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Page 6-64
200 ENGINE ASSEMBLY
[215 NK] COOLANT MANIFOLD
Inspection
Check the coolant manifold sections for
restrictions, cracks and flange wear. The manifold
cannot be repaired. Replace if any signs of
damage are present.
Installation
Refer to Figure 6-74.
1. Ensure that the front coolant manifold
section (1) is clean. Position a coolant/air
inlet manifold gasket on the mounting
surface.
2. Lubricate threads of the capscrews (5) with
clean engine oil and secure front coolant
manifold section with the mounting
capscrews.
3. Place couple (2) in position on the couple
mounting flange. Place two clamps (3) over
the couple.
4. Insert the rear manifold section (4) in the
couple.
5. Place a gasket between the mounting
surfaces of the rear manifold section and the
cylinder head.
6. Lubricate threads of the mounting
capscrews (5) and secure the rear manifold
section with the mounting capscrews.
7. Torque all mounting capscrews to 25 lb-ft
(34 N
폷
m) using torque wrench J 24406 or
equivalent.
8. Ensure that the couple is properly installed
and secure it in position with the clamps.
Tighten the clamps to 38 lb-in (4.3 N
폷
m).
Figure 6-74 — Coolant and Air Inlet Manifold Installation
200251a
1
3
2
3
4
6
7
5
8
9
1. Coolant manifold, front section
2. Couple
3. Clamp
4. Coolant manifold, rear section
5. Capscrew
6. Air inlet manifold, rear section
7. Inlet air temperature sensor (sending unit)
8. Air inlet manifold, front section
9. Capscrew, 12-point
5-101.bk Page 64 Friday, March 17, 2006 11:05 AM
Summary of Contents for E7
Page 1: ...E7 ENGINE OVERHAUL AUGUST 1997 ENGINE 5 101...
Page 2: ...Page 0 front fr5 Page 0 Friday March 17 2006 11 04 AM...
Page 5: ...E7ENGINE OVERHAUL MARCH 2006 2 5M REP AUGUST 1997 10M MACK TRUCKS INC 1997 ENGINE 5 101...
Page 13: ...ABOUT THIS MANUAL Page ix ABOUT THIS MANUAL front fr5 Page ix Friday March 17 2006 11 04 AM...
Page 15: ...TABLE OF CONTENTS Page xi TABLE OF CONTENTS front fr5 Page xi Friday March 17 2006 11 04 AM...
Page 24: ...Page xx NOTES front fr5 Page xx Friday March 17 2006 11 04 AM...
Page 31: ...200 SPECIFICATIONS Page 2 1 SPECIFICATIONS 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 55: ...200 ENGINE REMOVAL Page 3 1 ENGINE REMOVAL 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 58: ...Page 3 4 NOTES 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 90: ...Page 4 32 NOTES 5 101 bk Page 32 Friday March 17 2006 11 05 AM...
Page 91: ...200 BENCH PROCEDURES Page 5 1 BENCH PROCEDURES 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 158: ...Page 5 68 NOTES 5 101 bk Page 68 Friday March 17 2006 11 05 AM...
Page 159: ...200 ENGINE ASSEMBLY Page 6 1 ENGINE ASSEMBLY 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 240: ...Page 6 82 NOTES 5 101 bk Page 82 Friday March 17 2006 11 05 AM...
Page 272: ...Page 8 10 NOTES 5 101 bk Page 10 Friday March 17 2006 11 05 AM...
Page 273: ...200 TROUBLESHOOTING Page 9 1 TROUBLESHOOTING 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 292: ...Page 9 20 NOTES 5 101 bk Page 20 Friday March 17 2006 11 05 AM...
Page 293: ...200 APPENDIX Page 10 1 APPENDIX 5 101 bk Page 1 Friday March 17 2006 11 05 AM...
Page 295: ...200 APPENDIX Page 10 3 E7 LUBRICATION SYSTEM 5 101 bk Page 3 Friday March 17 2006 11 05 AM...
Page 296: ...Page 10 4 200 APPENDIX E7 COOLING SYSTEM 5 101 bk Page 4 Friday March 17 2006 11 05 AM...
Page 297: ...INDEX Page 11 1 INDEX INDEX FR5 Page 1 Friday March 17 2006 11 04 AM...
Page 302: ...Page 11 6 NOTES INDEX FR5 Page 6 Friday March 17 2006 11 04 AM...
Page 303: ...E7 ENGINE OVERHAUL PRINTED IN U S A ENGINE 5 101 MACK TRUCKS INC 1997...