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Moeller DV6-340 Series, Manual

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Moeller DV6-340 Series Manual Download Page 220

01/02 AWB8230-1412GB

Index

217

P

p.f. correction equipment . . . . . . . . . . . . . . . . . . . . . . . 15
Parallel connection of multiple motors  . . . . . . . . . . . . . 11
Parallel motor connection   . . . . . . . . . . . . . . . . . . . . . . 36
Parameter

Groups, extended  . . . . . . . . . . . . . . . . . . . . . . . . . 48
Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 83, 159
Set, second . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Set, third   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Parameters

Changing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Display  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
PID  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Vector, change over (CAS)   . . . . . . . . . . . . . . . . . . 81

PE conductor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Personnel protection  . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PI controller  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
PID

Actual value configuration  . . . . . . . . . . . . . . . . . 142
Controller  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Controller deviation   . . . . . . . . . . . . . . . . . . . . . . 106
Flow control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Parameters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Scaling  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Scaling adjustment  . . . . . . . . . . . . . . . . . . . . . . . 141
Setpoint definition   . . . . . . . . . . . . . . . . . . . . . . . 140
Setpoint value configuration  . . . . . . . . . . . . . . . . 142
Temperature control  . . . . . . . . . . . . . . . . . . . . . . 145

PID – activate/deactivate  . . . . . . . . . . . . . . . . . . . . . . . 97
PID control

Active  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Inactive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

PIDC – reset integral component of PID control  . . . . . . 97
Pole-changing three-phase motors   . . . . . . . . . . . . . . . 35
Power section connection   . . . . . . . . . . . . . . . . . . . . . . 28
Power terminals

Arrangement   . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Conductor cross-section  . . . . . . . . . . . . . . . . . . . . 31
Connection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Tightening torques  . . . . . . . . . . . . . . . . . . . . . . . . 31

PPI – changeover PI to P control   . . . . . . . . . . . . . . . . . 98
Proportional component   . . . . . . . . . . . . . . . . . . . . . . 135
PTC thermistor input  . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Pulse frequency  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

R

Radio interference filter  . . . . . . . . . . . . . . . . . . . . 17, 197
Radio interference suppression   . . . . . . . . . . . . . . . . . . 18
Relative duty factor (braking transistor)  . . . . . . . . . . . 166
Reluctance motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Reset  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Residual-current circuit-breaker  . . . . . . . . . . . . . . . . . . 16
Restart, automatic  . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
REV – start/stop anticlockwise operation  . . . . . . . . . . . 68
Reversing direction   . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
RFI

Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

RNT – running time exceeded   . . . . . . . . . . . . . . . . . . 114
RST – Reset  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
RUN – run signal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
RUN mode  . . . . . . . . . . . . . . . . . . . . . . . . 46, 48, 83, 159
Running time exceeded (RNT)   . . . . . . . . . . . . . . . . . . 114

S

Screening  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Service  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Servo-motors  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SET – use second parameter set  . . . . . . . . . . . . . . . . . . 86
SET3 – use third parameter set . . . . . . . . . . . . . . . . . . . 86
Setpoint value

Matching, analog  . . . . . . . . . . . . . . . . . . . . . . . . . 63
PID configuration   . . . . . . . . . . . . . . . . . . . . . . . . 142

SF1 to SF7 – bitwise fixed frequency selection  . . . . . . . 71
SFT – software protection   . . . . . . . . . . . . . . . . . . . . . . 83
Signalling relay

Terminals   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Sinusoidal filter   . . . . . . . . . . . . . . . . . . . . . . . . . . . 36, 37
Slip-ring motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SLV – sensorless vector control   . . . . . . . . . . . . . . . . . 171
STA – pulse type (3-wire)  . . . . . . . . . . . . . . . . . . . . . . . 96
Start signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Starting

Behaviour  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Frequency  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Initial   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

STP – pulse stop (3-wire)  . . . . . . . . . . . . . . . . . . . . . . . 96
Supply voltage

Connection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Switching on the output . . . . . . . . . . . . . . . . . . . . . . . . 11
Symbols  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Synchronous motors . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

T

Temperature control . . . . . . . . . . . . . . . . . . . . . . . . . . 145
TH – PTC/NTC thermistor input   . . . . . . . . . . . . . . . . . . 82
THM – motor thermal overload   . . . . . . . . . . . . . . . . . 115
Three-wire control (STA) . . . . . . . . . . . . . . . . . . . . . . . . 96
Tightening torques  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Time ramp  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Time ramp, second . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
TL – activate torque limitation  . . . . . . . . . . . . . . . . . . . 94
TN network  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Torque

Exceeded (OTQ)   . . . . . . . . . . . . . . . . . . . . . . . . . 110
limitation (TL)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Limitation (TRQ)  . . . . . . . . . . . . . . . . . . . . . . . . . 111

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
TRQ – torque limitation  . . . . . . . . . . . . . . . . . . . . . . . 111
TRQ1 – torque selection, bit 1  . . . . . . . . . . . . . . . . . . . 94
TRQ2 – torque selection, bit 2  . . . . . . . . . . . . . . . . . . . 94
TT network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Type code   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Type designation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

For Moeller Electric Sales and Support call KMparts.com (866) 595-9616

Summary of Contents for DV6-340 Series

Page 1: ...mes are trademarks or registered trademarks of the owner concerned All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any otherprocess or processed duplicated or distributed by means of electronic systems without written permission of Moeller GmbH Bonn Subject to alterations without notice For Moeller Electric ...

Page 2: ...ices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed Desktop or portable units must only be operated and controlled in enclosed housings Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure This should not cause dangerous operating state...

Page 3: ...tor These measures include Other independent devices for monitoring safety related variables speed travel end positions etc Electrical or non electrical system related measures interlocks or mechanical interlocks Live parts or cable connections of the frequency inverter must not be touched after it has been disconnected from the power supply due to the charge in capacitors Appropriate warning sign...

Page 4: ... 15 Fuses and cable cross sections 15 Protection of persons and domestic animals with residual current protective devices 16 Mains contactor 16 Current peaks 16 Mains choke 17 Mains filters and radio interference filters 17 EMC guidelines 18 EMC interference class 18 3 Installation 19 Installing the DV6 19 Mounting position 19 Installation dimensions 19 Mounting the DV6 20 EMC compliance 21 EMC co...

Page 5: ...1 to 8 66 Start stop 68 Fixed frequency selection FF1 to FF4 69 Bitwise fixed frequency selection SF1 to SF7 71 Analog input changeover AT 73 Second time ramp 2CH 74 Controller inhibit and coasting free run stop FRS 75 External fault message EXT 76 Unattended start protection USP 77 Reset RST 78 Jog mode JOG 79 Change over vector parameters CAS 81 PTC NTC thermistor input terminal TH 82 Software p...

Page 6: ...rameters 123 Definition of frequency setpoint value 123 Start signal 123 Base frequency 125 Maximum end frequency 125 Voltage frequency characteristic and voltage boost 126 Boost 126 Voltage frequency characteristics 126 DC braking DCB 130 Operating frequency range 132 Acceleration pause 133 PID controller 134 PID control 134 Structure and parameters of the PID controller 137 Example for setting K...

Page 7: ...g an external brake 169 SLV and autotuning 171 SLV sensorless vector control 171 Autotuning 171 PI controller 175 User defined parameters parameter group U 176 7 Messages 177 Fault messages 177 State of frequency inverter on fault message 177 Fault message display 177 Fault history register 178 Other messages 180 Warnings 181 8 Troubleshooting 183 Appendix 185 Technical Data 185 Weights and dimens...

Page 8: ... interpret and apply the information contained in technical drawings X Indicates instructions to be followed To improve legibility the title of the current section is given at the top of each left hand page and the current subsection at the top of each right hand page except on the title page of each section and the blank pages at the end of each section Changes EMC Electro Magnetic Compatibility ...

Page 9: ...01 02 AWB8230 1415GB 6 For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 10: ...ure 1 System overview a DEX DEY 10 external keypad b Expansion module for example for PROFIBUS DP connection DE6 NET DP c DV6 frequency inverters d DE6 LZ RFI filter e Mains choke f Braking resistor a f e d c b For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 11: ...ly voltage 400 V Assigned motor rating 11 kW at 400 V DV6 x x x yyy Motor rating code Incoming supply EU rated voltage 400 V Version and model number 0 basic version 1 system devices 2 voltage code suffix Supply connection voltage code EU rated value 4 400 V 342 V 0 to 506 V 0 Supply connection phase code 3 three phase Series designation Drives Vector frequency inverter generation 6 For Moeller El...

Page 12: ...ble tools and inspect the contents immediately on delivery to ensure that they are complete and undamaged The package should contain the following items one DV6 frequency inverter Installation instructions AWA8230 1938 one CD containing this manual in PDF format and copies in other languages the parameterization software Hardware requirements PC with Windows 95 98 ME 2000 NT and the DEX CBL 2M0 PC...

Page 13: ...d b Fan c Heat sink d Interface connector for keypad e Two slots for optional modules f RS 485 interface g Control signal terminals h Power terminals i Cable entry j Screw for opening the terminal shroud k Terminal shroud l Cover a b d e f g h i c l k j For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 14: ... of 5 kHz and at an ambient temperature of 40 C Motor connection assigned shaft output P2 0 75 to 132 kW at 400 V f Programmable control section with keypad and interface Selection criteria Select the frequency inverter according to the rated current of the motor The rated output current of the frequency inverter must however be greater than or equal to the rated current of the motor The following...

Page 15: ... use additional external filtering may be necessary Connection to IT networks networks without a ground potential reference point is not permitted as the devices internal filter capacitors connect the network to the ground potential enclo sure On earth free networks this can lead to dangerous situa tions or damage the device isolation monitoring is required To the output of the frequency inverter ...

Page 16: ... EN 55011 group 1 class B Noise immunity IEC EN 61800 3 industrial environment Insulation resistance Overvoltage category III according to VDE 0110 Leakage current to PE Greater than 3 5 mA according to EN 50178 Degree of protection IP20 Protection against direct contact Finger and back of hand proof VBG 4 Protective isolation against switching circuitry Safe isolation from the mains Double basic ...

Page 17: ... 10 V input impedance 10 kO Digital inputs outputs 8 inputs user configurable 5 outputs open collector up to 27 V DC 50 mA user configurable Analog outputs 1 output for motor frequency or current 10 V up to 1 2 mA 1 output 0 to 10 V up to 2 mA user configurable 1 output 4 to 20 mA user configurable Keypad built in Operation 6 function keys for controlling and parameterizing the DV6 Display Four di...

Page 18: ...g mode The recommended fuses and their assignment to the DV6 frequency inverters are listed in the appendix Section Cables and fuses Page 194 The national and regional standards e g VDE 0113 EN 60204 must be observed and any required approvals e g UL at the site of installation must be fulfilled When the device is operated in a UL approved system only UL approved fuses fuse bases and cables must b...

Page 19: ...ed on and off during operation and to be disconnected in the event of a fault Mains contactors and their assignment to the DV6 frequency inverters are listed in the appendix Section Mains contactors Page 195 Current peaks In the following cases a relatively high peak current can occur on the primary side of the frequency inverter i e on the supply voltage side which under certain conditions can de...

Page 20: ...verters on a single mains supply point with DC link coupling of multiple frequency inverters intercon nected operation Mains chokes and their assignment to the DV6 frequency inverters are listed in the appendix Section Mains choke Page 196 Mains filters and radio interference filters Mains filters are a combination of mains chokes and radio interfe rence filters in a single enclosure They reduce t...

