LS tractor XP8084 Operator'S Manual Download

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Lubricants and Capacity

Lubricants

Capacity

International Standard

Recommended items

Engine coolant

12 L

(3.2 U.S.gals.)

ASTM D6210

Soft water (50%)+

Anti-freeze (50%)

Fuel

115 L

(30.4 U.S.gals.)

ASTM D975 No.2 or

EN 590

Ultra low sulfur diesel

DEF/urea solution

16 L

(4.2 U.S.gals.)

ISO 22241 / AUS32 /

DIN V70070

32.5% Urea solution

Engine oil

8.1 L

(2.1 U.S.gals.)

API CJ-4 or

ACEA E8

KIXX DL

(Manufacturer : GS Caltex)

Transmission oil

(common use for

hydraulic lift

and steering system)

55 L

(14.5 U.S.gals.)

API GL4

ISO VG 32/46

LSTH400G

(Manufacturer : GS Caltex)

Front axle oil

4.4 L

(1.2 U.S.gals)

for center housing

0.6 L

(0.2 U.S.gals)

for each final housing

=5.6 L

(1.5 U.S.gals)

API GL4

SAE 80W

EPK 80W90

(Manufacturer :

S-OIL TOTAL Co. Ltd.)

Grease

(Front axle holder,

3-point linkage)

Proper

amount

NLGI 2

MAHWAK Multi

purpose or MAHWAK All

purpose (Caltex)

Clutch & Brake oil

0.5 L

(0.1 U.S.gals.)

Mineral based oil

(ISO 7308)

LSTH400 (S-OIL TOTAL)

LHM PLUS (TOTAL)

LHM (Mobil)

LHM-S (Shell)

RECOMMENDED ENGINE OIL VISCOSITIES

The correct engine oil viscosity grade is dependent upon ambient temperature. Refer to the below chart

when selecting engine oil for your tractor.

In areas where prolonged periods of extreme temperatures are encountered, local lubricant practices

are acceptable. Contact your authorized local dealer.

Ambient temperature

Lubricant No.

Cold mission

-28

℃

~ 35

℃

(-18

℉

~ 95

℉

)

SAE 10W-30

European / North American

mission

-10

℃

~ 40

℃

(14

℉

~ 104

℉

)

SAE 15W-40

Very hot countries / Heavy

mission

℃

~ 40

℃

(32

℉

~ 104

℉

)

SAE 20W-40

Summary of Contents for XP8084

Page 1: ...LS TRACTOR OPERATOR S MANUAL XP8084 XP8094 XP8101 ...

Page 2: ......

Page 3: ...CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm ...

Page 4: ......

Page 5: ...tion 1 12 1 2 Safety Precautions Read this for safety before using 1 Notices before using the tractor 1 13 2 Notices when starting Engine 1 17 3 Notices while operating using the tractor 1 18 4 Notices when connecting Implement 1 20 5 Notices when towing the tractor 1 21 6 Notices when transporting the tractor 1 21 7 Notices when servicing the tractor after work 1 22 8 Notices when handling Diesel...

Page 6: ...lever 3 31 2 Main gear shift lever MEC PSS models only 3 32 3 Work light switch 3 33 4 Window wiper switch Cabin type Front Rear 3 34 5 Electrical power outlet socket Cabin type 3 35 6 Indoor light Cabin type 3 35 7 Audio player Cabin type 3 35 8 Differential lock switch Cabin type 3 36 9 PTO switch 3 37 10 PTO mode switch if fitted 3 38 11 540E PTO switch Cabin type if fitted 3 39 12 Engine Speed...

Page 7: ...ar type if fitted 3 46 3 4 Power Shuttle System PSS optional 1 Power shuttle lever PSS 3 47 2 Clutch pedal PSS 3 49 3 HI LO select switch PSS 3 50 4 Work drive mode select switch PSS 3 50 5 Error Diagnosis code PSS 3 51 3 5 Power Shift Transmission PST optional 1 Power shuttle lever PST 3 52 2 Main gear shift lever PST 3 54 3 Range gear shift lever PST 3 55 4 Clutch pedal PST 3 56 5 Shift mode adj...

Page 8: ...5 6 Checking before Starting Daily check 1 Engine oil 5 19 2 Fuel tank DEF urea tank 5 20 4 4 Transport on public roads 1 Safety rules when driving tractor on the roads 4 12 2 Light operation 4 13 3 7 Pole connector optional 4 15 4 Notices when towing the tractor 4 16 5 Notices when transporting the tractor 4 18 4 5 Field Operations 1 Rear 3 point linkage 4 19 2 Power take off PTO operation 4 23 3...

Page 9: ...32 5 8 Every 300 hour check 1 Replacing Hydraulic Oil Filter 5 33 2 Replacing Power shuttle oil filter PSS models only 5 33 3 Replacing Power shift oil filter PST models only 5 34 4 Checking Brake oil 5 34 5 Tension of Fan belt 5 35 6 Toe in 5 35 7 In line pressure filter optional 5 35 5 9 Every 600 hour check 1 Replacing Engine oil and Filter 5 36 2 Changing Front axle oil 5 37 3 Changing Transmi...

Page 10: ...m Diagram 6 8 5 13 General maintenance When required 1 Air bleeding from Fuel system 5 49 2 Air bleeding from Brake line 5 51 3 Air bleeding from Clutch line MEC models only 5 51 4 Fuse Main fuse 5 52 5 Battery handling and Notices 5 56 6 Alternator and drive belt Check 5 60 7 Tail brake light and Turn signal light bulb Replace Bulb type 5 61 8 Headlight bulb Replace 5 63 9 Touch up paint color 5 ...

Page 11: ...CONTENTS 2 Pneumatic trailer brake circuit 7 6 3 How to use pneumatic trailer brake system 7 7 4 Maintenance of the pneumatic trailer brake system 7 9 8 Dimension and Specification 8 1 ...

Page 12: ......

Page 13: ...to comply could result in death or serious injury Warning Operator s manual Please have all operators read this manual carefully and keep this manual available for ready reference Read this manual to make sure that you have a complete understanding of how to operate this tractor safely correctly and for the most effective performance of the tractor NOTE This operator s manual may be available in o...

Page 14: ... equipment when ordering parts Locate these numbers now and record them below Refer to the General Information section of this manual for the location of the model and product identification numbers of your tractor ATTENTION The engine and fuel system on your tractor is designed and built to government emission standards Tampering by dealer customers operators and end users is strictly prohibited ...

Page 15: ...actor without wearing the seat belt and Roll Over Protective Structure ROPS during operations where roll over or tip over hazards exist The ROPS will only be fully effective when the driver remains attached to his her seat Do not use equipment mounted on the tractor which is not correctly matching and firmly fixed Such equipment may increase the risk for roll over and hit the tractor when coming l...

Page 16: ...on are not allowed Always stay clear from implements operating area and especially do not stand between tractor and trailed vehicle either three point linkage when operating lift controls ensure no bystanders are near these operating areas This tractor may be equipped with a number of sensors to control safety functions Do not attempt to bypass any function on the tractor You will be exposed to se...

Page 17: ...pment Adjustment and configuration of the tractor and equipment for the specific conditions of the job site field and or crop Movement of components into and out of working positions Routine service and maintenance Routine service and maintenance consists of the daily activities necessary to maintain the proper tractor function The operator must Be familiar with the tractor characteristics Comply ...

Page 18: ...during the scrapping and or dismantling of the tractor Trained service personnel familiar with the tractor characteristics must perform these activities Trained service personnel must comply with the information for repair as specified by manufacturer in the service manual Before you operate Read this manual before you start the engine or operate this tractor Contact your authorized local dealer i...

