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200 SPECIFICATIONS
Page 2-17
FLYWHEEL AND HOUSING
Dowel pins
Hole in flywheel housing — LH for round pin
0.6259–0.6263 in.
15.8979–15.9080 mm
— RH for diamond pin
0.6831–0.6835 in.
17.3507–17.3609 mm
— RH for blade pin
Pin OD — LH round pin
0.6251–0.6253 in.
15.8775–15.8826 mm
— RH diamond pin
— RH blade pin
Cylinder block end
0.6251–0.6253 in.
15.8775–15.8826 mm
Flywheel housing end
0.6820–0.6825 in.
17.3228–17.3355 mm
Crankshaft seal mounting bore
6.748–6.752 in.
171.3992–171.5008 mm
Flywheel housing transmission mounting face runout
0.008 in. T.I.R.*
0.2032 mm*
Flywheel housing transmission pilot bore runout
0.010 in. T.I.R.*
0.254 mm*
Flywheel housing rear seal bore runout
0.009 in. T.I.R.*
0.2286 mm*
Starter motor mounting bore
3.625–3.629 in.
92.075–92.117 mm
* Must be held relative to main bearing bores. Check runout with an alignment bar installed through the cylinder block main
bearing bores.
OIL PUMP
Gear-to-cover end clearance
0.0035–0.0060 in.
0.0889–0.1524 mm
Gear-to-cavity side clearance
0.0030–0.0045 in.
0.0762–0.1143 mm
Gear backlash in pump
0.0235–0.0295 in.
0.5969–0.7493 mm
Oil pump drive gear-to-oil pump driven gear backlash
0.0072–0.0138 in.
0.1829–0.3505 mm
Relief valve spring, free length
6.38 in.
162.052 mm
Spring pressure when compressed to 5.56 inches (14.12 cm)
63 lbs.
28.6 kg
Relief valve opening pressure
90–115 psi
621–793 kPa
OIL PRESSURE RELIEF VALVE
Oil filter bypass relief valve spring, free length
4.648 in.
118.06 mm
Spring pressure when compressed to 3.625 inches (9.27 cm)
12.27 ± .61 lbs.
5.57 ± .28 kg
PISTON
Top, extension above cylinder block deck at TDC
(–)0.002 – (+)0.020 in.
0.0508–0.508 mm
Wrist pin — pin bore hole ID (vertical direction only)
2.2491–2.2497 in.
57.1271–57.1424 mm
— length
3.820–3.825 in.
97.028–97.155 mm
— pin to bushing clearance
0.0002–0.0009 in.
0.0051–0.0229 mm
— OD
2.24875–2.24895 in.
57.11825–57.12333 mm
— fit
0.00035–0.00075 in.
0.00889–0.01905 mm
Piston-to-liner clearance 90 degrees from pin axis
(Zollner piston No. 240GC590A)
0.004–0.006 in.
0.1016–0.1524 mm
Fits and Limits (Cont.)
Component
Standard Size or Fit
English
Metric
5-101.bk Page 17 Friday, March 17, 2006 11:05 AM
Summary of Contents for E7
Page 1: ...E7 ENGINE OVERHAUL AUGUST 1997 ENGINE 5 101...
Page 2: ...Page 0 front fr5 Page 0 Friday March 17 2006 11 04 AM...
Page 5: ...E7ENGINE OVERHAUL MARCH 2006 2 5M REP AUGUST 1997 10M MACK TRUCKS INC 1997 ENGINE 5 101...
Page 13: ...ABOUT THIS MANUAL Page ix ABOUT THIS MANUAL front fr5 Page ix Friday March 17 2006 11 04 AM...
Page 15: ...TABLE OF CONTENTS Page xi TABLE OF CONTENTS front fr5 Page xi Friday March 17 2006 11 04 AM...
Page 24: ...Page xx NOTES front fr5 Page xx Friday March 17 2006 11 04 AM...
Page 31: ...200 SPECIFICATIONS Page 2 1 SPECIFICATIONS 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 55: ...200 ENGINE REMOVAL Page 3 1 ENGINE REMOVAL 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 58: ...Page 3 4 NOTES 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 90: ...Page 4 32 NOTES 5 101 bk Page 32 Friday March 17 2006 11 05 AM...
Page 91: ...200 BENCH PROCEDURES Page 5 1 BENCH PROCEDURES 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 158: ...Page 5 68 NOTES 5 101 bk Page 68 Friday March 17 2006 11 05 AM...
Page 159: ...200 ENGINE ASSEMBLY Page 6 1 ENGINE ASSEMBLY 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 240: ...Page 6 82 NOTES 5 101 bk Page 82 Friday March 17 2006 11 05 AM...
Page 272: ...Page 8 10 NOTES 5 101 bk Page 10 Friday March 17 2006 11 05 AM...
Page 273: ...200 TROUBLESHOOTING Page 9 1 TROUBLESHOOTING 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 292: ...Page 9 20 NOTES 5 101 bk Page 20 Friday March 17 2006 11 05 AM...
Page 293: ...200 APPENDIX Page 10 1 APPENDIX 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 295: ...200 APPENDIX Page 10 3 E7 LUBRICATION SYSTEM 5 101 bk Page 3 Friday March 17 2006 11 05 AM...
Page 296: ...Page 10 4 200 APPENDIX E7 COOLING SYSTEM 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 297: ...INDEX Page 11 1 INDEX INDEX FR5 Page 1 Friday March 17 2006 11 04 AM...
Page 302: ...Page 11 6 NOTES INDEX FR5 Page 6 Friday March 17 2006 11 04 AM...
Page 303: ...E7 ENGINE OVERHAUL PRINTED IN U S A ENGINE 5 101 MACK TRUCKS INC 1997...