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INDEX
A
ABOUT THIS MANUAL . . . . . . . . . . . . . . . . . . ix
ADJUSTMENT (E7 MECHANICALLY
GOVERNED ENGINE WITH ENGINE
BRAKE) . . . . . . . . . . . . . . . . . . . . . . . . . . 5-53
AIR COMPRESSOR, INSTALLATION . . . . 6-65
AIR COMPRESSOR, REMOVAL . . . . . . . . 4-17
AIR INLET MANIFOLD,
INSTALLATION . . . . . . . . . . . . . . . . . . . . 6-75
AIR INLET MANIFOLD, REMOVAL . . . . . . . 4-9
ALTERNATOR, INSTALLATION . . . . . . . . . 6-80
ALTERNATOR, REMOVAL . . . . . . . . . . . . . . 4-5
APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
ASSEMBLING A NEW OIL FILTER
ADAPTER . . . . . . . . . . . . . . . . . . . . . . . . 6-77
AUXILIARY DRIVESHAFT BUSHING
REPLACEMENT . . . . . . . . . . . . . . . . . . . . 6-9
AUXILIARY DRIVESHAFT, INSPECTION . . . 5-5
AUXILIARY DRIVESHAFT,
INSTALLATION . . . . . . . . . . . . . . . . . . . . 6-41
AUXILIARY DRIVESHAFT, REMOVAL . . . . 4-24
B
BENCH PROCEDURES . . . . . . . . . . . . . . . . 5-1
BRAKE HOUSING INSTALLATION . . . . . . 6-60
C
CAMSHAFT, INSTALLATION . . . . . . . . . . . 6-38
CAMSHAFT, REMOVAL . . . . . . . . . . . . . . . 4-24
CAMSHAFT, SERVICE . . . . . . . . . . . . . . . . 5-18
CAMSHAFT BUSHINGS . . . . . . . . . . . . . . . . 6-5
CAMSHAFT LOBE LIFT CHECK . . . . . . . . 9-10
CAMSHAFT TIMING CHECK . . . . . . . . . . . 9-10
CAPSCREWS (FLYWHEEL
HOUSING) . . . . . . . . . . . . . . . . . . . . . . . . 6-27
CENTRI-MAX™ AND SPIN-ON
FILTER ELEMENTS . . . . . . . . . . . . . . . . . 4-2
CHASSIS-MOUNTED CHARGE AIR
COOLING . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
CHECKING PUMP-TO-ENGINE
TIMING . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
CMCAC PRESSURE TEST . . . . . . . . . . . . . . 8-7
CMCAC PREVENTIVE MAINTENANCE . . . . 8-9
CMCAC TROUBLESHOOTING . . . . . . . . . . 8-6
CONNECTING ROD ASSEMBLY
TO PISTON . . . . . . . . . . . . . . . . . . . . . . . 5-17
CONNECTING RODS, SERVICE . . . . . . . . . 5-5
CONVERSION FACTORS . . . . . . . . . . . . . 2-21
COOLANT CONDITIONER ELEMENT . . . . . 4-7
COOLANT MANIFOLD, INSTALLATION. . . 6-64
COOLANT MANIFOLD, REMOVAL. . . . . . . . 4-9
CORE REPAIR . . . . . . . . . . . . . . . . . . . . . . . 8-8
CRANKSHAFT, INSTALLATION . . . . . . . . . 6-19
CRANKSHAFT, REMOVAL . . . . . . . . . . . . . 4-30
CRANKSHAFT, SERVICE . . . . . . . . . . . . . . . 5-9
CRANKSHAFT DOWEL PIN
REPLACEMENT . . . . . . . . . . . . . . . . . . . 5-10
CRANKSHAFT GEAR . . . . . . . . . . . . . . . . . 5-12
CRANKSHAFT HUB . . . . . . . . . . . . . . . . . . 6-45
CRANKSHAFT REAR OIL SEAL . . . . . . . . 6-33
CRANKSHAFT WEAR RING . . . . . . . . . . . 6-31
CUP PLUG REPLACEMENT . . . . . . . . . . . . 6-3
CYLINDER BLOCK, INSPECTION
AND REPAIR . . . . . . . . . . . . . . . . . . . . . . . 5-2
CYLINDER BLOCK, SERVICE . . . . . . . . . . . 6-2
CYLINDER BLOCK DOWEL PINS . . . . . . . 6-17
CYLINDER HEAD AND CYLINDER
BLOCK LEAK TEST PROCEDURE . . . . 9-13
CYLINDER HEAD PIPE PLUGS . . . . . . . . . 5-42
