MacDon FFT FD75 Assembly Instructions Manual Download

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214325

Revision A

Assembling Header and Adapter

Perform all procedures in order in which they are listed.

3.1

Attaching Reel Lift Cylinders

Figure 3.1: Reel Outboard Support Arm

Remove two top bolts (A) on outboard reel arm
supports. Repeat for opposite side.

Figure 3.2: Right End Reel Lift

Position sling (A) around reel tube (B) close to outboard
end of reel, and attach sling to a forklift (or equivalent).

Remove shipping wire/banding from reel lift cylinder.

Summary of Contents for FFT FD75

Page 1: ...per Combine Header with CA25 Combine Adapter Unload and Assembly Instructions North America 214325 Revision A 2018 Model Year Original Instruction Featuring MacDon FLEX FLOAT Technology The harvesting...

Page 2: ...FD75 FlexDraper Combine Header Published June 2017...

Page 3: ...ompletion Carefully read all the material provided before attempting to unload assemble or use the machine Retain this instruction for future reference NOTE Keep your MacDon publications up to date Th...

Page 4: ...feedback 4 7 1 Checking Pointed Guard Hold Downs page 95 Modified instruction and image header must be in full smile mode 4 8 Centering Reel page 97 Moved procedure to keep reel topics together 4 9 M...

Page 5: ...ching Header to Challenger Gleaner or Massey Ferguson Combine 30 3 3 2 Case IH Combines 34 Attaching Header to Case IH Combine 34 3 3 3 John Deere Combines 40 Installing Reel Fore Aft Header Tilt Swit...

Page 6: ...Cutterbar 98 4 9 1 Measuring Reel Clearance 98 4 9 2 Adjusting Reel Clearance 100 4 9 3 Checking and Adjusting Reel Cam 101 4 10 Checking and Adjusting Header Levelness 103 4 11 Checking and Adjustin...

Page 7: ...er R62 R72 Combines 166 System Requirements Gleaner R62 R72 166 Calibrating Auto Header Height Control Gleaner R62 R72 167 Setting Sensitivity of Auto Header Height Control Gleaner R62 R72 Series 167...

Page 8: ...eight System 231 Setting Cutting Height CLAAS 500 Series 234 Setting Preset Cutting Height CLAAS 500 Series 234 Setting Cutting Height Manually CLAAS 500 Series 235 Setting Sensitivity of Auto Header...

Page 9: ...tric Bolt Specifications 281 7 1 3 Metric Bolt Specifications Bolting into Cast Aluminum 284 7 1 4 Flare Type Hydraulic Fittings 284 7 1 5 O Ring Boss ORB Hydraulic Fittings Adjustable 286 7 1 6 O Rin...

Page 10: ......

Page 11: ...ANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in dea...

Page 12: ...r goggles Heavy gloves Wet weather gear Respirator or filter mask Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable hearing protectio...

Page 13: ...ne function and or safety It may also shorten machine s life To avoid bodily injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from the ignition before leavi...

Page 14: ...afety signs clean and legible at all times Replace safety signs that are missing or become illegible If original parts on which a safety sign was installed are replaced be sure repair part also bears...

Page 15: ...with load centered 610 mm 24 in from back end of forks To obtain forklift capacity for a load centered at 1220 mm 48 in check with your forklift distributor Figure 2 1 Minimum Lifting Capacity A Cente...

Page 16: ...ns and wooden blocks WARNING Be sure forks are secure before moving away from load Stand clear when lifting 6 Slowly raise header off trailer deck 7 Back up until unit clears trailer and slowly lower...

Page 17: ...Figure 2 5 Header before Lowering 2 Attach chain to shipping support A at center reel arm IMPORTANT Do NOT attempt to lift at cutterbar when unloading from trailer This procedure is ONLY for laying ma...

Page 18: ...214325 8 Revision A Figure 2 6 Lowering Header 3 Back up SLOWLY while lowering forks until header rests on ground UNLOADING HEADER AND ADAPTER...

Page 19: ...25 9 Revision A Figure 2 7 Blocks at Each End of Cutterbar 4 Place 150 mm 6 inch blocks A under each end and at center of cutterbar 5 Lower header onto blocks and remove chain UNLOADING HEADER AND ADA...

Page 20: ...er Channels 1 Remove two bolts A securing right fork slider channel to brace C NOTE To access bolts at lower fork slider brace header must be supported on 150 mm 6 in blocks Refer to Step 4 page 9 2 R...

Page 21: ...10 Fork Slider Channels 5 Remove two bolts A and then two bolts B from upper brace Repeat for opposite side 6 Remove right and left fork slider channels Figure 2 11 Upper Brace 7 Remove upper brace A...

Page 22: ...rd 9 Remove two bolts from bottom multicoupler guard bracket A 10 Remove four bolts securing clamps at top bracket B 11 Remove multicoupler guard C Figure 2 14 Shipping Stands at Outboard Header Legs...

Page 23: ...3 Loosen three bolts A in each endshield guard and remove guards Hardware can be removed when header endshields are opened Figure 2 16 Reel Anti Rotation Strap 14 Remove reel anti rotation strap A bet...

Page 24: ......

Page 25: ...ift Cylinders Figure 3 1 Reel Outboard Support Arm 1 Remove two top bolts A on outboard reel arm supports Repeat for opposite side Figure 3 2 Right End Reel Lift 2 Position sling A around reel tube B...

Page 26: ...t and hole in reel arm 6 Secure cylinder to endsheet and reel arm with clevis pins A and B as shown Insert cotter pin into clevis pin A on OUTBOARD side of reel arm Insert cotter pin into clevis pin B...

Page 27: ...11 Attach rod end of cylinder to reel arm with socket head bolt and nut A Access hardware through holes in reel arm braces C 12 Torque bolt and nut A to 54 61 Nm 40 45 lbf ft 13 Remove pin at barrel...

Page 28: ...arm 19 Secure cylinder to endsheet and reel arm with clevis pins A and B as shown Insert cotter pin into clevis pin A at OUTBOARD side of reel arm Insert cotter pin into clevis pin B at INBOARD side...

Page 29: ...eat at other side Figure 3 10 Reel Right Arm Parts Removed for Clarity Figure 3 11 Reel Left Arm 22 Remove brace bolts A and tags locking reel fore aft position at outer reel arms IMPORTANT To prevent...

Page 30: ...2 Reel Center Arm Shipping Channel 23 Remove remaining three bolts A locking reel fore aft position at center reel arm and remove shipping channel B 24 Proceed to 3 2 Setting up Combine Adapter page 2...

Page 31: ...2 4 Replacing Feeder Deflectors New Holland CR Combines page 24 3 2 1 Installing Filler Cap Figure 3 13 Hardware Bag 1 Remove filler cap and bag with six flange head screws from bag A CAUTION Fluid m...

Page 32: ...ad screws supplied in bag refer to Step 1 page 21 onto filler cap neck B pressing screws through gasket A 6 Apply Loctite 565 or equivalent to screws Figure 3 17 Screw Hole Locations 7 Place filler ca...

Page 33: ...on 1 Remove access cover A 2 Remove eight bolts B washers and nuts that secure flighting extension C to auger and remove extension 3 Repeat for other flighting extensions 4 Reinstall access cover A 3...

Page 34: ...ll of raised machine always stop engine remove key and engage safety props before going under machine for any reason The FD75 CA25 combine completion package for New Holland models includes both a sho...

Page 35: ...ecorded in Step 1 page 24 and tighten bolts 5 Repeat for opposite deflector CAUTION Never start or move the machine until you are sure all bystanders have cleared the area 6 Attach header to a combine...

Page 36: ...allow attachment to Case 23 and 25 Series combines as well as to John Deere 50 Series combines IMPORTANT Ensure applicable functions Automatic Header Height Control AHHC Draper Header Option Hydrauli...

