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Milnor E-P Plus Reference Download Page 72

66

Pellerin Milnor Corporation

4.1.5

Testing and Verifying the DIP Switch Settings

BNCJHT01.C04 0000191866 C.2 F.3 C.3 1/2/20 1:16 PM Released

For all E-P Plus models, the set of default formulas is determined by how the DIP switches on the
processor board are set. The bank of DIP switches is identified in

Figure 9: Processor Board, page

.

Figure 9.

Processor Board

Photograph of Typical Processor Board

Legend

A...

Display connectors

B...

Switch panel connector

C...

DIP switches

D...

Temperature probe connector (E-P Plus

models only)

E...

Pressure transducer for level (E-P Plus mod-

els only)

F...

Capacitor to retain memory

G...

Outputs to chemical pumps

H...

Standard outputs

I...

Operator signal buzzer

J...

CPU chip

K...

Input connector

There is one unique number which identifies each possible combination of on/off settings at the
DIP switch. While the industry configuration (switch 1 through switch 4) is readily available
from the

Software version mode

(described in

4.1.2: Determining the Software Version, page 62

), the settings of other switch positions are only apparent from this display or by looking at the
processor board.

Display or Action

Explanation

Enters the

Manual menu

from the

Run mode

.

MANUAL MENU

This is the first item of the

Manual menu

.

1

SOFTWARE DATE CODE

,

Scrolls down to the

Test DIP Switch

item.

MANUAL MENU

This is the

Test DIP Switch

item of the

Manual menu

.

4

TEST DIP SWITCH

Accesses the

Test DIP Switch

function and displays the DIP

switch setting.

This is an example of the DIP switch display. Referencing this
number in

Table 14: Interpretation of

Test DIP Switch

shows that the sample machine is configured for Correc-

tional Laundries, and that switch position 5 is OFF and 6 is ON.

208

Terminates the

Manual menu

and returns controller to

Run

mode

.

Troubleshooting

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Summary of Contents for E-P Plus

Page 1: ...PELLERIN MILNOR CORPORATION Post Office Box 400 Kenner Louisiana 70063 0400 U S A Controller Reference Using the E P Plus Control on MWF_ MWR_ MWT_ Models Manual Number MCCJUB01 Edition ECN 2020434 ...

Page 2: ......

Page 3: ...erous Chemical Supplies and Wash Formulas 7 Incorrect Configuration or Connection of Equipment 7 1 4 2 Equipment and Procedures That Can Prevent Damage 9 Use the chemical manifold supplied 9 Close the line 10 Do not let a vacuum occur 10 Flush the chemical tube with water 10 Put the chemical tube fully below the inlet 10 Prevent leaks 10 2 Programming 14 2 1 Controls on E P Plus Washer extractors ...

Page 4: ... 2 Part B 46 2 3 5 3 Part C 46 2 3 5 4 Restoring the Standard Formulas on Models Employing the Milnor E P Plus and E P Express Controller 47 2 3 6 Data Transfer Option 4 48 2 3 6 1 Establishing the Required Connections 49 2 3 6 2 Saving Data from the Machine to the Storage Device or a Second Machine 50 2 3 6 3 Restoring Saved Data to the Machine from the Storage Device or An other Machine 52 3 Ope...

Page 5: ...nnecting Two or More Machines for Machine to machine Transfer 82 5 3 2 3 Connecting a Machine to a Serial Memory Storage Device 83 5 4 Printer Requirements and Settings 84 5 4 1 Cable Requirements 84 5 4 2 Configuring the Citizen GSX 190 Printer 85 5 4 3 Configuring the Epson LX300 Printer 85 5 4 4 Previous Printer Models 86 Figures Figure 1 How Rotating Forces Act On the Foundation 6 Figure 2 Inc...

Page 6: ...oices 32 Table 6 Codes for Inject Times of 100 Seconds and Longer 33 Table 7 Summary of Drain Type Choices 35 Table 8 Summary of Choices for Ending a Formula software versions WUV7J1B 2300P and later or WUH7JA 2200Z and later 38 Table 9 Recommended Water Levels 43 Table 10 Controllers Capable of Transferring Memory 48 Table 11 Coast Times in seconds at Program End or Termination 56 Table 12 E P Pl...

Page 7: ...al has the best data that was available when your machine was made If you cannot find the necessary data Are you looking for data about a component not made by Milnor but used on your ma chine for example a motor or a brake caliper We usually do not put the instructions of component manufacturers in Milnor manuals You can find some of these instructions in the part of the Milnor website that gives...

