1 NG 2 not measured Judge JG De...

Page 102: ...ssed by the color filter is displayed on the right side of the monitor Set the color filter while monitoring the image on screen AUTO Setting Color Filter p 226 X MENU mode Setup Item Img Adj Select camera Color filter When AUTO is set for measurement items that support use of color filters the optimum color filter is automatically set Item Description Select filter The color filter can be selecte...

Page 103: ...appropriate image is not obtained by automatic color pick up the three parameters hue saturation and brightness can be fine adjusted for each candidate color When Auto function is set to OFF the color pick up is not updated when the automatic setting is next executed To exclude a specific color from the measurement target set Enable Disable to Disable Item Description Binary level Sets the level f...

Page 104: ... white noise Reduces the white component to eliminate the noise Dilation White measurement tar gets containing black noise Spreads the white component to eliminate the black noise Median Measurement targets con taining slightly unevenness Softens the unevenness while keeping the image contour intact Sharpen Measurement targets con taining fuzzy areas fluctuating lighting etc Enhances the border li...

Page 105: ...or position is displayed at the cursor position with unwanted background removed Set the BGS level while monitoring the image on screen Example Set the lower limit value to 100 and upper limit value to 220 X MENU mode Setup Item Img Adj Select camera BGS level L 060 H 200 BGS level 0 Pattern Image before background is removed Measurement target density Image with background removed Background dens...

Page 106: ...tion ON Performs brightness control OFF default value Does not perform brightness control Item Description Control region Sets the region in which the reference value is calculated Reference registration When the AUTO button is pressed the current brightness in the control region is regis tered as the reference value AUTO function When Auto function is set to OFF the reference value is not updated...

Page 107: ...Gain Guidelines for setting gain Setting value Description 1 170 to 1 20000 s Fixes the shutter speed to the desired value Only available candidate shutter speeds are displayed The candidates differ with the camera that is connected and setup conditions Shutter speed characteristics are as follows Select the appropriate shutter speed to suit your inspection requirements Shutter Speed Speed of Move...

Page 108: ...ssing speed though precision becomes worse The items that can be selected by this function change according to the camera connected to the Controller and shutter speed conditions List of Available Functions for Each Camera p 177 When the Image Rate mode is changed the size of the input image also changes When the partial function setting has been changed set the measurement conditions including th...

Page 109: ...eets your specific require ments from the thumbnails displayed on screen s 3 The lighting conditions of the selected image are dis played Fine adjust these conditions as required How blocks are displayed When adjusting optional lighting connected to the ZFX SR__ SC__ or adjusting the lighting intensity of the ZFX SC150 only ON OFF control is available The recipe function and intensity cannot be ad...

Page 110: ...he origin and the coordinate system can be corrected Three calibration setup options are available Sampling input Specifying point and Parameter Input To enable the calibration function set Calibration in the Detail setup screen for each measurement item to ON When Calibration is still OFF default value measurement values are output using camera coordinates and not the actual dimensions Note 30 mm...

Page 111: ...mode Setup Cameras Camera 0 1 Calibration Sampling input Img Adj Registering the model Register the model to be used for calibration X MENU mode Setup Cameras Camera 0 1 Calibration Sampling input Region Item Description Color filter For details see Image Adjustment p 99 Filtering BGS level Item Description Region Registers the model to be used for calibration Search region Sets the region in whic...

Page 112: ...et 3 places 2 Place the measurement target and select search The search is executed and a frame and crosshair cursor are displayed at the location where the model was found 3 Select Apply 4 Input the actual coordinates of the 1st point 5 Move the measurement target to the 2nd point and se lect Search 6 Select Apply 7 Input the actual coordinates of the 2nd point When sampling 3 points repeat steps...

Page 113: ... target at the 1st point and se lect either Set 2 places or Set 3 places 2 Move the crosshair cursor to the 1st point and select Apply 3 Input the actual coordinates of the 1st point When the scale in the X and Y directions is the same Specify 2 locations and input the actual coordinates When each of the scales in the X and Y directions are different Specify 3 locations and input the actual coordi...

Page 114: ...ta is calculated X MENU mode Setup Cameras Camera 0 1 Calibration Parameter Input Setting value Description Origin Specify where the origin of the actual coordinates is to be set Magnification Sets how much of the actual dimensions one pixel is to be equivalent to 0 010 to 9 999 The coordinate system used for expressing the actual coordinates is the left handed coordinate system The plus direction...

Page 115: ...e to registered images Image adjustment Region settings Switch between live images and registered images by selecting Image sw that is displayed in each of the above menu hierarchies Setting value Description Register image Selects the image to be registered Live image Registers the image captured from camera 0 or camera 1 Stored image Registers the stored measurement image Image in SD card Regist...

Page 116: ...t target color to correct the position If the measurement target has a characteristic pattern the position of that pattern is detected to correct the position 2 model Two models are registered and the position difference is corrected using the center coordinates of a straight line joining the two models and the angle of that line to the horizontal Area The image is binarized to detect the position...

Page 117: ...ment items For details see those items Labeling is not provided for the ZFX C10 C15 Normally a single position correction is sufficient However to ensure reliable correction of positions or to shorten the processing time correct the position in 2 stages Position0 is the correction performed for the 1st position correction and Position1 is the correction performed for the 2nd position correction Se...

Page 118: ...s that are not output to external devices can be set These expressions are called variables You can set frequently used expressions or part of long expressions that cannot fit into the maximum number of digits of calculation expressions and you can reference variables from other calculation expressions Up to 32 expressions can be set X MENU mode Setup Add func Calculation Variables Setting value D...

Page 119: ...ding 13 by 4 MOD 25 68 6 99 Result 1 remainder obtained by dividing 26 by 7 MAX The largest value of the four arguments is returned MAX argument 1 argument 2 argument 3 argument 4 MIN The smallest value of the four arguments is returned MIN argument 1 argument 2 argument 3 argument 4 SQRT Calculates the square root When the argument is a minus number 0 is returned as the calculation result to indi...

Page 120: ...on ANGL Calculates the angle formed by a straight line connecting two points gravity and center of model The angle is calculated with respect to the horizontal line The result is returned in the range 180 to 180 ANGL Y axis component X axis component Example To calculate the angle formed by a straight line joining the gravities of items 0 and 1 ANGL I001 Y I000 Y I001 X I000 X When both of the two...

