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200 SPECIFICATIONS
Page 2-15
CONNECTING ROD (CONT.)
Side clearance
0.007–0.014 in.
0.1778–0.3556 mm
Twist within 12 inches (30.48 cm)
0.010 in.
0.254 mm
Bend within 12 inches (30.48 cm)
0.004 in.
0.1016 mm
CRANKSHAFT
Crankpin journal OD
3.248–3.247 in.
82.4992–82.4738 mm
End play at No. 4 main
0.004–0.013 in.
0.1016–0.3302 mm
Main journal OD
4.4974–4.4964 in.
114.2340–114.2086 mm
Journal out-of-round or taper (maximum diameter)
0.00035 in.
0.00889 mm
Max. Runout at No. 4 journal (shaft supported on No. 1 and No. 7)
0.007 in.
0.178 mm
CYLINDER BLOCK
Deck flatness
0.002 in.
0.0508 mm
Dowel pin holes (flywheel housing to block mounting)
0.6237–0.6247 in.
15.8420–15.8674 mm
Cylinder bore in block
— upper
5.501–5.500 in.
139.725–139.970 mm
— lower
5.1266–5.1250 in.
130.2156–130.1750 mm
Cylinder bore out-of-round or taper on diameter
For service block only — maximum on reboring block:
0.001 inch (0.0254 mm).
0.004 in. max.
0.1016 mm
Sleeve, flange channel depth above block deck (do not measure
from top of bead)
0.022–0.027 in
0.5588–0.6858 mm
Sleeve OD at upper pilot diameter
5.5040–5.5030 in.
139.8016–139.7762 mm
Sleeve bead for fire ring — protrusion above sleeve channel
0.0067–0.010 in.
0.1702–0.2540 mm
Sleeve in bore — upper press fit
0.004–0.002 in.
0.1016–0.0508 mm
— lower loose fit
0.0029–0.0003 in.
0.0737–0.0076 mm
Sleeve ID installed STD — minimum
4.8755 in.
123.8377 mm
— maximum
4.877 in.
123.8758 mm
Main bearing bore in block
4.818–4.817 in.
122.3772–122.3518 mm
Main bearing-to-crankshaft journal clearance
0.0022–0.0056 in.
0.0559–0.1422 mm
Main bearing ID in place
4.502–4.4996 in.
104.3508–114.2898 mm
Valve lifter bore
0.6865–0.6875 in.
17.4371–17.4625 mm
Valve lifter shank diameter
0.6855–0.6860 in.
17.4117–17.4244 mm
Valve lifter OD
1.380–1.385 in.
35.052–35.179 mm
Valve lifter to bore clearance
0.0005–0.0020 in.
0.0127–0.0508 mm
NOTE: Extension of the cylinder sleeve above the cylinder block deck can vary under the same head, as long as all are
within the 0.022–0.027 inch specification.
CYLINDER HEAD
Alignment across exhaust ports
0.005 in.
0.127 mm
Deck flatness over 18 in. (45.72 cm)
0.0015 in.
0.0381 mm
Overall height
6.391–6.397 in.
162.331–162.484 mm
Fits and Limits (Cont.)
Component
Standard Size or Fit
English
Metric
SECT2.FR5 Page 15 Tuesday, March 21, 2006 12:43 PM
Summary of Contents for E7
Page 1: ...E7 ENGINE OVERHAUL AUGUST 1997 ENGINE 5 101...
Page 2: ...Page 0 front fr5 Page 0 Friday March 17 2006 11 04 AM...
Page 5: ...E7ENGINE OVERHAUL MARCH 2006 2 5M REP AUGUST 1997 10M MACK TRUCKS INC 1997 ENGINE 5 101...
Page 13: ...ABOUT THIS MANUAL Page ix ABOUT THIS MANUAL front fr5 Page ix Friday March 17 2006 11 04 AM...
Page 15: ...TABLE OF CONTENTS Page xi TABLE OF CONTENTS front fr5 Page xi Friday March 17 2006 11 04 AM...
Page 24: ...Page xx NOTES front fr5 Page xx Friday March 17 2006 11 04 AM...
Page 31: ...200 SPECIFICATIONS Page 2 1 SPECIFICATIONS 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 55: ...200 ENGINE REMOVAL Page 3 1 ENGINE REMOVAL 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 58: ...Page 3 4 NOTES 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 90: ...Page 4 32 NOTES 5 101 bk Page 32 Friday March 17 2006 11 05 AM...
Page 91: ...200 BENCH PROCEDURES Page 5 1 BENCH PROCEDURES 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 158: ...Page 5 68 NOTES 5 101 bk Page 68 Friday March 17 2006 11 05 AM...
Page 159: ...200 ENGINE ASSEMBLY Page 6 1 ENGINE ASSEMBLY 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 240: ...Page 6 82 NOTES 5 101 bk Page 82 Friday March 17 2006 11 05 AM...
Page 272: ...Page 8 10 NOTES 5 101 bk Page 10 Friday March 17 2006 11 05 AM...
Page 273: ...200 TROUBLESHOOTING Page 9 1 TROUBLESHOOTING 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 292: ...Page 9 20 NOTES 5 101 bk Page 20 Friday March 17 2006 11 05 AM...
Page 293: ...200 APPENDIX Page 10 1 APPENDIX 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 295: ...200 APPENDIX Page 10 3 E7 LUBRICATION SYSTEM 5 101 bk Page 3 Friday March 17 2006 11 05 AM...
Page 296: ...Page 10 4 200 APPENDIX E7 COOLING SYSTEM 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 297: ...INDEX Page 11 1 INDEX INDEX FR5 Page 1 Friday March 17 2006 11 04 AM...
Page 302: ...Page 11 6 NOTES INDEX FR5 Page 6 Friday March 17 2006 11 04 AM...
Page 303: ...E7 ENGINE OVERHAUL PRINTED IN U S A ENGINE 5 101 MACK TRUCKS INC 1997...