Mountz SDC-24 Operation Manual Download Page 90

Page: 90 / 94

9) Screw Count Monitoring – Single

1080 N 11th St - San Jose CA 95112 - mountztorque.com

Summary of Contents for SDC-24

Page 1: ...21st Aug 2017 Operation Manual Smart Screw Driver SDC 24 SDC 40 1080 N 11th St San Jose CA 95112 mountztorque com 1...

Page 2: ...nsion 12 6 Controller 17 6 1 Specification 17 6 2 Controller Dimension 18 7 Operation 19 7 1 LED Display Details 19 1 Information of LCD 19 2 Key Buttons 19 7 2 Parameter Number Group 21 7 3 Preset Nu...

Page 3: ...Speed by Torque Setting P88 30 7 6 2 Fastening Sequence 30 12 Torque Control Profile Setting P63 73 30 13 Motor Acceleration P40 31 7 6 3 Advanced Function 32 14 Free Reverse Rotation Setting P85 P98...

Page 4: ...art IN Finish OUT Signal Type P80 43 36 Count Start IN Finish OUT Signal Type P81 43 37 Count Complete Signal Type P82 44 38 Middle Count Number Setting P83 45 39 Input Pin 19 Sensor Signal Delay Time...

Page 5: ...5P I O configuration III for Sensor PLC 57 7 11 4 25P Interface Input 58 7 11 5 25P Interface Output 59 7 11 6 Wiring of the Alarm signal to the Tower Lamp 60 7 11 7 Error code pin composition on 25P...

Page 6: ...tware Smart Manager 82 10 1 Software Install 82 10 2 How to Use 82 10 3 Parameter Setting on Smart Manager 82 1 Fastening Setting 84 2 Profile of Fastening Process 85 3 Advanced Fastening Process 85 4...

Page 7: ...body contact with grounded surface ad pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Don t expose power tools to rain or wet conditions...

Page 8: ...nd other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less l...

Page 9: ...Monitoring fastening quality and count of screw numbers 5 Error information by code display 6 Easy parameter setting by Smart Manager PC software 7 Real time torque data and curve display 8 Real time...

Page 10: ...Model for SDC 24 Series Type Torque Kgf cm Speed RPM Auto change Bit Automation Offset Straight SD120Z SDA120 0 30 1 50 240 1000 4mm half moon SD200Z SDA200 0 50 2 00 420 1000 SD300Z SDA300 1 00 3 00...

Page 11: ...4 hex SDA09N 1 50 9 00 300 1000 SDA18N 4 0 18 0 300 900 1 4 hex SDA28N 5 0 28 0 190 780 Manual SD05N 1 00 5 00 400 1000 4mm half moon 1 4 hex SD09N 1 50 9 00 300 1000 SD18N 4 0 18 0 300 900 1 4 hex S...

Page 12: ...SD400 SD600 SD1000 SD1500 SD18N SD28N 1080 N 11th St San Jose CA 95112 mountztorque com 12...

Page 13: ...5 5 Screwdriver Dimension Offset Type SD120Z SD200Z SD300Z 4 5 Through Bit Dia 4 x 44L 1080 N 11th St San Jose CA 95112 mountztorque com 13...

Page 14: ...Straight Type SDA120 FV SDA200 FV SDA300 FV 1080 N 11th St San Jose CA 95112 mountztorque com 14...

Page 15: ...Held Type Weight SD070 260 gr SD120 260 gr SD200 295 gr SD300 295 gr SD400 380 gr SD600 340 gr SD1000 380 gr SD070 SD120 SD200 SD300 SD400 SD600 SD1000 SD1500 1080 N 11th St San Jose CA 95112 mountzt...

Page 16: ...Manual Hand Held Type SD05N SD09N SD18N SD28N 1080 N 11th St San Jose CA 95112 mountztorque com 16...

Page 17: ...5P I O interface 6 Torque calibration 10 10 7 Auto recognition Auto detection of connected driver when power ON of controller 8 Error display Error code display 3 groups 9 Fastening quality control Fa...

Page 18: ...6 2 Controller Dimension SDC 24 Dimension Weight 85 w 210 d 131 5 h mm 1 9 Kg SDC 40 Dimension Weight 90 w 230 d 141 5 h mm 2 3 Kg 1080 N 11th St San Jose CA 95112 mountztorque com 18...