Page 37: ...dequate slack in the harness Figure 3 26 Left Side of Feeder House 2 Use the cable ties provided to fasten the switch harness A to the main harness on the left side of the feeder house and under the c...

Page 38: ...power supply inside the console at B The red wire from the in line fuse goes to the switched power supply B The double black wire goes to ground IMPORTANT Connecting the switch harness to an unswitche...

Page 39: ...white wire to either outer terminal C 11 Reconnect the battery cable 12 Operate the switch to select either REEL FORE AFT or HEADER TILT function Preparing Transition Frame AGCO Combines AGCO configur...

Page 40: ...the opposite side Attaching Header to Challenger Gleaner or Massey Ferguson Combine DANGER To avoid bodily injury or death from unexpected start up of machine always stop engine and remove key from i...

Page 41: ...se shown in Figure 3 34 page 31 are aligned with holes B in adapter frame Figure 3 34 AGCO Group Alignment Pins NOTE Feeder house may not be exactly as shown Figure 3 35 Feeder House and Adapter 3 Rai...

Page 42: ...with a multicoupler that connects to the combine If combine is equipped with individual connectors a multicoupler kit single point connector must be installed Refer to Table 3 3 page 32 for a list of...

Page 43: ...necessary Figure 3 39 Multicoupler 11 Position multicoupler A onto combine receptacle and pull handle B to fully engage multicoupler into receptacle 12 Connect reel fore aft header tilt selector harne...

Page 44: ...eline and push driveline onto combine output shaft B until collar locks 16 Proceed to 3 4 Completing Header Assembly page 79 3 3 2 Case IH Combines Attaching Header to Case IH Combine DANGER To avoid...

Page 45: ...emove nut A and flip lever B horizontally Figure 3 44 Feeder House Lever Lock on Adapter 2 Position lever A onto stud B Figure 3 45 Feeder House Lever Lock on Adapter 3 Place spring arm C into hook on...

Page 46: ...under adapter top cross member B 6 Raise feeder house slightly to lift header ensuring feeder saddle is properly engaged in adapter frame 7 Stop engine and remove key from ignition Figure 3 48 Combin...

Page 47: ...le mating surfaces Figure 3 50 Combine Connectors 14 Remove hydraulic quick coupler A from combine and clean mating surfaces Figure 3 51 Hydraulic Connection 15 Position coupler onto adapter receptacl...

Page 48: ...gns of damage Figure 3 53 Combine Connectors 18 Remove electrical connector A from storage cup on combine and route it to adapter receptacle Figure 3 54 Electrical Connection 19 Align lugs on connecto...

Page 49: ...eline and float lock lever B Figure 3 56 Driveline Storage Hook 21 Rotate disc A on adapter driveline storage hook and remove driveline from hook Figure 3 57 Combine Output Shaft 22 Pull back collar A...

Page 50: ...cted start up or fall of raised machine always stop engine remove key and engage safety props before going under machine for any reason This procedure is applicable to John Deere S and T Series combin...

Page 51: ...over 1 Open storage compartment on console 2 Remove two screws A attaching compartment cover B to console and remove cover Figure 3 60 Cab Floor 3 Lift floor mat A at forward right corner to access kn...

Page 52: ...h is secured in support 7 Connect switch end C of harness to switch A with one wire to center terminal and other wire to either outer terminal The color of the wires does not matter Figure 3 62 Suppor...

Page 53: ...63 Secured Switch 10 Close cover and ensure that switch A and support B are secure Figure 3 64 Feed End of Harness 11 Route feed end A of harness to auxiliary power outlet strip at right of cab floor...

Page 54: ...umpers to harness IMPORTANT Connecting switch harness to unswitched power supply or cigarette lighter will supply constant power to header tilt side of solenoid valve and drain combine battery during...

Page 55: ...to John Deere 50 60 and 70 Series combines IMPORTANT To prevent damage to electronic components disconnect the positive cable from the combine battery before connecting harness to combine connectors...

Page 56: ...Secure the switch harness A at multicoupler with a cable tie Leave 100 cm 40 in extending past location B Figure 3 71 Switch Harness Routing 5 Route the switch harness A up to the underside of the ca...

Page 57: ...ting 8 Route the switch harness A through the existing grommet B on the electrical plate located at the rear of the right side window Figure 3 74 Switch and Harness 9 Retrieve switch A and support C p...

Page 58: ...of the wires to center terminal and the other wire to either outer terminal The color of the wires does not matter ensure one wire terminates at the center terminal Figure 3 76 Switch Plate Mounting 1...

Page 59: ...r death from unexpected start up of machine always stop engine and remove key from ignition before leaving operator s seat for any reason Figure 3 78 Combine and Adapter 1 Push handle A on combine mul...

Page 60: ...r A onto receptacle and pull handle B to engage lugs on multicoupler into the handle 7 Pull handle B to a horizontal position and ensure multicoupler A is fully engaged into receptacle Figure 3 81 Fee...

Page 61: ...pin C 11 Connect harness D to combine connector E Figure 3 83 Driveline 12 Rotate disc A on adapter driveline storage hook and remove driveline from hook Figure 3 84 Driveline 13 Pull back collar A on...

Page 62: ...ible damage to electronic components disconnect the positive cable from the combine battery and turn BATTERY DISCONNECT switch OFF before connecting harness to combine connectors Figure 3 86 MD 279753...

Page 63: ...ure 3 87 Console Tray 2 Remove storage tray A from console in combine cab Figure 3 88 Combine Monitor 3 Remove 13 mm hex nut A and washer from under combine monitor at front of console as shown ASSEMB...

Page 64: ...rom cab floor under the console Push the MacDon wire harness adapter end connector through the hole and route most of the harness through hole 6 Make a slit on the rubber floor plug A from the center...

Page 65: ...crews A and cover to access wiring connections inside console Figure 3 92 Switch Plug in Console 8 Remove the blank switch plug A from top side of console as shown Route switch harness from under the...

Page 66: ...rminal white wire D to either outer terminal NOTE Some MacDon wiring harnesses have two red wires instead of one white and one red In that case connect one red wire to the center terminal and the seco...

Page 67: ...A Figure 3 95 Console Interior 11 Secure the MacDon harness A to existing wires B with cable tie C Figure 3 96 Console Interior 12 Reinstall floor plug A with MacDon harness C in floor B ASSEMBLING H...

Page 68: ...screws that were removed in Step 7 page 55 Figure 3 98 MacDon Harness 14 Depending on the type of connection required two connectors or single connector connect the power source end A of the MacDon w...

Page 69: ...r source to the other black wire coming from the MacDon harness Figure 3 100 Single Connector Hookup Top Before Connecting the Switch Harness Bottom After Connecting the Switch Harness 16 Single conne...

Page 70: ...18 Route MacDon wiring harness A underneath the cab floor Place the harness in the steel tray B along underside of cab floor to prevent it from being damaged Figure 3 103 Cab Underside 19 Route wirin...

Page 71: ...sitive cable from the combine battery and turn BATTERY DISCONNECT switch OFF before connecting harness to combine connectors Figure 3 105 MD 279753 Wiring Harness A Cab End B Multicoupler End C Power...

Page 72: ...a Remove two screws A from panel on operator s console b Pull up on tab B and rotate cover upward to expose underside of cover Figure 3 107 Switch Harness Connection 3 Insert switch end A of MacDon w...

Page 73: ...ring harnesses have two red wires instead of one white and one red In that case connect one red wire to the center terminal and the second red wire to either outer terminal It does not matter which ou...

Page 74: ...mpartment cover for access to 12 volt switched power Figure 3 112 Terminal Compartment 13 Locate the CLAAS single wire harness A and white connector B with one brown wire and one black wire Figure 3 1...

Page 75: ...e Figure 3 115 Panel 16 Remove access panel A beside ignition to gain access to rear of cigarette lighter B If a white plug with two wires is available it can be used to connect the MacDon wiring harn...

