Page 11-4
INDEX
INJECTION PUMP FIXED-TIMING
PROCEDURES . . . . . . . . . . . . . . . . . . . . 7-11
INJECTION PUMP DRIVE HUB . . . . . . . . . 5-64
INJECTOR NOZZLES . . . . . . . . . . . . . . . . . 5-67
INLET AND EXHAUST VALVE
INSTALLATION . . . . . . . . . . . . . . . . . . . . 5-45
INLET AND EXHAUST VALVE
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . 5-25
INLET AND EXHAUST VALVES . . . . . . . . . 5-43
INLET AND EXHAUST VALVE SEAT
INSERTS . . . . . . . . . . . . . . . . . . . . . . . . . 5-33
INLET VALVE ADJUSTMENT,
NON-JAKE BRAKE . . . . . . . . . . . . . . . . . . 7-5
INLET VALVE ADJUSTMENT,
JAKE BRAKE . . . . . . . . . . . . . . . . . . . . . . . 7-9
INSTALLATION (ENGINE IN
CHASSIS) . . . . . . . . . . . . . . . . . . . . . . . . 6-39
INSTALLATION (ENGINE IN STAND) . . . . 6-38
INSTALLATION (INCLUDES PRE-LUBING
PROCEDURES) . . . . . . . . . . . . . . . . . . . 6-72
INSTALLATION (JAKE BRAKE-EQUIPPED
ENGINES) . . . . . . . . . . . . . . . . . . . . . . . . 6-59
INSTALLATION (NON-BRAKE AND
DYNATARD EQUIPPED ENGINES) . . . . 6-59
INSTALLATION OF DRIVE HUB
(MECHANICALLY GOVERNED
ENGINES) . . . . . . . . . . . . . . . . . . . . . . . . 5-65
INSTALLATION OF DRIVE HUB
(V-MAC ENGINES) . . . . . . . . . . . . . . . . . 5-66
J
JACOBS
ENGINE BRAKE . . . . . . . . . . . . 5-53
K
KEYSTONE RING GROOVE CHECK . . . . . 5-15
L
LOCATING AND MARKING FLYWHEEL
VALVE ADJUSTMENT MARKINGS . . . . . 7-2
LOCATING PISTON TOP DEAD
CENTER (TDC) . . . . . . . . . . . . . . . . . . . . 7-21
LUBRICANTS AND SEALANTS . . . . . . . . . . 1-5
LUBRICATION, FINAL PREPARATION. . . . . 8-4
M
MAIN BEARING CAP, INSTALLATION . . . . 6-20
MAIN BEARING CAP, REMOVAL . . . . . . . . 4-28
METRIC MISMATCH, FASTENERS . . . . . . 2-20
MOUNTING ENGINE IN STAND . . . . . . . . . 4-3
N
NOZZLE CLEANING . . . . . . . . . . . . . . . . . . 5-67
NOZZLE HOLDER, REMOVAL . . . . . . . . . . 4-15
NOZZLE HOLDER ASSEMBLY . . . . . . . . . 6-55
O
OIL COOLER AND OIL FILTER HEAD . . . . 6-77
OIL COOLER AND OIL FILTER
HOUSING ASSEMBLY . . . . . . . . . . . . . . 4-10
OIL COOLER ASSEMBLY . . . . . . . . . . . . . 5-54
OIL PAN, REMOVAL . . . . . . . . . . . . . . . . . . 4-20
OIL PAN, DESCRIPTION. . . . . . . . . . . . . . . 6-46
OIL PAN INSTALLATION . . . . . . . . . . . . . . 6-50
OIL PUMP, INSTALLATION. . . . . . . . . . . . . 6-42
OIL PUMP, REMOVAL. . . . . . . . . . . . . . . . . 4-22
OIL PUMP, SERVICE . . . . . . . . . . . . . . . . . 5-57
OVERHAUL PART REPLACEMENT . . . . . . 1-6
P
PERFORMANCE SPECIFICATIONS
(OIL PRESSURE AND INTAKE
MANIFOLD TEMPERATURE) . . . . . . . . . 2-4
PIPE PLUG REPLACEMENT . . . . . . . . . . . . 6-4
PISTON AND CONNECTING ROD
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 4-25
PISTON COOLING NOZZLE SPRAY
POSITIONING . . . . . . . . . . . . . . . . . . . . . 6-15