Page 8: ...ks AutoSpot GreenFlex MilMetrix PulseFlow CBW GreenTurn MilTouch Ram Command Drynet Hydro cushion MilTouch EX RecircONE E P Express Mentor MILRAIL RinSave E P OneTouch Mildata Miltrac SmoothCoil E P Plus Milnor PBW Staph Guard Gear Guardian Preface ...

Page 9: ...al first Make all user manuals available to the correct personnel Be sure that all personnel obey all pre cautions in the applicable manuals 1 1 2 Change the Data BNWCUD03 C02 0000189803 C 2 A 6 1 2 20 2 19 PM Released 1 Make sure that the controller configuration is correct for how you will use the machine 2 Change the wash formulas if necessary for better results 3 Make sure that you erased the ...

Page 10: ...M Released If the microprocessor finds incorrect data the display will show an error message usually when the machine first gets power The error can prevent machine operation The troubleshooting in structions tell about each error and how to repair it Obey these instructions to make sure that in correct data is replaced with correct data You can cause dangerous operation or damage to the machine i...

Page 11: ...tures interference with the use of the facility caused by machine operation The facility owner operator is solely responsible to ensure that supporting structures are strong enough with a reasonable safety factor to safely support the operating machine or group of machines supporting structures are rigid enough to isolate vibrations and noise to the laundry room If the owner operator does not poss...

Page 12: ...ot pro vide adequate strength and rigidity Some possible remedies are the addition of pilings or a deeper foundation installed as to be monolithic with the existing foundation Machine forces can cause damage to the machine or the floor without the correct anchorage Applicable building codes even when met do not guarantee sufficient structural support and isolation of machine forces to the laundry ...

Page 13: ...ions The company that does these procedures must make sure that these procedures do not cause dam age Pellerin Milnor Corporation accepts no responsibility for chemical damage to the ma chines it makes or to the goods in a machine 1 4 1 How Chemical Supplies Can Cause Damage BNUUUR02 R01 0000160548 C 2 E 3 B 4 1 2 20 2 14 PM Released Dangerous Chemical Supplies and Wash Formulas Some examples that...

Page 14: ...chine by gravity Figure 3 Incorrect Configurations That Let the Chemical Supply Go In the Machine by Gravity page 9 Figure 2 Incorrect Configurations That Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend P Pump T Chemical tank S The siphon occurs above here Liquid in the gray parts of the chemical tube and tank can go in the machine Commissioning ...

Page 15: ...e machine 1 4 2 Equipment and Procedures That Can Prevent Damage BNUUUR02 R02 0000160545 C 2 E 3 B 3 1 2 20 2 14 PM Released Use the chemical manifold supplied There is a manifold on the machine to at tach chemical tubes from a chemical pump system The manifold has a source of water to flush the chemical supplies with water Figure 4 Examples of Manifolds for Chemical Tubes Your equipment can look ...

Page 16: ...ine When the Pump is Off if the chemical tube and tank have no pressure Schematic View Legend I Chemical inlet on the machine L Chemical tube P Pump T Chemical tank Prevent leaks When you do maintenance on the chemical pump system Use the correct components Make sure that all connections are the correct fit Make sure that all connections are tight BNCJVI01 2018385 BNCJVI01 0000181453 D 5 1 2 20 1 ...

Page 17: ...he amount of chemical delivered Size pumps or valves small enough for adequate control i e for lon ger injection times Use two pumps or valves to inject a small or large quantity of the same chemical if required 1 5 1 Maximizing Chemical Injection Precision BNCJVI01 R01 0000181451 C 2 D 5 B 3 1 2 20 1 16 PM Released Injection of a consistent amount of chemical is important in controlling wash qual...

Page 18: ...for chemicals 1 through 5 are furnished standard on all washer extractors These signals are available at a terminal strip on all E P Plus machines Check the nameplate on the machine to verify the model Starting with E P Plus software version WUH7JA 2200N Milnor provides six discrete chemical signals on H_J and X_J washer extractors The sixth chemical signal is between MTA3 1 com mon and MTA3 10 1 ...

Page 19: ...ratus not exceeding 37 milliamperes Inject signals cannot be made potential free CAUTION Avoid Component Damage Board components will burn out and re quire board replacement if devices driven by inject signals do not meet the electrical specifications Pumps generally draw a higher current and will burn out board components 1 5 5 Connecting Chemicals to H_J X_J and 30 inch V_J Models BNCJVI01 R05 0...