Page 76: ...ess to power terminal on cigarette lighter d Attach black wire female connector D on MacDon harness to negative terminal on cigarette lighter e Attach red wire male connector A and black wire male con...

Page 77: ...ctions 23 Connect optional cigarette lighter adapter to MacDon wiring harness as follows a Retrieve power supply end of MacDon harness b Attach male connectors A on MacDon harness to female connectors...

Page 78: ...e ties until routing is complete Figure 3 123 CLAAS 500 Series Shown 27 Route switch harness A between cab floor and frame from bottom left corner of cab to conduit B and along conduit B to multicoupl...

Page 79: ...with cable ties Attaching Header to CLAAS Combine DANGER To avoid bodily injury or death from unexpected start up of machine always stop engine and remove key from ignition before leaving operator s s...

Page 80: ...feeder saddle is properly engaged in adapter frame 4 Stop engine and remove key from ignition Figure 3 128 Adapter Pin 5 Remove locking pin B from adapter pin A Figure 3 129 Engaging Pins 6 Lower hand...

Page 81: ...A on combine coupler B to release coupler from combine receptacle and clean coupler Figure 3 131 Receptacle Cover 11 Remove CA25 receptacle cover A Figure 3 132 Receptacle Cover 12 Place CA25 recepta...

Page 82: ...upler to receptacle 15 Connect combine harness D to reel fore aft header tilt selector receptacle E Figure 3 134 Adapter Shipping Configuration 16 Remove shipping wire from driveline A and float lock...

Page 83: ...h A away from adapter and moving both header float lock levers B down UNLOCK 20 Proceed to 3 4 Completing Header Assembly page 79 3 3 5 New Holland Combines Attaching Header to New Holland CR CX Combi...

Page 84: ...CA25 remove nut A and flip lever B horizontally Figure 3 139 Feeder House Lever Lock on CA25 2 Position lever A onto stud B Figure 3 140 Feeder House Lever Lock on CA25 3 Place spring arm C into hook...

Page 85: ...member B 6 Raise feeder house slightly to lift header ensuring feeder saddle is properly engaged in CA25 frame 7 Stop engine and remove key from ignition Figure 3 143 Feeder House Locks 8 Lift lever...

Page 86: ...combine and clean mating surface of coupler Figure 3 146 Connections 15 Position coupler A onto CA25 receptacle and push handle B to engage pins into receptacle 16 Push handle B to closed position unt...

Page 87: ...driveline and float lock lever B Figure 3 148 Driveline 21 Rotate disc A on adapter driveline storage hook and remove driveline from hook Figure 3 149 Driveline and Output Shaft 22 Pull back collar on...

Page 88: ...at Lock in UNLOCK Position 23 Disengage each adapter float lock by moving latch A away from adapter and moving both header float lock levers B down UNLOCK 24 Proceed to 3 4 Completing Header Assembly...

Page 89: ...tate reel manually until tine tube cranks A with disconnected cam links are accessible 2 Remove shipping wires one row at a time NOTE To prevent reel cams from rotating over center remove shipping wir...

Page 90: ...lign link B and tine bar crank A and thread in bolt C 7 Repeat for remaining tine bars and torque bolts to 165 Nm 120 lbf ft Figure 3 154 Right Reel with Cam Arms Attached 8 Position reel pitch at pos...

Page 91: ...sition slot A Tighten nut Figure 3 158 Brace Position 4 Remove bolt and nut from bracket on gearbox 5 Position brace A inside bracket and reinstall bolt B and nut 3 4 3 Removing Shipping Supports The...

Page 92: ...n A nut and bolt B and remove shipping brace C 3 Reinstall lynch pin A 3 4 4 Positioning Transport Lights Transport lights are located on each outboard reel arm Figure 3 161 Transport Light 1 Position...

Page 93: ...header while maintaining forward pressure to prevent endshield from slipping out of tab C at front of endsheet Figure 3 164 Left Endshield Open IMPORTANT Do NOT force endshield once it has reached it...

Page 94: ...4 Remove bolt with washer C and retain for installation 5 Repeat above steps for opposite end 3 4 7 Installing Crop Dividers without Latch Option NOTE If crop divider latch option was ordered with he...

Page 95: ...al stepped washer A step towards divider Tighten bolt Figure 3 168 Crop Divider Adjustment 4 Check that divider does not move laterally Adjust bolts A as required to tighten divider and remove lateral...

Page 96: ...nserting lugs A into holes in endsheet 3 Lift forward end of divider until pin B engages and closes latch C 4 Push safety lever D down to lock pin in latch Figure 3 170 Crop Divider Adjustment 5 Check...

Page 97: ...A located on the top of the endsheet frame with the hole in endshield B Figure 3 172 Left Endshield 3 Push in the endshield to engage lower latch A 4 Use tool B to lock lower latch A Figure 3 173 Lef...

Page 98: ...p divider as shown and tighten bolt A 3 Repeat procedure at opposite end of header 3 4 11 Installing Options 1 Retrieve kits supplied as options with header and install them according to instructions...

Page 99: ...ne damage check that no shipping material has fallen into machine 1 Perform final checks as listed on Predelivery Checklist yellow sheet attached to this instruction to ensure machine is field ready R...

Page 100: ...owing procedure to ensure that transport and stabilizer wheel bolts are correctly torqued Figure 4 1 Bolt Tightening Sequence 1 Check wheel bolt torque is 110 120 Nm 80 90 lbf ft Refer to bolt tighten...

Page 101: ...tioned to location B to prevent oil loss during normal operation Failure to do so can result in damage to knife drive box 2 Check position of plug A and breather B at knife drive box Position MUST be...

Page 102: ...e key from ignition before leaving operator s seat for any reason Figure 4 4 Header Drive Gearbox 1 Lower cutterbar to ground and ensure gearbox is in working position 2 Shut down combine and remove k...

Page 103: ...s up to one half filled Normal terrain D Maintain level so lower sight A is full and upper sight B is empty Level ground E For slopes of 6 or less oil level may be kept slightly lower if desired Maint...

Page 104: ...deflect 18 mm 3 4 in If necessary adjust tension as per the following steps IMPORTANT To prolong belt and drive life do NOT over tighten belt Figure 4 8 Knife Drive Left Shown Right Opposite 4 Loosen...

Page 105: ...efore making adjustments to machine 2 Shut down combine and remove key from ignition 3 Manually stroke knife to locate section A under hold down B 4 At standard guard locations push knife section A do...

Page 106: ...ger adjustments it may be necessary to loosen nuts C turn adjuster bolt B and then retighten nuts 4 Recheck clearance and readjust as required Adjusting Hold Down at Double Knife Center Pointed Guard...

Page 107: ...arm indicator decal 3 Stop engine and remove key from ignition 4 Disengage float locks and wing locks 5 Manually rotate reel to position a tine tube above cutterbar 6 Measure clearance A between reel...

Page 108: ...easurements must be taken at both ends of each reel and at cutterbar flex locations with header in full frown mode Figure 4 15 Finger Clearance Table 4 2 Finger to Guard Cutterbar Clearance Header Wid...

Page 109: ...sition 6 Set fore aft position to middle position 5 on fore aft position indicator decal A 7 Lower reel fully 8 Shut down engine and remove key from ignition Figure 4 19 Measurement Locations A Cleara...

Page 110: ...range and fully lowered DANGER To avoid bodily injury or death from unexpected start up or fall of raised machine always stop engine remove key and engage safety props before going under header for an...

Page 111: ...all reel fore aft positions Alternatively trim steel end fingers to obtain proper clearance 5 Periodically check for evidence of contact and adjust clearance as required 4 9 3 Checking and Adjusting...

Page 112: ...the latch pin A with the desired cam disc hole position C 1 to 4 NOTE Bolt B is positioned through the cam disc transparent view shown in illustration for improved clarity 4 Turn the latch pin A cloc...

