MANATEC JUMBO HCV, Operating Manual

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INDEX
Page No.
1. WARRANTY
– STATUTORY CLAUSE
1
2. SAFETY 2
2.1. INTENDED USE 2
2.2. SAFETY INSTRUCTIONS FOR COMMISSIONING 2
2.3. SAFETY INSTRUCTIONS FOR OPERATION 3
2.4. SAFETY INSTRUCTIONS FOR SERVICING 3
2.5. SAFETY FEATURES 4
2.5.1. POWER FAILURE DATA RECOVERY 4
2.5.2. CONTROL FUSES 4
2.5.3. HIGH VOLTAGE PROTECTION 4
2.6. SAFETY LABEL INFORMATION 4
3. FEATURES & SPECIFICATIONS 5
4. INSTALLATION 8
4.1. INSTALLATION REQUIREMENTS 8
4.2. LOCATION 8
4.3. SPACE REQUIREMENTS 8
4.3.1. ALIGNMENT PIT DIMENSIONS (Minimum 13 mtrs / maximum 18 mrts) 8
4.4. POWER REQUIREMENT 11
5. WHEEL ALIGNMENT PARAMETERS 12
5.1. CAMBER 12
5.2. TOE 14
5.3. CASTER 15
5.4. KINGPIN INCLINATION (Steering axis inclination) 16
5.5. THRUST ANGLE 17
5.6. SCRUB ANGLE (HCV) 18
5.7. PARALLELISM (HCV) 18
5.8. FRONT WHEEL SETBACK 19
5.9. REAR WHEEL SETBACK 20
5.10. WHEEL RUNOUT 21
5.11. INCLUDED ANGLE 22
5.12. TRACK WIDTH DIFFERENCE 23
5.13. LOCK ANGLE 24
5.14. TOE OUT ON TURNS 25
6. DESCRIPTION OF MAIN PARTS 26
6.1. VERTICAL COLUMN (Left & Right) 27
6.2. INTERFACE BOX 27
6.3. TARGET PLATE 28
6.4. MAIN CABINET (refer scope of supply) 28
6.5. DESKTOP COMPUTER (refer scope of supply) 28
6.6. DISPLAY UNIT
– Primary & Secondary (refer scope of supply)
31
6.7. KEYBOARD (refer scope of supply) 31
6.8. MOUSE (refer scope of supply) 31
6.9. STANDARD ACCESSORIES (refer scope of supply) 32
6.9.1. WHEEL BRACKET (HCV)
– 12” to 24”
32
6.9.2. ROTARY PLATE (7 ton) 33
6.9.3. ROTARY PLATE SEGMENT PLATE 33
6.9.4. FRONT TARGET PLAT EXTENSION SPACER, 150mm Lg. 33
6.9.5. WHEEL STOPPER 33
6.9.6. LCV STEERING LOCK 34
6.9.7. HCV STEERING LOCK 34
6.9.8. LCV BRAKE PEDAL LOCK 34
6.9.9. HCV BRAKE PEDAL LOCK 34
6.9.10. WHEEL BRACKET HOLDING POST, 3 HOLDER 35
6.9.11. WHEEL BRACKET HOLDING POST, 2 HOLDER 35
6.9.12. ROTARY PLATE PIT SPACERS 35
6.9.13. RATCHET WITH CHAIN BLOCK 36
6.9.14. PLASTIC TOOL BOX & ORGANIZER 36
6.9.15. DATA MANAGER SOFTWARE 36
6.10. OPTIONAL ACCESSORIES (Refer scope of supply) 36
6.10.1. WHEEL BRACKET (HCV)
– 15” to 28”
36
6.10.2. WHEEL BRACKET EXTENSION ADAPTER 36
6.10.3. RIM LOCKING PIN
– Double sided (for Steel cast rims)
36
6.10.4. RIM LOCKING PIN
– Double sided (for Low contour steel rims)
36
6.10.5. RIM LOCKING PIN
– Double sided (for Run flat tyre rims & Fancy disc)
37
6.10.6. RIM LOCKING PIN
– Double sided (for Standard & Steel rims)
37
6.10.7. TYRE CATCHING 3POINT CLAMP 37
6.10.8. LONGER SLIDER 37
6.10.9. AXLE OFFSET GAUGE 37
6.10.10. TYRE DIA GAUGE 37
6.10.11. FRAME REFERENCE GAUGE FOR TRUCKS & BUSES 38
6.10.12. DRAWBAR (TOW BAR) GAUGE FOR FULL TRAILER 38
6.10.13. FOUR SHAFT CALIBRATION KIT WITH 300mm SPACER 38
6.10.14. HCV ROTARY PLATE, SLIM TYPE 39
6.10.15. HCV ROTARY PLATE RAMPS 39
6.10.16. WINCH (5443kg) 39
6.10.17. EARTHING ROD 40
6.10.18. PRINTER 40
6.10.19. MULTIMEDIA SPEAKER 40
6.10.20. INTERNATIONAL VEHICLE DATA (refer scope of supply) 40