PISTON COOLING SPRAY NOZZLE,
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . 4-30
PISTON COOLING SPRAY NOZZLE,
INSTALLATION . . . . . . . . . . . . . . . . . . . . 6-14
PISTON RINGS . . . . . . . . . . . . . . . . . . . . . . 5-15
PISTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
PISTONS AND CONNECTING RODS . . . . 6-23
PROPER FIRE RING/CYLINDER
SLEEVE-TOP COMBINATIONS . . . . . . . 9-11
R
REBUILT ENGINE RUN-IN
PROCEDURES . . . . . . . . . . . . . . . . . . . . . 8-5
REMOVING ENGINE FROM ENGINE
STAND . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
RESTRICTION PRESSURE TEST . . . . . . . . 8-8
INDEX.FR5 Page 4 Friday, March 17, 2006 11:04 AM
Summary of Contents for E7
Page 1: ...E7 ENGINE OVERHAUL AUGUST 1997 ENGINE 5 101...
Page 2: ...Page 0 front fr5 Page 0 Friday March 17 2006 11 04 AM...
Page 5: ...E7ENGINE OVERHAUL MARCH 2006 2 5M REP AUGUST 1997 10M MACK TRUCKS INC 1997 ENGINE 5 101...
Page 13: ...ABOUT THIS MANUAL Page ix ABOUT THIS MANUAL front fr5 Page ix Friday March 17 2006 11 04 AM...
Page 15: ...TABLE OF CONTENTS Page xi TABLE OF CONTENTS front fr5 Page xi Friday March 17 2006 11 04 AM...
Page 24: ...Page xx NOTES front fr5 Page xx Friday March 17 2006 11 04 AM...
Page 31: ...200 SPECIFICATIONS Page 2 1 SPECIFICATIONS 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 55: ...200 ENGINE REMOVAL Page 3 1 ENGINE REMOVAL 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 58: ...Page 3 4 NOTES 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 90: ...Page 4 32 NOTES 5 101 bk Page 32 Friday March 17 2006 11 05 AM...
Page 91: ...200 BENCH PROCEDURES Page 5 1 BENCH PROCEDURES 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 158: ...Page 5 68 NOTES 5 101 bk Page 68 Friday March 17 2006 11 05 AM...
Page 159: ...200 ENGINE ASSEMBLY Page 6 1 ENGINE ASSEMBLY 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 240: ...Page 6 82 NOTES 5 101 bk Page 82 Friday March 17 2006 11 05 AM...
Page 272: ...Page 8 10 NOTES 5 101 bk Page 10 Friday March 17 2006 11 05 AM...
Page 273: ...200 TROUBLESHOOTING Page 9 1 TROUBLESHOOTING 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 292: ...Page 9 20 NOTES 5 101 bk Page 20 Friday March 17 2006 11 05 AM...
Page 293: ...200 APPENDIX Page 10 1 APPENDIX 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 295: ...200 APPENDIX Page 10 3 E7 LUBRICATION SYSTEM 5 101 bk Page 3 Friday March 17 2006 11 05 AM...
Page 296: ...Page 10 4 200 APPENDIX E7 COOLING SYSTEM 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 297: ...INDEX Page 11 1 INDEX INDEX FR5 Page 1 Friday March 17 2006 11 04 AM...
Page 302: ...Page 11 6 NOTES INDEX FR5 Page 6 Friday March 17 2006 11 04 AM...
Page 303: ...E7 ENGINE OVERHAUL PRINTED IN U S A ENGINE 5 101 MACK TRUCKS INC 1997...