Page 19: ...2 Key Buttons button By pressing the MODE button it circulates Auto Log in and Parameter mode Auto means operating Before parameter mode password required Every settings is possible in Parameter mode...

Page 20: ...no select when P138 1 is enable Log in Password It increases the number up Button Auto Mode Operation It moves the cursor downward Parameter Mode It decreases the number down Jog Mode Manual start st...

Page 21: ...speed 51 58 Free speed angle turn Screwdriver runs with the speed set on P84 as per the angle value on P51 58 And it changes to the original speed set on P11 18 0 Disable 61 89 Other parameters Change...

Page 22: ...l The 3rd and 4th data can be used for monitoring fastening quality They can be used or not 1st data 2nd data 3rd data 4th data 5th data 6th data Preset no Torque Speed Min angle Max angle Soft start...

Page 23: ...eed angle on the PC program and upload to the SDC controller then parameters will be provided to the controller Please refer the details to the article 10 3 PC program Smart Manager PC program Smart M...

Page 24: ...n P75 All parameters including torque speed are changed or set in Parameter mode Example Preset 1 Torque 0 5Kgf cm to 0 6 kgf cm No Button LCD Display Description 0 Operation Auto Work mode 1 MODE Log...

Page 25: ...m Caution Change of unit will reset every parameter to factory initial setting The torque unit should be selected first before parameter setting Number Unit Range Initial P11 18 1 rpm Different depen...

Page 26: ...2 If the driver stops without torque up after the min angle it provides fastening NG output signal with the error code E330 It is the most serious mistake by operator which is often found but difficu...

Page 27: ...cm in P3 500rpm in P13 and 5 turns in P33 the driver will run with 500 rpm and stop at 5 turns 1800 degree But if the driver reaches to 6 0 Kgf cm of the target torque before 5 turns it will stop imm...

Page 28: ...be enable Be sure that Free speed angle should be less 2 turns than A1 angle value before SCREW SEATING Free speed angle Screw Seating angle 0 No use Number Unit Range Initial P84 rpm 0 max speed Des...

Page 29: ...ollowing type of NG with Min angle setting on P21 28 0 No use 1 No Torque up NG after Min angle Error code 330 2 Torque up NG before Min angle Error code 331 3 Combined 1 and 2 Setting angle 0 means n...

Page 30: ...tting on P63 Screw Seating Point A2 Torque primary Motor stops at Screw seating Point and controls motor current to target setting target torque with limited speed Number Unit Range Initial P86 0 or 1...

Page 31: ...g 10 100 of the target speed P68 Torque rising time in ramp up process Factory setting 100 mS Setting 100 200 mS P69 Start point of ramp up speed on P67 Selecting P1 P2 or P3 Factory setting P3 P70 Ta...

Page 32: ...ning process by selecting one or more preset Free reverse rotation angle can be set on P98 Selecting preset on the front panel of controller key in the numeric numbers as below for each preset For mul...

Page 33: ...Range Initial P104 rpm 0 1 000 0 Description Engaging torque detection speed setting 0 No use 1 1 000 Free reverse speed Number Unit Range Initial P105 0 50 0 Description Engaging torque value setting...

Page 34: ...below for each preset For multiple choosing preset numbers just add numeric numbers for each preset Example Preset 1 5 17 1 16 Preset 4 6 8 168 8 32 128 Number Unit Range Initial P109 0 or 1 0 Descri...

Page 35: ...ion Auto reverse rotation speed setting 0 No use 1 1 000 speed for auto reverse Number Unit Range Initial P112 0 or 1 0 Description Auto reverse rotation 0 Loosening 1 Fastening Number Unit Range Init...

Page 36: ...ach pin no of 25P I O interface can be used with one of following function 0 Direct preset no select IN preset selecting through pin no 1 to 8 OUT Selected preset display through pin 10 to 17 1 Remote...

Page 37: ...o Torque Running Example Stop Running Remain screw no 1 9 screws are tightened 4 Screw counter Stop Preset no Torque Running Example Stop Running 5 Screw counter Preset no Torque Example Alternately 1...

Page 38: ...ce the screwdriver 21 COM port select Number Unit Range Initial P49 0 or 1 1 Description One of two communication port should be selected between RS 232C and USB converted from RS 232C of SDC back pan...