Page 113: ...e and remove key from ignition 3 Check that header is against down stops 4 Check wing balance and adjust if required Refer to 4 12 1 Checking Wing Balance page 110 5 Move wing lock handle A to lock po...

Page 114: ...214325 104 Revision A Figure 4 27 Bell Crank NOTE Check the float after levelling header Refer to 4 11 Checking and Adjusting Header Float page 105 PERFORMING PREDELIVERY CHECKS...

Page 115: ...l header options are installed before adjusting float Figure 4 28 Fore Aft Position 1 Park combine on level surface and lower reel fully 2 Adjust fore aft position to between 5 and 6 on position indic...

Page 116: ...rs A are in down UNLOCK position Figure 4 32 Left Wheel 8 Place stabilizer wheels and slow speed transport wheels if equipped in storage position as follows a Support wheel weight by lifting slightly...

Page 117: ...ame Pull slightly in direction shown to disengage wrench from the hook Figure 4 34 Left Side of Adapter Figure 4 35 Right Side of Adapter 10 Place supplied torque wrench A onto float lock B Note posit...

Page 118: ...nt bolts A and right adjustment bolts B clockwise c Tighten jam nuts 15 To decrease float increase header weight a Loosen jam nuts b Turn left adjustment bolts A and right adjustment bolts B countercl...

Page 119: ...214325 109 Revision A Figure 4 38 Torque Wrench 17 Return torque wrench A to its storage location at right side of adapter frame PERFORMING PREDELIVERY CHECKS...

Page 120: ...lance of each wing WARNING To avoid bodily injury or death from unexpected startup of machine always stop engine and remove key before making adjustments to machine Figure 4 39 Wing Imbalance If a win...

Page 121: ...lt B and rotating cover upward until inboard end can be lifted off Figure 4 42 Linkage Cover NOTE Refer to the decal A inside each linkage cover Figure 4 43 Wing Lock in UNLOCK Position 6 Unlock the w...

Page 122: ...Place torque wrench A on bolt B Figure 4 46 Balance Linkage 9 Check that pointer D is properly positioned as follows a Use wrench A to move bell crank B so that lower edge of bell crank is parallel t...

Page 123: ...lines up with the lower edge of the top link B Observe indicator reading A on the wrench and record it If the difference between the readings is 0 5 or less the wing is balanced and no further adjust...

Page 124: ...tor range is as shown at right the wing is too heavy Figure 4 51 Torque Wrench 12 Place wrench A back onto right leg of adapter Figure 4 52 Wing Lock in Lock Position 13 Lock the wings by moving sprin...

Page 125: ...alance to verify how to adjust the wing Refer to 4 12 1 Checking Wing Balance page 110 NOTE Left side is shown Figure 4 54 Center Link 1 Extend the header center link to between B and C on indicator A...

Page 126: ...move linkage cover A by removing bolt B Figure 4 56 Linkage Cover NOTE Refer to the decal A inside each linkage cover Figure 4 57 Wing Lock in UNLOCK Position 6 Unlock the wings by moving handle A to...

Page 127: ...e 4 59 Balance Linkage 8 Place torque wrench A on bolt B Figure 4 60 Balance Linkage 9 Loosen the clevis bolt A for the wing requiring adjustment as determined by the wing balance check NOTE Do NOT lo...

Page 128: ...ary until indicator readings are within one increment 14 Tighten clevis bolt A Figure 4 62 Wing Lock in Lock Position 15 Move handle A to the upper LOCK position 16 If lock does not engage move the wi...

Page 129: ...contact and damage feed draper or pan when operating header at certain angles Look for evidence of contact when greasing adapter 1 Extend center link to steepest header angle and position header 150 2...

Page 130: ...djuster bolt A clockwise to increase clearance and counterclockwise to decrease clearance NOTE The clearance increases 25 40 mm 1 1 1 2 in when center link is fully retracted 8 Repeat previous two ste...

Page 131: ...retainer varies with draper tracking adjustment at the factory Illustration shows transparent spring box to show spring retainer position 4 Check the position of spring retainer A If feed draper trac...

Page 132: ...uld be just enough to prevent slipping and to keep draper from sagging below cutterbar Figure 4 69 Tension Adjuster Left Shown Right Opposite 1 Check that white bar A is approximately halfway in windo...

Page 133: ...er 4 Check that draper guide rubber track on underside of draper is properly engaged in groove A of drive roller Figure 4 71 Idler Roller Typical Both Ends of Roller 5 Check that idler roller A is bet...

Page 134: ...ar is about halfway in window 7 Turn adjuster bolt A clockwise to tighten draper The white indicator bar B will move inboard in direction of arrow E to indicate that draper is tightening Tighten until...

Page 135: ...r header or reel Figure 4 73 Inner Skid Shoe 1 Check skid shoes are set to same position 2 If necessary adjust skid shoe as follows a Raise header fully and engage header safety props Shut down engine...

Page 136: ...ne and remove key before making adjustments to machine 1 Lower header to working position Stop engine and remove key from ignition 2 Check that clearance A between draper B and cutterbar C is 0 3 mm 1...

Page 137: ...E 30 ft G 354 13 15 16 1773 69 13 16 3191 125 5 8 35 ft H 354 13 15 16 1550 61 2747 108 3 16 3949 155 7 16 40 ft H 354 13 15 16 1809 71 1 8 3258 128 1 4 4710 185 7 16 45 ft J 354 13 15 16 1864 73 3 8...

Page 138: ...x molybdenum disulphide NLGI Grade 2 lithium base Driveline slip joints 4 18 1 Greasing Procedure Greasing points are marked on machine by decals showing a grease gun and grease interval in hours of o...

Page 139: ...vent binding and or excessive wear caused by knife pressing on guards do NOT over grease knifehead A Apply only 1 2 pumps of grease with a grease gun or just until knifehead starts to move away from a...

Page 140: ...4 79 Upper Cross Auger and Float Spring Tensioners A Upper Cross Auger U joint B Upper Cross Auger Bearing C Upper Cross Auger Bearing D Float Spring Tensioners Left E Float Spring Tensioners Right P...

Page 141: ...aring Idler Roller Slip Joint and Driveline Universal A Drive Roller Bearing B Idler Roller Both Sides C Driveline Slip Joint1 D Driveline Universal 2 Places PERFORMING PREDELIVERY CHECKS 1 10 moly gr...

Page 142: ...Figure 4 81 Float Pivot Driveline Guard Flex Linkage and Auger Pivot A Auger Right Pivot B Auger Left Pivot C Flex Linkage 2 Places Both Sides D Driveline Guard 2 Places E Float Pivot 2 Places PERFORM...

Page 143: ...25 133 Revision A Figure 4 82 Reel Shaft Bearings A Reel Shaft Right Bearing 1 Place B Reel Center Bearing 1 Place C Reel Universal 1 Place D Reel Shaft Left Bearing 1 Place PERFORMING PREDELIVERY CHE...

Page 144: ...4 83 Rear Wheel Axle Wheel Bearings Frame Wheel Pivot and Front Wheel Pivot A Rear Wheel Axle B Rear Wheel Axle C Wheel Bearings 4 Places D Front Wheel Pivot E Frame Wheel Pivot 1 Place Both Sides PE...

Page 145: ...4 84 Gap Between Endshield and Header Frame 1 Check gap X between front end of shields and header frame and compare to values in Table 4 6 page 135 Table 4 6 Endshield Gap at Various Temperatures Tem...

Page 146: ...n front end of shield and header frame in accordance with Table 4 6 page 135 5 Open endshield and tighten nut A 6 Check for a snug fit between top of shield and header frame and for full engagement of...

Page 147: ...Figure 4 86 Manual Case 1 Open left endshield and remove cable tie on manual case Figure 4 87 FD75 and CA25 Manuals 2 Confirm that case contains following manuals FD75 FlexDraper Operator s Manual FD...

Page 148: ......

Page 149: ...r s output voltage range is appropriate for combine For more information refer to 5 1 1 Sensor Output Voltage Range Combine Requirements page 140 2 Prepare combine to use AHHC feature applies only to...