Page 20: ...s Washer extractors BNCJHP01 C01 0000189823 C 2 A 5 1 2 20 1 16 PM Released The controls on these Milnor washer extractors include push buttons some of which include in dicator lights Some of these controls operate differently in the three machine modes This docu ment gives the function of each control in the different machine modes ...

Page 21: ...t button 8 Signal Cancel button 9 Operator Signal light 10 Manual Mode button 11 Terminate button 12 Door Unlock button 13 Master switch for power Control Panel for V_J Models 2 1 1 Control Functions During Normal Operation BNCJHP01 R01 0000189821 C 2 A 5 1 2 20 1 16 PM Released The machine operates correctly when the control circuit has power and the key switches are at the Run and Automatic posi...

Page 22: ...west formula displayed Formula 01 to select the highest numbered available formula maximum of 30 formulas For troubleshooting hold the Manual button and press the Scroll Down button to view the status of the second 12 outputs 5 The display on these machines is a vacuum fluorescent type displaying two lines of twenty characters each 6 The Scroll Up button functions in much the same manner as the Sc...

Page 23: ...tware date code For other manual menus release the Start button when the menu appears on the display 2 The Run Program keyswitch has no effect on how the manual mode operates However the status of the switch either or is displayed in field F in the Test Inputs menu 3 The Run Indicator light is not activated during manual operation 4 At the manual menu the Scroll Down button displays the available ...

Page 24: ...ithin those menus including all configuration and formula parameters 6 The Scroll Up button scrolls the available choices upward from the lowest available number 7 Use the Next button to confirm any choice and move to the next decision in the sequence 8 The Signal Cancel button is not used in programming 9 The Operator Signal light is not used in the programming mode 10 The Manual button is not us...

Page 25: ... or electrocute you Turn off and lockout tagout electric power before you open an electri cal cabinet The microprocessor board holds the DIP switches as shown in the following figure also shows the on and off positions Set the switches to the desired positions according to the following table Turn the machine on the display will show the current configuration CAUTION Risk of improper configuration...

Page 26: ...he microprocessor controller used in this washer extractor operates in three modes depending on whether the machine is processing goods the Run mode or Formula menu being pro grammed with operating characteristics to be used when a wash formula is started the Program mode or being tested the Manual or Test mode This document describes the available opera tor actions and display feedback in the Pro...

Page 27: ... of machine memory Use the following procedures to clear corrupted formula and configuration memory and restore valid data Display or Action Explanation CHECKSUM ERROR This display indicates that all memory will be cleared The ma chine controller must be reconfigured and any new formulas or modifications to standard formulas must be re programmed TURN KEY TO PROGRAM Accesses the first configuratio...

Page 28: ... water level deci sion in a bath step can be answered with either 1 for low level or 2 for high level Other pro gramming decisions such as step time and bath temperature require you to enter a value within a range of values The user interface uses similar procedures to create a new formula and for changing an existing formula Both procedures are detailed below in 2 3 3 4 Create a New Formula page ...

Page 29: ... C 2 D 2 B 3 1 2 20 1 16 PM Released Display or Action Explanation 03 TMMQFFFHC SCWSS Typical display with cursor at step number 02 xxxxxxxxx xxxxxx Indexes forward backward through the step numbers in this formula Accesses the selected step and positions the cursor at decision T or saves all changes and exits this formula if this is the last step of an existing formula Exits this formula clearing...

Page 30: ...r create ADD CHANGE FORMULA 00 RETURN TO MENU This is the Add Change Formula display From this display ei ther back up to the Program menu or begin creating or changing a formula Scrolls the available formula numbers These keystrokes select a formula for adding if the formula number hasn t already been pro grammed The number is selected for change if it has already been programmed ADD CHANGE FORMU...

Page 31: ...Step BNCJUP03 C11 0000191937 C 2 D 2 C 3 1 2 20 1 16 PM Released Display or Action Explanation Duplicates the selected step to the next numerical position If this is Step 01 the duplicated step becomes the new Step 01 and all the following steps move to the next higher numerical position Duplication of End Formula or Extract steps is prevented by the controller 03 TMMQFFFHC LSCWSS This display ind...

Page 32: ...Setting the first step of an existing formula to type 0 deletes the formula as described in 2 3 3 5 Delete an Existing Formula page 24 1 One way wash Washing routine which may increase mechanical action and reduce energy consumption to some degree Use for smaller pieces where tangling and roping is not a consideration The basket rotates clockwise at the programmed wash speed for the duration of th...