Page 21: ... envi ronments second environment and for domestic use first envi ronment A domestic environment is defined here as a connection point transformer feeder to which domestic households are also connected For industrial systems the EMC Directive requires electromagnetic compatibility with the environment as a whole The Product Stan dard regards a typical drive system as a complete unit i e the combin...

Page 22: ...eights and dimensions of the DV6 are listed in the appendix in Section Weights and dimensions Page 193 h During installation or assembly operations on the frequency inverter all ventilation slots and openings should be covered to ensure that no foreign bodies can enter the device Figure 6 Mounting position F 30 F 30 F 30 F 30 Figure 7 Installation dimensions f 100 f 100 f 50 f 50 f 100 f 100 For M...

Page 23: ... as shown in Fig 8 and tighten the screws to the following torque values a Table 1 Table 1 Tightening torques of the fixing screws Figure 8 Mounting the DV6 1 2 3 1 2 o mm Nm ft lb 6 M5 4 3 0 7 M6 4 9 3 6 10 M8 8 8 6 5 For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 24: ...ters For an EMC compliant installation we recommend the following measures Installation of the frequency inverter in a metallic electrically conducting enclosure with a good connection to earth Installation of a radio interference filter on the input of and immediately adjacent to the frequency inverter Use of screened motor cables short cable lengths X Earth the metallic enclosure using a cable w...

Page 25: ...40 132K frequency inverters fit the radio interference filters on the side next to the device book type mounting You can fit the RFI filter either to the left or the right of the frequency inverter Radio interference filters produce leakage currents which in the event of a fault phase failure load unbalance can be larger than the rated values To prevent dangerous voltages the filters must therefor...

Page 26: ...lic compon ents of the devices and of the control cabinet with each other using a large cross section conductor with good HF conducting properties Do not make connections to painted surfaces Eloxal yellow passivized If there is no alternative use contact and scraper washers to ensure contact with the base metal Connect mounting plates to each other and the cabinet doors with the cabinet using cont...

Page 27: ...with an HF wire and the protective conductor in a star configuration from a central earthing point This achieves the best results Make sure that the earthing measures have been correctly imple mented a Fig 14 No other device which has to be earthed should be connected to the earthing terminal of the frequency inverter If more than one frequency inverter is used the earthing cables should not form ...

Page 28: ...nce switch In an EMC compliant control cabinet metal enclosed damped to about 10 dB the motor cables do not need to be screened provided that the frequency inverter and motor cables are spatially separated from each other and arranged in a separate partition from the other control system components The motor cable scree ning must then be connected with a large surface area connection at the contro...

Page 29: ...n overview of the connections Warning Carry out the wiring work only after the frequency inverter has been correctly mounted and secured Otherwise there is a danger of electrical shock or injury Warning Carry out wiring work only under zero voltage conditions Warning Use only cables residual current circuit breakers and contactors with a suitable rating Otherwise there is a danger of fire For Moel...

Page 30: ... filter line filter f Mounting installation Power connection EMC measures Example of circuits g Motor filter du dt filter Sinusoidal filter h Motor cables cable length i Motor connection Parallel operation of multiple motors on a single frequency inverter j Braking resistors braking units DC link coupling DC supply c b a L1 3 h 400 V 50 60 Hz L2 L3 PE e d g j i h f FI T1 T2 PE L1 L2 PE U V W CM1 T...

Page 31: ... motor cables and the signal relay terminals open the front cover Opening the terminal shroud X Loosen the screw h Complete the following steps with the specified tools and without the use of force Figure 19 Loosening the screw 1 1 For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 32: ... jumper If a DC link choke is used remove this jumper DC DC DC link These terminals are used for connecting an optional braking resistor and for DC linking and supplying DC power to multiple frequency inverters BR DC External braking resis tance These terminals are used for connecting an optional external braking resistor R0 T0 Control electronics supply voltage The voltage supply for the control ...

Page 33: ...5 DV6 340 7K5 DV6 340 11K DV6 340 15K to DV6 340 55K DV6 340 75K to DV6 340 132K a Internal connection Remove if a DC link choke is used L DC BR PE PE DC L2 L3 L1 T0 R0 U V W a e e L DC BR PE PE DC L2 L3 L1 T0 R0 U V W a e e L L3 L2 L1 DC U V W PE DC T0 R0 a PE e e L L3 L2 L1 DC U V W PE DC T0 R0 a PE e e For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 34: ...case Tightening torques and conductor cross sections X Tighten the cable connections according to Table 5 Warning Select a frequency inverter according to the available supply voltage a Section Appendix Page 185 DV6 Three phase 400 V 342 to 528 V g 0 Warning Never connect mains voltage to the output terminals U V and W Danger of electrical shock or fire Warning Each phase of the supply voltage for...

Page 35: ...supply switched off connect an external power supply L1 and L3 to terminals R0 and T0 Tis is done as follows L1 L2 L3 L DC DC BR U V W PE DV6 340 mm2 AWG mm O Nm Nm 075 1 5 20 13 M4 4 5 1 5 1 1K5 2 5 18 2K2 16 4K0 14 5K5 M5 5 5 2 5 7K5 4 10 17 11K 6 8 M6 6 5 4 9 15K 10 6 18K5 16 6 18 22K 4 30K 25 3 23 37K 35 1 45K M8 8 5 8 8 55K 2 x 35 1 0 75K 2 x 1 75 C 29 90K 2 x 50 M10 10 5 13 7 110K 2 x 70 2 x...

Page 36: ...s L1 and L3 X Screw on the cables of the external voltage supply to the termi nals R0 and T0 R0 T0 mm2 AWG mm Nm DV6 340 1 5 to 2 5 16 to 14 8 to 10 9 M4 1 2 to 1 38 1 w Figure 22 Remove the connection of J51 to R0 and T0 Figure 23 Remove the ferrite rings R0 T0 J51 Figure 24 Push on the ferrite rings Figure 25 Connecting the external supply voltage R0 T0 J51 For Moeller Electric Sales and Support...

Page 37: ...me plate Figure 26 Power terminal connection F1 Q1 Line protection K1M Mains contactor L1 Mains choke Z1 RFI filter PE DV6 340 L1 L2 L3 L1 L2 L3 PE K1M Q1 F1 L1 L2 L3 L1 L2 L3 L1 Z1 J51 PE PE R0 T0 DC DC L U V W PE BR PES PES PES PES M M1 X1 3 I I I Q1 F1 3 5 1 3 5 1 4 6 2 4 6 2 G1 h Observe the electrical connection data rating data on the rating label nameplate of the motor For Moeller Electric ...

Page 38: ...provided they are approved for use with frequency inverters by the motor manufacturer Figure 27 Connection types Figure 28 Example in motor star circuit Figure 29 Example in motor delta circuit Warning If motors are used whose insulation is not suitable for operation with frequency inverters the motor may be destroyed Motor DV6 U1 V1 W1 U V W U1 V1 W1 W2 U2 V2 U1 V1 W1 W2 U2 V2 U1 V1 W1 W2 U2 V2 4...

Page 39: ...ce on the motor control mode and the performance characteristics In paralleloperation multiple motors connected to the frequency inverter output the resulting cable lengths lres must be calculated lres SlM x WnM SlM Sum of all motor cable lengths nM Number of motor circuits Keep the motor cables as short as possible as it will positively influ ence the drive s characteristics Figure 31 Parallel co...

Page 40: ...rrent are almost sinusoidal Bypass operation If you want to have the option of operating the motor with the frequency inverter or directly from the mains supply the incoming supplies must be mechanically interlocked Caution During the engineering phase keep in mind that the voltage drop across motor filters and du dt filters can be up to 4 of the frequency inverter s output voltage Caution During ...

Page 41: ...rol signal terminals a Control signal terminals a h O2 AM FM TH FW 8 CM1 5 3 1 14 13 11 K14 L O OI AMI P24 PLC CM1 7 6 4 2 15 CM2 12 K11 K12 ESD measures Discharge yourself on an earthed surface before touching the frequency inverter and its accessories This prevents damage to the devices through electrostatic discharge For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 42: ...d FW By default the frequency inverters are supplied with a link between PLC and CM1 so that the potential on terminal PLC and therefore on the digital inputs that are not energized is 0 V negative logic If PLC is applied to P24 the control logic is positive Digital inputs 1 Digital input HIGH 12 to 27 V LOW 0 to 3 V RST reset PNP logic configurable Ri 4 7 kO Reference potential Terminal CM1 2 AT ...

Page 43: ...11 K12 closed Characteristics of the relay contacts K11 K14 Maximum 250 V AC 2 A resistive or 0 2 A inductive p f 0 4 minimum 100 V AC 10 mA Maximum 30 V DC 8 A resistive or 0 6 A inductive p f 0 4 minimum 5 V DC 100 mA K11 K12 Maximum 250 V AC 1 A resistive or 0 2 A inductive p f 0 4 minimum 100 V AC 10 mA Maximum 30 V DC 1 A resistive or 0 6 A inductive p f 0 4 minimum 5 V DC 100 mA K12 K14 Anal...

Page 44: ...pply you can connect the negative pole positive logic or the positive pole negative logic with terminal PLC The figure below shows a sample protective circuit for the control signal terminals Actuating the digital inputs with internal supply voltage and posi tive logic default Actuating the digital inputs with internal supply voltage and negative logic Actuating the digital inputs with external su...

Page 45: ...hed off Figure 35 Relay with free wheel diode h Use relays that switch reliably at 24 V H and a current of about 3 mA h Route the control and signal cables separately from the mains and motor cables 24 V 250 mA CM2 12 11 15 Figure 36 Crossover of signal and power cables a Power cable L1 L2 L3 U V W L DC DC R0 T0 b Signal cables H O OI O2 L FM AM AMI 1 to 8 11 to 15 CM1 CM2 P24 TH K11 K12 K14 f 100...

Page 46: ... internal P24 supply voltage or a separate external 24 V power supply Figure 37 Actuating the digital inputs 5 6 7 8 4 3 2 1 Q Q Q Q FW Q Q Q Q Q 0 V L P24 24 V 24 V 24 V DV6 PLC 5 4 3 2 1 Q 6 Q 7 Q 8 Q FW Q Q Q Q Q 0 V L 24 V 24 V 24 V DV6 PLC For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 47: ...5GB 44 Having made all cable connections refit the terminal shroud on the frequency inverter and tighten the screw Figure 38 Close the terminal shroud PES PE PES e For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 48: ...e motor turns clockwise and the display indicates the set frequency X Open switch S1 The motor speed is reduced to zero display 0 00 X Close switch S2 REV anticlockwise operation X With potentiometer R1 you can set the frequency and therefore the motor speed The motor turns anticlockwise and the display indicates the set frequency X Open switch S2 The motor speed is reduced to zero display 0 00 If...

Page 49: ...or current fault messages etc c POWER LED LED is lit when the frequency inverter has power d LED Alarm LED is lit when a fault has occurred e LED Hz Indication in b Output frequency Hz f g LED V A kW Indication in b Either output voltage V or output current A or a combined current and voltage factor kW h LED Indication in b Torque in i Potentio meter and LED Frequency setpoint setting LED is lit w...

Page 50: ... to 15 d007 Scaled output frequency d012 Motor torque d013 Output voltage d014 Electrical input power d016 Running time d017 Mains On time d080 Total fault count d081 First most recent fault d082 Second fault d083 Third fault d084 Fourth fault d085 Fifth fault d086 Sixth fault d090 Warning Basic parameters F001 Frequency setpoint adjustment F002 Set acceleration time 1 F202 Set acceleration time 1...