Page 121: ... 0 is returned as the calculation result and 1 is returned for the other argument OR argument1 argument 2 NOT Calculates the logical NOT NOT argument Operator Description of Operation Addition Subtraction Multiplication Division of real numbers Setting value Description Digits of integer Sets the number of digits to display at the integer section Range 0 to 8 default value 8 Digits of decimal Sets...

Page 122: ...ets measurement items to be included in the overall judgment to ON Range ON default value OFF Position correction item Sets position correction items to be included in the overall judgment to ON Range ON default value OFF Calc variable Sets whether or not include the results of Calculation Variable in the overall judgment Range ON default value OFF Calc judge Sets whether or not include the result...

Page 123: ...culation expression Up to three parameters from among Measurement item Position correction item Variable or Data can be logged and monitored simultaneously How to set calculation expressions p 115 Warning Condition Sets the warning range to prompt the operator to be alert before NGs frequently occur Logging Selects logging On Off Range On Off default value Setup Item Description Warning Count Spec...

Page 124: ...t count NG count NG rate warning count max value min value average value standard deviation measurement count NG count NG rate warning count max value min value average value standard deviation measurement count NG count NG rate warning count 0 log 0 measurement value log 1 measurement value log 2 measurement value time 1 log 0 measurement value log 1 measurement value log 2 measurement value time...

Page 125: ...Additional Functions 122 ZFX C User s Manual MEMO ...

Page 126: ...us RUN Mode 124 Displaying Measurement Information 124 Switching the Image Display Method 126 Checking Adjusting the Measurement ADJ Mode 127 Checking Measurement Status 127 Switching the Image Display Method 129 Using a Saved Image to Perform Re measurement 129 Adjusting Measurement Conditions 130 ...

Page 127: ...Var 10 Var 11 Var 12 Var 13 Var 14 Var 15 Judge0 Judge1 Judge2 Judge3 Judge4 Judge5 Judge6 Judge7 Judge8 Judge9 Judge10 Judge11 Judge12 Judge13 Judge14 Judge15 Previous Next Dsplay SW Capture Judges list 0 15 OK Camera 0 0 Bank00 0 Pattern Search Judge OK Correlation 92 Position X 462 Position Y 352 Angle 15 X direction 20 111 Y direction 42 513 Angle 12 652 OK 353ms 353ms OK 353ms OK 353ms OK 353...

Page 128: ...sw Capture Statistical data Log switch sw Display switch sw Capture Function Name Description Previous Individual results Position correction The previous measurement item results are dis played Variables Data Judgment list The previous page is displayed Next Individual results Position correction The next measurement item results are displayed Variables Data Judgment list The next page is display...

Page 129: ...150 200 Warning value upper limit value Warning value lower limit value The warning is displayed when the measurement result falls below or exceeds the warning value Horizontal axis measurement count Vertical axes measurement value Previous Next Dsplay SW Capture SD Individual result TEA Previous Next Diplay SW Capture Individual result Previous Next Diplay SW Capture Individual result TEA Camera ...

Page 130: ...SW TEA Position0 0 0 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 Camera 0 0 Bank00 0 Pattern Search Judge OK Correlation 92 Position X 462 Position Y 352 Angle 15 OK 353ms OK 353ms OK 353ms Camera 0 0 Bank00 0 Pattern Search Judge OK Correlation 92 Position X 462 Position Y 352 Angle 15 X direction 20 111 Y direction 42 513 Angle 12 652 OK 353ms OK 353ms OK 353ms OK 353ms OK 353ms Log SW Display ...

Page 131: ...sw Function Name Description Previous Individual results Position correction The previous measurement item results are dis played Variables Data Judgment list The previous page is displayed Saved image The previous saved image is displayed Next Individual results Position correction The next measurement item results are displayed Variables Data Judgment list The next page is displayed Saved image ...

Page 132: ...ed Up to 100 images can be saved Images that were judged as NG also can be saved Measurement Image Save Conditions p 147 Previous Next Display sw Adjust Individual result TEA Previous Next Display sw Adjust Individual result TEA Prev Next Display sw Adjust Individual result Camnera 0 0 Bank00 0 Pattern Search Judge OK Correlation 92 Position X 462 Position Y 352 Angle 15 OK 353ms Camnera 0 0 Bank0...

Page 133: ...de 0 Pattern search 1 Pattern search 2 Pattern search TEA Adjust Mode Register model Reference model Search region Reference point Region Img Adj Limits Individual result Camnera 0 0 Bank00 0 Pattern Search Judge OK Correlation 92 Position X 462 Position Y 352 Angle 15 OK 353ms Individual result OK 353ms Adjusting conditions while monitoring the live image Adjusting conditions while monitoring a s...

Page 134: ... easier to view Number of display results horizontal axis L 376 000 Capture Apply Cancel Warning 250 300 350 H 423 000 50 100 150 200 V Axis H Axis Return Warning Logging monitor Data0 250 300 350 50 100 150 200 Center 376 000 Scale 423 000 V Axis 250 300 350 50 100 150 200 200 1000 2000 4000 8000 10000 H Axis 250 300 350 50 100 150 200 Log SW Display SW Adjust Logging monitor Data0 Data 276 000 T...

Page 135: ...Checking Adjusting the Measurement ADJ Mode 132 ZFX C User s Manual MEMO ...

Page 136: ...y Settings 142 Operation Settings 145 Measurement Control Conditions 147 Operation Conditions during Startup 148 Setting Changing the Display Language 149 Setting Changing the Date 149 Clearing Saved Images 149 Tools 150 Saving Loading Data 150 SD Card Operations 151 Checking Density Distribution Profile 151 Checking the Communication Status with External Devices 152 Displaying the Controller Info...

Page 137: ...le group and up to 32 groups can be set In other words this means that 32 bank groups are the same as having set 1024 banks In this case bank group 0 is saved on the Controller s internal flash memory and bank groups 1 to 31 are saved on the attached SD card Note Bank group 0 Bank group 0 1 2 Bank group 31 Max 1024 banks When an SD card is not used only bank group 0 is used When the SD card is mou...

Page 138: ...ENU mode Bank Bank Group Setup Item Description Switch Switches the currently selected bank to other banks Switching of banks can also be instructed by operating the keys on the Controller or by issuing external signals or serial communication commands Range 0 to 31 Copy Copies already created bank data to other banks Select Copy and the copy destination bank after displaying the copy source No de...