Page 39: ...ver stops automatically at the preset time and provides the pattern NG with the error code below P60 Limit of fastening run time error code E300 P61 Limit of loosening run time error code E301 Initial...

Page 40: ...Enable Disable of Reverse rotation switch 0 Disable 1 Enable Number Unit Range Initial P89 0 or 1 0 Description If operator releases the trigger lever and stops operation of screwdriver after screw s...

Page 41: ...ber Unit Range Initial P93 0 1 0 Description Reverse rotation switch can start the driver in reverse by pushing it 0 Disable 1 Enable 32 Bit socket Tray Program Select Number Unit Range Initial P94 0...

Page 42: ...RS232C is selectable 0 9 600 bps 1 19 200 bps 2 38 400 bps 3 57 600 bps 34 Preset Selecting by Front Panel Key Number Unit Range Initial P115 0 or 1 1 Description Selecting Preset or Model P138 1 by u...

Page 43: ...PLETE OUT signal If the Start signal is turned OFF before the count number 0 it provides the count NG OUT signal 2 It starts count with a pulse type of signal till the set time on P81 If the count doe...

Page 44: ...It provides every pulse 0 5s signal of torque OK and count complete signal after fastening all set numbers The count complete signal will be off after a reset of count number when a next work piece c...

Page 45: ...99 Middle count number 39 Input Pin 19 Sensor Signal Delay Time Setting Number Unit Range Initial P95 0 100 0 Description Count stat stop signal delay time setting Setting 0 100 x 10 ms 0 No use 40 P8...

Page 46: ...del 5 P135 Screw of Model 6 P136 Screw of Model 7 P137 Screw of Model 8 Maximum screw number is 99 for each model Number Unit Range Initial P138 0 or 1 0 Description 8 of screw counter model can be se...

Page 47: ...again 46 Password Number Unit Range Initial P75 0 9999 0000 Description Factory setting password is 0 at the initial Password can be changed between 0 9999 on P75 Number Unit Range Initial P139 0 or...

Page 48: ...n Key in 77 on P76 and press Enter button All parameters come back to the factory setting To use and clear error SDC should be reset When different model of driver is connected SDC should be rest on P...

Page 49: ...n compensate each presets for the differences Each compensation is saved at controller If connected driver is changed converted torque could be different No Description P140 179 Model sequence data P1...

Page 50: ...error during connected Power Off On 114 Screwdriver recognition error Controller cannot recognize the connected screwdriver Power Off On 115 Controller recognition error Program itself cannot recogniz...

Page 51: ...of screw counting on P81 Auto reset after set time 311 Screw missing When the work piece moves out of the working area without complete number of fastening it provides alarm for set time P74 and disp...

Page 52: ...r sensors to be wired directly When the sensor 1 is activated the preset no 1 is selected accordingly The configuration of 25P I O port is different by the setting on P20 P20 Setting Select 0 0 Torque...

Page 53: ...ensor port 1 to 8 is useful to check which preset number is selected by the LED if LED is wired The LED will require the external or internal DC power source for lighting The wirings for both power so...

Page 54: ...mong 25 pins it makes 1 to 8 decimal preset number The torque selecting code should be before the Start signal 1 Binary coding with 3 pins Preset no pin pin pin pin 1 0 0 0 2 0 0 1 3 0 1 0 4 0 1 1 5 1...

Page 55: ...set or Work piece move OUT from area P80 3 selected 19 Work piece move IN to area 23 Model select IN1 24 Model select IN2 10 Status of torque select OUT1 OUTPUT to Controller 11 Status of torque selec...

Page 56: ...1 6 F R For 0 Rev 1 only for P20 1 7 Model select IN3 8 Multi sequence 8 1 MA 1 0 MB 1 1 9 Reset include cycle reset or Work piece move OUT from area P80 3 selected 19 Work piece move IN to area 23 Mo...

Page 57: ...ue select IN8 9 Reset include cycle reset or Work piece move OUT from area P80 3 selected 19 Work piece move IN to area 23 Model select IN1 24 Model select IN2 10 Error code OUT1 OUTPUT to Controller...

Page 58: ...61 21 Output COM 22 Input COM 7 11 4 25P Interface Schematic INPUT P20 2 P20 3 Except Pin 4 6 but by driver lever switch 1080 N 11th St San Jose CA 95112 mountztorque com 58...