Page 51: ...w two possibilities X Accept the displayed value by pressing the ENTER key X Reject the displayed value by pressing the PRG key The display shows F002 X Press the UP key until d001 appears X Press the PRG key The frequency inverter changes to the display mode and displays the set frequency Changing the parameters of the extended parameter groups The following example illustrates how to change PNU ...

Page 52: ...ter the supply voltage is applied After the supply voltage is switched on the last screen which was visible before switch off will reappear but not within the extended parameter groups Figure 43 Change the base frequency example with default setting a Display dependent on the selected display parameter PNU d001 to d090 b Display of the most recently changed parameter a b A03 49 A03 50 PRG PRG PRG ...

Page 53: ... includes a motor PTC thermistor It is important to use a screened control cable and to lay the motor PTC thermistor cable separately from the other motor cables However the screen should be earthed at the inverter side only Figure 44 Connect an external potentiometer PNU Value Function a001 01 Setpoint definition through control signal terminal strip a002 01 Start signal through FW D REV terminal...

Page 54: ...l each at terminals 11 and 12 The output signal type is configured with PNU C021 for digital output 11 and with C022 for digital output 12 Figure 46 Fixed frequency definition PNU Value Function a001 01 Setpoint definition through control signal terminal strip a002 01 Start signal through FWD REV terminals F002 10 Acceleration time in s F003 10 Deceleration time in s FWD Clockwise rotation on digi...

Page 55: ...so present To avoid the risk of serious or fatal injury to personnel you must ensure that the start signal is not present before acknowledging a fault message with a reset Warning When the supply voltage for the frequency inverter is applied while the start signal is active the motor will start immediately Make sure that the start signal is not active before the supply voltage is switched on Warni...

Page 56: ... 03 fs 0 to fmax FF3 04 FF4 05 For four fixed frequency stages three programmable fixed frequencies and a setpoint value two fixed frequency inputs 3 FF1 and 4 FF2 are required 22 4 JOG 06 Jog mode The jog mode which is activated by switching on the JOG input is used for example for setting up a machine in manual mode When a start signal is received the frequency programmed under PNU A38 is applie...

Page 57: ...act STA 20 Pulse start 3 wire These settings enable three wire control of these three functions STP 21 Pulse stop 3 wire F R 22 Direction of rotation 3 wire PID 23 Activation of PID control Switching the internal PID controller on and off PIDC 24 Resetting the integral component of the PID control CAS 26 Tacho generator with vector control When this input is activated the speed controller operates...

Page 58: ...meter R 1 to 10 kO Resolution 12 bit O Analoginput forsetpoint frequency through voltage signal 0 to 10 V H Input impedance 10 kO I F 20 mA Resolution 12 bit O2 Analoginput forsetpoint frequency through voltage signal 10 to 10 V H Input impedance 10 kO I F 20 mA Resolution 12 bit OI Analoginput forsetpoint frequency through current signal 4 to 20 mA The OI input for a setpoint value from 4 to 20 m...

Page 59: ...8 Mainsfailure immediate stop The IP signal is issued on intermittent mains failure UV 9 Undervoltage signal The UV signal is output on undervoltage TRQ 10 Torque limitation The TRQ signal is output when the torque limits set under PNU b041 to b044 are reached RNT 11 Running time exceeded The RNT signal is output when the running time set under PNU b034 is exceeded ONT 12 Mains On time exceeded Th...

Page 60: ... isolated from reference potential L Signalling relay2 K11 Signalling relay contacts During normal fault free operation terminals K11 K14 are closed If a malfunction occurs or the supply voltage is switched off the terminals K11 K12 are closed Maximum permissible values 250 V maximum load 2 5 A purely resistive or 0 2 A with a power factor of 0 4 30 V H maximum load 3 0 A purely resistive or 0 7 A...

Page 61: ...o provide X In PNU B080 specify the gain factor and in PNU C086 the offset PNU Function Adjustable in RUN mode Value Function WE Normal Extended b080 Gain AM terminal j j 0 to 255 Gain of the voltage output 180 C028 Output AM terminal j 00 Output frequency 0 Hz to end frequency PNU A004 a Section Maximum end frequency Page 125 00 01 Output current 0 to 200 02 Torque 0 to 200 04 Output voltage 0 to...

Page 62: ... Function WE Normal Extended C029 Output AMI terminal j 00 Output frequency 0 Hz to end frequency PNU A004 a Section Maximum end frequency Page 125 00 01 Output current 0 to 200 02 Torque 0 to 200 04 Output voltage 0 to 100 05 Inverter input power 0 to 200 06 Thermal load ratio 0 to 100 07 Ramp frequency 0 Hz to end frequency PNU A004 a Section Maximum end frequency Page 125 C087 Gain AMI terminal...

Page 63: ...to the output frequency The pulse duty factor remains constant at about 50 The output frequency at the FM terminal is ten times that of the DV6 frequency inverter s maximum output frequency i e up to 4 kHz This signal does not have to be matched its accuracy is monitored digitally Analog measuring instru ment 0 to 10 V 1 mA t T variable T 4 ms constant Figure 47 Connection of analog measuring inst...

Page 64: ...AT Page 73 The two inputs are specified under PNU A005 and A006 The table below shows how you can link analog inputs O O2 and OI with PNU A005 and A006 PNU Name Adjustable in RUN mode Value Function WE Normal Extended A005 AT selection 00 Changing over from O to OI 00 01 Changing over from O to O2 A006 O2 selection 00 O2 signal only 00 01 Sum of signals at O2 and O or OI without direction reversal...

Page 65: ...nal 0 to 10 V supplied at analog input O with reference to the output frequency Depen ding on DV6 C082 Matching of terminal OI Here you can match the setpoint signal 4 to 20 mA supplied at analog input OI with reference to the output frequency C083 Matching of terminal O2 Here you can match the setpoint signal supplied at analog input O2 10 V to 10 V with reference to the output frequency C121 Zer...

Page 66: ...le in RUN mode Value Function WE Normal Extended A011 Starting frequency input O j 0 00 to 400 Hz Here you define the starting frequency for the minimum setpoint voltage PNU A013 0 00 A012 End frequency input O j 0 00 to 400 Hz Here you define the end frequency for the maximum setpoint voltage PNU A014 0 00 A013 Minimum setpoint voltage input O j 0 to 100 Minimum setpoint voltage as a percentage o...

Page 67: ...djustable in RUN mode Value Function WE Normal Extended A101 Starting frequency input OI j 0 00 to 400 Hz Here you define the starting frequency for the minimum setpoint current PNU A103 0 00 A102 End frequency input OI j 0 00 to 400 Hz Here you define the end frequency for the maximum setpoint current PNU A104 0 00 A103 Minimum current setpoint input OI j 0 to 100 Minimum setpoint value as a perc...

Page 68: ...A113 PNU A114 0 10 V 100 10 V 100 PNU A004 PNU A004 PNU A111 f Hz UO2 L PNU Name Adjustable in RUN mode Value Function WE Normal Extended A111 End frequency on direction reversal input O2 j 400 to 400 Hz Here the end frequency that corresponds to the voltage setpoint value specified under PNU A113 is set 0 00 A112 End frequency input O2 j 400 to 400 Hz Here the end frequency that corresponds to th...

Page 69: ...hat they are correct particularly the RST input PNU Terminal Adjustable in RUN mode Value WE Normal Extend ed C001 1 j a Table 11 18 C002 2 16 C003 3 06 C004 4 11 C005 5 09 C006 6 03 C007 7 02 C008 8 01 Value Function Description a Page 01 REV Start stop anticlockwise operation 68 02 FF1 First fixed frequency input 69 03 FF2 Second fixed frequency input 04 FF3 Third fixed frequency input 05 FF4 Fo...

Page 70: ...e signal 100 45 ORT Direction of rotation 1 46 LAC Ramp function off 1 47 PCLR Erase positioning deviation 1 48 STAT Setpoint input through optional module 2 no NO No function 1 a Manual AWB8240 1431 for encoder module DE6 IOM ENC 2 a Manual for the optional module Value Function Description a Page Caution If you reconfigure digital inputs configured as FW or REV as break contacts the default sett...

Page 71: ...the start signal is currently issued through the ON key on the keypad enter the value 01 under PNU A002 start signal through FW REV input a Section Start signal Page 123 X Program one of the digital inputs 1 to 8 as REV by entering the value 01 under the corresponding PNU C001 to C008 By default REV is assigned to digital input 8 Figure 53 Digital input FW start stop clockwise Figure 54 Digital in...

Page 72: ... PNU F001 With PNU F001 you can change parameters even when the para meter protection PNU b031 has been set a Page 83 Entering the fixed frequencies under PNU A021 to A035 X Go to PNU A021 and press the PRG key X Use the arrow keys to enter the fixed frequency and confirm with the ENTER key X Enter the remaining fixed frequencies by repeating these steps for PNU A022 to A035 Fixed frequency input ...

Page 73: ... card at slot 2 A019 Selection of fixedfrequency actuation 00 Binary FF1 to FF4 00 01 Bitwise SF1 to SF7 A020 A220 A320 Frequency setpoint value j j 0 to 400 Hz You can enter a frequency setpoint value You must set PNU A001 to 02 for this purpose 0 0 A021 Fixed frequency j j You can assign a frequency to each of the 15 fixed frequency parameters from PNU A021 to A035 A022 A023 A035 F001 Display in...

Page 74: ...requency stage activate the digital input as listed in Figure 57 X Go to PNU F001 The current frequency appears on the display X Use the arrow keys to enter the fixed frequency and confirm with the ENTER key The entered value is saved in the parameter which you have selected with the digital input If you have wired the inputs as shown in Figure 57 the value is saved under PNU A021 when digital inp...

Page 75: ...d at slot 2 A019 Selection of fixedfrequency actuation 00 Binary FF1 to FF4 00 01 Bitwise SF1 to SF7 A020 A220 A320 Frequency setpoint value j j 0 to PNU A004 You can enter a frequency setpoint value You must set PNU A001 to 02 for this purpose 0 0 A021 Fixed frequency You can assign a frequency to each of the seven fixed frequency parameters of PNU A021 to A027 A022 A023 A027 F001 Display input o...

Page 76: ...gned to digital input 2 The table below shows how you can link analog inputs O O2 and OI with PNU A005 and A006 Figure 59 Digital input 5 configured as AT setpoint definition through current signal AT P24 5 PNU Name Adjustable in RUN mode Value Function WE Normal Extended A005 AT selection 00 Changing over from O to OI 00 01 Changing over from O to O2 A006 O2 selection 00 O2 signal only 00 01 Sum ...

Page 77: ...unction chart for 2CH second acceleration time fo Output frequency a First acceleration time b Second acceleration time FWD REV 2CH a b fO PNU Name Adjustable in RUN mode Value Function WE Normal Extended A092 A292 A392 Second accele ration time j j 0 01 to 3600 s Setting times for the second acceleration and deceleration time 15 A093 A293 A393 Second decele ration time A094 A294 Changeover from t...

Page 78: ...ut 4 Figure 62 Configuration of digital input 3 as FRS free run stop controller inhibit and FW as FWD start stop clockwise operation FWD FRS P24 3 FW Figure 63 Function chart for FRS control inhibit and free run stop nM Motor speed tw Waiting time setting under PNU b03 a Motor coasts to a stop b Synchronization to the current motor speed c Restart from 0 Hz FWD REV FRS nM tw a c b PNU Name Adjusta...

Page 79: ...witched off and on again X Program one of the digital inputs 1 to 8 as EXT by entering the value 12 under the corresponding PNU C001 to C008 Figure 64 Digital input configured as FW start stop clockwise operation and digital input 3 as EXT external fault Figure 65 Function chart for EXT external fault message nM Motor speed K14 Signalling relay contact K14 if the signalling relay has been set to 1...