Page 139: ...ing white paper or cloth on screen This function can be set only when a color camera is connected to the Controller Strobe delay time Set the delay time from input of the TRIG signal up to output of the STGOUT signal Range 0 to 60000 µs Strobe polarity Sets the output polarity of the STGOUT signal Range Positive Negative When strobe polarity is set to Negative a delay of about 50 to 100µs occurs f...

Page 140: ...and that is shorter than the measurement cycle Range 2 0 to 10000 0 ms default value 10 0 ms Gate ON delay Sets the time from output of the measurement result to the DO0 to 15 signals until the GATE signal turns ON This is the time to wait until stable output data can be obtained Set a value longer than the ON delay OFF delay time of the external device Range 1 0 to 1000 0 ms default value 0 0 ms ...

Page 141: ...efault value 0 ms Setting value Description Input image Turns the ENABLE signal ON when image input is complete This serves as a guideline as to whether it is OK or not to move the measurement target When Input image is selected do not input the next command until measurement is complete even if the ENABLE signal is ON If the next command is input the measure ment currently being executed or the i...

Page 142: ... might disturb data communications with the ZFX C In this case disable the firewall on the PC Setting value Description OFF The ON OFF state of the ENABLE signal is not reversed default value ON The ON OFF state of the ENABLE signal is reversed The ENABLE signal turns ON dur ing processing by the ZFX The ENABLE signal can be used as a signal for indicating that the ZFX C is executing processing Se...

Page 143: ... measurement results X MENU mode System Output Judgement output Overall Judgment Output Set whether or not to output the overall judgment X MENU mode System Output Total jg output Setup Item Description RS 232C 422 Selects ON to output data on the RS 232C 422 interface default value OFF Parallel Selects ON to output data via the parallel port default value OFF SD card Selects ON to output data to ...

Page 144: ... the nearest integer Range 0 to 3 default value 3 Field separator Sets the separator between individual output data items Range None Comma default value Tab Space Semicolon Decimal separator Sets the number of digits past the decimal point Range None Period default value Comma Record separator Sets the separator between individual output data records Range None Comma Tab Space Delimiter default va...

Page 145: ... information Range OFF default value ON File name Sets the name of the output file only when SD card is selected The value obtained by multiplying the measurement value by 1000 times is output continuously as 4 bytes per single data item Minus numbers are output as 2 s complement When Display at time is set to ON the data is prefixed with the time information Setting value Description ON Enables t...

Page 146: ...her to display or hide the bank No and bank name ON Displays the bank No default value OFF Hides the bank No Bank group No display Sets whether to display or hide bank group No and bank group name ON Displays bank group No OFF Hides bank group No default value Camera No display Sets whether to display or hide the camera No ON Displays the camera No default value OFF Hides the camera No Previous Ne...

Page 147: ...e green NG color Changes NG colors to a desired color default value Red Setup Item Description Format 1 Displays text strings such as Var Data and Judge Displays all Nos including numbers not set with an expression default value Format 2 Does not display text strings such as Var Data and Judge Displays only numbers set with an expression Previous Next Display SW Adjust Individual result Camera 0 0...

Page 148: ... File names When display capture is executed the directory CAPTURE is automatically created at the root directory on the SD card and an image file of the currently displayed screen is stored to the CAPTURE directory The format of file names is CAPT BMP A running number starting from 000 is automatically assigned to It takes several seconds to capture displays during which measurement cannot be exe...

Page 149: ...NU mode System Operation Password Key Lock in RUN Mode Menu buttons and operation of the touch panel in the RUN mode can be locked to prevent erroneous operation Note however that mode switching is not locked X MENU mode System Operation RUN mode key lock Setting value Description ON Saves setup data when a bank group is switched OFF Does not save setup data when a bank group is switched default v...

Page 150: ...ages exceeds 100 new images are saved by over writing the oldest image Up to 50 images are saved to one camera when two cameras are connected When the Controller is turned OFF images saved on the Controller are cleared Saved images only can also be cleared without turning the Controller OFF p 149 Setting value Description None Measurement images are not saved default value Only NG Measurement imag...

Page 151: ...r or commands to the ZFX Setting value Description OFF The ERR signal does not turn ON even if the TRIG signal turns ON during measurement ERR ON The ERR signal turns ON when the TRIG signal turns ON during measurement default value The ERR signal turns OFF when the next TRIG signal is input at the correct timing Setup Item Description Startup Bank Group Sets the bank group No to be displayed when...

Page 152: ...l calendar timer X MENU mode System Date Clearing Saved Images Measurement images saved on the Controller can be cleared without turning the Controller OFF X MENU mode System Init Clear stored images Setting value Description Japanese UI text in the LCD screen and menus is displayed in Japanese English UI text in the LCD screen and menus is displayed in English Setup Item Description Year Month Da...

Page 153: ...Image data Select the target data to perform save load on Save Saves the target data on the Controller to SD card Load Loads target data saved on SD card to the Controller Logging data can only be saved Bank data Bank group data System data Logging data Important Important Note IMAGE BYR BANK BNK SD Card BANKGRP BNG LOG CSV SYSTEM SYS Image data Directory for storing measurement image Directory fo...

Page 154: ...ool Profile Setup Item Description File operation Deletes or renames files for example The remaining space on the SD card can be checked Note Return Capture SD Profile Red Displays the density distribu tion of the vertical line Graph line Displays the density distribu tion of the horizontal line Graph line Move this line to the desired position to check its density This line can be moved by the L ...

Page 155: ... external device and content received from the external device are displayed Test string Sets the text string maximum 16 alphanumeric characters to be sent to the external device Note If the graph lines are inclined even though the measurement target illuminated as a uniform color on screen you can judge that lighting is uneven You can monitor depressions on the graph lines to the extent of densit...

Page 156: ... device is not returned Setup Item Description Version Displays the Controller s version Memory capacity Displays the memory usage Error history Displays up to five of the latest I O related errors as well as the date and time when the error occurred Clear error history Clears the error log The ERROR signal turns OFF when the error log is cleared Setup Item Description SD Parallel DI0 DI0 DI2 DI3 ...

Page 157: ...rement result could not be out put correctly via the USB interface Check to see if the USB cable is inserted correctly LAN connection An output error occurred since the measurement result could not be output correctly via the LAN Check to see if the LAN cable is inserted correctly Check to see if the LAN communication condition is set correctly Image input The following caused a communica tion err...