Page 59: ...7 11 5 25P Interface Schematic OUTPUT P20 1 PLC P20 2 P20 3 1080 N 11th St San Jose CA 95112 mountztorque com 59...

Page 60: ...P20 1 PLC Error code pin 10 pin 11 pin 12 pin 13 110 0 0 0 1 111 0 0 1 0 112 0 0 1 1 113 0 1 0 0 114 115 200 201 0 1 0 1 330 333 0 1 1 0 331 0 1 1 1 332 1 0 0 0 220 1 0 0 1 300 301 1 0 1 0 311 1 0 1 1...

Page 61: ...7 12 25PIN I O Timing Chart 1 Fastening OK 2 Fastening NG 1080 N 11th St San Jose CA 95112 mountztorque com 61...

Page 62: ...ng basic data including fastening time angle 7 13 1 Fastening quality verification OK NG It counts down one by one from the total target number with OK fastening 1 Fastening OK The driver is designed...

Page 63: ...utomatically 3 Fastening NG No Torque up Error Code Display E r 3 3 0 If fastening is cancelled over Min angle on P21 28 it displays error code 330 when this NG verification is selected on P78 The ope...

Page 64: ...type of the Count start Stop signals which is selectable on parameter P82 as below Depend on the working area one of them can be chosen The signal port for Count Start and Count complete OK is located...

Page 65: ...NG when turning ON and OFF which means that the fastening work is finished because the work piece leaves the working area If there is still number remaining over 1 on LCD it verifies NG with error co...

Page 66: ...verify NG with the error code E r 3 1 1 for 3 seconds and will display the remaining number It can be clear to the target by pressing RESET button Example 1 Count start pulse signal with time limit Ex...

Page 67: ...o the target it will provide error code E r 3 1 1 The Count Start sensor or switch is wired to the COUNT port on the back The Count Stop sensor or switch is wired to pin 9 of the 25P I O connector ref...

Page 68: ...Stop 1 Count Start Stop signal through U 2 Interface Box U 2 Interface Box is very useful to connect sensors or switches for selecting preset Example Sensor for workpiece OUT 1080 N 11th St San Jose...

Page 69: ...2 Direct Wiring to 25P I O Interface Port 1080 N 11th St San Jose CA 95112 mountztorque com 69...

Page 70: ...o 8 P130 Key in the numbers of screw to count ex Key in 5 on P130 5 screws P80 Select one of Count Start signal type ex select 2 One pulse type signal Optional P81 Time limit after the Count Start sig...

Page 71: ...ecting for FND version with firmware v1 06 or lower 1 2 c 0 3 1 2 A 0 3 Screw number remaining Total screw number set ing OK Counter mode Error display 0V or Power 24V Error display 0V or Power 24V Mo...

Page 72: ...t select USB on P49 0 8 1 Port and Cable 8 2 USB Driver Installation Before driver installation on PC disconnect the USB cable Install file CP210x_VCP_Win_XP_S2K3_Vista_7 zip Extract the provide file...

Page 73: ...choose one of communication port between USB or RS 232C on P49 These two communication ports cannot be used together at same time The initial value is 1 RS232C 9 1 Connection 1 Select RS232 on P49 2 C...

Page 74: ...request the small letter for response Name Word Description Packet start STX It means Packet start at the first of the message Packet finish ETX It means Packet end at the last of the message OK resp...

Page 75: ...H 3 1 H 2 E H 3 0 H 3 0 H 3 1 H 1 4 6 H Hexa Code 31H 34H 36H Hexa value of 6 in ASCII Code 9 2 5 Command Details 1 Status Request and Response 1 Target count number on P130 Model 1 00 99 2 Current c...

Page 76: ...st and Response 1 Parameter no ex key in 001 it means the parameter no P1 2 Torque value of preset 1 in 4 digits 0000 9999 Example 0150 for 1 5 Kgf cm in SD120 selected 1080 N 11th St San Jose CA 9511...

Page 77: ...value of preset 1 in 4 digits 0000 9999 Example 0100 for 1 0 Kgf cm in SD120 selected 4 Monitoring Data Request Monitoring data Fastening time 99999ms Preset 1 Torque 999 10 RPM 9999 A1 A2 A3 Angle 9...

