
200 SPECIFICATIONS
Page 2-3
Connecting rods
Forged steel, I-beam with tapered pin end, 35-degree cap angle, 10.4 inches
(26.42 cm) center-to-center length
Crankshaft
Drop-forged, medium carbon steel, elotherm hardened journals and fillets, eight
integral counterweights, 3.25 inch (8.26 cm) piston journal diameter, 4.5 inch
(11.43 cm) main journal diameter
Bearings
— Main
Steel-backed, lead-tin overlay
— Rod
Steel-backed, lead-tin overlay deltawall
Vibration damper
Viscous fluid filled
Camshaft
Carbon steel, carburized journals and lobes, gear driven
Valves
— Inlet
30-degree face angle (before November 1996), 20-degree face angle
(November 1996 and later), poppet with positive rotator, two per cylinder
— Exhaust
30-degree face angle, poppet with positive rotator, two per cylinder
Valve lifters
Mushroom type, durafaced (tungsten carbide)
Oil filters
Spin-on, disposable (two); Centri-Max
®
centrifugal filter (one)
Oil pan (isolating)
— 240GB5240M
Used as either front or rear sump by reversing pan.
— 240GC5240M2
Same as 240GB5240M except for the addition of three bosses located in the
front of oil pan, one each for oil temperature sensor, turbocharger unloader and
tandem air compressor
— 240GB5240M3
Same as 240GB5240M2 except it is for a rear sump
— 240GB5420M4
Used as either front or rear sump, includes five bosses to accept all variations
Air compressor
Flange mounted, gear driven, engine oil lubricated, water cooled (integral to
engine coolant system) (Bendix or Holset)
Turbocharger
Exhaust gas driven, radial flow, engine oil lubricated (Schwitzer or Garrett)
Lubrication system
Full pressure, wet sump, 33.5 quart (32 L) capacity, 25,000 mile (40,225 km)
highway/300 hour stop-and-go change interval, MACK approved EO-L oil.
Valve seat inserts
Pressed-in cylinder heads (30
°
inlet seat before November 1996, 20
°
inlet
seat after November 1996, 30
°
exhaust seat)
Manifolds
— Air inlet
Two-piece, six-port
— Exhaust
Three-piece, six-port
— Coolant
Two-piece, four-port
Injection pump
Robert Bosch, P7100 fixed timing, Bosch LDA. V-MAC engines use P8500,
multiple plunger, flange mounted, gear driven, with variable timing by
Econovance
Injection nozzles
Refer to Tune-Up Specifications manual.
Fuel filters
Spin-on, disposable
Water pump
Centrifugal-rotor, belt driven
Coolant conditioner
Spin-on, disposable
Thermostat
180
°
F (82
°
C), with rubber seated flange seal and caged check ball
Engine Features (Cont.)
Component
Description
5-101.bk Page 3 Friday, March 17, 2006 11:05 AM
Summary of Contents for E7
Page 1: ...E7 ENGINE OVERHAUL AUGUST 1997 ENGINE 5 101...
Page 2: ...Page 0 front fr5 Page 0 Friday March 17 2006 11 04 AM...
Page 5: ...E7ENGINE OVERHAUL MARCH 2006 2 5M REP AUGUST 1997 10M MACK TRUCKS INC 1997 ENGINE 5 101...
Page 13: ...ABOUT THIS MANUAL Page ix ABOUT THIS MANUAL front fr5 Page ix Friday March 17 2006 11 04 AM...
Page 15: ...TABLE OF CONTENTS Page xi TABLE OF CONTENTS front fr5 Page xi Friday March 17 2006 11 04 AM...
Page 24: ...Page xx NOTES front fr5 Page xx Friday March 17 2006 11 04 AM...
Page 31: ...200 SPECIFICATIONS Page 2 1 SPECIFICATIONS 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 55: ...200 ENGINE REMOVAL Page 3 1 ENGINE REMOVAL 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 58: ...Page 3 4 NOTES 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 90: ...Page 4 32 NOTES 5 101 bk Page 32 Friday March 17 2006 11 05 AM...
Page 91: ...200 BENCH PROCEDURES Page 5 1 BENCH PROCEDURES 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 158: ...Page 5 68 NOTES 5 101 bk Page 68 Friday March 17 2006 11 05 AM...
Page 159: ...200 ENGINE ASSEMBLY Page 6 1 ENGINE ASSEMBLY 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 240: ...Page 6 82 NOTES 5 101 bk Page 82 Friday March 17 2006 11 05 AM...
Page 272: ...Page 8 10 NOTES 5 101 bk Page 10 Friday March 17 2006 11 05 AM...
Page 273: ...200 TROUBLESHOOTING Page 9 1 TROUBLESHOOTING 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 292: ...Page 9 20 NOTES 5 101 bk Page 20 Friday March 17 2006 11 05 AM...
Page 293: ...200 APPENDIX Page 10 1 APPENDIX 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 295: ...200 APPENDIX Page 10 3 E7 LUBRICATION SYSTEM 5 101 bk Page 3 Friday March 17 2006 11 05 AM...
Page 296: ...Page 10 4 200 APPENDIX E7 COOLING SYSTEM 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 297: ...INDEX Page 11 1 INDEX INDEX FR5 Page 1 Friday March 17 2006 11 04 AM...
Page 302: ...Page 11 6 NOTES INDEX FR5 Page 6 Friday March 17 2006 11 04 AM...
Page 303: ...E7 ENGINE OVERHAUL PRINTED IN U S A ENGINE 5 101 MACK TRUCKS INC 1997...