Page 158: ...nector Specifications 156 Internal Specifications 160 Signal I O 162 Input Signal 162 Output Signal 164 Timing Charts 167 Measurement Handshaking OFF 167 Measurement Handshaking ON 170 Commands Other than for Measurement 171 Signal Operation in terms of Measurement 172 ...

Page 159: ... are wired in reverse the cables or external devices may be damaged Parallel I O Connector 0 Standard Parallel Port Wire the Terminal Block Adapter supplied and plug it into the Controller s parallel I O connector 0 Instead of the Terminal Block Adapter the parallel I O cable ZFX VP can be connected to it as well The wir ing of the parallel I O cable is the same as that of the parallel I O connect...

Page 160: ...w Input 5 DI2 Green Input 6 DI3 Blue Input 7 DI4 Purple Input 8 DI5 Gray Input Command input 9 DI6 White Input 10 DI7 Black Input 11 DI8 Brown Input Parallel command confirmation signal 12 DSA Red Input Data send request signal input 13 OR Orange Output Overall judgment output 14 ERROR Yellow Output ON when an error occurs 15 RUN Green Output ON while in the RUN mode 16 ENABLE Blue Output ON when ...

Page 161: ...oller s parallel I O connector 1 To lock the connector again release the latch locks Specification of a parallel I O cable Item Connector Flat cable Manufacturer name Hirose electric Co Ltd Hitachi Cable Ltd Model number FX2B 20SA 1 27R UL20012 ST10X28AWG Electric wire size thickness 0 89 mm Total cable width 12 70 mm Cable length 2 m 5 m 2 3 4 1 20 20 11 11 10 10 1 1 Pin No 20 11 10 1 Pin No Para...

Page 162: ...rection Function 1 STGOUT0 Brown Output Strobe trigger 0 output for camera 0 1 2 STGOUT1 Red Output Strobe trigger 1 output for camera 1 1 2 3 DO0 Orange Output Data output 4 DO1 Yellow Output 5 DO2 Green Output 6 DO3 Blue Output 7 DO4 Purple Output 8 DO5 Gray Output 9 DO6 White Output 10 DO7 Black Output 11 DO8 Brown Output 12 DO9 Red Output 13 DO10 Orange Output 14 DO11 Yellow Output 15 DO12 Gre...

Page 163: ...e for TRIG signal is different from the circuit diagram for RESET DI0 to DI8 and DSA signals Mode NPN PNP Input voltage 12 to 24 VDC 10 12 to 24 VDC 10 ON current 1 5 mA min 5 mA min ON voltage 1 8 8 V min 8 8 V min OFF current 2 0 5 mA max 0 5 mA max OFF voltage 2 1 1 V max 1 1 V max ON delay 5 ms max 5 ms max OFF delay 0 7 ms max 0 7 ms max Internal circuit diagram Mode NPN PNP Input voltage 12 ...

Page 164: ...tage 12 to 24 VDC 10 12 to 24 VDC 10 Load current 45 mA max 45 mA max ON residual voltage 2 V max 2 V max OFF leakage current 0 2 mA max 0 2 mA max Internal circuit diagram Mode NPN PNP Output voltage 12 to 24 VDC 10 12 to 24 VDC 10 Load current 45 mA max 45 mA max ON residual voltage 2 V max 2 V max OFF leakage current 0 2 mA max 0 2 mA max Internal circuit diagram Respective terminal Load COMOUT...

Page 165: ...on commands Command Description Command code Parameter binary code DI7 DI6 DI5 DI4 DI3 DI2 DI1 DI0 Continuous measurement Measurements continue while the com mand is being input 0 0 0 Bank switching Switches the bank to measure 0 1 0 Bank number Bank group switching Switches the bank group data 1 1 0 Bank group number Model re registration Registers the model again based on the last measurement im...

Page 166: ... binary code DI7 DI6 DI5 DI4 DI3 DI2 DI1 DI0 Bank switching Switching to bank 0 0 1 0 0 0 0 0 0 Switching to bank 1 0 1 0 0 0 0 0 1 Switching to bank 2 0 1 0 0 0 0 1 0 Switching to bank 31 0 1 0 1 1 1 1 1 Bank group switching Switching to bank group 0 1 1 0 0 0 0 0 0 Switching to bank group 1 1 1 0 0 0 0 0 1 Switching to bank group 2 1 1 0 0 0 0 1 0 Switching to bank group 31 1 1 0 1 1 1 1 1 Model...

Page 167: ...he RUN mode the data that is output to the OR and DO signals is retained until new measurements are made in the RUN mode The status of these output is retained even if the ZFX C is switched from the RUN mode to another Mode 000 001 002 127 000 001 002 127 000 001 002 000 001 002 000 001 002 127 000 001 002 000 001 002 127 000 001 002 000 001 002 127 000 001 002 Expression Only the preset data is o...

Page 168: ...dual judgment result The judgment results based on the expressions that were set in the Add func Calculation Judge judge 0 to 31 are output to DO0 to DO15 The user can select whether a signal is output when the judgment result is OK or NG The default setting is for a signal to be output when the judgment result is NG Calculation p 115 Up to 32 individual judgment results are output No data is outp...

Page 169: ...32 767 can be output A value of 32 768 will be output if the measurement is less than 32 768 and a value of 32 767 will be output if the measurement is greater than 32 767 DO15 DO14 DO13 DO12 DO11 DO10 DO9 DO8 DO7 DO6 DO5 DO4 DO3 DO2 DO1 DO0 Measurement value for expression x Note DO15 DO14 DO13 DO12 DO11 DO10 DO9 DO8 DO7 DO6 DO5 DO4 DO3 DO2 DO1 DO0 0 0 0 0 1 1 0 0 0 1 0 0 1 0 0 1 DO15 DO14 DO13 D...

Page 170: ...he external device to capture output data from the Controller This time can be changed T5 Output cycle This is the interval in which the DO signal state changes This time can be changed T6 Total output time This time is equivalent to output cycle T5 x number of output data items Input the trig ger at an interval longer than this time When the total output time is longer than T2 non output data acc...

Page 171: ...t measurement items and judgment results in the expression In the case of level output the ON OFF status of the OR signal does not change until the next output as shown in this example 6 When the timing for turning the ENABLE signal ON is set to end of image input a delay occurs until output is started after the ENABLE signal turns ON as measurement is also executed after the ENABLE signal turns O...