Page 78: ...5 Checksum 6 Packet end Each data is divided by comma between data 1 Start of Text STX 2 Command g torque data response 3 Data type Torque T 4 Sampling Rate 2 10ms 5 Fastening time 1 000 mS 6 Torque s...

Page 79: ...ion Data Request and Response 1 Driver Parameter no ex key in 001 it means driver parameter is no 1 2 Version value in 4 digits 0000 9999 Example 1009 for version 1 00 9 1080 N 11th St San Jose CA 951...

Page 80: ...an electric screwdriver such as for emergency stop If SDC power on again this feature is turned off 2 Data 0 Release lock 1 Two way lock 2 Loosening lock 3 Fastening lock STX L 2 BCC ETX STX ETX Data...

Page 81: ...ring data 3 Serial no 9039000001 2009 March 10 digits 4 Fastening time 1350 ms 5 Preset 1 6 Torque setting 8 5 7 Fastening torque converted torque 8 4 8 Speed 1700 rpm 9 A1 Angle of A1 00 00 4 digits...

Page 82: ...be updated with Dot Net framework on the download center of Microsoft web site www microsoft com Microsoft NET Framework For installation of Hi Manager just copy the file Smart Manager exe on your PC...

Page 83: ...If the information of Controller and Driver is indicated on the opening page as below it means the communication is successful 1080 N 11th St San Jose CA 95112 mountztorque com 83...

Page 84: ...tting other parameters Otherwise all parameters can be changed to the factory setting After click the button Change the power of SDC should be off and on After changing or selecting parameters click W...

Page 85: ...2 Fastening Sequence Setting Profile of fastening process Refer to 7 6 Parameter details 3 Advanced Function Setting Fastening process 1080 N 11th St San Jose CA 95112 mountztorque com 85...

Page 86: ...e Setting SDC Setting Mode A B comes after preset 8 with displaying of mA mB on SDC Fastening OK signal outputs after sequence completes and torque up signal after each fastening step 1080 N 11th St S...

Page 87: ...at of STEPs from step 2 to 7 and finishes a cycle completely Count Value A Count the number of step selected or operated Sub If A If the counted number of cycle is not 10 on Step 1 Count Value A is no...

Page 88: ...6 Driver Setting 7 Real time Monitoring Data Monitoring starts pushing Start button and monitored data can be saved as CSV format 1080 N 11th St San Jose CA 95112 mountztorque com 88...

Page 89: ...e or Angle Curve Torque curve Data sampling rate 5 10 15mS selectable Data and graph can be saved as a file cgd Graph data selection Torque current or angle selectable Angle curve 1080 N 11th St San J...

Page 90: ...9 Screw Count Monitoring Single 1080 N 11th St San Jose CA 95112 mountztorque com 90...

Page 91: ...0_121017 out SmartManager1 05 2 14 2012 11 06 V1 05 5 SDC_V1 05 5_121106 out SmartManager1 05 5 15 2012 11 06 V1 05 6 SDC_V1 05 6_121106 out SmartManager1 05 6 16 2012 11 14 V1 05 7 SDC_V1 05 7_12111...

Page 92: ...LCD out SmartManager1 12 2 44 2015 01 05 V1 16 0 SDC_V1 16 0_150105_forLCD out SmartManager1 13 0 45 2015 01 27 V1 16 3 SDC_V1 16 3_150123_forLCD out 46 2015 01 28 V1 16 3 SDC_V1 16 3_150128_forLCD ou...

Page 93: ...SDC_V1 23 0_161207_forLCD out SmartManager1 16 4_161207 64 2016 12 14 V1 23 0 SDC_V1 23 0_161207_forLCD out SmartManager1 16 4_161214 65 2016 12 15 V1 23 0 SmartManager1 16 4_161215 66 2017 01 25 V1...

Page 94: ...Torque range correction 0 3 1 5 Kgf cm 2014 09 12 Default setting of P59 Communication port is changed by 1 RS232c 2014 09 30 V1 12 Added SD model SDA1000 SDA300 SD400 Default setting of P49 communic...

Search results

Summary of Contents for SDC-24

Reviews:

Related manuals for SDC-24

Brands by name

Popular brands

Mountz SDC-24, Operation Manual

Search results

Summary of Contents for SDC-24

Reviews:

Related manuals for SDC-24

Brands by name

Popular brands