Page 33: ...ing software dated 95006 or later will terminate at the pro grammed time but short extract times may not allow the machine to achieve high extract speed Never program a final extract step for less than 1 45 MMQ 013 unless the machine has software dated 95006 or later If the step timer stops counting down at about 1 20 in a final extract press z to termi nate the program then edit the formula to in...

Page 34: ...page 29 for more information 3 invalid response not allowed 03 TMMQFFFHC LSCWSS 01 X Control of cold water valve 0 Cold water valve off 1 Cold water valve on 2 invalid response not allowed 3 Lowers temperature of filling water See 2 3 3 6 2 1 How to Mod ulate Water Valves to Regulate Incoming Water Temperature page 29 for more information 03 TMMQFFFHC3LSCWSS 01 X Third water only appears if machin...

Page 35: ...d before the controller will allow you to program a cooldown step 1 The machine must be equipped with a separate cooldown water valve This valve and its as sociated piping reduces the flow of cold water into the machine so the temperature falls gradually 2 The machine must be configured for temperature control Temp Control YES Detailed configure instructions are provided elsewhere in the manual Se...

Page 36: ...rain as to prolong the cool down or allow the injection of chemicals into the cooler bath Display or Action Explanation ILLEGAL COOLDOWN STEP PRESS START This display results from commanding all water valves off 0 in a bath following an extract step or if a temperature was not speci fied in the previous bath step If the machine is configured for cooldown this keystroke returns the cursor to the ti...

Page 37: ...ion as in bleach baths Answer Yes if temperature should be maintained for the full duration of the bath step and goods or chemistry will not be adversely affected by the introduction of steam into the cylinder Timer defines whether the timer runs or stops while steaming up to temperature Stops causes the timer to stop counting until the commanded temperature is first achieved Runs is for use when ...

Page 38: ...TMMQFFFHC LSCWSS 01 X Chemicals can be added to any bath other than a cooldown bath A standard chemical injection can be prevented by commanding C 0 no chemical in this bath or by commanding SS 00 zero seconds of chemical inject time Up to five chemical injections per bath step are allowed 0 No chemical in this bath 2 Inject chemical number 2 5 Inject chemical number 5 five is maximum number of ch...

Page 39: ... 140 I 180 M 220 B 110 F 150 J 190 N 230 C 120 G 160 K 200 P 240 D 130 H 170 L 210 Q 250 CAUTION Risk of Poor or Inconsistent Wash Quality If the duration of each chemical injection is determined by the machine controller chemical injec tions should always have a duration of at least 10 seconds With shorter injection times fine adjustments are not possible and variations in response times have an ...

Page 40: ...ay or Action Explanation 03 SPD D E Select the wash speed for this step The default value is Wash 2 for factory supplied formulas and new bath steps 01 x 0 Wash speed 2 Normal wash speed 1 Wash speed 1 High wash speed for use with goods requiring less mechanical action Mechanical action is reduced because the higher speed reduces the distance the goods are dropped 2 Alternate wash speed 2 Normal w...

Page 41: ...dard drain when an extract is programmed as the next step A stop at fill and drain drain type will automatically change to a stop at fill drain type when an extract is programmed as the next step Table 7 Summary of Drain Type Choices Drain Type Help Screen Description Basket Motion Drain Valve During Fill Phase During Drain Phase 0 Standard set by Type of Step decision for this step standard drain...

Page 42: ...0 Stand ard drain speed see previous notice 2 Do not drain Bath liquor is retained for later operations in this same bath Chemicals may be added and temperature or level may be raised without draining Basket movement during the fill phase of this step is determined by the Type of step decision The next step begins immediately when the time for this step expires This selection is not available if t...

Page 43: ...seconds 2 While the drain is closed the cylinder accelerates to standard drain speed for 4 seconds 3 The drain opens and the cylinder turns at standard drain speed for a time determined by the configured machine size 4 The cylinder accelerates to RinSave speed for the remainder of the drain sequence 5 If the next step is an extract the cylinder accelerates to the programmed speed If the next step ...

Page 44: ...s to stop runs clockwise at drain speed for two minutes then stops door unlocks after delay signal sounds for two minutes then shuts off 7 TUMBL 2Min Buz coasts to stop reverses at wash speed for two minutes no signal while reversing signal on for two minutes after basket stops then door unlocks after delay NOTE End Codes 4 5 6 and 7 automatically shut off the operator signal two minutes after it ...