CYLINDER HEAD ASSEMBLY
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . 4-16
CYLINDER HEAD CUP PLUGS . . . . . . . . . 5-41
CYLINDER HEAD INSPECTION . . . . . . . . 5-27
CYLINDER HEADS, INSTALLATION . . . . . 6-52
CYLINDER HEADS, SERVICE . . . . . . . . . . 5-22
CYLINDER SLEEVE, INSTALLATION. . . . . 6-11
CYLINDER SLEEVE, REMOVAL. . . . . . . . . 4-31
CYLINDER SLEEVE COUNTERBORE . . . . 5-2
D
DESCRIPTION (ISOLATING OIL
PAN GASKET ON E7 ENGINES) . . . . . . 6-46
DOWEL PINS . . . . . . . . . . . . . . . . . . . . . . . 6-26
DYNATARD ENGINE BRAKE . . . . . . . . . . . 5-51
DYNATARD ENGINE BRAKE
SOLENOID . . . . . . . . . . . . . . . . . . . . . . . 5-51
DYNATARD OVERLOAD PROTECTION
(E7 ENGINES WITH DYNATARD) . . . . . 5-51
DYNATARD OVERLOAD PROTECTION
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
INDEX.FR5 Page 2 Friday, March 17, 2006 11:04 AM
Summary of Contents for E7
Page 1: ...E7 ENGINE OVERHAUL AUGUST 1997 ENGINE 5 101...
Page 2: ...Page 0 front fr5 Page 0 Friday March 17 2006 11 04 AM...
Page 5: ...E7ENGINE OVERHAUL MARCH 2006 2 5M REP AUGUST 1997 10M MACK TRUCKS INC 1997 ENGINE 5 101...
Page 13: ...ABOUT THIS MANUAL Page ix ABOUT THIS MANUAL front fr5 Page ix Friday March 17 2006 11 04 AM...
Page 15: ...TABLE OF CONTENTS Page xi TABLE OF CONTENTS front fr5 Page xi Friday March 17 2006 11 04 AM...
Page 24: ...Page xx NOTES front fr5 Page xx Friday March 17 2006 11 04 AM...
Page 31: ...200 SPECIFICATIONS Page 2 1 SPECIFICATIONS 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 55: ...200 ENGINE REMOVAL Page 3 1 ENGINE REMOVAL 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 58: ...Page 3 4 NOTES 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 90: ...Page 4 32 NOTES 5 101 bk Page 32 Friday March 17 2006 11 05 AM...
Page 91: ...200 BENCH PROCEDURES Page 5 1 BENCH PROCEDURES 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 158: ...Page 5 68 NOTES 5 101 bk Page 68 Friday March 17 2006 11 05 AM...
Page 159: ...200 ENGINE ASSEMBLY Page 6 1 ENGINE ASSEMBLY 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 240: ...Page 6 82 NOTES 5 101 bk Page 82 Friday March 17 2006 11 05 AM...
Page 272: ...Page 8 10 NOTES 5 101 bk Page 10 Friday March 17 2006 11 05 AM...
Page 273: ...200 TROUBLESHOOTING Page 9 1 TROUBLESHOOTING 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 292: ...Page 9 20 NOTES 5 101 bk Page 20 Friday March 17 2006 11 05 AM...
Page 293: ...200 APPENDIX Page 10 1 APPENDIX 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 295: ...200 APPENDIX Page 10 3 E7 LUBRICATION SYSTEM 5 101 bk Page 3 Friday March 17 2006 11 05 AM...
Page 296: ...Page 10 4 200 APPENDIX E7 COOLING SYSTEM 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 297: ...INDEX Page 11 1 INDEX INDEX FR5 Page 1 Friday March 17 2006 11 04 AM...
Page 302: ...Page 11 6 NOTES INDEX FR5 Page 6 Friday March 17 2006 11 04 AM...
Page 303: ...E7 ENGINE OVERHAUL PRINTED IN U S A ENGINE 5 101 MACK TRUCKS INC 1997...