Page 19: ...tz Hz hertz Hz Rotational frequency Revolution per minute rpm Revolution per minute rpm Length kilometer Km mile mi meter m foot ft centimeter cm inch in millimeter mm inch in Mass kilogram kg pound lb gram g ounce oz Power kilowatt kW horsepower Hp or ps watt W Btu per hour Btu per minute Btu hr Btu min Pressure or stress Force per area kilopascal kPa Pound per square inch psi megapascal MPa Poun...

Page 20: ...ic inch in3 Volume per time flow rate Liter per minute L min US gallon per minute US gal min Sound pressure level decibel dB decibel dB Acronym Definition MEC Synchro shuttle transmission HST Hydrostatic transmission PSS Power shuttle system PST Power shift transmission MHL Mechanical Hydraulic Lift EHL Electro Hydraulic Lift DEF Diesel Exhaust Fluid DPF Diesel Particle Filter ISO International Or...

Page 21: ...thorized local dealer when requesting parts or service and also to identify the tractor in case of theft 1 Engine Product Identification Number PIN plate The engine PIN plate is located on the right hand side of the engine block 2 Product Identification Number PIN plate The tractor PIN Plate is located on the left hand side of the engine frame This may vary depending on the market ...

Page 22: ...rear steel plate for cabin models and on the right hand side of the ROPS cross bracket behind the driver s station for roll bar models This may vary depending on the market Cabin model 5 TM number and Running hours In case of requesting service or parts from your dealer dealer may need TM number and or running hours displayed on the instrument panel Roll bar model 3 3 4 ...

Page 23: ...be stored in a secure place prior to operation and it must be kept available for use by all operators Depending on the driver s seat manual storage box is installed on the rear side of the driver s seat To open the box pull the upper side of the cover rearward 1 ...

Page 24: ...and and right hand are determined by standing behind the unit looking in the direction of travel Left hand view Rear view Front view Front Rear Right Left When reading this Operator s Manual refer to the right figure for the discrimination of the directions ...

Page 25: ...ety equipment instead of loose or long clothes Also slippers high heel shoes are not suitable for operation Wear the low shoes or work shoes or boots Warning Do not approach the rotating shaft such as PTO shaft or cooling fan especially with loose clothing and long clothes The entanglement in rotating shaft can cause serious injury or death Stop the engine and be sure PTO shaft is stopped before g...

Page 26: ...ct life or physical injury Periodic Lubrication and Maintenance Fuel Oil Filter Air cleaner Battery Belt Cable Grease Pedals such as clutch Mechanical models only and brake pedal Tire air pressure Wheel bolts Toe in Electrical wirings other items related to safety Genuine Parts When replacing parts you must use Genuine Parts of the tractor Contact your authorized local dealer If not it may cause a...

Page 27: ...the sprayer manufacturer and the basic rules contained in this manual Always use the Personal Protective Equipment PPE and any other special devices as instructed by the chemical supplier s instructions during spraying operations The Protective Structure and interconnecting components are a certified system Any damage fire corrosion or modification will weaken the structure and reduce your protect...

Page 28: ...nted tree grab crane is mounted at the rear of the tractor penetrating objects in the operator s enclosure primarily in case a winch is mounted at the rear of the tractor steep slope or rough terrain working conditions potential risks by using any optional equipment that might be available to deal with those hazards Your tractor is NOT EQUIPPED FOR FORESTRY APPLICATIONS NEVER enter or operate thes...

Page 29: ...ing brake is applied Lower the implements on the ground Ensure that rear view mirrors and the other mirrors if fitted are adjusted correctly and check the operation of the headlights and other lights For driver s safety to prevent an unintentional start movement and operation several and various start safety interlock devices may be equipped on your tractor And these installation may need to do co...

Page 30: ...e to check if there is any obstacle or person in the rear DO NOT permit other people and especially children approach within working area while operating tractor and equipment Noise and Vibration When working between buildings or in confined spaces the sound pressure level can be increased Wear suitable ear protectors in high noise level conditions When working with equipment in the field vibratio...

Page 31: ...touch the overhead power lines and hanging obstacles Do not operate the tractor during an electrical storm Lightening strikes Obey the traffic rules while driving on public roads Do not exceed the local legal speed limit Use a beacon or slow moving vehicle SMV to indicate that the vehicle is slow moving If you can not drive the tractor due to a failure move the tractor to a safe place and install ...

Page 32: ...t attach over weighted implement Before connecting or checking the implement put PTO switch to OFF and place PTO gear lever in Neutral position When attaching or detaching the implement make sure to fix the implement and tighten the three point hitch pins correctly If not the serious troubles and injury can occur during the operation If heavy loaded trailer is connected to 3 point linkage or any s...

Page 33: ...ring wheel If possible run the engine for steering and lubrication When being towed disengage the 4WD differential lock parking brake and place all gear shift levers in neutral position 6 Notices when transporting the tractor When transporting the tractor by truck trailer etc use suitable equipment or facilities to load or unload the tractor Fix the tractor tightly to the vehicle with heavy duty s...

Page 34: ...ic pipes or hoses and other parts make sure to check that hydraulic pressure is relieved completely The leaks of pressurized oil can cause a fatal physical injury Use proper protection equipment before servicing hydraulic system Before connecting or disconnecting the hydraulic quick coupler lower the implements to the ground and check that hydraulic pressure is relieved Before checking or repairin...

Page 35: ...ghten the fuel tank cap securely Failure to comply could result in death or serious injury Warning When assembling operating or servicing the tractor wear protective clothing and any Personal Protective Equipment PPE necessary for the particular procedure The necessary PPE may include Protective shoes Eye and or face protection Hard hat Heavy gloves Filter mask Hearing protection When tractor main...

Page 36: ...ngs ca gov diesel WASH YOUR HANDS AFTER HANDLING If it is necessary to park your tractor on a slope furthermore with a loaded trailer the tractor may roll down even if the parking brake is applied In this case additionally apply the lowest transmission gear and apply wheel chocks or blocks to the all tires Synchro shuttle downhill Reverse 1gear uphill Forward 1gear Power shuttle Engine brake by tr...

Page 37: ... based on a tractor on even ground Driving hazard To prevent tractor instability ALWAYS consider and follow the tractor stability requirements in this manual Failure to comply could result in death or serious injury Warning Roll over hazard ALWAYS be aware of the effect of inclines and steep hills on tractor stability Operating handling and braking performance may be affected Adjust ballast and dr...

Page 38: ...tor See chapter 8 a Distance Center of gravity of front load to front axle center Manual of the equipment or your measurement b Wheelbase See chapter 8 c Distance rear axle center to lower hitch point of three point linkage See chapter 8 or your measurement d Distance Center of gravity of rear load to lower hitch point of three point linkage Manual of the equipment or your measurement e Distance r...

Page 39: ...F b FWr a b RF 0 2 M RF value must be higher than 0 2 M FWr RW c d R1 b 0 2 M b a b Required rear ballast To calculate RWr Ballast required at the rear when carrying a load FW at the front CALCULATION OF RWr M b b e R2 b FW a M b e RR b RWr b c d RW c d M e RF b FWr a b RR 0 45 M RR value must be higher than 0 45 M RWr FW a R2 b 0 45 M b b c d Axle load limits To calculate RF RF RFmax RR RR RRmax ...

Page 40: ...e emission of exhaust fumes Do not increase the pressure in a pressurized circuit as this may lead to a component failure 7 Do not open the air conditioning system yourself It contains gases that should not be released into the atmosphere Your authorized local dealer or air conditioning specialist has a special extractor for this purpose and can recharge the system properly 8 Repair any leaks or d...

Page 41: ...he batteries are not properly recycled after use Improper disposal of batteries can contaminate the soil groundwater and waterways We strongly recommends that you return all used batteries to a authorized local dealer who will dispose of the used batteries or recycle the used batteries properly In some countries this is a legal requirement ...