Page 80: ...upply voltage K14 Signalling relay contact K14 fo Output frequency a Revoke start signal alarm no longer present b Start signal USP FWD P24 FW 3 K14 E13 UN USP FWD REV a b fO Warning If unattended start protection is triggered fault message E13 and the fault message is acknowledged with a reset command while a start signal is still active input FWD or REV active the motor will restart immediately ...

Page 81: ...owing message appears on the LED display 1 0 b007 Synchroniza tion frequency j 0 to 400 Hz Frequency at which a restart is initiated 0 0 C102 Reset signal j j 00 Reset signal issued on a rising edge 00 01 Reset signal issued on a falling edge 02 Reset signal issued on a rising edge only if fault signal present C103 Behaviour on reset j 00 0 Hz start 00 01 Synchronization to the motor speed Warning...

Page 82: ...ault message Set a frequency below about 5 Hz X Because the start signal in jog mode is issued through the FWD or REV input PNU A002 must be set to 01 X Under PNU A039 you determine how the motor is to be braked X Program one of the digital inputs 1 to 8 as JOG by entering the value 06 under the corresponding PNU C001 to C008 By default JOG is assigned to digital input 3 Figure 70 Digital input co...

Page 83: ... to standstill using a deceleration ramp 02 Stop signal active the motor is decelerated to standstill using DC braking 03 Jog mode without previous motor stop the motor coasts to a halt 04 Jog mode without previous motor stop the motor is decelerated to standstill using the deceleration ramp 05 Jog mode without previous motor stop the motor is decelerated to standstill using DC braking h Operation...

Page 84: ...V P24 FW 1 2 CAS PNU Active H050 H250 j H051 H251 j H052 H251 j H070 H071 H072 H050 H250 H051 H251 H052 H251 H070 j H071 j H072 j CAS P24 2 CAS P24 2 PNU Name Adjustable in RUN mode Value Function WE Normal Extended A044 A244 A344 Voltage frequency characteristic 00 V f characteristic linear 00 01 V f characteristic quadratic for example fans 02 User definable 03 Sensorless vector control SLV 1 04...

Page 85: ...evice is switched off X To connect a thermistor use a twisted cable and lay this cable separately Figure 73 Connection terminal TH PTC TH CM1 i PNU Name Adjustable in RUN mode Value Function WE Normal Extended b098 PTC NTC selection j 00 No temperature monitoring 00 01 PTC 02 NTC b099 Resistance threshold deactivation j 0 to 9999 O When the entered value is reached the input terminal is activated ...

Page 86: ...olumn with a j Figure 74 Digital input 3 configured as SFT software protection SFT FWD P24 FW 3 Adjustable in RUN mode Normal Extended j PNU Name Adjustable in RUN mode Value Function WE Normal Extended b031 Software parameter protection j 00 Software protection through SFT input all functions inhibited 01 01 Software protection through SFT input input through PNU F001 possible 02 Software protect...

Page 87: ...ortest permissible duration during which an UP or DWN input must be active is 50 ms When the input configured as UP is used the frequency setpoint in PNU A020 is also increased or in the case of DWN reduced a Abb 2 Reset frequency UDC If you configure one of the programmable digital inputs as UDC you can use this input to reset the frequency set with the motor potentiometer to 0 Hz PNU A020 is the...

Page 88: ...with UP DWN or the original frequency entered under PNU A020 is used when the DV6 frequency inverter is restarted PNU Name Adjustable in RUN mode Value Function WE Normal Extended C101 Use memory j 00 Use original frequency set under PNU A020 00 01 Use saved UP DWN setting For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 89: ...t Figure 77 Digital input FW configured as FWD start stop clockwise operation digital input 5 as SET use second parameter set and 8 as REV start stop anticlockwise operation REV FWD SET P24 FW 5 8 Description of the function Parameter number PNU Default Second para meter set Third parameter set First acceleration time F002 F202 F302 First deceleration time F003 F203 F303 Base frequency A003 A203 A...

Page 90: ... H231 Motor constant L standard autotuning H022 H032 H222 H232 Motor constant Io standard autotuning H023 H033 H223 H233 Motor constant J standard autotuning H024 H034 H224 H234 P component of the PI controller H050 H250 I component of the PI controller H051 H251 P component of the P controller H052 H252 Magnetization current limitation 0 Hz SLV control H060 H260 Description of the function Parame...

Page 91: ...erve derating above 5 kHz for DC braking PNU Name Adjustable in RUN mode Value Function WE Normal Extended A051 DC braking j 00 Inactive 00 01 Active A052 Activation frequency 0 to 60 Hz When this frequency is reached the waiting time PNU A053 begins 0 50 A053 Waiting time 0 to 5 s DC braking begins after the time set here 0 0 A054 Braking torque 0 to 100 Applied DC braking torque 0 A055 Braking d...

Page 92: ...NU A053 enter a waiting time t a Fig 79 from 0 to 5 0 s which is to expire after activation of the DB input before DC braking is activated X Under PNU A054 enter a braking torque between 0 and 100 Figure 79 Function chart for DB DC braking fo Output frequency a Start signal through keypad FWD REV DB fO DB fO a DB fO a t For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 93: ... for your second instance X Program one of the digital inputs 1 to 8 as OLR by entering the value 39 under the corresponding PNU C001 to C008 Figure 80 Digital input 3 configured as OLR change over current limit OLR P24 3 OLR PNU Active b021 j b022 j b023 j b024 b025 b026 b021 b022 b023 b024 j b025 j b026 j OLR P24 3 OLR P24 3 PNU Name Adjustable in RUN mode Value Function WE Normal Extended b021 ...

Page 94: ...g current for example 50 A starting current 15 A motor full load current To use this function the system must be wired as shown in Figure 81 Figure 81 DV6 series frequency inverters with K2M bypass contactor K3M motor contactor and K1M mains contactor F11 6 A miniature circuit breaker for example FAZ B6 L1 L2 L3 L1 L2 L3 PE K1M K2M Q1 L1 L2 L3 L3 L2 L1 5 3 1 5 3 1 L1 Z1 Z2 PE PE U V W PE TH CM1 M1...

Page 95: ... to run the motor X Program one of the digital inputs 1 to 8 as CS by entering the value 14 under the corresponding PNU C001 to C008 Figure 82 Digital input configured FW as FWD start stop clockwise operation and 3 as CS heavy mains starting CS FWD P24 FW 3 Figure 83 Function chart for CS heavy mains starting CS FW PNU b003 0 5 1 0 s K3M K2M K1M fo f 20 ms f 0 5 s PNU Name Adjustable in RUN mode V...

Page 96: ... the corresponding PNU C001 to C008 Figure 84 Digital output 11 configured as OPE setpoint definition through keypad OPE FWD P24 FW 1 Figure 85 Function chart for OPE setpoint definition through keypad fO Output frequency PNU A020 F001 OPE FW fo PNU Name Adjustable in RUN mode Value Function WE Normal Extended A001 Defined frequency setpoint 00 Definition with the potentiometer on the keypad 01 01...

Page 97: ...mming the digital inputs X To activate vector control enter one of the following values in PNU A044 a Section Voltage frequency characteristic and voltage boost Page 126 03 SLV control 04 0 Hz SLV control 05 Vector control with optional DE6 IOM ENC module X If you want to use TRQ1 and TRQ2 enter the value 01 under PNU b040 X Program one of the digital inputs 1 to 8 as TL by setting the correspondi...

Page 98: ...ction not active b042 Torque limit second quadrant j 0 to 200 For DV6 340 075 to DV6 340 45K 150 0 to 180 For DV6 340 55k to DV6 340 132K no For all variables function not active b043 Torque limit third quadrant j 0 to 200 For DV6 340 075 to DV6 340 45K 150 0 to 180 For DV6 340 55k to DV6 340 132K no For all variables function not active b044 Torque limit fourth quadrant j 0 to 200 For DV6 340 075...

Page 99: ...op and digital input 3 as F R reverse direction F R STA STP P24 1 2 3 Figure 90 Function chart for STA pulse start STP pulse stop and F R direction reversal F R STP FWD REV STA fo PNU Name Adjustable in RUN mode Value Function WE Normal Extended A001 Defined frequency setpoint 00 Definition with the potentiometer on the keypad 01 01 Definition through analog input O 0 to 10 V OI 4 to 20 mA or O2 1...

Page 100: ...When this input is activated the integral component is reset to zero X Program one of the digital inputs 1 to 8 as PID by setting the corresponding PNU C001 to C008 to 23 X Program one of the digital inputs 1 to 8 as PIDC by setting the corresponding PNU C001 to C008 to 24 h The PID and PIDC inputs are optional If you want to keep PID control permanently active you only need to set PNU A071 to 1 h...

Page 101: ... The two frequency inverters are linked to each other through the analog current inputs and outputs The frequency inverter with PI control outputs the current frequency through terminals AMI L to the OI L terminals of the second frequency inverter The second frequency inverter works with P control Figure 92 Drive with two motors and two frequency inverters M1 P G1 G2 PI M2 Figure 93 Function chart...

Page 102: ...igital inputs 1 to 8 as PPI by setting the corresponding PNU C001 to C008 to 43 Figure 95 Digital input 1 configured as REV start stop anticlockwise operation and 2 as PPI changeover PI to P control PPI FWD REV P24 FW 1 2 PNU Name Adjustable in RUN mode Value Function WE Normal Extended A044 A244 A344 Voltage frequency characteristic 00 V f characteristic linear 00 01 V f characteristic quadratic ...

Page 103: ...6 is activated by the Enable signal of an external brake as long as the external brake is released X Program one of the digital inputs 1 to 8 as BOK by setting the corresponding PNU C001 to C008 to 44 For detailed description of the extended parameter groups a Section Controlling an external brake Page 169 Figure 96 Digital input FW configured as FWD start stop clockwise operation 1 as BOK confirm...

Page 104: ...ure 98 Digital output Transistor output up to 27 V H 250 mA PNU Ter minal Adjustable in RUN mode Value WE Normal Extended C021 11 j a Table 18 01 C022 12 00 C023 13 03 C024 14 07 C025 15 08 Value Function Description a Page 00 RUN Operation 104 01 FA1 Frequency setpoint reached 102 02 FA2 Frequency exceeded 102 03 OL Overload signal 105 04 OD PID control deviation exceeded 106 05 AL Fault 107 06 F...

Page 105: ...fore the switching threshold is reached and deac tivated again with f2 on leaving the switching threshold f1 and f2 are f1 1 of the end frequency PNU A004 A204 A304 f2 2 of the end frequency PNU A004 A204 A304 X To configure a programmable output as FA2 set the frequency under PNU C042 at which the FA2 signal is to be generated in the acceleration phase X With PNU C043 set the respective frequency...

Page 106: ...s FA2 or FA3 11 to 15 is activated when the frequency entered here is exceeded during acceleration 0 0 C043 Frequency switching threshold during decele ration The digital output configured as FA2 or FA3 11 to 15 remains active as long as the actual frequency remains higher than the frequency entered during deceleration a Fig 101 and Fig 102 C045 Frequency switching threshold during accele ration 2...

Page 107: ...is assigned to digital output 12 Figure 103 Digital output 11 configured as RUN Run signal Figure 104 Function chart for RUN Run signal fo Output frequency a At PNU b082 set starting frequency RUN 24 V 50 mA 11 CM2 12 13 14 15 FWD REV RUN fO a a PNU Name Adjustable in RUN mode Value Function WE Normal Extended b082 Increased star ting frequency j 0 5 to 9 9 Hz A higher starting frequency results i...