Page 150: ...Series Model Year 2015 and Later page 260 5 1 1 Sensor Output Voltage Range Combine Requirements The auto header height control AHHC sensor output must be within a specific voltage range for each com...

Page 151: ...Position header 150 mm 6 in above ground and unlock adapter float Figure 5 2 Float Lock 2 Check that float lock linkage is on down stops washer A and nut B cannot be moved at both locations NOTE If he...

Page 152: ...conds to ensure feeder house is fully lowered 6 Use a voltmeter A to measure voltage between ground and signal wires at AHHC sensor in float indicator box It should be at low voltage limit for combine...

Page 153: ...ge limit and to left to decrease it e Tighten sensor mounting bolts A Figure 5 7 Most Common 5 Volt AHHC Sensor Assembly 2 Complete the following steps to adjust low voltage limit a Extend guard angle...

Page 154: ...desired header height with position control knob B The auto header height control AHHC will raise and lower header to maintain this fixed distance from ground 3 Turn feeder ON 4 Push header LOWER swit...

Page 155: ...parator or feeder house 3 Locate header control switch A on right console and set to HT this is AHHC mode Figure 5 13 Joystick Lever Case IH 2300 2500 4 Press header lower switch A on joystick lever u...

Page 156: ...ting Sensitivity of Auto Header Height Control Case IH 2300 2500 and 5088 6088 7088 The sensitivity adjustment controls distance cutterbar must travel up or down before auto header height control AHHC...

Page 157: ...st sensitive to 250 most sensitive in increments of 10 NOTE Adjustments take effect immediately Use CANCEL key to return to original settings 3 Use HEADER SETTINGS key A to highlight next changeable i...

Page 158: ...r 150 mm 6 in above ground and unlock CA25 float Figure 5 18 Float Lock 2 Check that float lock linkage is on down stops washer A and nut B cannot be moved at both locations NOTE If header is on down...

Page 159: ...A on Universal display MAIN page The DIAG page displays Figure 5 21 Case 8010 Combine Display 6 Select SUB SYSTEM A The SUB SYSTEM page displays Figure 5 22 Case 8010 Combine Display 7 Select HDR HEI...

Page 160: ...mits or if range between low and high limits is insufficient refer to Table 5 1 page 140 Setting Header Controls Case 8010 The following procedure applies to Case 8010 combines without a shift button...

Page 161: ...re button on the GSL to tilt the header forward Checking Voltage Range from Combine Cab Case IH 5130 6130 7130 7010 8010 7120 8120 9120 7230 8230 9230 NOTE Changes may have been made to combine contro...

Page 162: ...l pointer A on float indicator is on 0 4 Ensure header float is unlocked Figure 5 29 Case IH Combine Display 5 Select DIAGNOSTICS A on MAIN page The DIAGNOSTICS page opens 6 Select SETTINGS The SETTIN...

Page 163: ...GRAPH button B The exact voltage is displayed at top of page Raise and lower header to see full range of voltage readings Figure 5 33 Case IH Combine Display 10 Adjust voltage limits refer to Adjustin...

Page 164: ...combines with software version 28 00 or above refer to Calibrating Auto Header Height Control Case Combines with Version 28 00 or Higher Software page 156 NOTE Changes may have been made to combine co...

Page 165: ...mbine Display 9 Install FORE AFT CONTROL and HDR FORE AFT TILT if applicable Figure 5 38 Case IH Combine Display 10 Press HEAD2 at bottom of page 11 Ensure HEADER TYPE is DRAPER NOTE If recognition re...

Page 166: ...e to combine controls or display since this document was published Refer to combine operator s manual for updates 1 Ensure center link is set to D Figure 5 39 Case IH Combine Display 2 Select TOOLBOX...

Page 167: ...d press ENTER The CALIBRATION dialog box opens NOTE You can use up and down navigation keys to move between options Figure 5 43 Case IH Combine Display 11 Follow calibration steps in order in which th...

Page 168: ...red the area Figure 5 44 Case Combine Controls 1 Engage separator and header 2 Manually raise or lower header to desired cutting height 3 Press SET 1 switch A The HEADER HEIGHT MODE lamp C next to SET...

Page 169: ...nd 7 Series Combines Checking Voltage Range from Combine Cab Challenger 6 and 7 Series NOTE Changes may have been made to combine controls or display since this document was published Refer to combine...

Page 170: ...combine monitor and then press diagnostics icon The MISCELLANEOUS page displays 5 Press VMM DIAGNOSTIC button A The VMM DIAGNOSTIC page displays Figure 5 50 Challenger Combine Display 6 Go to ANALOG I...

Page 171: ...display since this document was published Refer to combine operator s manual for updates The following system components are required in order for auto header height control AHHC to work Main module P...

Page 172: ...er angle Refer to Header Angle in header operator s manual NOTE Changes may have been made to combine controls or display since this document was published Refer to combine operator s manual for updat...

Page 173: ...calibration NOTE The calibration procedure can be cancelled at any time by pressing cancel button in bottom right corner of page While header calibration is running calibration can also be canceled b...

Page 174: ...ure 5 58 Height Adjustment Knob on Combine Control Console The selected AHHC height is adjusted using HEIGHT ADJUSTMENT knob on control console Turning knob clockwise increases selected height and tur...

Page 175: ...ng Sensitivity of Auto Header Height Control Challenger 6 Series The sensitivity adjustment controls the distance the cutterbar must travel up or down before the auto header height control AHHC reacts...

Page 176: ...setting will reduce frequency of header height corrections and component wear Partially opening accumulator valve will cushion action of header lift cylinders and reduce header hunting 5 1 5 Gleaner R...

Page 177: ...header height control follow these steps CAUTION Never start or move the machine until you are sure all bystanders have cleared the area Figure 5 64 Combine Header Control System 1 Ensure center link...

Page 178: ...325 168 Revision A Figure 5 65 Combine Control Console 1 Engage main threshing clutch A and header clutch B Figure 5 66 Throttle 2 Speed throttle A to over 2000 rpm SETTING UP AUTO HEADER HEIGHT CONTR...

Page 179: ...5 68 Header Down Button 4 Briefly press HEADER DOWN button A The header should lower automatically and LED light should stay illuminated indicating that auto height system is engaged and working Figu...

Page 180: ...ation specific to Gleaner S9 Series 1 Position header 150 mm 6 in above ground and unlock CA25 float Figure 5 70 Float Lock 2 Check that float lock linkage is on down stops washer A and nut B cannot b...

Page 181: ...5 1 7 Gleaner S9 Series Combines page 179 for information specific to Gleaner S9 Series NOTE Changes may have been made to combine controls or display since this document was published Refer to combi...

Page 182: ...ging ground conditions such as shallow gullies and field drainage trenches Calibrating Auto Header Height Control Gleaner R65 R66 R75 R76 and S Series Calibration should be done on flat level ground w...

Page 183: ...nual for instructions 1 Ensure center link is set to D 2 Press AUTO MODE button A until AHHC light B is illuminated 3 Press and hold CAL1 button C until you see following lights flash raise header D l...

Page 184: ...ing Accumulator Off Gleaner R65 R66 R75 R76 and S Series The accumulator will affect combine s reaction time and greatly inhibit auto header height control s performance Figure 5 76 Combine Accumulato...

Page 185: ...with hydraulic system at normal operating temperature 54 4 C 130 F and engine running at full throttle Adjusting Ground Pressure Gleaner R65 R66 R75 R76 and S Series NOTE Refer to 5 1 7 Gleaner S9 Ser...

Page 186: ...and S Series NOTE Refer to 5 1 7 Gleaner S9 Series Combines page 179 for information specific to Gleaner S9 Series NOTE Changes may have been made to combine controls or display since this document w...

Page 187: ...2 in before control module signals hydraulic control valve to raise or lower header frame The HEADER SENSE LINE input also changes range of sensitivity When connected to a draper counterclockwise posi...