Page 172: ... number of times in the expression set at Calculation judgment maximum twice When parallel output is OFF judgment is not output 7 If DI0 to DI7 are in the continuous measurement command execution status and DI8 is ON when measurement processing ends the next measurement is executed The next measurement is also executed after display processing is executed when the timing that the ENABLE signal tur...

Page 173: ...time out error occurs if the DSA signal does not turn OFF during the preset time out time after the GATE signal turns ON 7 When multiple data items are being output for a single measurement a time out error occurs if the DSA signal does not turn ON with the preset time out time after the GATE signal turns OFF T1 Trigger input time Set to ON for at least 0 5 ms T2 Measurement time This time is imag...

Page 174: ...nly in the RUN mode T1 Executing trigger delay time This is the delay time until the execution trigger DI8 is input after commands are set to DI0 to DI7 5 ms or more T2 Executing trigger ON time 5 ms or more T3 Execution delay time 0 5 ms or less T4 ENABLE OFF time This time varies depending on settings for banks bank groups model registration OFF ON T2 RUN DI8 T1 T3 T4 1 OFF ON OFF ON OFF ON ENAB...

Page 175: ...ABLE signal turns OFF 0 5 ms or less T3 Measurement time This time is image input measurement This time can be changed to only image input or image input measurement display T4 Trigger delay time This is the time after trigger input until the camera s shutter is opened max 65 535 ms This time can be changed for each camera This time can be set only when the ZFX C2_ is used T5 Shutter time This is ...

Page 176: ... OR signal is remained to be ON during the output time set in System Comm OR output Output time when One shot is set in System Comm OR output Output mode OFF ON OFF ON OFF ON Measurement time Measurement time Measurement time ENABLE ENABLE ENABLE Starts measurement results output Image input Measurement Display Outputs when an image is input Outputs when measurementprocessing is completed Outputs ...

Page 177: ...tialization processing is completed the ENABLE signal turns ON and command inputs can be accepted 3 The ENABLE signal turns OFF when the Controller accepts command and stays OFF during processing commands 4 The signal turns ON OFF after output of data such as measurement results Reset Input Set the RESET signal to ON for at least 10 ms T1 Startup processing at power ON The time required changes ac...

Page 178: ...s 181 Camera 181 Controller 191 Accessories Options 193 LED Safety 206 Requirements from Regulations and Standards 207 Summary of Requirements to Manufactures 207 Summary of Requirements to User 209 Definitions of Laser Classification 210 Basic Knowledge for Operation 211 Menu List 215 INDEX 219 How Color Images are Processed 225 Color Filter 226 Color Pickup 228 Hue Saturation and Brightness Valu...

Page 179: ...at images are being captured appropriately If images are too dark adjust the shutter speed or the brightness of the lighting p 104 106 Camera error A camera connection error occurred Make sure that the connector between the camera and the Controller is con nected correctly p 29 Calibration failed Execute sampling or specify points at three locations that are not on a straight line p 107 SYSTEM ERR...

Page 180: ...ble Available Available Available Available Image rate Normal 2 2 2 2 Available Available Available Available Available Available Image rate High speed 2 2 2 2 2 2 2 Available Available Available ZFX SC10_ ZFX SC50_ ZFX SC90_ Partial function None 2 Available Available Available Available Available Available Available Available Available Partial 1 2 2 Available Available Available Available Availa...

Page 181: ...shold The threshold values are automatically set for the following measurement items Area Labeling Position Width Count Angle Bright HUE Edge search color of detailed conditions The edge search color of detailed conditions is automatically set for measurement items in edge inspection Measurement items in edge inspection Position Width Count Angle Reference value The measurement value of the curren...

Page 182: ... image is analyzed to automatically select the optimum color filter This is used to adjust only the color filter independently of AUTO setting of measurement items Color Filter p 226 AUTO Setting of Brightness Control The currently displayed image is analyzed to automatically calculate and register the reference value of brightness Brightness Control p 103 Setup Menu All Color Capture AUTO Hue Sat...

Page 183: ...etting of Lighting Candidate lighting patterns are displayed as images Light Control Recipe Functions p 106 Auto Cancel Apply Apply Capture Light control TEA A C D B 5 A ALL 5 B 5 C 5 D Cancel Capture TEA TEA TEA TEA TEA TEA TEA TEA TEA TEA TEA ...

Page 184: ...on Optional lighting I F Not available Ratings Power supply voltage supplied from Controller 15 VDC Current consumption Approx 200 mA Operation environment robustness Ambient temperature range Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmosphere No corrosive gases allowed Degree of protect...

Page 185: ...pplied from Controller 15 VDC Current consumption Approx 200 mA Operation environment robustness Ambient temperature range Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmosphere No corrosive gases allowed Degree of protection IP65 IEC60529 Dielectric strength 1000 VAC 50 Hz 60 Hz 1 min Vibra...

Page 186: ...umption when optional lighting is connected Operation environment robustness Ambient temperature range Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmosphere No corrosive gases allowed Degree of protection ZFX SC___ IP65 IEC60529 ZFX SC___W IP67 IEC60529 Dielectric strength 1000 VAC 50 Hz 60...

Page 187: ...C approx 200 mA including current consumption when optional lighting is con nected Operation environment robustness Ambient temperature range Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmosphere No corrosive gases allowed Degree of protection ZFX SC___ IP65 IEC60529 ZFX SC___W IP67 IEC6052...

Page 188: ... Ratings Power supply voltage supplied from Controller 15 VDC 48 VDC Current consumption Approx 160 mA Operation environment robustness Ambient temperature range Operating 0 to 50 C Storage 25 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Ambient atmo sphere No corrosive gases allowed Degree of protection IP20 IEC60529 Dielectric s...

Page 189: ...t control Heat resistant PVC shielded cable 5 8 mm dia standard length 2 m Mounting brackets can be mounted on each side 8 4 30 6 36 30 6 36 34 17 9 33 6 32 23 3 32 33 6 Unit mm 20 0 1 17 9 34 Heat resistant PVC shielded cable 5 8 mm dia standard length 2 m Note 1 32 32 26 2 24 2 30 8 4 6 36 23 3 4 5 4 5 4 5 4 5 50 5 17 9 5 6 67 9 5 9 38 14 25 34 Connector 30 6 36 Focus adjustment control 2 M4 Mou...