Page 108: ...put by setting the corresponding PNU C021 to C025 to 03 X Then program one of the digital outputs 11 to 15 as OL2 output by setting the corresponding PNU C021 to C025 to 26 By default OL is assigned to digital output 13 Figure 105 Digital output 11 configured as OL OL2 overload signal r Figure 106 Function chart for OL overload signal OL2 OL 24 V 50 mA 11 CM2 12 13 14 15 OL PNU C041 IM PNU Name Ad...

Page 109: ...one of the digital outputs 11 to 15 as OD by entering the value 04 in the corresponding PNU C021 to C025 or in PNU C026 for signalling relay contacts K11 K12 Figure 107 Digital output 11 configured as OD PID control deviation OD 24 V 50 mA 11 CM2 12 13 14 15 Figure 108 Function chart for OD PID control deviation a Setpoint b Actual value PNU C044 PNU C044 OD a b PNU Name Adjustable in RUN mode Val...

Page 110: ...racteristics than the signalling relay outputs terminals K11 K12 and K14 In particular the maximum voltage and current carrying capacity ratings are significantly lower than those of the relay outputs After the frequency inverter supply voltage has been switched off the AL output remains active until the DC bus voltage has dropped below a certain level This time depends among other factors on the ...

Page 111: ... b126 was not reached Together with the BER output the frequency inverter issues fault message E36 X Program one of the digital outputs 11 to 15 as BRK by entering the value 19 in the corresponding PNU C021 to C025 or under PNU C026 for signalling relay contacts K11 K12 X Program one of the digital outputs 11 to 15 as BER by entering the value 20 in the corresponding PNU C021 to C025 or under PNU ...

Page 112: ...tal outputs 11 to 15 as ZS by entering the value 21 in the corresponding PNU C021 to C025 or under PNU C026 for the signalling relay contacts K11 K12 PNU Name Adjustable in RUN mode Value Function WE Normal Extended C063 Frequency threshold for ZS output j 0 to 100 Hz When the actual frequency falls below this frequency the ZS output is activated 0 00 For Moeller Electric Sales and Support call KM...

Page 113: ...26 for signalling relay contacts K11 K12 By default OTQ is assigned to digital output 14 Figure 112 Digital output 11 configured as OTQ torque exceeded 24 V 50 mA 11 OTQ 12 CM2 Figure 113 Function chart for OTQ torque exceeded OTQ t PNU C055 PNU C058 M PNU Name Adjustable in RUN mode Value Function WE Normal Extended C055 Torque threshold clockwise drive mode j 0 to 200 To DV6 340 55k 100 0 to 180...

Page 114: ...er PNU b040 enter the torque limits for each of the motor s four quadrants under PNU b041 to b044 X Program one of the digital inputs 1 to 8 as TL by setting the corresponding PNU C001 to C008 to 40 X Program one of the digital outputs 11 to 15 as TRQ by entering the value 10 in the corresponding PNU C021 to C025 or under PNU C026 for the signalling relay contacts K11 K12 Figure 114 Digital output...

Page 115: ...e b043 Torque limit third quadrant j 0 to 200 For DV6 340 075 to DV6 340 45K 150 0 to 180 For DV6 340 55k to DV6 340 132K no For all variables function not active b044 Torque limit fourth quadrant j 0 to 200 For DV6 340 075 to DV6 340 45K 150 0 to 180 For DV6 340 55k to DV6 340 132K no For all variables function not active 1 If SLV control is active you should set the pulse frequency to at least 2...

Page 116: ...d or overcurrent The IP output is activated when the supply voltage fails or an over voltage occurs With this function the input voltage is monitored allowing a disconnection to take place more quickly Voltage monitoring does not work if a phase failure occurs at the main power supply L1 L2 L3 and the control electronics are supplied externally through the R0 T0 terminals X Program one of the digi...

Page 117: ...rresponding PNU C021 to C025 or under PNU C026 for signalling relay contacts K11 K12 X Program one of the digital outputs 11 to 15 as ONT by entering the value 12 in the corresponding PNU C021 to C025 or under PNU C026 for signalling relay contacts K11 K12 Figure 116 Digital output 11 configured as RNT running time Figure 117 Function chart for RNT running time RNT 24 V 50 mA 11 CM2 12 RNT FWD REV...

Page 118: ...ds on the tripping characteristic defined under PNU b013 a Section Electronic motor protection Page 154 X Under PNU C061 enter the percentage value of the tripping characteristic at which the THM output is activated X Program one of the digital outputs 11 to 15 as THM by entering the value 13 in the corresponding PNU C021 to C025 or under PNU C026 for signalling relay contacts K11 K12 Figure 120 E...

Page 119: ...it encoded 14 13 12 11 Fault message Cause Fault message Cause 0 0 0 0 None None 0 0 0 1 E01 to E04 Overcurrent E01 to E04 Overcurrent 0 0 1 0 E05 Overload E05 Overload 0 0 1 1 E07 E15 Overvoltage E07 E15 Overvoltage 0 1 0 0 E09 Undervoltage E09 Undervoltage 0 1 0 1 E16 Intermittent mains failure E16 Intermittent mains failure 0 1 1 0 E30 IGBT fault E30 IGBT fault 0 1 1 1 E06 Braking device overlo...

Page 120: ...t setting of the signalling relay X Under PNU C026 enter the type of signalling X Use the above table to configure contact K11 K12 or K11 K14 as make or break contacts under PNU C036 Default setting of the signalling relay Reconfigured signalling relay terminals PNU C036 00 Fault or DV6 switched off Run signal Fault message Run signal or DV6 switched off Voltage Operating state K11 K12 K11 K14 Vol...

Page 121: ... relay output j 00 RUN Operation 104 05 01 FA1 Frequency reached 102 02 FA2 Frequency exceeded 102 03 OL Overload alarm 105 04 OD PID system deviation exceeded 106 05 AL Fault 107 06 FA3 Frequency within range reached 102 07 OTQ Torque reached exceeded 110 08 IP Mains failure immediate stop 113 09 UV Undervoltage 113 10 TRQ Torque limitation 111 11 RNT Running time exceeded 114 12 ONT Mains On tim...

Page 122: ... parameter sets you can assign additi onal values to some of the parameters For these parameters the PNU column contains a second or third value The parameters of the first parameter set have a 0 after the letter for example F002 The parameters of the second parameter set have a 2 after the letter for example F202 and those of the third parameter set a 3 for example F302 For a summary of all all p...

Page 123: ...ay indication 11 11 corresponds to 11 11 111 1 corresponds to 111 1 1111 corresponds to 1111 1111 corresponds to 11110 d012 Motor torque d013 Output voltage 0 to 600 V d014 Electrical input power 0 0 to 999 9 kW d016 Running time 0 to 999 in 1000 h unit d017 Power on time 0 to 999 h 1000 to 9999 h 100 to 999 kh d080 Total fault count d081 First most recent fault Display of the most recent fault me...

Page 124: ...the fixed frequencies through functions FF1 to FF4 of the digital inputs PNU F001 indicates the selected fixed frequency For details about changing the fixed frequencies a Section Entering the fixed frequencies in PNU F001 Page 71 Acceleration time 1 Acceleration time 1 defines the time in which the motor reaches its end frequency after a start signal is issued PNU Name Adjustable in RUN mode Valu...

Page 125: ...able in RUN mode Value Function WE Normal Extended F003 F203 F303 Deceleration time 1 j j 0 1 to 3600 s Resolution of 0 01 s at an input of 0 01 to 99 99 Resolution of 0 1 s at 100 0 to 999 9 Resolution of 1 s at an input of 1000 to 3600 30 0 PNU Name Adjustable in RUN mode Value Function WE Normal Extended F004 Direction of rotation 00 The motor runs in a clockwise direction 00 01 The motor runs ...

Page 126: ...h slot 1 or 2 for optional modules PNU Name Adjustable in RUN mode Value Function WE Normal Extended A001 Defined frequency setpoint 00 Definition with the potentiometer on the keypad 01 01 Definition through analog input O 0 to 10 V O2 g10 V or OI 4 to 20 mA 02 Definition through PNU F001 and or PNU A020 03 RS 485 serial interface 04 Setpoint definition through the optional module in slot 1 05 Se...

Page 127: ...ugh the FW input or a digital input configured as REV 01 02 The motor start signal is issued with the ON key on the keypad 03 The motor start signal is issued through the RS 485 inter face 04 The motor start signal is issued through the optional module in slot 2 05 The motor start signal is issued through the optional module in slot 2 For Moeller Electric Sales and Support call KMparts com 866 595...

Page 128: ...003 this range is defined with PNU A004 The maximum end frequency must not be smaller than the base frequency PNU Name Adjustable in RUN mode Value WE Nor mal Exten ded A003 A203 A303 Base frequency 30 to 400 Hz 50 Figure 122 Maximum end frequency f1 Base frequency f2 Maximum end frequency PNU Name Adjustable in RUN mode Value WE Nor mal Exten ded A004 A204 A304 Maximum end frequency 30 to 400 Hz ...

Page 129: ...tch its load Under PNU A044 set the torque characteristics of the DV6 frequency inverter see below Under PNU A045 set the voltage gain of the DV6 frequency inverter PNU A045 relates to the voltage set under PNU A082 Linear V f characteristic For a constant torque enter the value 00 under PNU A044 default The DV6 frequency inverter then increases the output voltage V2 on a linear ramp up to the bas...

Page 130: ...equency of the DV6 V7o can be up to the input voltage V1 or the voltages set under PNU A082 If you use the adjustable V f characteristic the following para meters are no longer valid PNU A003 Base frequency PNU A004 End frequency PNU A041 Voltage boost characteristic Figure 124 Linear V f characteristic V2 Output voltage fO Output frequency Figure 125 Quadratic V f characteristic V2 Output voltage...

Page 131: ...o 0 to V12 or PNU A082 First voltage coordinate of the V f characteristic3 0 0 b102 Frequency coordinate f2 0 to 400 Hz Second frequency coordinate of the V f characteristic3 0 b103 Voltage coordi nate V2o 0 to V12 or PNU A082 Second voltage coordinate of the V f characteristic3 0 0 b104 Frequency coordinate f3 0 to 400 Hz Third frequency coordinate of the V f characteristic3 0 b105 Voltage coordi...

Page 132: ...ol is active you should set the pulse frequency to at least 2 1 kHz with PNU b083 a Section Pulse frequency Page 164 2 V1 input voltage of the DV6 3 You do not have to set all frequency and voltage coordinates The DV6 automatically calculates the characteristic curve PNU Name Adjustable in RUN mode Value Function WE Normal Extended For Moeller Electric Sales and Support call KMparts com 866 595 96...

Page 133: ...essors Under PNU A057 set the braking torque before acceleration 0 to 100 The motor is then braked before starting Under PNU A058 set the braking duration during acceleration Under PNU A059 set the pulse frequency for DC braking For values above 5 kHz observe derating see below Caution DC braking results in additional heating of the motor You should therefore configure the braking torque PNU A054 ...

Page 134: ...ctive before accelera tion 0 0 A059 Braking frequency fB 0 5 to 15 kHz Pulse frequency for DC braking applies to DV6 340 075 to DV6 340 55K observe derating 3 0 0 5 to 10 kHz Pulse frequency for DC braking applies to DV6 340 75K to DV6 340 132K observe derating PNU Name Adjustable in RUN mode Value Function WE Normal Extended Figure 128 Derating for DC braking DV6 340 075 to DV6 340 55K MB Braking...