Page 188: ...214325 178 Revision A Figure 5 82 Combine Heads Up Display SETTING UP AUTO HEADER HEIGHT CONTROL...

Page 189: ...played on EIP LCD All information displayed is read only The OK C and CLEAR D buttons allow you to scroll through list of parameters If there are no active fault codes EIP LCD will display NO CODE Whe...

Page 190: ...Gleaner S9 combine The terminal has a touch screen so you can simply touch desired area on terminal screen to select an item Figure 5 84 Combine Icon on Home Page 1 On top right of home page touch CO...

Page 191: ...highlight selection in blue and then touch green check mark E to continue If only default header D is shown touch ADD KEYBOARD button C and use on screen keyboard to enter MacDon header information W...

Page 192: ...A Figure 5 88 Header Type 5 A list of predefined header types appears For MacDon Draper and FlexDraper headers touch POWER FLOW A Touch green check mark B to save selection and continue Figure 5 89 He...

Page 193: ...headers have 30 teeth on sensor pickup reel Figure 5 91 Numeric Keypad 9 Touch green check mark B at bottom of numeric keypad A when complete or red X to cancel Figure 5 92 Header Settings Page 10 Whe...

Page 194: ...OTE At bottom of REEL SETTINGS page reel diameter and reel pulses per revolution are displayed These values have already been set in HEADER SETTINGS page 3 Reel speed is calibrated in REEL SETTINGS pa...

Page 195: ...Automatic Control Functions There are toggle OFF ON switches on HEADER SETTINGS page for automatic control functions For MacDon headers ensure following two functions are enabled as shown RTC return...

Page 196: ...mended header control speed starting points for MacDon headers are Slow 45 up 40 down Fast 100 up 100 down Figure 5 99 Header Offset Settings 4 Header Offsets A Offset distances are important for yiel...

Page 197: ...r the area of other persons pets etc Keep children away from machinery Walk around the machine to be sure no one is under on or close to it NOTE Changes may have been made to combine controls or displ...

Page 198: ...on headers are shown with check marks below line C Return to cut Automatic header height control CAUTION Clear the area of other persons pets etc Keep children away from machinery Walk around the mach...

Page 199: ...ars Before proceeding with calibration by touching green check mark make sure that all conditions on page are met 6 Touch green check mark at bottom of page to start CALIBRATION WIZARD Figure 5 107 Ca...

Page 200: ...Direct Calibration Menu NOTE On COMBINE MAIN MENU page there is a CALIBRATION icon A that when touched opens a general CALIBRATION menu where you can directly choose from a variety of calibrations inc...

Page 201: ...height control AHHC function Figure 5 111 Header Control Cluster 1 With header running set Lateral Tilt to MANUAL by pressing switch A upward to MAN position 2 Engage AHHC by pressing switch B upward...

Page 202: ...ight indicator is current position of header C The red line on current header height position indicator B shows setpoint cut off position D Adjust setpoint cut off position by touching HEADER symbol a...

Page 203: ...The auto header height sensor output must be within a specific range or feature will not work properly Combine Low Voltage Limit High Voltage Limit Minimum Range John Deere 50 Series 0 7 V 4 3 V 3 0...

Page 204: ...wires at AHHC sensor in float indicator box NOTE The voltage reading should be below 4 3 V Figure 5 119 Checking Voltage with Voltmeter 4 Fully lower combine feeder house and float header up off safet...

Page 205: ...n down stops washer A and nut B cannot be moved at both locations NOTE If header is not on down stops during next two steps voltage may go out of range during operation causing a malfunction of AHHC s...

Page 206: ...he adapter should be completely separated from header NOTE You may need to hold HEADER DOWN switch for a few seconds to ensure feeder house is fully lowered 10 Check sensor reading on monitor It shoul...

Page 207: ...terclockwise to decrease it e Tighten sensor mounting bolts C 3 If readings are in proper range auto header height control can be calibrated Calibrating Auto Header Height The calibration procedure de...

Page 208: ...ion A Figure 5 124 Combine Display 4 Press DIAGNOSTIC button A on monitor dlA appears on monitor Figure 5 125 Combine Display 5 Press CAL button A dIA CAL appears on the monitor SETTING UP AUTO HEADER...

Page 209: ...11 Press ENTER button B to save calibration of header Your AHHC is now calibrated NOTE If an error code appears on screen sensor is not in correct working range Refer to Output Voltage Range page 193...

Page 210: ...quipment Adjusting Threshold for Drop Rate Valve This procedure explains how to adjust point at which restrictor valve opens allowing full flow to lift cylinders NOTE Changes may have been made to com...

Page 211: ...ribed in combine s operator s manual Figure 5 131 Active Header Control Display 1 Ensure HEADER HEIGHT RESUME and ACTIVE HEADER CONTROL functions are ON by pressing buttons on top monitor Icons will a...

Page 212: ...e you have set your desired ground pressure auto header height will now maintain constant float at this ground pressure it will lower or raise feeder house to compensate for changes in ground height N...

Page 213: ...rom existing sensor A 2 Remove two nuts and bolts B that secure sensor to bracket and remove sensor A IMPORTANT To avoid damaging new sensor install sensor as follows Figure 5 136 AHHC Sensor 3 Positi...

Page 214: ...7 V 4 3 V 3 0 V Check sensor s output voltage range from combine cab according to instructions that follow NOTE Changes may have been made to combine controls or display since this document was publis...

Page 215: ...ombine Display 4 Press DIAGNOSTIC button D on monitor DIA appears on monitor 5 Press UP button A until EO1 appears on monitor this is header adjustment 6 Press ENTER button C 7 Press UP A or DOWN butt...

Page 216: ...cedures with center link set to D When setup and calibration are complete adjust center link back to desired header angle Refer to Header Angle in header operator s manual for instructions NOTE Change...

Page 217: ...off ground and press CAL A button EOC appears on monitor 12 Press ENTER button B to save calibration of header Your AHHC is now calibrated NOTE If an error code appears during calibration sensor is ou...

Page 218: ...eader Height to 50 John Deere 60 Series NOTE Changes may have been made to combine controls or display since this document was published Refer to combine operator s manual for updates To set sensing g...

Page 219: ...DIAGNOSTIC button A on monitor DIA appears on the monitor 2 Press UP button B until EO1 appears on monitor and press ENTER D This is header adjustment 3 Press UP B or DOWN C button until 112 is displ...

Page 220: ...r sequence 5 Press UP B or DOWN E until desired number is displayed then press CAL button D This will bring you to second digit Repeat this procedure until desired setting is achieved 6 Press ENTER C...

Page 221: ...age may go out of range during operation causing a malfunction of auto header height control AHHC system Figure 5 151 Float Indicator Box Most Common 5 Volt AHHC Sensor Assembly Shown 3 Adjust cable t...

Page 222: ...knob A to highlight middle icon the green i and press check mark button B to select it This will display Message Center Figure 5 155 John Deere Combine Display 7 Use scroll knob to highlight DIAGNOSTI...

Page 223: ...ge reading C appears on combine display 11 Ensure header float is unlocked 12 Start combine and fully lower feeder house to the ground NOTE You may need to hold HEADER DOWN switch for a few seconds to...

Page 224: ...to Header Angle in header operator s manual for instructions NOTE Changes may have been made to combine controls or display since this document was published Refer to combine operator s manual for up...

Page 225: ...bine Control Console A Scroll Knob B Check Mark Button 9 Follow steps listed on combine display to perform the calibration NOTE If an error code appears on page sensor is not in correct working range...

Page 226: ...matically return to previous page Pressing check mark button C also will return combine display to previous page Figure 5 162 John Deere Combine Display NOTE The numbers depicted on displays in these...

Page 227: ...tended to represent specific settings for your equipment 5 1 11 John Deere S and T Series Combines Checking Voltage Range from Combine Cab John Deere S and T Series The auto header height sensor outpu...