Page 45: ...a before this time expires 6 Drain speed with 2 minute buzzer This option is similar to op tion 2 Drain speed except the signal shuts off after sounding for two minutes The door unlocks after a delay The operator can end the formula before this time expires by pressing 7 Tumble with 2 minute buzzer This option is similar to 3 Tum ble except the signal starts when reversing stops and sounds for two...

Page 46: ...ession 2 3 4 Configure the Control Option 2 BNCJUP04 C01 0000192159 C 2 D 2 B 3 1 2 20 1 16 PM Released Because the microprocessor control system used in this machine is capable of controlling several different models with a wide variety of options each unit must be configured to match its specific model and type of washer extractor This configuration informs the microprocessor of the charac teris...

Page 47: ...e option that appears here may vary according to how the controller was last configured Accepts the displayed selection and automatically advances to the next configure decision Accepts the displayed selection and reverts to the previous config ure decision In certain cases earlier decisions will affect later ones For example configuring for no temperature control will au tomatically configure the...

Page 48: ... desired temperature before a steam error is displayed This self clearing error does not stop machine opera tion However for formula steps where the timer is commanded to stop while steaming until the desired temperature is achieved production may be severely restricted by steam errors COOLDOWN ERROR 0 NO COOLDOWN 0 This decision appears only if the machine is configured and equipped with the mech...

Page 49: ...l will be used for any programmed bath step commanding Level 2 The minimum valid value for this decision is equal to the value of the Level 1 Height configured just before Use the same procedure to configure Levels 3 through 6 that you used to configure Level 2 Keep in mind that each level must be equal to or greater than the previous level The maximum level that can be configured is 15 inches 38 ...

Page 50: ...h speed and one extract speed Display or Action Explanation N O Drain 0 NO 1 YES 1 Select 1 Yes only if this machine is equipped with a normally opened drain valve usually the drain valve to the sewer The following two configure decisions are available on F_J and V_J models with software WUV7J1B 2200L and later and H_J and X_J models using software WUH7JA 2200G and later The decisions allow the pe...

Page 51: ...n the set time the water valves close The operator must terminate the formula or reset the error timer If the error timer is reset the machine will try again to fill 2 3 5 Restoring the Standard Formulas BNCJUP02 C01 0000191351 C 2 D 2 B 4 1 2 20 1 16 PM Released Programming mode 3 allows the owner operator with access to a programming key to perform either of these two actions 1 Option 0 replaces...

Page 52: ...e standard formulas and erase formulas 11 through 30 7 Standard formulas written to memory The controller will pause for a few seconds while the standard formulas are written to the con troller memory 8 Return to Run mode When the display becomes active again turn the Run Program keyswitch to the Run position 9 End 2 3 5 2 Part B BNCJUP02 T02 0000191349 C 2 D 2 A 5 1 2 20 1 16 PM Released 1 Abando...

Page 53: ...mulas 1 through 10 with the factory supplied standard formulas for the configured industry Formulas 11 through 30 are replaced with blank formulas 0 DEFAULT 30 FORMULA CORRECTIONAL LAUNDRY Option 1 Default 10 Formulas deletes only formulas 1 through 10 and replaces them with the factory supplied standard formulas for the configured industry Formulas 11 through 30 are not modi fied with this select...

Page 54: ...rd Later Than E P Express 30015T_X 30022T_X WUEPXPRSA 22004 08BH18EPYT REV K E P Express Gear Guardian WUT5XGGA 22GGF E P Plus 30015V_J 36026V_J 42026V_J WUV7J1B 2200K 08BH18EPDT REV K 30015H_J 30022H_J WUH7J1A 2200E 30022X_J all versions CAUTION Configuration data will be overwritten When transferring data from one machine to another the formulas and configuration data of the Master machine will ...

Page 55: ...eceive light C Ready light D Data transfer cable E Clear Memory keyswitch F Transmit button 2 3 6 1 Establishing the Required Connections BNCJUP05 R01 0000195291 C 2 D 2 A 6 1 2 20 1 16 PM Released Display or Action Explanation Turn off power to the machine before connecting the serial memo ry storage device or connecting the two machines together Connect the storage device to the machine or the t...

Page 56: ...position PROGRAM 0 MENU OK TURN KEY TO RUN Controller display when the Run Program keyswitch is set to Program position Scroll down in the Program menu to Data Transfer If two ma chines are connected together this is required at both machines PROGRAM 4 MENU DATA TRANSFER This is the Data Transfer menu selection Follow the procedure in 2 3 6 2 Saving Data from the Machine to the Storage Device or a...