Page 135: ...ble under PNU A064 A066 and A068 are set to 1 Hz in the example Figure 130 Upper frequency limit PNU A061 and lower frequency limit PNU A062 PNU A062 PNU b082 0 10 PNU A061 PNU A004 f U V Hz Figure 131 Frequency jumps 0 15 25 35 f t 0 5 Hz 0 5 Hz 15 Hz PNU A064 Hz PNU Name Adjustable in RUN mode Value Function WE Normal Extended A061 A261 Maximum operating frequency j 0 to 400 Hz This function can...

Page 136: ...e pause is to start PNU A070 determines the duration of the pause With motors running in reverse this function keeps the output voltage and output frequency low until the motor has stopped and is running in the required direction before accelerating at the specified acceleration ramp Figure 132 Function chart for acceleration waiting time fo Output frequency fs Setpoint frequency PNU A070 PNU A069...

Page 137: ...ntities such as air or water flow temperature etc and view them on the display PID control P stands for proportional I for integral and D for differen tial In control engineering the combination of these three compo nents is termed PID closed loop control PID regulation or PID control PID control is used in numerous types of application e g for controlling air and water flow or for controlling pre...

Page 138: ... This component causes a differentiation of the system deviation Because pure proportional control uses the current value of the system deviation and pure integral control the values from previous actions a certain delay in the control process always occurs The D component compensates for this behaviour Differential control corrects the output frequency using the rate of change of the system devia...

Page 139: ...o Fig 139 The following table provides guidelines for setting each para meter Table 21 Setting the controller regulation times Figure 136 Divergent behaviour w Setpoint value a Output signal Figure 137 Oscillation dampened w Setpoint value a Output signal w t a w t a Figure 138 Good control characteristics w Setpoint value a Output signal Figure 139 Slow control large static system deviation w Set...

Page 140: ... ensure that the deviation between the setpoint and actual value is kept at zero Parameter The following figure illustrates which parameters are effective in different areas of the PID block diagram The specified parameters for example PNU A072 correspond to the frequency inverter s built in keypad PNU Name Adjustable in RUN mode Value Function WE Normal Extended A071 PID control active inactive j...

Page 141: ...using various methods With PNU F001 or A020 Enter the value 02 under PNU A001 With the potentiometer on the keypad Enter the value 00 under PNU A001 With a 0 to 10 V voltage signal or a 4 to 20 mA current signal at input terminals O or OI Enter the value 01 under PNU A001 With the digital inputs configured as FF1 to FF4 After selection of the required fixed frequency stage using FF1 to FF4 the fre...

Page 142: ...entages A useful scaling function is also available PNU A075 When these parameters are used you can define the setpoint directly as the required physical quantity and or display setpoint and actual values as physical quantities suitable for the process In addition an analog signal matching is available PNU A011 to A014 with which you can define a range based on the actual value feedback signal The...

Page 143: ... the respective application the actual value feedback signal can also be matched as shown in Figure 141 As shown by the graphs the setpoint value must be within the valid range on the vertical axis if you have set functions PNU A011 and A012 to a value not equal to 0 Because there is no feedback signal stable control cannot otherwise be guaranteed This means that the frequency inverter will either...

Page 144: ...ions The table below contains an explanation of these parameters for both frequency control mode and PID mode Factory default setting PNU A075 0 6 Figure 142 Example for scaling adjustment w Setpoint value x Returned actual value a Fan w PNU F001 0 100 PNU d001 0 100 B1 P1 x 4 20 mA G1 a M 3 w PNU F001 0 60m3 min PNU d001 0 60m3 min B1 P1 x 4 20 mA G1 a M 3 PNU Meaning of the parameters when used ...

Page 145: ...PID operation Scaling Set the scaling to the process corrected physical unit as required by your application for example to flow pressure or temperature For a detailed description a Section Scaling adjustment Page 141 Setpoint adjustment through digital inputs The following points must be observed when defining the setpoint through the digital inputs 4 bit Assignment of the digital inputs The DV6 ...

Page 146: ...te within acceptable limits Setting the integral component and matching Kp X First in PUN A073 enter a very small integral component X Set the P component a little lower If the system deviation does not decrease reduce the integral component a little If the performance becomes unstable as a result reduce the P component X Repeat this process until you have found the correct parameter settings Note...

Page 147: ...ld units 0 0 A012 Feedback percentage actual value for upper acceptance threshold units 100 100 A013 Lower acceptance threshold for voltage or current on the actual value input in 20 20 A014 Upper acceptance threshold for voltage or current on the actual value input in 100 100 A021 Digitally adjustable setpoint value 1 300 300 m3 min A071 PID control active inactive 01 PID mode active A072 P compo...

Page 148: ... Notes F001 Setpoint 20 Direct input of 20 C as the scaling factor has been set A001 Frequency setpoint input 02 Keypad A011 Feedback percentage actual value for lower acceptance threshold units 100 100 A012 Feedback percentage actual value for upper acceptance threshold units 0 0 A013 Lower acceptance threshold for voltage or current on the actual value input in 0 0 A014 Upper acceptance threshol...

Page 149: ... voltage causes an increase in the braking torque Under PNU A081 you can therefore deactivate the AVR function for deceleration If the mains voltage is higher than the rated motor voltage enter the mains voltage under PNU A082 and reduce the output voltage under PNU A045 to the rated motor voltage Example At 440 V mains voltage and 400 V rated motor voltage enter under PNU A082 the value 440 and u...

Page 150: ...t the response time of the energy saving mode under PNU A086 A short response time achieves more accurate and a long response time less accurate voltage matching The value 02 under PNU A085 activates fuzzy logic optimized energy saving PNU Name Adjustable in RUN mode Value Function WE Normal Extended A085 Energy saving mode 00 Energy saving mode not active 00 01 Energy saving mode active 02 Energy...

Page 151: ...eceleration time 0 1 to 999 9 s resolution 0 1 s 1000 to 3000 s resolution 1 s 15 A093 A293 A393 Second decele ration time A094 A294 Changeover from the first to the second time ramp 00 Changeover to the second time ramp if an active signal is present on a 2CH digital input 00 01 Changeover to the second time ramp when the frequencies entered in PNU A095 and or A096 are reached A095 A295 Accelerat...

Page 152: ...S curve characteristic for deceleration value 01 U curve characteristic for deceleration value 02 Inverted U curve characteristic for deceleration value 03 In addition you can define the curvature of the S and U curve characteristics Ten values are available for this purpose Value 01 means the smallest curvature value 10 the greatest a Fig 148 PNU A131 contains the curvature for acceleration PNU A...

Page 153: ...acteristic 00 Linear deceleration of the motor at the first and second time ramps 00 01 S curve characteristic for deceleration of the motor at the first and second time ramps 02 U curve characteristic for deceleration of the motor at the first and second time ramps 03 Inverted U curve characteristic for deceleration of the motor at the first and second time ramps A131 Curvature of acceleration ch...

Page 154: ...efinitely in the event of an intermittent power supply failure or undervoltage With PNU b006 you can activate phase failure detection This function can not be used if an RFI filter is installed upstream of the frequency inverter Under PNU b007 define the frequency threshold below which the frequency inverter accelerates the motor from 0 Hz on a restart Warning When a fault has occurred this functi...

Page 155: ...ed t0 Duration of supply failure a Free run stop coasting Figure 152 Motor frequency lower than set under PNU b007 VLN Supply voltage V2 Output voltage nM Motor speed t0 Duration of supply failure a Free run stop coasting U2 ULN nM PNU b003 PNU b002 t0 PNU b007 a U2 ULN nM PNU b003 PNU b002 t0 PNU b007 a For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 156: ...n During the waiting time the following message appears on the LED display 1 0 b004 Fault message issued immedi ately j 00 In the event of an intermittent power supply failure or under voltage the frequency inverter does not go into fault status 00 01 In the event of an intermittent power supply failure or under voltage the frequency inverter goes into fault status 02 In the event of an intermitte...

Page 157: ... 01 default Adjustable overload protection value 02 Tripping characteristics at increased overload protection With increased overload protection PNU b013 00 the tripping current is reduced for example by 80 at 20 Hz a Fig 154 Accordingly the tripping characteristic is offset to smaller current values a Fig 157 Caution At low motor speeds the output of the motor cooling fan is diminished and the mo...

Page 158: ... currency and frequency coordinates under PNU b015 to b020 a Fig 156 These must be within the limits shown a Fig 159 The tripping curve then has the following characteristic repre sented by the frequency set under PNU b018 a Fig 160 Figure 158 Tripping characteristic for constant overload protection at 2 5 Hz and Ie 23 A Figure 159 Setting range for the adjustable overload protection a Setting ran...

Page 159: ... 01 00 Enhanced motor protection 01 Normal overload protection 02 Adjustable under b015 to b020 b015 Frequency 1 j 0 0 to 400 Hz Frequency 1 for electronic motor protection device 0 b016 Tripping current 1 j 0 0 to 1000 A Tripping current 1 for electronic motor protection device 0 0 b017 Frequency 2 j 0 0 to 400 Hz Frequency 2 for electronic motor protection device 0 b018 Tripping current 2 j 0 0 ...

Page 160: ... limit Caution Note that the current limit cannot prevent a fault message and shutdown due to a sudden overcurrent e g caused by a short circuit I1 A004 f I t PNU b023 PNU Name Adjustable in RUN mode Value Function WE Normal Extended b021 Current limit characteristic 1 j 00 Motor current limit not active 01 01 Motor current limit active in all operating states 02 Motor current limit not active dur...

Page 161: ...nts not active in the acceleration phase If the motor current limit is reached in regenerative mode the frequency is increased until the current has fallen below the set motor current limit b025 Tripping current 2 j 0 5 to 2 x Ie Setting range of the tripping current as a multiple of the frequency inverter rated current i e the range is given in amperes A 1 5x Ie1 b026 Time constant 2 j 0 1 to 30 ...

Page 162: ...hods of parameter protection are available Adjustable in RUN mode Normal Extended j PNU Name Adjustable in RUN mode Value Function WE Normal Extended b031 Software parameter protection j 00 Parameter protection through SFT input all functions inhibited 01 01 Parameter protection through SFT input input through PNU F01 possible 02 Parameter protection without SFT input all functions inhibited 03 Pa...

Page 163: ...inal DC do not connect yet X Connect a cable to terminal T0 which is long enough to reach terminal DC do not connect yet X Remove the ferrite rings from the connector cable J51 and guide the new cable through the ferrite rings X Twist the two cables with each other X Connect terminal R0 to DC and terminal T0 to DC With this wiring arrangement the motor can feed the frequency inverter s control ele...

Page 164: ... for controlled deceleration VDC Internal DC link voltage VUV Voltage threshold for the control electronics fO Output frequency UUV PNU b052 PNU b051 PNU b054 PNU b053 PNU b053 UDC fO t t PNU Name Adjustable in RUN mode Value Function WE Normal Extended b050 Controlled deceleration 00 Controlled deceleration is not active 00 01 Controlled deceleration is active b051 Starting voltage for decelerati...

Page 165: ...alue Function WE Normal Extended b035 Inhibit direc tion 00 Motor can run in both directions 00 01 Motor can only run clockwise 02 Motor can only run anticlockwise Figure 167 Function chart for voltage ramp reduction fo Output frequency V2 Output voltage U2 FWD PNU b036 PNU b082 00 01 06 fo Figure 168 Function chart for starting frequency fo Output frequency V2 Output voltage U2 FWD PNU b036 PNU b...

Page 166: ...ed A019 00 A028 to A035 Fixed frequencies C001 to C008 02 03 04 05 A044 A244 02 b100 to b113 Voltage and frequency characteristic A051 01 A052 to A059 DC braking A071 01 A072 to A076 C044 PID control A094 01 A095 to A096 Second time ramp A294 01 A295 to A296 b013 b213 b313 02 b015 to b020 Electronic motor protection b021 01 02 b022 b023 Overcurrent limit b024 01 02 b025 b026 Overcurrent limit 2 b0...

