![background image](http://html1.mh-extra.com/html/mack/e7/e7_service-manual_3065456160.webp)
Page 6-2
200 ENGINE ASSEMBLY
GENERAL
This section includes step-by-step procedures for
complete assembly of the MACK E7 engine.
Major components that were overhauled in the
BENCH PROCEDURES section of this manual
are reinstalled here as assemblies.
Failure to follow the sequence of operations listed
may result in damage to components or personal
injury.
After cleaning the components, properly store
them where they will remain clean until needed
for assembly.
The purpose of component inspection is to
determine which parts can be reused and which
parts must be replaced. Use considerable
judgment to make this determination.
[211 DB] CYLINDER BLOCK
Special Tools Required
앫
Camshaft Bushing Installation/Removal Kit
J 37713
앫
Camshaft Bushing Remover/Installer
J 21428-01
앫
Counterbore Tool PT2210
앫
Counterbore Cutter Plate PT2210-3A
앫
Hex Key Wrench PT2210-14
앫
Universal Dial Depth Gauge PT5025
앫
3-Inch Stylus Extension PT5025-11
Cleaning and Inspection
The engine should have been thoroughly steam
cleaned prior to component removal and the
block should be relatively clean. If heavy
accumulations of dirt and grease are still present,
steam clean the block as thoroughly as possible
before attempting to clean with solvents.
Cleaning solvent is flammable and toxic to the
eyes, skin and respiratory tract. Skin and eye
protection is required. Avoid repeated or
prolonged contact. Use only in well-ventilated
area.
Compressed air used for cleaning can create
airborne particles that may enter the eyes or
irritate the skin. Pressure must not exceed
30 psi (207 kPa). Eye protection is required.
Use only with effective chip guarding and
personal protective equipment (goggles/
shield, gloves, etc.).
Cleaning the cylinder block is important. While
cleaning the cylinder block, carefully inspect the
areas around the cup plugs and the coolant
jacket. If cup plugs or pipe plugs show signs of
leaking, they should be replaced.
Cleaning the cylinder block is a good time to
inspect it for cracks or other possible defects
that may be reason for rejection. Refer to
TROUBLESHOOTING section of this manual for
information on testing for leaks in the cylinder
head and cylinder block. If damage is not found
until after the engine is assembled, the engine
must be disassembled and rebuilt again.
SOLVENT TANK CLEANING
Use a cleaning tank large enough to
accommodate the largest component to be
cleaned. Fill the tank with a suitable solvent and
always use caution while cleaning parts. Parts
may be dried with compressed air.
1. Scrape any remaining gasket material from
the block.
5-101.bk Page 2 Friday, March 17, 2006 11:05 AM
Summary of Contents for E7
Page 1: ...E7 ENGINE OVERHAUL AUGUST 1997 ENGINE 5 101...
Page 2: ...Page 0 front fr5 Page 0 Friday March 17 2006 11 04 AM...
Page 5: ...E7ENGINE OVERHAUL MARCH 2006 2 5M REP AUGUST 1997 10M MACK TRUCKS INC 1997 ENGINE 5 101...
Page 13: ...ABOUT THIS MANUAL Page ix ABOUT THIS MANUAL front fr5 Page ix Friday March 17 2006 11 04 AM...
Page 15: ...TABLE OF CONTENTS Page xi TABLE OF CONTENTS front fr5 Page xi Friday March 17 2006 11 04 AM...
Page 24: ...Page xx NOTES front fr5 Page xx Friday March 17 2006 11 04 AM...
Page 31: ...200 SPECIFICATIONS Page 2 1 SPECIFICATIONS 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 55: ...200 ENGINE REMOVAL Page 3 1 ENGINE REMOVAL 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 58: ...Page 3 4 NOTES 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 90: ...Page 4 32 NOTES 5 101 bk Page 32 Friday March 17 2006 11 05 AM...
Page 91: ...200 BENCH PROCEDURES Page 5 1 BENCH PROCEDURES 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 158: ...Page 5 68 NOTES 5 101 bk Page 68 Friday March 17 2006 11 05 AM...
Page 159: ...200 ENGINE ASSEMBLY Page 6 1 ENGINE ASSEMBLY 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 240: ...Page 6 82 NOTES 5 101 bk Page 82 Friday March 17 2006 11 05 AM...
Page 272: ...Page 8 10 NOTES 5 101 bk Page 10 Friday March 17 2006 11 05 AM...
Page 273: ...200 TROUBLESHOOTING Page 9 1 TROUBLESHOOTING 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 292: ...Page 9 20 NOTES 5 101 bk Page 20 Friday March 17 2006 11 05 AM...
Page 293: ...200 APPENDIX Page 10 1 APPENDIX 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 295: ...200 APPENDIX Page 10 3 E7 LUBRICATION SYSTEM 5 101 bk Page 3 Friday March 17 2006 11 05 AM...
Page 296: ...Page 10 4 200 APPENDIX E7 COOLING SYSTEM 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 297: ...INDEX Page 11 1 INDEX INDEX FR5 Page 1 Friday March 17 2006 11 04 AM...
Page 302: ...Page 11 6 NOTES INDEX FR5 Page 6 Friday March 17 2006 11 04 AM...
Page 303: ...E7 ENGINE OVERHAUL PRINTED IN U S A ENGINE 5 101 MACK TRUCKS INC 1997...