Page 57: ... the storage device illuminates when the data transfer begins indicating that it is receiving data The display on the slave machine scrolls quickly as data is accepted NOTE Transfer times may vary somewhat but the average is about 75 seconds COMPLETED 0000 TRANSFERRING DATA This display indicates that the machine controller deliv ered the data to the storage device The Receive light on the storage...

Page 58: ...ce or Another Machine BNCJUP05 R03 0000195423 C 2 D 2 A 6 1 2 20 1 16 PM Released Display or Action Explanation Turn off power to the machine s before connecting the serial memory storage device Connect the storage device to the machine using the 9 pin round connector For two machines use a serial cable constructed as de scribed in 5 3 Construction of External Serial Link Cables page 80 Apply powe...

Page 59: ...ton on the data storage device or confirm the Master setting on the sending machine to begin the transfer As soon as the Transmit button on the data storage device is pressed or on the master machine the storage device begins sending a continuous data stream to the slave machine controller The machine display shows the progress of this display in the four characters on the top line The transfer is...

Page 60: ... Return to normal operating mode Press if necessary to con firm that the key is at Run RUN PROGRAM00 OK TO POWER OFF The Run Program display appears to indicate that it is safe to turn the machine off Turn off power to the machine s Disconnect the memory storage device remove the key and put both in secure locations Programming ...

Page 61: ...sket has stopped rotating Therefore when power is first applied to the machine at least 80 seconds must elapse before any further operations can be attempted This provides suf ficient time for the basket to coast to a complete stop if power was lost while the machine was in a high speed extract and restored before the basket stopped DANGER Entanglement Hazard The linen inside or hanging partially ...

Page 62: ...s pro grammed and whether the formula finishes without interruption or is terminated manually DANGER Entanglement Hazard The linen inside or hanging partially outside a turning cylinder can suddenly wrap around your hand arm or body The inertia of the spinning cylinder can cause the entangled linen to twist off or sever body parts You can be killed or seriously injured Never put any part of your b...

Page 63: ... TO UNLOAD U At the end of the coast time the operator alarm sounds Silences the operator alarm The door unlocks and the machine may be unloaded 3 1 4 The Display During Automatic Operation BNCJHO01 C06 0000182503 C 2 B 3 1 2 20 1 16 PM Released Display or Action Explanation 23 04 F02S01 02 37 TEMP A168 D170 LEV 1 These two displays alternate during normal operation 23 04 STEP 01 02 37 TEMP A168 D...

Page 64: ...nformation about the chemical flush valve FINAL EXTRACT indicates that the step in progress is the final step of the wash formula 3 1 5 How to Shorten Terminate or Suspend a Running Formula BNCJHO01 C07 0000182502 C 2 B 3 A 3 1 2 20 1 16 PM Released Display or Action Explanation Cancels a step Advances the step timer to zero for any bath a drain not followed by an extract or any extract in progres...

Page 65: ...ath is shortened or terminated before or while this valve is energized the flush valve will be turned off Shortening or terminat ing a bath may prevent the flush valve from activating NOTE On 48040F__ models the chemical flush is pulsed two times for 10 seconds with 10 seconds between pulses If hot water is required to restore level while the flush valve is open the flush valve closes and the flus...

Page 66: ...can also cause damage to the collected data Apply power to the machine for 15 seconds in each 48 hour interval to keep the correct formula count See 1 1 Important Data About this Ma chine page 3 for more data Make sure that the count is accurate Record the value in each counter Set the value in each counter equal to 0 before it increases to 999 counts If the display shows an accumulator error set ...

Page 67: ...e actuation of outputs for testing when a formula is not running Out puts are signals from the microprocessor to other devices such as chemical pumps and motor contactors Refer to 4 1 7 Viewing Inputs and Outputs During Operation page 71 to view the status of outputs while the machine is operating 4 Test DIP Switch displays a hexadecimal number which is unique for each possible setting of the DIP ...

Page 68: ...planation Enters the Manual menu from Run mode MANUAL MENU This is the Manual menu display 1 SOFTWARE DATE CODE Exits the Manual menu to the Run mode RUN FORMULA This is the Run mode display Select a formula to run or turn off machine power 00 OK TO POWER OFF 4 1 2 Determining the Software Version BNCJHT01 R03 0000190748 C 2 F 3 B 3 1 2 20 1 16 PM Released Display or Action Explanation Accesses th...