Page 228: ...of range during operation causing a malfunction of auto header height control AHHC system Figure 5 166 Float Indicator Box Most Common 5 Volt AHHC Sensor Assembly Shown 3 Adjust cable take up bracket...

Page 229: ...ibrations header options and diagnostic information Figure 5 169 John Deere Combine Display 6 Select AHHC RESUME A and a list of calibration options appears Figure 5 170 John Deere Combine Display 7 S...

Page 230: ...high limits or if range between low and high limits is insufficient refer to Adjusting Voltage Limits page 142 Calibrating Feeder House Fore Aft Tilt Range John Deere S and T Series For best performa...

Page 231: ...OUSE FORE AFT TILT from drop down menu B on combine display To calibrate feeder house fore aft tilt range follow these steps 1 Ensure center link is set to D 2 Rest header on down stops and unlock ada...

Page 232: ...p down menu A to view list of calibration options Figure 5 176 John Deere Combine Display 6 Press arrow A to cycle up though calibration options and select FEEDER HOUSE FORE AFT TILT RANGE Figure 5 17...

Page 233: ...t performance of auto header height control AHHC perform these procedures with center link set to D When setup and calibration are complete adjust center link back to desired header angle Refer to Hea...

Page 234: ...libration options appears Figure 5 181 John Deere Combine Display 6 Select FEEDER HOUSE SPEED A and calibrate 7 Select HEADER B and calibrate Figure 5 182 John Deere Combine Display 8 Press icon A wit...

Page 235: ...l require adjustment Refer to Adjusting Voltage Limits page 142 Setting Sensitivity of Auto Header Height Control John Deere S and T Series NOTE Changes may have been made to combine controls or displ...

Page 236: ...present specific settings for your equipment Adjusting Manual Header Raise Lower Rate John Deere S and T Series NOTE Changes may have been made to the combine controls or display since this document w...

Page 237: ...with header suspended off ground then ideal ground pressure will be achieved with needle positioned at 1 Operating with heavier pressures can wear cutterbar wearplate prematurely Setting Preset Cuttin...

Page 238: ...return to cut Figure 5 192 Joystick Buttons 4 Select an appropriate ground pressure setting Preset button 2 B on joystick for a light ground pressure setting in muddy or soft soil conditions or preset...

Page 239: ...ures can wear cutterbar wearplate prematurely Figure 5 194 Combine Control Console 5 Use control knob A to scroll through different button options Figure 5 195 Combine Display NOTE When auto header he...

Page 240: ...6 in above ground and rest it on safety props Unlock adapter float NOTE If header is not on down stops during next two steps voltage may go out of range during operation causing a malfunction of auto...

Page 241: ...above ground Float indicator should be at 0 c Loosen sensor mounting bolts A d Slide sensor support B to right to increase high voltage limit or to left to decrease it e Tighten sensor mounting bolts...

Page 242: ...for instructions NOTE Changes may have been made to combine controls or display since this document was published Refer to combine operator s manual for updates 1 Ensure center link is set to D Figure...

Page 243: ...system impacts reaction speed of AHHC on the header 8 Use key or key to change setting of reaction speed and press OK key Figure 5 204 CLAAS Combine Display 9 Use line A or value B to determine sensi...

Page 244: ...r s manual for updates 1 Start engine 2 Activate machine enable switch 3 Engage threshing mechanism 4 Engage header Figure 5 205 Joystick Buttons 5 Briefly press button A in order to activate auto con...

Page 245: ...utton B to lower header to desired cutting height and briefly press button C to store second set point into CEBIS An alarm will sound when new setting has been stored NOTE For above ground cutting rep...

Page 246: ...operator s manual for updates Figure 5 209 CLAAS Combine Controls 1 Use key C or key D to select SENSITIVITY CAC and press OK key E 2 Use key A or B key to change reaction speed setting and press OK...

Page 247: ...214325 237 Revision A Figure 5 211 Flow Chart for Setting Sensitivity of Float Optimizer SETTING UP AUTO HEADER HEIGHT CONTROL...

Page 248: ...ocument was published Refer to combine operator s manual for updates Figure 5 212 Combine Display 1 Use or key to select REEL WINDOW Window E15 will display current advance or retard speed of reel in...

Page 249: ...display selected reel speed Figure 5 215 Joystick Buttons 5 Press and hold button A or button B for 3 seconds to store setting into CLAAS Electronic on Board Information System CEBIS An alarm will sou...

Page 250: ...en reel window is selected window E15 will display current advance or retard speed of reel in relation to ground speed Figure 5 218 Combine Controls 7 Press OK key E and use key C or the key D to sele...

Page 251: ...auto header height sensor output must be within a specific voltage range for the feature to work properly Combine Lower Voltage Limit 0 2 Upper Voltage Limit 0 2 Minimum Range Difference CLAAS 500 600...

Page 252: ...222 Float Indicator Reading 4 3 V 4 Fully lower combine feeder house until adapter is no longer supporting header The float indicator should read 4 NOTE You may need to hold HEADER DOWN switch for a f...

Page 253: ...mounting bolts C 3 When readings are in proper range auto header height control can be calibrated Calibrating Auto Header Height System The calibration procedure determines limits of auto header heig...

Page 254: ...nsole and Joystick 4 Use control knob A to highlight icon that resembles a header with up and down arrows not shown and press control knob A to select it The highlighted HEADER icon B will be displaye...

Page 255: ...be unlocked The progress bar chart will advance to 50 12 Fully raise feeder house a second time and progress bar chart will advance to 75 13 Fully lower feeder house until header stops moving and pro...

Page 256: ...d cutting height or ground pressure setting The float indicator the white module on top of CA25 adapter should be set to 1 5 Figure 5 231 CLAAS Combine Display Console and Joystick 2 Push and hold lef...

Page 257: ...icon A NOTE To set sensitivity you will have to change CUTTING HEIGHT ADJUSTMENT B from 0 default The settings from 1 50 provide a faster response whereas settings from 1 to 50 provide a slower respo...

Page 258: ...anual for updates Figure 5 235 CLAAS Combine Display Console and Joystick 1 Turn control knob A to highlight HEADER REEL icon B and press control knob A to select it The HEADER REEL dialog menu opens...

Page 259: ...oystick 4 Use control knob A to change reel speed Figure 5 239 Float Indicator NOTE In most cases ideal ground pressure is one number higher than value on float indicator with header off ground For ex...

Page 260: ...Check to be sure all bystanders have cleared the area 1 Position header 150 mm 6 in above ground and unlock adapter float Figure 5 240 Float Lock 2 Check that float lock linkage is on down stops wash...

Page 261: ...NOSTICS page displays 6 Select SETTINGS The SETTINGS page displays Figure 5 243 New Holland Combine Display 7 Select GROUP drop down arrow A The GROUP dialog box displays Figure 5 244 New Holland Comb...

Page 262: ...n low and high limits or if range between low and high limits is insufficient refer to Table 5 1 page 140 Engaging Auto Header Height Control New Holland CR CX Series NOTE Changes may have been made t...

Page 263: ...s or display since this document was published Refer to combine operator s manual for updates CAUTION Check to be sure all bystanders have cleared the area Check following conditions before starting h...

Page 264: ...key NOTE If float was set heavier to complete ground calibration procedure adjust to recommended operating float after calibration is complete 5 If unit does not function properly conduct maximum stub...

Page 265: ...ol switch on multifunction handle 3 Press ENTER to continue As you proceed through calibration process display will automatically update to show next step 4 Press ENTER or ESC to close calibration pag...

Page 266: ...e been made to the combine controls or display since this document was published Refer to combine operator s manual for updates Figure 5 253 New Holland Combine Display 1 Select HEADER LOWER RATE on c...

