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200 SPECIFICATIONS
FITS AND LIMITS
The specifications listed are for new parts. Good judgement, experience and sound shop practice must
be used when determining whether to reuse or replace service parts.
Fits and Limits
Component
Standard Size or Fit
English
Metric
AUXILIARY DRIVESHAFT (CAPTURED THRUST WASHER)
Shaft bushing — presized ID (front and rear)
2.064–2.068 in.
52.426–52.527 mm
— presized OD (front and rear)
2.3140–2.3155 in.
58.7756–58.8137 mm
— bore in block (front and rear)
2.311–2.312 in.
58.699–58.725 mm
— press fit in bore (front and rear)
0.002–0.0045 in.
0.0518–0.1143 mm
Shaft end play
0.003–0.012 in.
0.076–0.305 mm
Shaft journal to bushing (front and rear)
0.0020–0.0072 in.
0.0508–0.1829 mm
Shaft journal diameter OD (front and rear)
2.061–2.062 in.
52.349–52.375 mm
Oil pump driving gear ID (press fit)
1.6255–1.6250 in.
41.2877–41.2750 mm
Auxiliary shaft oil pump drive journal
1.6278–1.6272 in.
41.3461–41.3309 mm
Air compressor drive sprocket (press fit)
1.1250–1.242 in.
28.575–31.547 mm
Auxiliary shaft air compressor sprocket journal
1.1272–1.1268 in.
28.6309–28.6207 mm
CAMSHAFT
Bushing — presized ID (No. 1 through No. 7)
2.693–2.692 in.
68.402–68.377 mm
— free OD (No. 1 through No. 7)
2.8785–2.8765 in.
73.1139–73.0631 mm
— bore in block (No. 1 through No. 7)
2.874–2.873 in.
73.000–72.974 mm
— press fit in bore (No. 1 through No. 7)
0.0025–0.0055 in.
0.0635–0.1397 mm
End play
0.003–0.012 in.
0.076–0.305 mm
Journal diameter (No. 1 through No. 7)
2.6895–2.6885 in.
68.3133–68.2879 mm
Journal-to-bushing clearance (No. 1 through No. 7)
0.002–0.004 in.
0.051–0.102 mm
Camshaft gear bore ID
1.8758–1.8750 in.
47.6453–47.6250 mm
Camshaft gear journal (press fit)
1.8784–1.8779 in.
47.7114–47.6987 mm
Camshaft gear driving injection pump drive (press fit)
1.8135–1.8125 in.
46.0629–46.0375 mm
Camshaft gear driving journal
1.8159–1.8153 in.
46.1239–46.1086 mm
CONNECTING ROD
Length between centers
10.4375 in.
26.5113 cm
Cap angle
35 degrees
Bore for bushing
2.4355–2.4345 in.
61.8617–61.8363 mm
Burnish bushing to
2.2305–2.2275 in.
56.6547–56.5785 mm
Finish bore to
2.2504–2.2500 in.
57.1602–57.1500 mm
Crankpin bore diameter — as bored
3.4305–3.4297 in.
87.1347–87.1144 mm
— reassembled
3.4309–3.4294 in.
87.1449–87.1068 mm
Bearing ID in place
2.9993–3.0013 in.
76.1822–76.2330 mm
Journal clearance
0.0012–0.0054 in.
0.0305–0.1372 mm
SECT2.FR5 Page 14 Tuesday, March 21, 2006 12:43 PM
Summary of Contents for E7
Page 1: ...E7 ENGINE OVERHAUL AUGUST 1997 ENGINE 5 101...
Page 2: ...Page 0 front fr5 Page 0 Friday March 17 2006 11 04 AM...
Page 5: ...E7ENGINE OVERHAUL MARCH 2006 2 5M REP AUGUST 1997 10M MACK TRUCKS INC 1997 ENGINE 5 101...
Page 13: ...ABOUT THIS MANUAL Page ix ABOUT THIS MANUAL front fr5 Page ix Friday March 17 2006 11 04 AM...
Page 15: ...TABLE OF CONTENTS Page xi TABLE OF CONTENTS front fr5 Page xi Friday March 17 2006 11 04 AM...
Page 24: ...Page xx NOTES front fr5 Page xx Friday March 17 2006 11 04 AM...
Page 31: ...200 SPECIFICATIONS Page 2 1 SPECIFICATIONS 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 55: ...200 ENGINE REMOVAL Page 3 1 ENGINE REMOVAL 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 58: ...Page 3 4 NOTES 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 90: ...Page 4 32 NOTES 5 101 bk Page 32 Friday March 17 2006 11 05 AM...
Page 91: ...200 BENCH PROCEDURES Page 5 1 BENCH PROCEDURES 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 158: ...Page 5 68 NOTES 5 101 bk Page 68 Friday March 17 2006 11 05 AM...
Page 159: ...200 ENGINE ASSEMBLY Page 6 1 ENGINE ASSEMBLY 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 240: ...Page 6 82 NOTES 5 101 bk Page 82 Friday March 17 2006 11 05 AM...
Page 272: ...Page 8 10 NOTES 5 101 bk Page 10 Friday March 17 2006 11 05 AM...
Page 273: ...200 TROUBLESHOOTING Page 9 1 TROUBLESHOOTING 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 292: ...Page 9 20 NOTES 5 101 bk Page 20 Friday March 17 2006 11 05 AM...
Page 293: ...200 APPENDIX Page 10 1 APPENDIX 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 295: ...200 APPENDIX Page 10 3 E7 LUBRICATION SYSTEM 5 101 bk Page 3 Friday March 17 2006 11 05 AM...
Page 296: ...Page 10 4 200 APPENDIX E7 COOLING SYSTEM 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 297: ...INDEX Page 11 1 INDEX INDEX FR5 Page 1 Friday March 17 2006 11 04 AM...
Page 302: ...Page 11 6 NOTES INDEX FR5 Page 6 Friday March 17 2006 11 04 AM...
Page 303: ...E7 ENGINE OVERHAUL PRINTED IN U S A ENGINE 5 101 MACK TRUCKS INC 1997...