Page 190: ... adjustment control Heat resistant PVC shielded cable 5 8 mm dia standard length 2 m 17 9 34 Mounting brackets can be mounted on each side 32 32 33 6 23 3 Unit mm 20 0 1 8 17 9 34 Heat resistant PVC shielded cable 5 8 mm dia standard length 2 m 32 32 24 2 26 2 23 3 4 5 4 5 4 5 4 5 50 5 Optical axis Focus adjustment control 0 8 17 9 5 6 67 9 38 14 25 34 5 9 Connector 2 M4 Mounting hole dimensions M...

Page 191: ...m dia standard length 2 m 35 5 5 6 36 6 36 3 8 35 5 8 Output for external lighting 34 26 5 52 5 52 5 30 45 39 Mounting brackets can be mounted on each side Unit mm 20 0 1 26 50 8 34 Note 1 52 5 52 5 24 2 26 2 30 25 56 Optical axis Output for external lighting 26 5 86 5 6 9 8 5 9 38 14 25 34 Connector 2 M4 Note 1 Mounting brackets can be mounted on each side Focus adjustment control Heat resistant ...

Page 192: ...cus adjustment control Heat resistant PVC shielded cable 6 2 mm dia standard length 2 m 8 Mounting brackets can be mounted on each side 34 33 52 5 52 5 39 30 45 2 M4 Unit mm 20 0 1 33 8 34 52 5 56 33 83 7 5 6 38 14 25 34 5 9 2 M4 24 2 52 5 30 3 26 2 Optical axis Mounting hole dimensions Note 1 Mounting brackets can be mounted on each side Note 1 Focus adjustment control Connector Output for extern...

Page 193: ...m dia standard length 2 m 8 Mounting surface 35 57 98 12 Heat oil resistant PVC shielded cable 5 mm dia standard length 200 mm 2 M4 depth 6 U1 4 20UNC depth 5 Mounting hole dimensions 2 M4 10 20 0 1 10 140 140 Focus adjustment control 33 7 8 5 8 5 4 8 5 73 2 Unit mm 25 5 31 28 1 32UN 2A C mount 14 5 20 0 1 1 4 20UNC depth 8 21 25 2 2 M4 depth 8 4 8 8 8 mm dia 29 5 31 25 2 28 mm dia 54 5 6 3 46 5 2...

Page 194: ...inspection Pattern search sensitive search flexible search graphic search Pattern search sensitive search Size inspection Area labeling Area Edge inspection Position width count angle Position width count angle Brightness color inspection Brightness HUE Brightness HUE Application based inspection Defects grouping Defects Position correction 1 model search 2 model search position area labeling angl...

Page 195: ... g Accessories Touch pen ZFX TP Exhaust unit ZFX EU Terminal block adapter ZFX XTB Terminal block adapter mounting screws 4 p ces Ferrite core 2 p ces Instruction Sheet Power connector Item ZFX C20 ZFX C25 ZFX C10H ZFX C15H ZFX C10 ZFX C15 15 90 32 7 5 145 130 122 97 5 4 5 82 72 130 52 6 58 38 42 75 7 60 23 4 Note 1 Unit mm Note 1 Only connector 1 for camera 1 is provided on the ZFX C10H C15H C10 ...

Page 196: ... 3M Applicable Controller ZFX Cable type Standard cable Robot cable Cable length 3 m 8 m 3 m Minimum bending radius 40 mm Weight Approx 250 g Approx 550 g Approx 250 g 25 34 5 9 L 5 9 25 34 38 14 24 2 38 14 24 2 26 2 26 2 40 22 Vinyl insulated round cable 6 1 mm dia 15 core Nameplate 8 26 pole male 8 26 pole male L ZFX VS 3M 3 m ZFX VS 8M 8 m ZFX VSR 3M 3 m Unit mm ...

Page 197: ...length 3 m 8 m 3 m 3 m 8 m 3 m Minimum bending radius 40 mm Weight Approx 250 g Approx 550 g Approx 250 g Approx 250 g Approx 550 g Approx 250 g 19 1 5 9 29 L 25 34 38 14 26 pole male 26 pole male Vinyl insulated round cable 6 1 mm dia 15 core Nameplate 5 9 8 22 24 8 15 6 26 2 24 2 40 L ZFX VSLA VSRLA 3M 3 m ZFX VSLA 8M 8 m Unit mm 24 8 15 6 26 pole male 19 1 40 24 2 26 2 5 9 29 L 25 34 38 14 8 5 ...

Page 198: ...he Strobe Controller for external lighting cannot be connected to the light ing connector on the camera ZFX VSLA VSRLA On the camera side the cable bends downwards ZFX VSLB VSRLB On the camera side the cable bends upwards On the Controller side the cable bends towards the front On the Controller side the cable bends towards the rear Important ...

Page 199: ...5 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensation Vibration resistance durability 10 to 150 Hz Single amplitude 0 35 mm 10 times for 8 min each in X Y and Z directions Shock resistance destructive 150 m s2 3 times each in 6 directions up down left right forward backward Material Case Polycarbonate PC Weight Approx 250 g Approx 550 g Approx...

Page 200: ...no condensation Vibration resistance durability 10 to 150 Hz Single amplitude 0 35 mm 10 times for 8 min each in X Y and Z directions Shock resistance destructive 150 m s2 3 times each in 6 directions up down left right forward backward Material Case Polycarbonate PC Degree of protection IP20 IEC60529 Weight Approx 70 g 2 M3 28 0 1 Mounting holes 36 75 200 30 0 43 28 45 9 12 6 mm dia 2 3 5 mm dia ...

Page 201: ...ding radius 40 mm Weight Approx 900 g Approx 1 450 g Item ZFX VP Cable length 2 m 5 m Minimum bending radius 5 5 mm Material Cable sheath Non lead heat resistant vinyl Connector PBT resin polyamide resin Weight 2 m type approx 100 g 5 m type approx 250 g Unit mm 43 L 25 34 5 9 12 5 mm dia 38 14 24 2 26 2 22 40 Vinyl insulated round cable 6 1 mm dia 15 core Nameplate 26 pole male 20 pole male L ZFX...