Page 42: ...ights High beam Work light Light switch Emergency lights Cylinder rod shorten Cylinder rod extend Cylinder rod floating Window wiper Window wiper Washer front Window wiper Washer rear Cruise drive optional Cruise drive release optional Fuel level Refer to operator s Manual Fuel filter Battery charging Caution Hydraulic oil pressure Engine oil press ure Engine coolant temperature Engine preheat Dif...

Page 43: ...ls can be detached If a decal is on a part that is replaced make sure the decal is attached on the new part Caution If you find Read Operator s Manual symbol 1 in the decals refer to the appropriate page of the operator s manual for further information regarding operation adjustment and maintenance 14 Safety Decals Safety Decals and Attaching position Handling and Maintenance of Safety Decals For ...

Page 44: ...and belts Contact with moving parts may cause loss of fingers or a hand Failure to comply could result in death or serious injury Part No 40239638 5 Location On top of the right hand rear mud guard HIGH PRESSURE FLUID HAZARD To prevent serious injury or death Relieve pressure on system before repairing adjusting or disconnecting Wear proper hand and eye protection when searching for leaks use wood...

Page 45: ... Location On top of the left hand fender Roll bar models only TO PREVENT DEATH OR SERIOUS INJURY Keep Roll over Protective Structure fully upright and locked Do not operate vehicle without ROPS locking pins in position When ROPS must be lowered Drive with extreme care Seat belt use is not recommended Do not attempt to fold ROPS when a canopy is fitted ROPS is heavy Always work with an assistant wh...

Page 46: ...place for your protection Pull only from approved drawbar or lower links of 3 point hitch at horizontal position or below Lock tractor brake pedals together for travel on roads or highways Always apply parking brake and shift transmission to neutral before dismounting Always use a seat belt when you operate the tractor Allow no riders on tractor or implements Do not use a seat belt when operating ...

Page 47: ...ttach ropes or chains to ROPS for pulling purpose Failure to comply could result in death or serious injury Part No 40234561 12 Location On the front side of the right hand control panel cover optional JOYSTICK LEVER USAGE TO AVOID PERSONAL INJURY Wrong operation causes serious injury easily Push the lever 1 in to lock the joystick in neutral Failure to comply could result in death or serious inju...

Page 48: ...ber 40283939 17 Location On the left hand side of the radiator Cabin models only AIR CONDITIONING SYSTEM FLUID UNDER HIGH PRESSURE To prevent serious injury or death Do not disconnect any lines Service repair or recharging must be performed only by a trained service technician Refrigerant HFC 134a 0 8kg 1 76 lb Part number 40360032 18 Location On the left hand side of the radiator Cabin models onl...

Page 49: ...gns clean and legible Clean instructional signs with a soft cloth water and a gentle detergent Do not use solvent gasoline or other harsh chemicals Solvents gasoline and other harsh chemicals may damage or remove instructional signs Replace all instructional signs that are damaged missing painted over or illegible If an instructional sign is on a part that is replaced make sure the instructional s...

Page 50: ...ructional signs clean and legible Clean instructional signs with a soft cloth water and a gentle detergent Do not use solvent gasoline or other harsh chemicals Solvents gasoline and other harsh chemicals may damage or remove instructional signs Replace all instructional signs that are damaged missing painted over or illegible If an instructional sign is on a part that is replaced make sure the ins...

Page 51: ...ver Part No 40315584 It may vary depending on the market optional 5 Location on the rear ROPS cross bracket Remote valve quick couplers Part No 40236928 Roll bar models only 1 Location On top of the right hand control lever guide Throttle lever Part No 40233965 2 Location On the right hand side of the body panel cover under the instrument panel Key switch Part No 40008781 ...

Page 52: ...tion on the right hand hydraulic lever guide Hydraulic lift control position and draft control lever Part No 40008753 Mechanical Hydraulic Lift MHL and Roll bar models only 9 Location on the right hand hydraulic lever guide Hydraulic lift control position and draft control lever Part No 40192090 Mechanical Hydraulic Lift MHL and Cabin models only 10 Location on the left hand lever guide PTO gear l...

Page 53: ...1 41 11 Location on the right hand rear Cabin or Roll bar frame External hydraulic control Part No 40353476 It may vary depending on the market optional ...

Page 54: ...ts density Fill the fuel tank full with fuel Loosen all drive belts and clean the air cleaner Loosen the rubber plug if fitted under the clutch chamber to drain water Remove the battery clean the cover and smear the terminals with grease Place the battery in a ventilated place not less than 10 C 50 F and away from direct sunlight Remove the lift rod and place the lift arm to the highest position t...

Page 55: ... This may vary depending on the engine fuel system fuel type and so on Consult your authorized local dealer The battery should be charged about once a month not to be discharged entirely As the electrolyte of battery is sulfuric acid it is emits the explosive and poisonous gas It is strong enough to burn skin clothing and can cause blindness if splashed into eyes Keep the sparks and flames and cig...

Page 56: ...ight run of the belt starts to bend around the pulley Check the vee groove in the pulley for corrosion Electric system check Is there any open circuit or any other problem in the wiring Is there any problem of the instruments Is the charging state of the battery sufficient Depress the clutch pedal and disengage the clutch pedal locker Synchro shuttle models only Start the engine and allow it to id...

Page 57: ...he name of each part Cabin type 2 Instruction for Safe Operation Driver s Seat Sub step Instrument panel Steering wheel Bonnet Hood Headlights Ballast weights optional Bumper Fuel tank DEF Urea tank Cabin ROPS ...

Page 58: ...2 2 Roll Bar type Driver s Seat Sub step Instrument panel Steering wheel Bonnet Hood Headlights Ballast weights optional Bumper Fuel tank DEF Urea tank Roll bar ROPS ...

Page 59: ...nd grab handles provided on the cabin frame and door Do not jump up down for your safety Jumping on off the tractor could cause an injury Always face the tractor use the handrails and steps and get on off slowly Maintain a three point contact to avoid falling both hands on the handrails and one foot on the step or one hand on the handrail and both feet on the steps 1 Boarding the tractor Roll Bar ...

Page 60: ...uspension stiffness shall be increased Seat F R adjustment lever Seat swivel adjustment lever Premium type optional Before operating the tractor adjust the position of driver s seat according to body size and length 1 Seat F R adjustment lever After sitting on driver s seat move the seat F R adjustment lever up to release the lock Move the driver s seat forward or backward depending on driver s bo...

Page 61: ...g release the lever and check the backrest locked in place 5 Armrest angle adjustment wheel It is used to lower lift the armrest Rotate the wheel inside to lower the armrest Rotate the wheel outside to lift the armrest 6 Backrest extension adjustment Pull or push down the backrest to fit your body 7 Lumber support adjustment lever Turn the lever counter clockwise to raise the height of the lumber ...

Page 62: ...tton on the buckle Check the seat belt regularly If damaged or frayed replace it with a new one Buckle Seat belt Buckle Seat belt STD OPT Warning If not wearing the seat belt it may cause serious injury in case of an accident During operation it must be required to wear the seat belt with a cab or roll bar installed After wearing the seat belt adjust the belt to fit the operator If the roll bar is...

Page 63: ...side the cabin move the ventilation lever to external circulation and turn the blower control clockwise fully Warning DO NOT ventilate the cabin in pesticides or other hazardous chemical spraying area Ventilation lever External circulation Internal circulation Blower control switch 4 Tilting steering wheel Pull and hold the tilt lever upward to release the steering column and tilt the steering whe...

Page 64: ...n off slowly Maintain a three point contact to avoid falling both hands on the handrails and one foot on the step or one hand on the handrail and both feet on the steps Remove the starter key and lock the cabin doors before leaving the tractor Door release lever RELEASE Rear window grip RELEASE Rear Window for emergency To open the rear window turn the rear window grip clockwise with pulling the g...