Page 167: ...kHz b098 01 02 b099 C085 Thermistor function b050 01 b051 to b054 Behaviour on power failure b120 01 b121 to b126 Brake control C021 to C025 C026 02 06 C042 C043 Frequency reached signal 03 C040 C041 Overcurrent signal 07 C055 to C058 Overload 21 C063 0 Hz signal 24 25 C045 C046 Frequency reached signal 26 C111 Overload signal 2 PNU Value PNUs which are hidden when PNU b037 is set to 01 Function P...

Page 168: ...duct of the output frequency and this factor is displayed under PNU d007 Inhibit of the OFF key The OFF key located on the keypad or remote operating unit can be inhibited here PNU Name Adjustable in RUN mode Value Function WE Normal Extended b084 Initialization 00 Clearing the fault history register 00 01 Restoring the factory default settings 02 Deleting the fault history register and restoring ...

Page 169: ...missible continuous total running time of the braking transistor which is 100 s Using an example of three braking operations within 100 seconds the illustration below shows the effect of the relative duty factor The current relative duty factor T in this example is 44 If for example you set PNU b090 to 40 a fault message is issued If the braking transistor is operated for a longer period than the ...

Page 170: ...imum resistance at DF 10 Minimum resistance at DF 100 kW O O 075 0 75 100 300 1K5 1 5 100 300 2K2 2 2 100 300 4K0 4 0 70 200 5K5 5 5 70 200 7K5 7 5 50 150 11K 11 0 50 150 PNU Name Adjustable in RUN mode Value Function WE Normal Extended b090 Relative permis sible duty factor of the built in braking transistor j 0 to 100 To deactivate the relative permissible duty factor of the built in braking tra...

Page 171: ...cted motor has stopped to dissipate residual heat Debug mode Under PNU C091 set debug mode PNU Name Adjustable in RUN mode Value Function WE Normal Extended b091 Type of motor stop 00 Deceleration using the deceleration ramp 00 01 Free run stop coasting PNU Name Adjustable in RUN mode Value Function WE Normal Extended b092 Fan control 00 Fan is always switched on 00 01 Fan is switched on only whil...

Page 172: ...ued to the external brake the Braking Confirmation waiting time set under PNU b124 begins During this time the frequency inverter waits for confirmation that the brake has been released The confir mation must activate one of digital inputs 1 to 8 which has been configured as BOK If the BOK input is activated within the Brake Confirmation wait time set under PNU b124 the waiting time for accelerati...

Page 173: ... BOK BRK PNU b125 FWD PNU b122 PNU b121 PNU b124 PNU b124 PNU b123 t fo PNU Name Adjustable in RUN mode Value Function WE Normal Extended b120 Brake control j 00 Inactive 00 01 Active b121 Brake released confirmation waiting time 0 to 5 s This is the time which the DV6 waits after the Enable frequency PNU b125 is reached before activating the output configured as BRK release brake 0 00 b122 Waitin...

Page 174: ...nd parameter set enter the value 01 under PNU H202 The adaptive autotuning data is only available for the first para meter set X Under PNU H003 or PNU H203 enter the motor rating and under PNU H004 or PNU H204 the number of motor poles X If necessary change the controller s response speed with PNU H005 and if motor resonance arises the motor stabiliza tion constant with PNU H006 0 Hz range SLV con...

Page 175: ...02 is set to 01 Adaptive autotuning Due to the heat generated by the motor during operation the motor constants R1 may change With this function these constants can be re read when the motor is at standstill This is achieved by applying a DC voltage to two motor windings for up to five seconds If a start signal is received during that time this has priority over the adaptive autotuning procedure X...

Page 176: ...6 H206 H306 Motor stabili zation constant j j 0 to 255 0 function is not active 100 H020 H220 Motor constant R1 0 to 65 53 O Stator impedance Depen ding on DV6 H021 H221 Motor constant R21 0 to 65 53 O Rotor resistance H022 H222 Motor constant L 0 to 655 3 mH Motor inductivity H023 H223 Motor constant Io 0 to 655 3 Ar m s Motor current H024 H224 Motor constant J 2 1 to 1000 Moment of inertia of th...

Page 177: ... 164 If the motor drives a very small load i e has a low moment of inertia it may whip or jolt If this is the case do the following X Set the motor stabilization constant PNU H006 accordingly and reduce the pulse frequency PNU b083 X Deactivate the AVR function by entering 01 in PNU A081 For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 178: ...ol j j 0 to 1000 Integral component of the PI control without a digital input configured as PPI 100 0 H052 H252 P component of the P control j j 0 00 to 10 00 Proportional component of the P control without a digital input configured as PPI 1 00 H060 H260 0 Hz SLV magnetization current limita tion j j 0 to 100 Maximum value for the magnetization current at 0 Hz SLV 100 H070 P component of the PI c...

Page 179: ...play X Press the PRG key The set acceleration time 1 in seconds appears on the display default value 30 X You can change the set value with the UP and DOWN arrow keys There are now two possibilities X Accept the set value by pressing the ENTER key X To reject the set value press the PRG key F002 appears on the display PNU F002 is now saved under PNU U001 X Press the PRG key U001 appears on the dis...

Page 180: ...rent in the output stage during deceleration E03 Overcurrent in the output stage during acceleration E04 Overcurrent in the output stage in standstill E05 Overload The internal electronic motor protection has switched off the output voltage because the motor was overloaded E06 Overload If the duty factor of the built in braking transistor of the DV6 is too great the braking transistor is switched ...

Page 181: ...switched on E16 Intermittent mains failure An intermittent mains failure of at least 15 ms has occurred This message appears when the dura tion of the mains failure is longer than the time entered under PNU b002 a Section Automatic restart after a fault Page 151 E21 Overtemperature If the temperature sensor installed in the power section records an operating temperature above the permissible limit...

Page 182: ... message number b Output frequency c Motor current d Internal DC link voltage e Running time total time for which the inverter is in RUN mode f Mains On time total time f PRG PRG PRG PRG e PRG d PRG c PRG b PRG a PRG PRG Error no yes For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 183: ...lauf nach Störung Page 153 The default settings have been selected and the frequency inverter is in the initialization phase PNU b084 and b085 a Section Initialisieren Page 167 The values for the European market EU are being initia lized For non European models versions for North America USA and Japan JP are available Initialization of the fault history register Copy station copying in progress No...

Page 184: ...A262 Maximum operating frequency PNU A061 A261 H015 H215 Setpoint frequency PNU F001 or PNU A020 A220 A320 H016 H216 Fixed frequencies 1 to 15 PNU A021 to A035 H021 H221 Maximum operating frequency PNU A061 A261 Minimum operating frequency PNU A062 A262 H025 H225 Setpoint frequency PNU F001 PNU A020 A220 A320 H031 H231 Maximum operating frequency PNU A061 A261 Increased starting frequency PNU b082...

Page 185: ...equency 3 PNU b104 User configurable V f characteristic frequency 4 to 6 PNU b106 b108 and b110 User configurable V f characteristic frequency 1 to 3 PNU b100 b102 and b104 User configurable V f characteristic frequency 4 PNU b106 User configurable V f characteristic frequency 5 and 6 PNU b108 and b110 User configurable V f characteristic frequency 1 to 4 PNU b100 b102 b104 and b106 User configura...

Page 186: ... for the start signal PNU A002 been set Correct PNU A001 as appropriate Correct PNU A002 as appropriate a Section Setting the frequency and start signal parame ters Page 123 There is voltage present at outputs U V and W Is the motor blocked or is the motor load too high Reduce the load acting on the motor Test the motor without load The motor turns in the wrong direction Are output terminals U V a...

Page 187: ... was switched off the entered and saved values are transferred into the internal EEPROM The supply voltage should remain off for at least six seconds Enter the data again and switch off the supply voltage for at least six seconds The values of the copy unit were not accepted by the frequency inverter After copying the parameters of the external keypad DEX KEY 10 into the frequency inverter the sup...

Page 188: ...s at 25 C g10 C Digital setpoint value g0 01 of the maximum frequency Analog setpoint value g0 2 of the maximum frequency Frequency resolution Digital setpoint value 0 1 Hz Analog setpoint value Maximum frequency 1000 Voltage frequency characteristic Constant torque Reduced torque Increased SLV controlled torque Vector controlled torque only with optional DE6 IOM ENC module User programmable V f c...

Page 189: ...int value 4 to 20 mA SET3 Third parameter set active RST Reset STA Pulse start 3 wire STP Pulse stop 3 wire F R Direction 3 wire PID PID control active PIDC Reset integral component of PID control CAS Tacho generator with vector control UP Remote access acceleration DWN Remote access deceleration UDC Reset frequency with remote control OPE Setpoint value through operator panel SF1 to SF7 Bitwise f...

Page 190: ...M Output current Torque only SLV control vector control and 0 Hz SLV control Output frequency frequency modulated terminal FM only Output voltage Power consumption Thermal load ratio Ramp frequency Signalling relay Relay contact as a two way switch relay energized with a fault Further features excerpt Autotuning Automatic voltage regulation Unattended start protection Variable amplification and ou...

Page 191: ... 48 2 62 3 74 8 91 4 123 8 146 3 180 4 216 1 Primary side Number of phases Three phase Primary side Rated voltage 342 V 0 to 528 V 0 47 to 63 Hz Secondary side Rated voltage Three phase 380 to 480 V Corresponding to the primary side rated voltage If the primary voltage drops the secondary voltage also drops Primary side Rated current in A 53 0 63 0 83 0 99 0 121 164 194 239 286 Secondary side Rate...

Page 192: ...to 100 45 to 70 40 to 60 30 to 50 25 to 40 with DC injection braking Braking occurs at frequencies below the minimum frequency minimum frequency braking time and braking torque are user definable Inputs Frequency setting Keypad Setting through keys or potentiometer External signals 0 to 10 VH input impedance 10 kO 10 V to 10 V H input impedance 10 kO 4 to 20 mA load impedance 250 O Potentiometer f...

Page 193: ...mode TRQ2 Torque limitation 2 active anticlockwise regenerative PPI P or PI control only with vector control BOK Brake enable confirmation ORT Direction of rotation only with optional DE6 IOM ENC module LAC Ramp function Off PCLR Delete positioning deviation only with optional DE6 IOM ENC module STAT Setpoint definition through module only with optional DE6 module NO No function Outputs Digital si...

Page 194: ...atic voltage regulation Unattended start protection Variable amplification and output voltage reduction Frequency jumps Minimum maximum frequency limitation Output frequency display Fault history register available Freely selectable pulse frequency 0 5 to 15 kHz PID control Automatic torque boost On OFF fan control Second and third parameter set selectable Vector control SLV sensorless vector cont...

Page 195: ...ative humidity non condensing Permissible vibration Up to 5 9 m s2 0 6 g at 10 to 55 Hz Up to 2 94 m s2 0 3 g at 10 to 55 Hz Installation height and location Maximum 1000 m above sea level in a housing or control panel IP54 or similar Optional accessories Remote operating unit DEX KEY 10 Choke to improve the power factor DE6 LZ V4 RFI filter Expansion modules Encoder module DE6 IOM ENC PROFIBUS DP...