Page 267: ...tch D in STUBBLE HEIGHT AUTOFLOAT MODE position A or B 3 Lower header to desired cutting height using HEADER HEIGHT AND HEADER LATERAL FLOAT rocker switch C 4 Press AUTOMATIC HEADER HEIGHT CONTROL but...

Page 268: ...achieved with needle positioned at 1 Operating with heavier pressures can wear cutterbar wearplate prematurely Configuring Reel Fore Aft Header Tilt and Header Type New Holland CR Series This procedur...

Page 269: ...page change HEADER SUB TYPE from DEFAULT to 80 90 as shown at A Figure 5 260 New Holland Combine Controls There are now two different buttons for ON GROUND presets The toggle switch that was present...

Page 270: ...9 90 and 10 90 For best performance of auto header height control AHHC perform these procedures with center link set to D When setup and calibration are complete adjust center link back to desired hea...

Page 271: ...isplays 5 Select CUTTING TYPE drop down arrow B and change CUTTING TYPE to PLATFORM C Figure 5 264 New Holland Combine Display 6 Select HEADER SUB TYPE drop down arrow A The HEADER SUB TYPE dialog box...

Page 272: ...up automatically when you pull back on GSL 11 Set values for MANUAL HHC RAISE RATE C and MANUAL HHC LOWER RATE D for best performance according to ground conditions Figure 5 268 New Holland Combine D...

Page 273: ...locations NOTE If header is not on down stops float is too light Readjust float if necessary NOTE If header is not on down stops during next two steps voltage may go out of range during operation cau...

Page 274: ...Ensure header float is unlocked Figure 5 272 New Holland Combine Display 5 Select DIAGNOSTICS A on main page The DIAGNOSTICS page displays Figure 5 273 New Holland Combine Display 6 Select SETTINGS A...

Page 275: ...Holland CR Series For best performance of auto header height control AHHC perform these procedures with center link set to D When setup and calibration are complete adjust center link back to desired...

Page 276: ...teral float buttons are NOT pressed ESC key is NOT pressed To calibrate AHHC follow these steps Figure 5 276 New Holland Combine Display 1 Select CALIBRATIONS A on main page The CALIBRATION page displ...

Page 277: ...ressing ESC key during any of steps or letting system sit idle for more than three minutes will cause calibration procedure to stop NOTE Refer to your combine operator s manual for an explanation of a...

Page 278: ...has two buttons used for auto height presets The toggle switch that was present on previous models is now configured as shown at right MacDon headers only require first two buttons A and B The third b...

Page 279: ...Press SET 1 button for a light ground setting 1 on float indicator box Press SET 2 button for a heavier ground setting 2 on float indicator box Setting Maximum Work Height New Holland CR Series This...

Page 280: ...fall between 10 0 5VDC and 90 4 5VDC A sensor operating with a signal voltage below 5 is considered to be shorted A sensor with a signal voltage above 95 is considered to be open An increase in sensor...

Page 281: ...ce at signal wire C changes The resistance measured across signal and ground wires should increase uniformly from a low 80 100 ohms 08 0 1 k to a high 800 1200 ohms 0 8 1 2 k This can be observed if a...

Page 282: ......

Page 283: ...engage safety props before going under the machine for any reason CAUTION Never start or move the machine until you are sure all bystanders have cleared the area 1 Start combine raise header fully and...

Page 284: ...ic Pan 6 Check and remove debris from pan A and draper Figure 6 3 Clips Engaged 7 Raise pan and rotate handle A so that rod engages clips B on pan Figure 6 4 Latches Secured 8 Push handle B into slot...

Page 285: ...OPERATOR S SEAT for binding or interfering parts NOTE Reel and side drapers will not operate until oil flow fills lines 13 Run header for an additional ten minutes at operating speed while watching an...

Page 286: ...manual 17 Perform run up check as listed on Predelivery Checklist yellow sheet attached to this instruction 8 Predelivery Checklist page 295 6 1 Performing Post Run Up Adjustments Perform post run up...

Page 287: ...A business card should slide easily through gap If not adjust gap by loosening bolt and tapping knifehead A with a hammer Retighten bolt Figure 6 8 Guard Tips Upward Adjustment 4 Adjust guard alignme...

Page 288: ......

Page 289: ...to regular nuts by f 0 65 Self tapping screws Standard torque is to be used not to be used on critical or structurally important joints 7 1 1 SAE Bolt Torque Specifications Torque values shown in fol...

Page 290: ...2 105 116 77 86 5 8 11 144 160 107 118 3 4 10 259 286 192 212 7 8 9 413 456 306 338 1 8 619 684 459 507 Figure 7 3 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 Table 7 3 SAE Grade 8 Bolt and Gra...

Page 291: ...8 11 299 330 221 345 3 4 10 531 587 393 435 7 8 9 855 945 633 700 1 8 1165 1288 863 954 7 1 2 Metric Bolt Specifications Figure 7 5 Bolt Grades Table 7 5 Metric Class 8 8 Bolts and Class 9 Free Spinn...

Page 292: ...65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 Figure 7 7 Bolt Grades Table 7 7 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal S...

Page 293: ...l Size A Torque Nm Torque lbf ft lbf in Min Max Min Max 3 0 5 1 3 1 5 12 13 3 5 0 6 2 1 2 3 19 21 4 0 7 3 1 3 4 28 31 5 0 8 6 3 7 56 62 6 1 0 10 7 11 8 95 105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12...

Page 294: ...to fitting without lubrication until contact has been made between flared surfaces 3 Torque fitting nut E to specified number of flats from finger tight FFFT or to a given torque value in Table 7 10 p...

Page 295: ...30 33 22 24 2 1 1 2 8 3 4 16 57 63 42 46 2 1 1 2 10 7 8 14 81 89 60 66 1 1 2 1 1 2 12 1 1 16 12 113 124 83 91 1 1 2 1 1 4 14 1 3 16 12 136 149 100 110 1 1 2 1 1 4 16 1 5 16 12 160 176 118 130 1 1 2 1...

Page 296: ...s far as possible 3 Check that O ring A is NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A Figure 7 12 Hydraulic Fitting 5 Install fitting B into port until back up was...

Page 297: ...13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 1...

Page 298: ...7 12 page 288 6 Check final condition of fitting Table 7 12 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value5 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3 8 24...

Page 299: ...que fittings according to values in Table 7 13 page 289 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use three wrenches wh...

Page 300: ...tor typically 45 or 90 is aligned to receive incoming tube or hose assembly Always finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors to achieve alignme...

Page 301: ...pascals kPa x 0 145 pounds per square inch psi megapascals MPa x 145 038 bar Non SI bar x 14 5038 Torque Newton meters Nm x 0 7376 pound feet or foot pounds lbf ft Newton meters Nm x 8 8507 pound inch...

Page 302: ...nown as an Allen key and various other synonyms hp Horsepower ISC Intermediate Speed Control JIC Joint Industrial Council A standards body that developed standard sizing and shape for original 37 flar...

Page 303: ...n Newton meters Nm or foot pounds lbf ft Torque angle A tightening procedure where fitting is assembled to a precondition finger tight and then nut is turned farther a number of degrees to achieve its...

Page 304: ......

Page 305: ...ecking Transport Stabilizer Tire Pressure page 89 Check wheel bolt torque Transport Stabilizer Option 4 2 Checking Wheel Bolt Torque page 90 Check knife drive box breather position 4 3 Checking Knife...

Page 306: ...oes page 125 Check feeder house variable speed is set to minimum Grease all bearings and drivelines 4 18 Lubricating Header page 128 Check entire machine for shipping wires or strapping and remove Run...

Page 307: ......

Page 308: ...Victoria Australia 3088 t 03 9432 9982 f 03 9432 9972 MacDon Brasil Agribusiness Ltda Rua Gr Nicco 113 sala 202 B 02 Mossungu Curitiba Paran CEP 81200 200 Brasil t 55 41 2101 1713 f 55 41 2101 1699 L...

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MacDon FFT FD75, Assembly Instructions Manual

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