Page 69: ... status of the input is displayed beneath each code If the input is grounded a ap pears Non grounded inputs are represented by Restores the controller to the Run mode RUN FORMULA 00 OK TO POWER OFF This is the Run mode display Select a formula to run or shut down the machine Table 12 E P Plus Inputs Display Code Input Name Connector Pin A Door closed M6 1 B not used M6 9 C Vibration switch tripped...

Page 70: ... as shown in the table of outputs in this section TEST OUTPUTS 07 COLD WATER VALVE Example display with output in place to be selected and subse quently actuated Accesses the selected output for actuation All outputs are initially disabled when accessed COLD WATER VALVE 0 OFF 1 ON 0 Example display with output accessed and disabled Enables the output turns the output on COLD WATER VALVE 0 OFF 1 ON...

Page 71: ...Energizes door latch to locked position 17 1 f Unlock door K17 Energizes door latch to unlocked position 18 1 g Wash clutch K18 Engages wash clutch 19 1 h Extract speed use only with empty cylinder K19 Locks door releases brake if any and turns cylinder at extract speed 20 1 i Distribution drain speed Door must be closed K20 Locks door releases brake if any and turns cylinder at drain speed 21 1 j...

Page 72: ...f settings at the DIP switch While the industry configuration switch 1 through switch 4 is readily available from the Software version mode described in 4 1 2 Determining the Software Version page 62 the settings of other switch positions are only apparent from this display or by looking at the processor board Display or Action Explanation Enters the Manual menu from the Run mode MANUAL MENU This ...

Page 73: ...played value plus 192 equals a value in the table then switch positions 7 and 8 are ON Table 14 Interpretation of Test DIP Switch Display Displayed Value Switch Settings Industry 1 2 3 4 5 6 7 8 192 1 1 1 1 1 1 0 0 Correctional 193 0 1 1 1 1 1 0 0 Hotel Motel 194 1 0 1 1 1 1 0 0 Athletic 195 0 0 1 1 1 1 0 0 Healthcare Facilities 196 1 1 0 1 1 1 0 0 Restaurants 197 0 1 0 1 1 1 0 0 Commercial Laundr...

Page 74: ...selection on the Manual menu is used primarily by the Milnor factory for testing and calibration of machines before delivery For testing a temperature or level sensor in the field the input to the sensor level or temperature must be controlled but the sensor must remain connected to the processor board The temperature sensor can be tested with a con tainer of ice and water A probe inserted in a co...

Page 75: ...ulated average of the transducer levels used to negate the effects of rising and falling water levels caused by the revers ing wash motion Again in normal conditions this value will re flect that there is no water in the machine although it may fluctuate between two values e g 1 0 and 2 0 as it adjusts to the nearest whole inch R00099 A 082F TEMP When using the level sensor test fixture Figure 10 ...

Page 76: ...ted so the notch on the chip is at the left side of the chip then pin 1 is the leftmost pin on the bottom row Count pins counterclockwise to pin 6 If the orientation of the board is maintained pin 1 at the lower left then pin 6 will be the second chip from the right on the top row This is the amplifier output pin 4 Put the positive lead from your voltmeter on pin 6 of the amplifier chip and the ne...

Page 77: ...can be viewed but not turned on or off while the machine is operating Display or Action Explanation 23 04 F02S01 02 37 L A1 D1 Hot Wash This is a typical display while the machine is running a formula displays the inputs A plus sign indicates the input is grounded while a minus sign indicates the input is not grounded ABCDEFGHIJK typical display of input status while the machine is running Refer t...

Page 78: ...l and the water temperature The level values on this display take into account any configured offset height see 2 3 4 2 The Configure Decisions page 41 BNCJHT02 2018385 BNCJHT02 0000192158 B 3 1 2 20 1 16 PM Released 4 2 Error Messages BNCJHT02 C01 0000192157 C 2 B 3 A 8 1 2 20 1 16 PM Released 4 2 1 Error Messages at Power Up BNCJHT02 T01 0000192156 C 2 B 3 A 8 1 2 20 1 16 PM Released If an error...

Page 79: ...Plus Controller page 20 5 Reinstall the standard default formulas according to the de fault formula loading procedure in 2 3 Programming the E P Plus Controller page 20 6 Reprogram lost wash formulas according to 2 3 Programming the E P Plus Controller page 20 A D BOARD IS This error message indicates that the analog to digital board is not communicating with the microprocessor NOT TALKING 1 Lock ...

Page 80: ...he water valves strainers sup ply lines and water pressure The machine will continue to fill un til level is reached at which time the error will automatically clear and normal operation will resume This software is used on 30022X8J machine models For software WUV7J1B with version 2300K and later you can configure the time before this error appears This software is used on all machines with V_J in...