Page 196: ...kg 075 1K5 2K2 4K0 5K5 159 130 260 5 241 152 6 3 5 7K5 11K 216 189 266 246 183 7 5 0 15K 18K5 22K 256 229 396 376 212 7 12 30K 310 265 540 510 202 10 20 37K 45K 55K 390 300 550 520 255 2 10 30 75K 90K 390 300 700 670 275 2 12 60 110K 132K 480 380 740 710 293 2 12 80 For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 197: ...oeller mm2 AWG 075 M6 A 10 A PKM0 6 3 1 5 20 1K5 M6 A 10 A PKM0 6 3 2 5 18 2K2 M10 A 10 A PKM0 10 2 5 16 4K0 M10 A 15 A PKM0 10 2 5 14 5K5 M16 A 15 A PKM0 16 2 5 12 7K5 M20 A 20 A PKM0 20 4 10 11K M32 A 30 A PKM0 25 6 8 15K M40 A 40 A PKZM4 40 10 6 18K5 M50 A 50 A PKZM4 50 16 6 22K M50 A 60 A PKZM4 58 16 4 30K M63 A 70 A PKZM4 63 25 3 37K M80 A 90 A NZM7 80N OBI 35 1 45K M100 A 125 A NZM7 100N OBI...

Page 198: ...ins contactor rest period f 180 s between switching off and on DV6 340 DV6 phase current Mains contactor Open enclosed Model ILN A Ith AC 1 A 075 2 8 20 16 DILEEM 1K5 4 2 2K2 5 8 4K0 9 5 20 16 DIL00M 5K5 13 7K5 18 11K 25 35 30 DIL0M 15K 35 18K5 42 55 44 DIL1M 22K 53 30K 63 90 80 DIL2M 37K 83 45K 99 100 DIL3M80 55K 121 160 DIL4M115 75K 164 90K 194 225 DILM185 110K 239 250 DILM225 132K 286 300 DILM2...

Page 199: ... LN3 11K 11K 25 DE4 LN3 15K 15K 35 DE4 LN3 15K 18K5 42 DE4 LN3 22K 22K 53 DE4 LN3 30K 30K 63 DE4 LN3 45K 37K 83 DE4 LN3 45K 45K 99 DE4 LN3 55K 55K 121 DE4 LN3 75K 75K 164 DE4 LN3 90K 90K 194 DDK3 2 9 2 110K 239 DDK4 0 9 2 132K 286 DDK4 0 9 2 h For technical data for the DE4 LN series mains chokes see installation instructions AWA8240 1711 for those of the DDK series refer to the main Industrial Sw...

Page 200: ...ify that the protective conductor must have a cross section f 10 mm2 or a second protective conductor must be connected or the continuity of the protective conductor must be monitored The table below lists radio interference filters with their matching frequency inverters Figure 175 RFI filter h Radio interference filters DE6 LZ3 013 V4 to DE6 LZ3 064 V4 can be mounted below footprint moun ting or...

Page 201: ... of RFI filter at rated operation V mA mA W 075 DE6 LZ3 013 V4 3 480 10 30 180 12 1K5 2K2 4K0 5K5 7K5 DE6 LZ3 032 V4 280 14 11K 15K DE6 LZ3 064 V4 550 36 18K5 22K 30K DE6 LZ3 080 V4 690 32 37K DE6 LZ3 115 V4 750 38 45K 55K DE6 LZ3 125 V4 750 45 75K DE6 LZ3 220 V4 380 60 90K 110K DE6 LZ3 013 V4 600 50 132K For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 202: ...rd parameter set Hz 50 125 A005 AT selection 00 AT input switches between analog input O and OI 01 AT input switches between analog input O and O2 00 61 A006 O2 selection 00 O2 signal only 01 Sum of signals at O2 and O OI without direction reversal 02 Sum of signals at O2 and O OI with direction reversal 00 61 A011 Frequency at minimum setpoint value terminal O L Hz 0 00 63 A012 Frequency at maxim...

Page 203: ...aking 03 Without prior stop signal motor coasts to halt 04 Without prior stop signal stopping with deceleration ramp 05 Without prior stop signal stopping with DC braking 00 80 A041 Voltage boost characteristics 00 Manual 01 Automatic 00 126 A241 Boost characteristic second parameter set 00 Manual 01 Automatic 00 126 A341 Boost characteristic third parameter set 00 Manual 01 Automatic 00 126 A042 ...

Page 204: ...n of the DB input 00 Starts on activation of the input ends after PNU A055 01 Runs as long as input is active 01 130 A057 DC braking torque on acceleration 0 130 A058 DC braking duration on acceleration s 0 0 131 A059 DC braking frequency kHz 5 0 131 A061 Maximum operating frequency Hz 0 00 132 A261 Maximum operating frequency second parameter set Hz 0 00 132 A062 Minimum operating frequency Hz 0 ...

Page 205: ...rd parameter set s 15 0 74 A094 Switch over from the 1st time ramp to the second time ramp through 00 Input 2CH 01 PNU A095 or A096 00 74 A294 Switch over from the 1st time ramp to the second time ramp through 00 Input 2CH 01 PNU A095 or A096 second parameter set 00 74 A095 Changeover frequency from first to second acceleration time Hz 0 00 148 A295 Changeover frequency from first to second accele...

Page 206: ...estart s 1 0 153 b004 Fault message issued immediately 00 No fault on intermittent mains failure 01 Fault on intermittent mains failure 02 No fault on intermittent mains failure at stand still and deceleration 00 153 b005 Number of restart attempts 00 16 restart attempts 01 Unlimited number of restart attempts 00 153 b006 Mains phase failure detection 00 Not active 01 Active 00 153 b007 Synchroniz...

Page 207: ...ion A Ie x 1 5 157 b023 Time constant 1 of motor current limitation s 1 00 157 b024 Motor current limitation 2 00 Inactive 01 Active in every operating status 02 Inactive during acceleration otherwise active 03 Active in every operating state in regenerative operation the current is increased 04 Inactive during acceleration in regenerative operation the current is increased 1 158 b025 Tripping cur...

Page 208: ... Active 01 Not active 00 161 b051 Starting voltage for deceleration V 0 0 161 b052 Voltage for ramp stop V 0 0 161 b053 Deceleration time for ramp stop s 1 00 161 b054 Frequency jump on ramp stop Hz 0 00 161 b080 Gain factor analog output AM 180 57 b081 Gain factor analog output FM 60 59 b082 Increased starting frequency e g with high level of friction Hz 0 50 104 b083 Carrier frequency kHz 5 0 16...

Page 209: ... User definable U f characteristics voltage coordinates 2 V 0 0 128 b104 User definable U f characteristics frequency coordinates 3 Hz 0 128 b105 User definable U f characteristics voltage coordinates 3 V 0 0 128 b106 User definable U f characteristics frequency coordinates 4 Hz 0 128 b107 User definable U f characteristics voltage coordinates 4 V 0 0 128 b108 User definable U f characteristics fr...

Page 210: ...TA three wire control direction 23 PID activate PID control 24 PIDC reset I component of PID control 26 CAS tacho generator with vector control 27 UP remote access acceleration 28 DWN remote access deceleration 31 OPE setpoint through keypad 32 to 38 Bitwise fixed frequencies 39 OLR change over current limit 40 Torque limitation active 41 TRQ1 torque limitation 1 active 42 TRQ2 torque limitation 2...

Page 211: ... limitation 11 ONT Mains On time exceeded 12 RNT Running time exceeded 13 THM motor thermal overload 19 BRK enable signal for external brake 20 BER brake fault 21 ZS zero frequency 22 DSE speed deviation exceeded 23 POK positioning 24 FA4 frequency exceeded 2 25 FA5 frequency reached 2 OL2 overload alarm 2 01 101 C022 Signal at digital output 12 values a PNU C021 00 101 C023 Signal at digital outp...

Page 212: ...C042 Frequency from which FA2 is switched on during acceleration Hz 0 00 103 C043 Frequency from which FA2 is switched off during deceleration Hz 0 00 103 C044 PID control deviation from the maximum setpoint value 3 0 106 C045 Frequency from which FA3 FA5 is switched on during acceleration Hz 0 00 103 C046 Frequency from which FA4 FA5 is switched off during deceleration Hz 0 00 103 C055 Torque thr...

Page 213: ...t terminal OI 62 C083 Compensation of setpoint signal at terminal O2 62 C085 Thermistor matching 105 82 C086 Offset AM terminal V 0 0 58 C087 Gain AMI terminal 80 59 C088 Offset AMI terminal Depending on inverter model 59 C091 Debug mode 00 168 C101 Use saved UP DWN setting 00 Use PNU A020 01 Use saved UP DWN frequency 00 85 C102 Reset signal 00 On rising edge 01 On falling edge 02 On rising edge ...

Page 214: ...ch occurred 120 d081 First fault last fault which occurred 120 d082 Second fault 120 d083 Third fault 120 d084 Fourth fault 120 d085 Fifth fault 120 d086 Sixth fault 120 d090 Warning 120 PNU Function Units Default Page Setpoint F001 Frequency setpoint value Hz 0 0 121 F002 Acceleration time 1 s 30 0 121 F202 Acceleration time 1 second parameter set s 30 0 121 F302 Acceleration time 2 third paramet...

Page 215: ...d parameter set O 173 H021 Motor constant R2 O 173 H221 Motor constant R2 second parameter set O 173 H022 Motor constant L mH 173 H222 Motor constant L second parameter set mH 173 H023 Motor constant Io A 173 H223 Motor constant Io second parameter set A 173 H024 Motor constant J Nm 173 H224 Motor constant J second parameter set Nm 173 H030 Autotuning Motor constant R1 173 Do not change these para...

Page 216: ...00 175 H070 P component of the PI controller with changeover 100 0 175 H071 I component of the PI controller with changeover 100 0 175 H072 P component of the P controller with changeover 1 00 175 PNU Function Units Default Page Setpoint PNU Function Units Default Page Setpoint U001 User defined parameters no 176 U002 no 176 U003 no 176 U004 no 176 U005 no 176 U006 no 176 U007 no 176 U008 no 176 U...

Page 217: ...01 02 AWB8230 1415GB 214 For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

Page 218: ...signal OD 106 Inhibit and coasting FRS 75 PI 175 PID 134 CS heavy mains starting 91 Current Limit 157 Limit changeover 90 Output analog 59 D Dahlander pole changing motors 35 DB activate DC braking 88 DC braking 88 130 Debugging 168 Deceleration 84 Deceleration characteristic 149 Deceleration ramp 142 Deceleration time 1 122 Default settings 165 Differential component 135 Digital Input 66 Output 1...

Page 219: ...work 15 J JOG jog mode 79 Jog mode 79 K K11 K12 K14 117 L LCD keypad 46 Long motor cables 36 M Mains Choke 17 Connection 15 Contactor 16 Contactors 195 Filter 17 Frequency 15 On time exceeded ONT 114 Voltage 15 Mains network Configurations 15 Maintenance switch 25 Matching of actual value signal 140 Menu overview 47 Motor Choke 37 Potentiometer 84 Protection electronic 154 Rated current 11 Restart...

Page 220: ...rent circuit breaker 16 Restart automatic 151 REV start stop anticlockwise operation 68 Reversing direction 35 RFI Filter 22 RNT running time exceeded 114 RST Reset 78 RUN run signal 104 RUN mode 46 48 83 159 Running time exceeded RNT 114 S Screening 24 Service 12 Servo motors 35 SET use second parameter set 86 SET3 use third parameter set 86 Setpoint value Matching analog 63 PID configuration 142...

Page 221: ...l RCCB 16 UP remote control acceleration 84 USP unattended start protection 77 UV undervoltage 113 V Vector parameters 81 Voltage Boost 126 Characteristic 126 Output 57 Ramp 162 Regulation automatic 146 W Weights 193 Z ZS frequency is zero 109 For Moeller Electric Sales and Support call KMparts com 866 595 9616 ...

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