Page 202: ...e by JAE DA1P010M94E Note 1 L 32 2 4 41 11 15 17 6 20 5 2 32 2 Note 1 Plug type connector Conductor cross sectional area 0 013 mm2 insulator diameter 0 38 mm Vinyl insulated round cable 3 89 mm dia AWG28 10 1 Fitting section 1 2 3 4 5 6 7 8 9 1 FG 2 SD 3 RD 4 RS 5 CS 6 NC 7 NC 8 NC 9 GND Shell FG 1 FG 2 SD 3 RD 4 NC 5 NC 6 NC 7 NC 8 NC 9 GND FG 10 FG Shell Signal name Signal name Pin No Pin No Con...

Page 203: ...tio 1 400 1 Visible angle 1 Left right Angle 65 Up 60 Down 50 contrast ratio 10 1 min Backlight Edge light system CCFL2 light Dielectric strength Across all DC external terminals and GND 840 VAC 50 60 Hz Vibration resistance 10 to 150 Hz Single amplitude 0 1 mm max acceleration 15 m s2 10 times for 8 min each in 3 directions Ambient temperature range Operating 0 to 50 C Storage 20 to 60 C Ambient ...

Page 204: ...age 35 to 85 with no condensation Vibration resistance durability 10 to 150 Hz 0 7 mm double amplitude 80 min each in X Y and Z directions Shock resistance destructive 300 m s2 3 times each in 6 directions up down left right forward backward Material Body ABS Cable sheath PVC Connector 66 nylon Weight Approx 260 g 5 m Approx 150 g 2 m Key entry switches are located on the rear of the console ENABL...

Page 205: ...er s Manual Panel Mount Adapters ZFX XPM Item ZFX XPM Applicable Controller ZFX Material Polycarbonate PC Weight Approx 100 g 122 172 90 130 12 5 140 3 60 5 116 1 168 1 Note 1 Dimensions when the panel thickness is 2 0 mm Panel cutout dimensions Unit mm ...

Page 206: ... double lighting 37 4 69 69 0 1 74 20 20 0 1 8 0 1 10 7 29 8 14 62 20 P5 8 x 9 52 2 2x3 M3 depth 5 2 M3 depth 5 Mounting hole dimensions Mounting hole dimensions 2000 100 0 Unit mm 100 0 1 100 0 1 59 9 85 85 140 3 2 33 100 20 20 140 100 20 20 165 4 350 35 0 2000 100 0 90 4 M4 thru 20 62 Mounting hole dimensions P5 8x9 52 2 Unit mm ...

Page 207: ...rough beam lighting 350 35 0 59 9 3 2 33 90 140 165 4 100 20 20 140 165 4 100 20 20 20 2000 100 0 85 85 62 4 M4 thru 100 0 1 100 0 1 Mounting hole dimensions P5 8 x 9 52 2 Unit mm 74 0 1 74 0 1 74 74 22 2 0 0 0 1 0 0 0 103 1 70 109 4 M3 depth 8 70 light emitting surface light emitting surface Mounting hole dimensions Unit mm ...

Page 208: ...0 Hz 1 min Vibration resistance durability 10 to 150 Hz Single amplitude 0 35 mm 10 times for 8 min each in X Y and Z directions Shock resistance destructive 150 m s2 3 times each in 6 directions up down left right forward backward Ambient temperature range Operating 0 to 40 C Storage 20 to 65 C with no icing or condensation Ambient humidity range Operating and storage 35 to 85 with no condensatio...

Page 209: ...andards for laser devices stipulated in the country in which the instrument is to be used Warning Label Warning labels are supplied as accessories with products that comply with the Class 2 Laser Product Classification Affix them to appropriate positions near the sensor where they can be easily noticed Standards and classifications 1 JIS C 6802 Japan EN60825 IEC60825 1 Europe FDA the U S A ZFX SC5...

Page 210: ...ues are below that for Class 3R Designed to prevent removal of the panel until accessible emission values are below that for Class 3B Remote control Not required Permits easy addition of external interlock in laser installation Key control Not required Laser inoperative when key is removed Emission warning device Not required Give audible or visible warning when laser is switched on or if capacito...

Page 211: ...ence see ANSI Z136 1 1993 Section 2 LED label Make required word substitutions for LED products User information Operation manuals must contain instructions for safe use Additional requirement apply for Class 1M and Class 2M Purchasing and ser vice information Promotion brochures must specify product classification service manuals must contain safety information Requirements subclause Classificati...

Page 212: ...ssion Required Remote interlock Not required Connect to room or door circuits Key control Not required Remove key when not in use Beam attenuator Not required When in use prevents inadvertent exposure Emission indicator device Not required Indicates laser is energized for non visi ble wave lengths Indicates laser is ener gized Warning signs Not required Follow precautions on warning signs Beam pat...

Page 213: ...adequate protection under reasonably foreseeable condi tions of operation including the use of optical instruments for intrabeam viewing Class 2M Laser that emit visible radiation in the wavelength range from 400 nm to 700 nm where eye protection is normally afforded by aversion responses including the blink reflex However viewing of the output may be more hazardous if the user employs optics with...

Page 214: ...layed on the LCD screen The function varies according to the display screen Setup Tool System Bank Save Top menu Setup menu Shape Size Edge Bright Color Application Item Register Position Add func Cameras Pattern Sensiti Size Apply Cancel Size Apply Cancel Tapping Dragging Tap the desired part with the touch pen This selects applies the part you tapped Tap any point in the screen and move the touc...

Page 215: ...8 9 4 5 6 1 2 3 0 80 AC BS Cancel Set L 60 H 100 TEA TEA Camera0 LIVE OK L 60 H 100 TEA TEA Camera0 LIVE OK 7 8 9 4 5 6 1 2 3 0 80 AC BS Cancel Set Tap and drag the To input numerical values directly Tap the numerical value display Set and apply the numerical values on the software keyboard TEA TEA Camera0 LIVE OK 7 8 9 4 5 6 1 2 3 0 80 AC BS Cancel Set L 60 H 100 Select the target for input of th...

Page 216: ... X Y Also you can drag somewhere else on screen to set a region on top of Cancel or other buttons at the bottom of the screen and resize the region Key operation DOWN key R key Enlarges a region UP key L key Reduces a region Holding the keys down moves the region at high speed Combining multiple shapes Depending on the measurement item up to five shapes can be combined to set a measurement region ...

Page 217: ...e shape moves The bottom right coordinates move Specification of 1st point SET key Return Specification of 3rd point Specificationof 2nd point Applying the shape Specification of 3rd point onwards The new size is applied Return The shape moves only when it is corrected The entire shape moves The diameter is changed Applying the shape The width is changed The new size is applied The shape is resize...