Page 65: ...n off the tractor could cause an injury Always face the tractor use the handrails and steps and get on off slowly Maintain a three point contact to avoid falling both hands on the handrails and one foot on the step or one hand on the handrail and both feet on the steps Remove the starter key before leaving the tractor Grab handle Sub step Do not grasp the transmission gear levers when exiting the ...

Page 66: ...e a severe injury DO NOT try to touch the rotating shafts DO NOT remove the protection covers Avoid loose clothes that can easily be rolled up in the rotating shaft 3 PTO safety cover and protection cap PTO safety cover is a protection device to prevent an unintended access to the PTO shaft and to prevent an accident causing by the rotating drive shaft Do not remove the PTO safety cover If the PTO...

Page 67: ...ide roll over protection Do not operate the vehicle with the ROPS folded as a standard operating mode Do stand up the ROPS immediately as soon as the low clearance work is finished The ROPS is a heavy assembly Be careful not to be injured by sudden folding which might occur when folding or standing up the ROPS by its own weight If possible do cooperate with other people for the folding standing Do...

Page 68: ... and fold the upper frame backward Be careful of the possibility that your body might be hurt by sudden folding due to its own weight of the upper frame 3 Set the holes of the frame and in line and insert the pins into the hole and apply the snap pins 4 Fasten the bolts and nuts on both sides tightly When standing up the upper frame of the roll bar follow the same procedure reversely ...

Page 69: ...ing through door openings or under low overhead objects make sure there is sufficient clearance for the ROPS Do not step on the fender for the maintenance of cabin roof Cabin Cabin This Roll Over Protective Structure Cabin is an integrated and certified structure for driver s safety This structure will reduce the risk of serious injury or death when being over turned DO NOT remove modify or repair...

Page 70: ......

Page 71: ... switch Instrument panel Combination switch Key switch Brake pedals Throttle pedal Tilt lever See chapter 2 1 4 Roll bar 540E PTO switch optional Differential lock switch 4WD switch Grille work light switch Shuttle lever Clutch pedal Hazard warning light switch Instrument panel Combination switch Key switch Brake pedals Throttle pedal Tilt lever See chapter 2 1 4 Cabin DeSOx switch 4WD switch Beac...

Page 72: ...ot latched indicator optional 15 LCD display panel 2 5 6 7 8 12 10 13 11 14 15 19 17 18 22 23 25 26 27 29 1 4 20 16 21 28 24 9 2 3 16 ATS malfunction indicator 17 Engine torque reduction indicator 18 DEF level warning indicator 19 SCR filter HC level warning indicator 20 Engine Speed Cruise control indicator 21 Cold start aid indicator 22 Fuel level gauge 23 Hydraulic oil filter pressure indicator...

Page 73: ...front rear turn signal lights and this indicator will blink simultaneously The key switch has to be in the ON or Start positions Before turning the vehicle while driving on the road turn on the turn signal lights When turning on the hazard warning light switch all the turn signal light will blink simultaneously regardless of the key switch position Use the hazard warning light switch in an emergen...

Page 74: ...s applied the engine low idle will be increased automatically and this indicator will be turned on If the parking brake is not applied this indicator will blink If the air cleaner element is clogged and the differential pressure is increased this indicator will be turned on After stopping the engine clean or replace the filter element with a new one When the brake pedals are not connected with bra...

Page 75: ...urea level EHL display optional Error Diagnostic Code Trailer brake pressure warning indicator FMI Code The RPM stored on ECU for Engine Speed Cruise control ESC is displayed in normal status If any errors related to the vehicle control are happened FMI code to be able to know the error type or pattern will be displayed by turns additionally with error diagnosis code ⓓ EHL mode display optional Fo...

Page 76: ...ch the number is changed from 9 to 0 each time you press Press the upper side of the ESC main switch for over one second and then tire radius digits will brink 3 times and your data will be saved If pressing the lower side of the ESC main switch or turn key switch to OFF or START your input data will not be saved 17 Engine torque reduction indicator 16 After treatment system ATS malfunction indica...

Page 77: ...cator will be turned on Replace the oil filter with a new one It may be turned on in cold winter temporarily At this time warm up the transmission oil and recheck the indicator 22 Fuel level gauge 23 24 22 This indicator will be turned on when turning the key switch to ON position and it will be turned off after starting engine If this bulb becomes lit during operation it indicates that the chargi...

Page 78: ... significant error on vehicle control this indicator will be turned on Contact your authorized local dealer for check This indicator shows detailed information for vehicle control error in combination with other indicators For further details see next page 26 27 28 29 25 The light indicates oil pressure only and goes out when sufficient oil pressure is present at the oil sender This indicator will...

Page 79: ...re key cycle locked to avoid unintended activation Limited to 30 minutes each After expiring of the 30 minutes is the engine immediately ramped down to final inducement Validation restart is available only for failures that need heated up after treatment system or active dosing not for electrical failures DEF quality or DEF level Repeated offenders after 3 failure detections within 40 hours induce...

Page 80: ...3 10 SCR inducement strategy Low DEF level ...

Page 81: ...3 11 SCR inducement strategy poor DEF quality ...

Page 82: ...3 12 SCR inducement strategy SCR System tampering detection ...

Page 83: ...lve electrical failure Monitors of failures that can be attributed to tampering e g electrical failures on EGR systems sensors Monitors that require EGR valve closure as recovery action Up to 2 inducement steps First Step 25 of power reduction Second Step 50 of power reduction ...

Page 84: ...ng brake pedals with pressing the throttle pedal first the engine speed will be changed to the low idle speed When pressing the throttle pedal with pressing brake pedals first the engine speed will be controlled by the throttle pedal There is a sensitive electric sensor on the throttle pedal Do not remove or modify the throttle pedal arbitrarily Because a safety switch for start up has to be engag...

Page 85: ...on 4 Clutch pedal MEC models only This is used to engage or disengage the main transmission clutch for starting engine and shifting transmission gear Depress the clutch pedal quickly and fully and release it slowly If the PTO mode switch is placed on Manual the PTO shaft will NOT stop if the switch is placed on AUTO the PTO shaft will be stopped when depressing the clutch pedal Clutch pedal ...

Page 86: ...re pressed 4WD will be engaged automatically to brake the front wheels When pressing brake pedals with pressing the throttle pedal first the engine speed will be changed to low idle The brake lights will illuminate when the brake pedal is depressed and the key switch is ON position Brake pedal latch Brake pedal RH Brake pedal LH Caution When driving on public roads engage the brake pedals with the...

Page 87: ...arking brake is engaged the parking brake indicator will blink with alarming buzzer Before shifting the shuttle lever be sure to release the parking lever For starting engine place the shuttle lever in neutral position The synchro shuttle shift lever allows any forward range or reverse to be shifted while the tractor is moving slowly However the clutch must be disengaged and engaged by means of cl...

Page 88: ... lights are turned on Instrument light side lights and tail lights and headlights Low beam are turned on To turn on off the lights described as below turn the switch to the position where the related symbol is marked 2 4 1 3 3 Cabin Roll bar Cabin 2 4 Roll bar 7 Combination light switch 1 Turning ON OFF the lights Combination light switch is used to turn on off the following lights Instrument pane...

Page 89: ...ncoming cars Caution 2 Turning ON OFF High beam When pushing the switch downward from neutral position the switch will be locked and the high beam of the headlights will be turned on To turn off the high beam return the switch to neutral position High beam Neutral Low beam Combination light switch 4 Cabin 4 Roll bar ...

Page 90: ...ts and the indicator will blink If the hazard warning lights are operated at the same time when the turn signal is activated the hazard warning light for the opposite side of turning direction will stop flashing and illuminate continuously To sound off the horn press the switch end to the inside Combination light switch Horn Right Left When driving on the road operate the turn signal lights to inf...