Page 81: ...hemical supply system is empty When chemicals are added and can be injected this error clears automatically allowing operation to resume On 48040F7J F7B models this error indicates that the bearing air pressure is below the minimum required to help protect the bear ing from water contamination BRAKE PRESS FAULT This error appears only on machine models equipped with a cylin der brake The message i...

Page 82: ...Test Keyswitch E P Plus Models Only BNCJUF01 C04 0000190130 C 2 C 3 B 3 1 2 20 1 16 PM Released This keyswitch allows only employees with access to the appropriate key to operate the machine in Test mode for troubleshooting Test mode can be accessed only when this switch is turned from the Automatic position to the Test position To reduce the risk of personal in jury and machine damage keep this k...

Page 83: ...ally erased and reprogrammed but is faster and can retain more data than EEPROM memory Flash memory is used on processor boards for F_J H_J X_J and V_J models and all E P Express models The two flash memory chips reside in sockets IC2 and IC12 The chip in socket IC12 contains operating instructions and the complete set of industry standard formu las As software updates are made available the owner...

Page 84: ...ed directly to the board This transducer produces a very small voltage about 0 085 millivolt per inch of water that increases as the water level in the basket rises For E P Plus models detailed information on the Pressure Transducer Circuit is provided See table of contents BNUUUP01 2018302 BNUUUP01 0000196579 A 4 1 2 20 2 14 PM Released 5 2 Serial Memory Storage Device Applications BNUUUP01 C01 0...

Page 85: ...or Corporation 79 Figure 12 Serial Memory Storage Device Figure 13 Rear View of Circuit Board View Legend 1 DIP switch 2 Software chip 3 Location of Transmit button if equipped 4 Key switch Supplemental Information ...

Page 86: ... a Milnor serial memory storage device see related note below using the down load cables described in 5 3 2 2 Connecting Two or More Machines for Machine to machine Transfer page 82 and 5 3 2 3 Connecting a Machine to a Serial Memory Storage Device page 83 respectively These cable s connect to the cabinet mounted 9 pin DIN type receptacle shown in Figure 14 9 Pin DIN Connector Pin Identification f...

Page 87: ...ows the function of each pin Figure 14 9 Pin DIN Connector Pin Identification from wire entry side of connectors Receptacle uses male pins Plug uses female pin sockets Legend A Pin numbers molded into parts B Heavy white lines terminated with dots indicate pins normally connected together at the Milnor factory Table 16 External Serial Link Pin Assignments Pin Number Function Receptacle Wiring insi...

Page 88: ...nforming cable may be purchased from Milnor P N 09V300A04S or purchased from another source Jacket 600VAC insulation Shielding braided tinned copper minimum 85 percent coverage Four conductors with these specifications Conductive material Tinned copper 20 AWG Insulation 300VAC color coded Preferred colors red black green and white 5 3 2 2 Connecting Two or More Machines for Machine to machine Tran...

Page 89: ...s not necessary to jumper these pins together on the ca ble However this also means that every plug on the daisy chain must be plugged into a recep tacle Otherwise the serial low serial high and ground conductors will not have continuity across the entire daisy chain and some machines will not receive data Rules and details about downloading among machines are fully described in the programming se...

Page 90: ...0196633 A 6 1 2 20 1 30 PM Released 5 4 Printer Requirements and Settings BNCUUI01 C01 0000196632 C 2 A 6 1 2 20 1 30 PM Released NOTICE Because of the many differences among printer makes and models Milnor cannot ensure suitability or troubleshoot printers other than those described in this docu ment or certain older approved models with the required interface cable 5 4 1 Cable Requirements BNCUU...

Page 91: ...ck Off Auto linefeed Off Page Layout Line spacing 6 lines per inch Copy mode Off Form length Letter Envelope Off Page skip Off Serial I F Baud rate 9600 Print Mode NLQ Dir Uni directional Parity Even Graphic Dir Uni directional Data bits 8 bits Stop bits 1 bit Protocol DTR 5 4 3 Configuring the Epson LX300 Printer BNCUUI01 R03 0000196629 C 2 A 6 1 2 20 1 30 PM Released The Epson model LX300 printe...

Page 92: ... BNCUUI01 C02 0000196628 C 2 A 6 1 2 20 1 30 PM Released The Epson LX300 printer replaced the Epson LX 810 which replaced the Epson LX 800 For in formation on these older printer models request document MSSM0251AE from the Milnor factory Supplemental Information ...

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