200 GENERAL INFORMATION
Page 1-5
LUBRICANTS AND SEALANTS
Use only the following recommended sealing
compounds and lubricants.
All genuine MACK cylinder head gaskets are
precoated and do not require any type of sealing
compound. Before installing new gaskets,
degrease both gasket sealing surfaces to avoid
leaks.
Location
Sealant or Lubricant
Cup plugs/threaded plugs
Loctite
277 or equivalent/Teflon thread sealer
Injection nozzle holder inserts (upper and lower end)
Loctite
620
Camshaft gear assembly
Loctite
609
Timing gear cover
MACK Silastic (RTV Silicone Adhesive Sealant)
part No. 342SX32
Timing event marker with jam nut
Oil filter sealing gasket
Clean engine oil
Holding metal parts in place
MACK MG-C grease or petroleum jelly (Vaseline
)
Valve stems
Engine parts, fasteners (sides and threads), and washers
Clean engine oil
Cylinder sleeve upper crevice seal (on sleeve)
Ethylene glycol or propylene glycol
Cylinder sleeve seat
MACK Silastic (RTV Silicone Adhesive Sealant) part
No. 342SX32
Oil cooler assembly
Permatex
gasket sealer
Oil cooler assembly O-ring
Drydene
No. 4000
O-rings (except as noted)
MACK O-ring lubricant part No. 243SX41
Chassis-mounted charge air cooling system (core sealing)
Dow Corning
No. 1200 primer, Dow Corning RTV 734
adhesive (clear), and naphtha solvent or equivalent
Engine oil pressure sensor
Sealing compound on threads
Intake manifold temperature sensor
Coolant temperature sensor
Coolant level sensor
Fuel injection pump actuator connector
O-ring lube Lubrizol
No. OS-50044 or equivalent
Fuel injection pump driven gear access cover
Econovance
drive coupling bolt threads
Loctite
242
Crankshaft flange and wear ring
Loctite
609
Turbocharger mounting nuts
Fel Pro C5A
5-101.bk Page 5 Friday, March 17, 2006 11:05 AM
Summary of Contents for E7
Page 1: ...E7 ENGINE OVERHAUL AUGUST 1997 ENGINE 5 101...
Page 2: ...Page 0 front fr5 Page 0 Friday March 17 2006 11 04 AM...
Page 5: ...E7ENGINE OVERHAUL MARCH 2006 2 5M REP AUGUST 1997 10M MACK TRUCKS INC 1997 ENGINE 5 101...
Page 13: ...ABOUT THIS MANUAL Page ix ABOUT THIS MANUAL front fr5 Page ix Friday March 17 2006 11 04 AM...
Page 15: ...TABLE OF CONTENTS Page xi TABLE OF CONTENTS front fr5 Page xi Friday March 17 2006 11 04 AM...
Page 24: ...Page xx NOTES front fr5 Page xx Friday March 17 2006 11 04 AM...
Page 31: ...200 SPECIFICATIONS Page 2 1 SPECIFICATIONS 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 55: ...200 ENGINE REMOVAL Page 3 1 ENGINE REMOVAL 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 58: ...Page 3 4 NOTES 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 90: ...Page 4 32 NOTES 5 101 bk Page 32 Friday March 17 2006 11 05 AM...
Page 91: ...200 BENCH PROCEDURES Page 5 1 BENCH PROCEDURES 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 158: ...Page 5 68 NOTES 5 101 bk Page 68 Friday March 17 2006 11 05 AM...
Page 159: ...200 ENGINE ASSEMBLY Page 6 1 ENGINE ASSEMBLY 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 240: ...Page 6 82 NOTES 5 101 bk Page 82 Friday March 17 2006 11 05 AM...
Page 272: ...Page 8 10 NOTES 5 101 bk Page 10 Friday March 17 2006 11 05 AM...
Page 273: ...200 TROUBLESHOOTING Page 9 1 TROUBLESHOOTING 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 292: ...Page 9 20 NOTES 5 101 bk Page 20 Friday March 17 2006 11 05 AM...
Page 293: ...200 APPENDIX Page 10 1 APPENDIX 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 295: ...200 APPENDIX Page 10 3 E7 LUBRICATION SYSTEM 5 101 bk Page 3 Friday March 17 2006 11 05 AM...
Page 296: ...Page 10 4 200 APPENDIX E7 COOLING SYSTEM 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 297: ...INDEX Page 11 1 INDEX INDEX FR5 Page 1 Friday March 17 2006 11 04 AM...
Page 302: ...Page 11 6 NOTES INDEX FR5 Page 6 Friday March 17 2006 11 04 AM...
Page 303: ...E7 ENGINE OVERHAUL PRINTED IN U S A ENGINE 5 101 MACK TRUCKS INC 1997...