Page 91: ...This is used to warn other vehicles in case of emergency state If pressing the upper side symbol part of the switch all the turn signal lights will blink Use this hazard warning light switch in emergency situations according to your local traffic regulation If the hazard warning lights are operated at the same time when the turn signal is activated the hazard warning light for the opposite side of...

Page 92: ...the front grille ON Press the upper side symbol part of the switch OFF Press the lower side of the switch Grille work light switch Grille work lights When driving on the road at night do not let the work lights stay ON It may cause a disturbance to the driver of the oncoming car Caution ...

Page 93: ...con lamp connected to the beacon connectors The beacon connectors are installed on the left right hand side under the cabin roof for cabin models Press the upper side symbol part of the switch to turn on the beacon lamp Beacon connector Cabin Beacon lamp switch Cabin ...

Page 94: ...d in plow ground When working on slippery ground When working with tiller on hard ground When crossing a ridge When driving on public roads disengage the 4WD If not it may cause damage of the drive line and a serious accident After working before coming out from the field disengage the 4WD When driving the tractor at high speed while the 4WD engaged sharp steering may cause an accident Caution 4WD...

Page 95: ... same speed and make it possible to move the tractor But it disturbs steering operation After escaping from the slippery ground release the differential lock Push the lower side of the switch or press down the brake pedals once to release the differential lock If the traction of rear wheels is equalized the lock is released automatically If the differential lock does not released i e when turning ...

Page 96: ...40E rpm position and the PTO switch is turned on if pressing this switch to ON position the 540E PTO mode is ready ON press the upper side symbol part of the switch OFF press the lower side of the switch If placing the PTO switch or 540E PTO switch to OFF position or placing the PTO gear lever to other position except 750 540E position while the engine maximum speed is restricted The 540E PTO mode...

Page 97: ...ator on the instrument panel flashes during the process If you want to stop the process while the DeSOx is running press down the lower part of the DeSOx switch Cabin DeSOx switch If it is not strictly necessary do not exiting from the safety conditions or stopping the process to prevent thermal stress on the after treatment system ATS If the thermal treatment has been stopped manually the engine ...

Page 98: ...ttle lever Main gear shift lever Work drive mode select switch PSS Auto lift control chapter 3 5 Position control lever chapter 3 5 Draft control lever chapter 3 5 PTO switch PTO mode switch Differential lock Switch ECS speed up down switch Mechanical Hydraulic Lift MHL Cabin type Cabin Indoor light Work light switch Window wiper switch ECS mode select switch ECS main switch ...

Page 99: ...chapter 3 5 Remote control lever chapter 3 5 Throttle lever Main gear shift lever Work drive mode select switch EHL controller PTO switch PTO mode switch 540E PTO switch Differential lock Switch ECS speed up down switch ECS mode select switch ECS main switch Electronic Hydraulic Lift EHL Cabin type Cabin Aux headlight switch ...

Page 100: ...brake lever PTO switch Switch panel Mechanical Hydraulic Lift MHL Roll bar type Roll bar Throttle lever Remote control lever chapter 3 5 Auto lift switch PTO mode switch Position control lever chapter 3 5 Draft control lever chapter 3 5 ...

Page 101: ... There is a sensitive electric sensor on the throttle lever Do not remove modify it arbitrarily If starting engine when this lever is not in low idle position the engine speed will be set to low idle position automatically This lever must be placed on the low idle position before operating If not the engine speed is not controlled Throttle lever Low speed High speed Cabin Throttle lever Low speed ...

Page 102: ...lure Four speed gear selection and neutral position is available The main gear shift lever can be operated while driving after depressing clutch pedal It is not necessary to stop the tractor completely due to the synchromesh gears 2 Main gear shift lever MEC PSS models only Main gear shift lever Roll bar Cabin 3 4 1 2 N 3 4 1 2 N ...

Page 103: ...he switch OFF Press the lower side of the switch When driving on the road at night do not let the front rear work light stay ON It may cause a disturbance to the driver of the oncoming following car Caution Roll bar type Rear if fitted There is a switch to turn on off the rear work light Operate the switch shown as in the right figure Cabin Rear work lights Front work lights ON OFF Roll bar ...

Page 104: ...he front rear wiper If you press and hold the upper side of the switch again the washer liquid will be sprayed out Front window wiper switch Rear window wiper switch Use wind shield washer liquid for automobile in winter time Do not operate the wiper without wind shield washer liquid it may cause damage to the wiper motor Caution Rear window wiper Front window wiper ...

Page 105: ...outlet socket Cabin type Caution When using a cigarette lighter jack cares must be taken not to touch the heating coil The heat generated coil is very hot and it may cause a serious burn This is used to withdraw electric power for charging of a cigarette lighter jack or cellular phone In case of using a cigarette lighter jack optional push the cigarette lighter jack into the socket to heat the coi...

Page 106: ...the differential lock switch If engaged both rear wheels will rotate at a same speed and make it possible to move the tractor But it disturbs steering operation After escaping from the slippery ground release the differential lock Push the lower side of the switch or press down the brake pedals once to release the differential lock If the traction of rear wheels is equalized the lock is released a...

Page 107: ...ration indicator will be turned on 5 If you want to stop the PTO temporarily while operating push the PTO switch in OFF position The PTO shaft will be stopped OFF ON Before attaching detaching or checking the PTO driven equipment always place the PTO switch in OFF position and PTO gear lever in neutral position If the PTO mode switch is placed in MANUAL position the PTO shaft rotates always regard...

Page 108: ...TO if pressing the clutch pedal or lifting up the position control lever over the specified position the PTO will be stopped MANUAL The PTO shaft will rotate always regardless of the clutch pedal or position control lever 10 PTO mode switch if fitted PTO switch PTO mode switch Cabin PTO mode switch Roll bar ...

Page 109: ...ed to idle rpm Caution 11 540E PTO switch Cabin type if fitted It is used to turn on off the 540E PTO operation mode when working in the field In this mode the engine maximum speed will be restricted up to the designated engine speed related to the 540 PTO speed for economic PTO operation When the PTO gear lever is in 750 540E rpm position and the PTO switch is turned on if pressing this switch to...

Page 110: ...ECU will be displayed on LCD panel If pressing the ESC main switch from position 1 to position 2 Ready Resume if pressing below 2 second ESC indicator will be ON and engine speed cruise control ESC will begin if pressing over 2 second current engine speed will be stored on ECU and the stored engine speed will blink 3 times on LCD panel To exit the ESC control Press the lower side Off of the ESC ma...

Page 111: ...tch the engine speed will be Upper side Increased Lower side Decreased ESC speed up down switch This switch is used to select an engine speed cruise control while the ESC is working Two ESC mode is available Press the upper or lower side of the switch to select an engine cruise control mode ESC mode select switch Cabin Roll bar ESC mode select switch ESC speed up down switch ...

Page 112: ... completely When creeper gear is engaged H speed range is not available Before shifting the range gear shift lever to H range move the creeper gear if fitted to standard speed range Range gear shift lever Down speed Control knob chapter 3 5 Parking brake lever Driver s seat See chapter 2 Creeper gear lever if fitted GSP lever Range gear shift lever PTO gear lever Notice Operate the range gear shif...

Page 113: ...ction and neutral position is available Before operating the range gear shift lever press down the clutch pedal brake pedals and stop the tractor completely When creeper gear is engaged H speed range is not available Before shifting the range gear shift lever to H range move the creeper gear if fitted to standard speed range Notice Operate the range gear shift lever by correct H pattern If operate...

Page 114: ...ion and stop the PTO shaft completely 750 rpm PTO gear lever 2 Creeper gear lever if fitted It is used to engage disengage the creeper speed gear Pull the lever upward for creeper speed Push it down for standard speed Before operating the creeper gear lever press down the clutch pedal brake pedals and stop the tractor completely If the range gear shift lever is in H position it is not possible to ...