Page 218: ... camera Live image Stored image Image in SD card Position Setup Pattern Flexible Graphic Sensitive Area Labeling Position Width Count Angle Bright Hue Grouping Defect Logging Monitor Cameras Register Item Position Add func p 104 p 104 p 105 p 105 p 106 p 112 p 107 p 112 p 112 p 46 p 56 p 51 p 59 p 63 p 67 p 87 p 89 p 92 p 95 p 115 p 120 p 112 p 112 p 113 See pages for respective measurement items ...

Page 219: ...ssword RUN mode key lock Measure Image storage Trig in measure Language Date Initialize System Strobe width Trigger delay time Camera Comm Output Display ECO mode Display Setting Designate Colors Screen customize Display Operation Measure Startup Startup Bank Group Startup Bank Startup screen Startup Init Language Date p 136 p 136 p 136 p 136 p 136 p 137 p 137 p 138 p 138 p 140 p 140 p 141 p 141 p...

Page 220: ... data Bank data Logging data I O monitor RS 232C 422 Parallel Sys info Bank Group SD card Profile Bank Tool Bank Save Bank group data System data Backup SD card Profile I O mon Sys Info p 150 p 150 p 150 p 150 p 151 p 151 p 35 p 152 p 153 p 134 p 134 p 36 p 150 ...

Page 221: ...Menu List 218 ZFX C User s Manual MEMO ...

Page 222: ...Density Distribution 151 Checking Measurement Status 42 127 Checking Adjusting the Measurement 127 Circuit diagram 160 161 Color Filter 99 226 Color images processing 225 Color Pickup 100 228 Communication Setup Parallel Communication 137 Serial Communication 136 Connecting Devices 28 Connecting the camera 29 Connecting the power supply 28 Console connector 18 Control keys 17 Controller External D...

Page 223: ...40 Measurement values judgment 115 Measuring indicator 17 Memory capacity 153 Menu Button ADJ Mode 128 RUN Mode 125 MENU Mode 31 38 Mode switch 17 Monitor connector 18 Monitoring the Measurement Status 124 O Optical chart Camera only 22 Camera with lighting 19 Optional lighting 15 30 Overall judgment result 165 P Panel output dimensions 202 Parallel Connector Specifications 156 Parallel I O cable ...

Page 224: ...image display 126 129 System Configuration 14 System information 153 T Terminal Block Adapter Pin assignment 157 Wiring 156 Timing Chart Bank group switching 171 Bank switching 171 ENABLE Signal Output 173 Measurement Handshaking OFF 167 Measurement Handshaking ON 170 Model re registration 171 Operation at Startup 174 OR Signal Output 173 Reset Input 174 Trigger Input 172 Touch pen 17 Trigger indi...

Page 225: ...INDEX 222 ZFX C User s Manual MEMO ...

Page 226: ...INDEX ZFX C User s Manual 8 APPENDICES 223 MEMO ...

Page 227: ...INDEX 224 ZFX C User s Manual MEMO ...

Page 228: ... with the processes Color filter or Color Pickup applied to images captured from the camera This section describes how color images are processed Hue xx search etc Color filter Area etc Color Pickup Area etc Binary xx search etc Measurement Input image Color camera Monochrome camera Color image Monochrome image p 226 p 228 p 230 ...

Page 229: ...setting allows you to set the color filter to any custom color You can select the desired color from the color palette For monochrome images the color of the currently selected filter is displayed as white and complementary colors are displayed as black Complementary colors refers to colors that lie on opposite sides of the white point in a chromaticity diagram Example When the blue filter is sele...

Page 230: ... whose contrast is to be improved You can choose from Red Blue Green Yellow Cyan Magenta Gray and Custom as the color filters X MENU mode Setup Item Img Adj Select camera Color filter Select filter 1 Select the desired color 2 Select Apply The color bar is displayed when Custom is selected from the color filters You can set any color from this color bar to custom filters Fixing the Color Filter To...

Page 231: ...cify the area having the color to be measured For details on how to set the region p 213 2 Select PickUp 3 Select AUTO Candidates for up to four colors are displayed in order of the color having the largest area 4 Check whether or not the color to be measured is picked up Select the icon of a candidate color Only an image of the corresponding color is displayed 5 If there are colors not to be used...

Page 232: ...be adjusted while comparing the picked up color image and original image 6 Select Hue Saturation Value 7 Select Apply 8 Select Auto function OFF The picked up color is fixed The icons of fixed colors are not cleared and are held even if the AUTO button is selected again Set a narrower hue range Set a narrower saturation range Set a narrower brightness range Saturation Hue Brightness Value Hue Satu...

Page 233: ...d yellow or blue that is perceived subjectively Hue is expressed by a chromaticity diagram Saturation The degree to which color is mixed with white When a color has little saturation it becomes an achromatic color The higher saturation becomes the purer the color becomes in proportion to hue Brightness value The ratio of light intensity in a color 0 359 100 white 100 vivid 0 black Brightness value...

Page 234: ...added to the position correction items p 113 IMAX and IMIN have been added to the general functions in Add Func Calculation p 116 Display Setting and Designate colors have been added to the system settings p 143 Changes Reference The No of the model having the highest correlation can now be output for Flexible Search Possible output results p 58 The Output position function has been added to Sensi...

Page 235: ...ion of information of ZFX C20 C25 ZFX C10H C15H and ZFX C10 C15 Controllers Right angle camera cable ZFX VSLA VSRLA VSLB VSRLB information added Camera with lighting and Robot cable ZFX SR10R SR50R SC10R SC50R SC90R SC150R information added Minor corrections 05 June 2008 New details as explained in Version Upgrade Information added Ver1 40 Camera long distance extension cable information added Min...

Page 236: ...11 199 OMRON ELECTRONICS LLC One Commerce Drive Schaumburg IL 60173 5302 U S A Tel 1 847 843 7900 Fax 1 847 843 7787 OMRON ASIA PACIFIC PTE LTD No 438A Alexandra Road 05 05 08 Lobby 2 Alexandra Technopark Singapore 119967 Tel 65 6835 3011 Fax 65 6835 2711 OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road PuDong New Area Shanghai 200120 China Tel 86 21 5037 2222 Fax 86 21 50...

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