Page 115: ...ls with brake pedal latch pull the parking brake lever upward release the brake pedals slowly to check slippage of the tractor To release the parking brake press the brake pedals first push the lever downward after pressing the release button It can be also used for emergency stopping If pulling the parking brake lever upward when the shuttle lever is placed in Forward Reverse position parking bra...

Page 116: ...application for training or education about the tractor DO NOT ride people on the passenger s seat while driving on the road 7 Beacon lamp switch Roll bar type if fitted It is used to turn on off the beacon lamp connected to the beacon connectors The beacon connectors are installed on the rear steel plate of the driver s station for roll bar models Press the upper side symbol part of the switch to...

Page 117: ... system Before reversing the tractor lower the engine speed and check behind you If transmission oil temperature is below 0 32 the neutral N indicator on the instrument panel will blink to inform you that warm up is needed If the oil temperature goes higher than 0 32 the indicator will be turned off automatically If the oil temperature is considerably lower than proper level a shock might be happe...

Page 118: ...tral position and place the PTO switch in the OFF position and then depress the clutch pedal fully Before operating the power shuttle lever you must sit in the driver s seat correctly Before changing direction of the tractor by using the power shuttle lever be sure to check the safety conditions of your direction especially in reverse It is dangerous to shift the power shuttle lever in high speed ...

Page 119: ...ing If the engagement time is lasted over 8 seconds on a slope the engine power will be cut off by safety interlock system It means that the tractor can slip down and your special care must be taken At this time press the brake pedals immediately and recover the power shuttle system by depressing the clutch pedal fully or re operating the power shuttle lever from the neutral position Caution 2 Clu...

Page 120: ... engine speed is recovered to the pre defined speed press the HI speed switch again HI speed switch LO speed switch main gear shift lever 4 Work drive mode select switch PSS This switch is used for selecting the engagement time of the power shuttle clutch This switch has two modes Work mode and Drive mode If you select the Drive mode the engagement time of the clutch will be set in most suitable c...

Page 121: ... F08 Hi speed valve solenoid circuit cut off or short F11 Power shuttle lever circuit cut off F12 Clutch pedal sensor circuit cut off F13 Oil temperature sensor circuit cut off Error code 5 Error Diagnosis Code PSS If any sensor or valve relating to the power shuttle system has an error the error code will be displayed on the instrument LCD panel as shown in the right figure In case of several err...

Page 122: ...ro shuttle system Before reversing the tractor lower the engine speed and check behind you If transmission oil temperature is below 0 32 the neutral N indicator on the instrument panel will blink to inform you that warm up is needed If the oil temperature goes higher than 0 32 the indicator will be turned off automatically If the oil temperature is considerably lower than proper level a shock migh...

Page 123: ...to the original gear ratio The tractor can not start normally the power shift system will try to start three times After that the system will display any error diagnosis code s in the instrument LCD panel Consult your authorized local dealer To start engine you must place the power shuttle lever in the neutral position and place the PTO switch in the OFF position and then depress the clutch pedal ...

Page 124: ...hen starting the engine in case that the range gear lever is placed at the low speed position or when shifting the range gear lever from high speed position to low speed position the main gears are automatically set to the 5th gear ratio When starting the engine in case that the range gear lever is placed at the high speed position or when shifting the range gear lever from low speed position to h...

Page 125: ...ratios Low and High speed The Low speed position is useful for field operation and the High speed position is available for traveling on public roads Before shifting the range gear shift lever press down the clutch pedal and brake pedals and stop the tractor completely Range gear shift lever High Low ...

Page 126: ...gagement time is lasted over 8 seconds on a slope the engine power will be cut off by safety interlock system It means that the tractor can slip down and your special care must be taken At this time press the brake pedals immediately and recover the power shuttle system by depressing the clutch pedal fully or re operating the power shuttle lever from the neutral position Caution Clutch pedal 4 Clu...

Page 127: ...unladen tractor on a level ground The faster engaging response time is the larger engaging shock is Appropriately select the dial position depending on the working conditions If turning the shift mode adjustment dial counter clockwise symbol fully in case of the unladen tractor the engaging shock can be increased If turning the shift mode adjustment dial clockwise symbol fully in case of the heavy...

Page 128: ...put power 5V is low 130200 19 VCM VCM communication error 130300 19 MCU MCU communication error 130100 19 ECU ECU communication error 100000 04 Power shuttle lever Power shuttle lever circuit is cut off 03 Power shuttle lever circuit is shorted 02 Power shuttle lever position error 100400 02 Hi Lo switch Hi Lo switch error 100100 04 Clutch pedal sensor Clutch pedal sensor is cut off 03 Clutch peda...

Page 129: ...chro position sensor is shorted 11 1458 synchro calibration is omitted 13 1458 synchro calibration range is over 07 1458 synchro movement error 120500 05 Forward Reverse motor F R motor is cut off 06 F R motor is shorted 15 F R motor current overflow 120600 05 1458 motor 1458 motor is cut off 06 1458 motor is shorted 15 1458 motor current overflow 121100 05 C1 valve C1 valve is cut off 06 C1 valve...

Page 130: ...ome hazardous Lifted mechanisms can fall to the ground steering system may fail etc Stay clear of a pressurized hose assembly that has blown apart Hose fittings can be thrown off at high speed and a loose hose can whip around with great force Hydraulic oil can reach high temperatures Wait for all components to cool before you perform any maintenance or adjustment operation Do not handle any servic...

Page 131: ...g time As unnecessary hydraulic force is applied to the steering linkage it may cause damage to the steering system and excessive increase of the hydraulic oil temperature which may cause reduction of the product life or a failure of the hydraulic and steering system Especially DO NOT operate the steering wheel excessively when a front wheel is mired in a ditch The rim and disk of the wheel could ...

Page 132: ...ement move the position control lever up down during the engine is running Generally this lever is used for tiller fertilizer distributor mower rake and other rear implements 1 Push the position control lever forward and let the implement down by its own weight 2 Move up the lever to desired position the rear implement shell be located on the position corresponding to the lever position 3 To set t...

Page 133: ...ve the position control lever forward fully Down and let the implement down by its own weight 3 The draft load delivered to the lift control valve will be determined according to the position of the draft control lever That is the more the lever moves back up the more the implement rises up by light draft load 4 If you want to lift the rear implement use the position control lever instead of the d...

Page 134: ...l be fixed and even if lowering down the position control lever the implement does not let down Tiller Slow in down speed Plough Fast in down speed When working in hard ground slow down the down speed to avoid the bounding of the implements When driving on the road replacing tiller blades or removing grass around the tiller blades turn the down speed control knob clockwise slightly to lock The kno...

Page 135: ... lever is fixed on the working position In this case you must move the lever to the neutral position manually after operating If leaving this lever on it may cause an over heat and serious damage of the hydraulic system Detent with auto release type When releasing the lever after operating fully the lever is fixed on the working position and if the system pressure due to the full stroke or overloa...

Page 136: ...n four directions as shown in the right figure If you move the joystick lever diagonally loader and bucket cylinders will be operated at the same time In this case the light loaded cylinder may be moved first If you want to float the bucket along the ground lower the front end loader and push forward the joystick lever to the float position After finishing work pull the lever and place it in neutr...

Page 137: ... the highest position quickly and lower it down to the position set by position control lever without using the position control lever Pull the Auto lift up switch backward to lift up the implement Press the Auto lift down switch to lower down the implement At this time the Auto lift up switch returns forward automatically When the Auto lift up switch is pulled back the implement does NOT moved by...

Page 138: ...lve or Front outlet valve optional 6 Remote control valve 7 In line filter optional 8 Leveling control valve optional 9 Hydraulic lift housing MHL 10 Hydraulic lift control valve MHL 11 Down speed control valve MHL 12 Safety valve 13 Hydraulic lift cylinder optional 14 Oil tank Transmission case Mechanical Hydraulic Lift MHL ...

Page 139: ...r valve or Front outlet valve optional 6 Remote control valve 7 In line filter 8 Leveling control valve optional 9 Hydraulic lift housing EHL 10 Hydraulic lift control valve EHL 11 Safety valve 12 Hydraulic lift cylinder optional 13 Oil tank Transmission case Electro Hydraulic Lift EHL optional ...

Page 140: ...3 70 1 Sequence valve 2 TM control valve 3 Oil cooler 4 Oil cooler valve 5 Oil tank Transmission case Synchro shuttle transmission hydraulic control line MEC ...

Page 141: ...ower shuttle filter 2 Sequence valve 3 Power shuttle control valve 4 TM control valve 5 Oil cooler 6 Oil cooler valve 7 Oil tank Transmission case Power shuttle transmission hydraulic control line PSS optional ...

Page 142: ...lic pump 3 Sequence valve 4 Accumulator 5 Power shift valve C1 C2 6 Power shift valve C3 C4 7 Sequence valve 8 TM control valve 9 Oil cooler 10 Oil cooler valve Power shift transmission hydraulic control line PST optional 11 Oil tank Transmission case ...

Page 143: ... possible contact your authorized local dealer for First 50 hour check 2 Notices in handling new tractor Engine brake in procedure To get the best performance comply with the followings DO NOT start or stop the tractor suddenly DO NOT operate heavy loaded work and do not increase the engine rpm to high speed suddenly Despite warm ambient temperature warm up the engine for about 5 minutes at low id...

Page 144: ... switch to START position As soon as the engine starts release the key switch to ON position 8 Run the engine for a few minutes to allow the engine oil and transmission oil to warm up 1 Engine start Brake pedal Shuttle lever Clutch pedal Throttle pedal PTO gear lever Main gear shift lever Range gear shift lever Throttle lever PTO switch 7 Check if the engine oil pressure indicator and battery char...

Page 145: ...e of the starter motor In cold weather be sure to warm up the engine sufficiently If using the tractor suddenly in cold weather the engine life can be reduced Especially for power shuttle or power shift models sudden start without warming up the engine can cause damage to the power shuttle clutch and reduce it s reliability Be sure to warm up the engine until the blink of the neutral indicator dis...

Page 146: ...after stopping engine Throttle lever Low speed High speed When stopping engine after heavy work run the engine for about 2 minutes at low idle position If you stop the engine suddenly the engine life could be reduced Caution When storing tractor in cold weather the battery must be removed and stored in a cool dry place that is not frozen away from children Allowing engine to idle for a long time w...

Page 147: ...ommended to assure proper vehicle functionality transmission lubrication and operation NOTE Do not operate the tractor under full load condition until the hydraulic oil is sufficiently warmed up Unexpected movement During the warm up operation do the following Engage the parking brake set all shift levers to their NEUTRAL positions and place the Power Take Off PTO switch in the OFF position Failur...

Page 148: ... Notice 2 How to drive Synchro shuttle model 1 Lift up all the implements front middle rear from the ground after starting engine 2 Pull the throttle lever to the low speed position 3 Depress clutch pedal fully 4 Place each gear lever Main Range Shuttle lever on a suitable position 5 Press down the brake pedals and release the parking brake lever 6 Release the clutch pedal slowly with pressing dow...

Page 149: ...he brake pedals and release the parking brake lever 6 Place the power shuttle lever to forward reverse position and press down the throttle pedal slowly when the vehicle begins to start Throttle pedal Power shuttle lever Brake pedals Parking brake lever Range gear shift lever Power shuttle Power shift models Position control lever Main gear shift lever Throttle lever When starting the power shuttl...

Page 150: ...ly and operate all the transmission gear shift levers correctly The synchro shuttle shift lever allows any forward or reverse range to be shifted while the tractor is moving slowly The forward or reverse of the power shuttle or power shift models can be selected by the power shuttle lever without depressing clutch pedal The main gear shifting of the synchro shuttle or power shuttle models is avail...

Page 151: ... until all moving parts have stopped 4 Emergency stop 3 Apply parking brake Key switch OFF ON START Caution DO NOT leave the tractor with the transmission gear placed in the neutral position and the parking brake not applied The tractor may roll down Apply the parking brake at all times before leaving the tractor Remove the ignition key always after stopping engine ...

Page 152: ...g brake and release the brake pedals and clutch pedal slowly 2 Lower the implements to the ground Turn key switch to OFF position 5 Stopping tractor Range gear shift lever Main gear shift lever Caution DO NOT leave the tractor with the transmission gear placed in the neutral position and the parking brake not applied The tractor may roll down Apply the parking brake at all times before leaving the...

Page 153: ... downhill reverse 1 gear uphill forward 1 gear Power shuttle shift Appling the low speed gear is NOT available Caution In case of the power shuttle or power shift models to engage the low gear after the engine is stopped is NOT useful for engine brake When parking the tractor on a hill be sure to apply the parking brake and wheel chocks to the wheel Turbocharger 7 Handling Turbocharger if fitted T...

Page 154: ...T allow people on the tractor or other implement DO NOT place baggage on the tractor or other implement Place the PTO gear lever in neutral position and put the PTO switch in the OFF position DO NOT use the differential lock pedal and front wheel drive 4WD on the road When traveling with a implement on the rear 3 point linkage tighten the stabilizers to avoid lateral movement When traveling with a...

Page 155: ...ghts Front turn signal lights and Hazard warning lights Rear turn signal lights and Hazard warning lights Tail lights and Brake lights Rear work lights Front work lights Grille work lights Use the hazard warning lights and headlights low beam when you are traveling on public roads day or night North America only Do not modify the lamps or change the bulb capacity arbitrarily When driving the tract...

Page 156: ...hts Front turn signal lights and Hazard warning lights Rear turn signal lights and Hazard warning lights Tail lights and Brake lights Rear work lights Grille work lights Use the hazard warning lights and headlights low beam when you are traveling on public roads day or night North America only Do not modify the lamps or change the bulb capacity arbitrarily When driving the tractor on public roads ...

Page 157: ... at the rear of the tractor The connections of the 7 pole connector viewed from the rear of the tractor are as follows ASAE Version Pin No Function 1 Ground Earth 2 Working light 3 Left turn signal light 4 Brake light 5 Right turn signal light 6 License number plate light 7 Auxiliary 7 Pole Connector ASAE ...

Page 158: ...sible run the engine for steering and lubrication When being towed disengage the 4WD differential lock parking brake and place all gear shift levers in neutral position Unexpected machine movement Never attempt to start the machine by towing The machine could start unexpectedly Failure to comply could result in death or serious injury Warning Transport hazard Do not tow the machine on public roads...

Page 159: ...er and brake the tractor If possible run the engine to provide lubrication to the transmission and power steering Place the transmission gearshift levers in neutral disengaged the front wheel drive differential lock and park brake to tow the tractor Do not exceed 20 km h 12 mph NOTE The tractor should only be towed a short distance such as out of a building Do not tow on roadways or as a method of...

Page 160: ...y local regulation to avoid collision with a vehicle When fixing the tractor do not hook or connect chains to the 4WD shaft steering cylinder tie rod or front axle These can be damaged by the chain or excessive strain In case of turbocharger engine where fitted cover the exhaust outlet to protect that the turbocharger does not rotate by air without lubrication Caution 2 1 Transport the tractor wit...

Page 161: ...wer than capacity of your tractor Never stand between implement and tractor when connecting implement Do not change the pressure set of the relief valve arbitrarily to increase the lift capacity of the 3 point linkage It can cause fatal damage to the hydraulic system When attaching a rear implement comply with the followings 1 Set the rear implement upright on a level surface and approach the impl...

Page 162: ...djustment of lift rod Left Right For lift rod LH After removing the upper lift rod pin detach the upper part 1 of the lift rod from the lift arm and turn the upper part left or right For lift rod RH Lift up the handle 4 and turn it to the left or right to adjust the length Lock the handle 4 in place after adjusting Upper link Do not adjust the length of the upper link over the maximum limit It may...

Page 163: ...e Pull up the link pin 1 and find a suitable hole with adjusting the stabilizer s length Insert the link pin 1 into the hole and let it tightened firmly by locking spring Reference of implement installation part A B C MAX D MIN E MAX F MIN G H J K L N CAT 2 25 4 1 00 25 7 1 01 51 2 00 93 3 66 86 3 38 52 2 04 28 1 10 28 7 1 12 45 1 77 49 1 92 12 0 47 825 32 4 Unit mm inch ...

Page 164: ...wer link If the 3 point linkage is not necessary remove it as follow 1 Remove upper link pin 7 and upper link 5 2 Detach the rear side of the stabilizer 2 from the lower link 3 3 Detach the lower side of lift rod LH RH while holding lower link 3 tightly not to fall down 4 Remove lift rod LH lift rod RH and stabilizer 2 step by step 5 Remove lower link 3 carefully not to get hurt due to its own wei...

Page 165: ...n 1000 2125 rev min Rotation direction Clockwise When looking at PTO shaft end Shaft dimension Unit inch 3 0 in 1 5 in 0 34 in 1 1 in 1 3 8 in Teeth 6T Specification and Dimension of Rear PTO shaft Check the specification of the rear PTO shaft before attaching implement The spline teeth may be different depending on the market as followings Spline Teeth 6T Where fitted Warning Do not approach the ...

Page 166: ...he articulation angle of the PTO drive shaft and rotating noise is suitable check the interference with PTO safety cover and other structure check the effective engaging length of the PTO drive shaft check the working position of the automatic PTO ON OFF device if fitted The steep inclination of the PTO drive shaft makes a loud noise and cause a failure of the PTO driveline When working in the fie...

Page 167: ...f more than 75 horsepower then it is strongly recommended that the implement is fitted with a slip clutch to avoid damage to the PTO output shaft and other tractor components Do not engage the PTO clutch at high engine speed Sudden engagement can cause damage to the implements PTO clutch and drive line Engage the PTO at low idle rpm and then raise the engine speed up Caution Example of slip clutch...

Page 168: ...at may be necessary includes protective shoes eye and or face protection hard hat heavy gloves filter mask and hearing protection Failure to comply could result in death or serious injury Warning Remove the plastic protection cap Using a suitable tool unscrew the 6 M10 bolts 1 and remove the PTO shaft Make sure that the 2 parallel pins are in place Assemble the new PTO shaft and tighten the 6 M10 ...

Page 169: ...ns manually Before transporting equipment on public roads make sure you comply with your local traffic regulations Caution Drawbar w clevis It is only used to tow the 2 axle equipment It is available to adjust the position of the draw bar after removing lock pin in the right figure After adjusting assemble the pins firmly Type EC component type approval mark XP DBT e13 00054 NS Vertical load 900 k...

Page 170: ...the tires Overloaded operation may invalidate the warranty DO NOT change the setting pressure of the relief valve arbitrarily to increase the lift capacity of the front loader or 3 point linkage It can cause fatal damage to the hydraulic system and front axle Caution 4 Technically maximum permissible mass When working with front end loader or rear heavy loaded attachment installed to the 3 point l...

Page 171: ...2310 5093 lb Cabin 6120 Roll bar 5680 2 16 9 34 8PR 138 A6 1 6 160 KPa 23 psi 1905 4200 lb 3810 8400 lb 1 440 65 R20 128 D 1 6 160 KPa 23 psi 1970 4343 lb 2600 5732 lb Cabin 6200 Roll bar 5680 2 540 65 R30 143 D 1 6 160 KPa 23 psi 2980 6570 lb 4200 9259 lb 1 440 65 R24 128 D 1 6 160 KPa 23 psi 1970 4343 lb 2600 5732 lb 2 540 65 R34 152 D 2 4 240 KPa 35 psi 3890 8774 lb 4200 9259 lb 1 380 70R24 125...

Page 172: ...rear wheel tracks may vary The combinations of the front rear wheels are as below B A Fender Front wheels 12 4 24 8PR Rim disk W10x24 12 4 24 8PR Rim disk W10x24 Rear wheels 18 4 30 8PR Rim disk W15x30 16 9 34 8PR Rim disk W15x34 When adjusting the wheel track pay attention to the direction of tire lugs For agricultural tires if it shows shape when looked behind it is correct Actual settings may v...

Page 173: ...4 31 Front wheel track 12 4 24 with rim disk W10x24 Unit mm inch N A 1711 67 4in 1726 68 0in 1821 71 7in 1621 63 8in N A N A N A Standard track ...

Page 174: ...4 32 Rear wheel track 18 4 30 with rim disk W15x30 Unit mm inch Standard track 1534 60 4in N A 1638 64 5in 1734 68 3in 1838 72 4in N A N A N A ...

Page 175: ...4 33 Rear wheel track 16 9 34 with rim disk W15x34 Unit mm inch Standard track N A N A N A N A 1532 60 3in 1650 65 0in 1727 68 0in 1844 72 6in ...

Page 176: ...ent by manufacturer If it is ignored and any warranty is not effective no longer If an approved front end loader is attached multi functional joystick lever in the right figure can provide you more convenient operation When operating the tractor with front end loader The center of gravity of the tractor may be higher and the stability of the vehicle may be worse than unattached vehicle DO NOT driv...

Page 177: ...in and Max scale on the oil gauge If necessary add new oil Oil gauge Oil filling inlet Connection of hydraulic hoses Refer to the following instruction for connections of hydraulic hoses For basic joystick lever Boom down outlet Boom up outlet Bucket up outlet Bucket dump outlet The thread specification of outlet ports is PF 3 8 Use suitable quick couplers for hose connection If possible contact y...

Page 178: ...4 36 Attaching points for Front end loader When attaching the front end loader refer to the drawings as below Unit mm ...

Page 179: ...ed with the cast Check all the possible interferences by combinations of the steering and oscillation of the front axle 5 Tighten the locking nuts of the both sides 8 Adjusting Steering Angle The steering angle must be checked or adjusted in case of If the front wheel track is adjusted When the front tires are replaced with new one having bigger diameter or width When installing a front implement ...

Page 180: ...11 Disk harrow pull type Max working width mm 2200 86 in 2300 91 in 2300 91 in 12 Chisel Plow Maximum width mm 2200 86 in 2300 91 in 2300 91 in 13 Front grader Max working width mm 2200 86 in 2300 91 in 2300 91 in 14 Rear blade Max working width mm 2200 86 in 2300 91 in 2300 91 in 15 Front loader Max lift capacity kg bucket pivot 2336 5150 lb 2336 5150 lb 2336 5150 lb 16 Landscape Rake Max working...

Page 181: ...uide Ballast the tractor less implement so that approximately one third of the tractor weight is on the front wheels For optimum traction tractors equipped with 4WD should be ballasted so that 40 45 of machine weight is on the front wheels When a rear mounted implement is raised to the transport position the front wheel reaction should be at least 20 of tractor weight Add additional front end ball...

Page 182: ...equipment to move the heavy parts Failure to comply could result in death or serious injury Warning It is used to balance the front rear weight of the tractor To remove the front ballast weights unscrew the locking nut of the front ballast weights and disassemble the weight plates one by one Front ballast weight kg 40kg x 4ea 160kg or 40kg x 6ea 240kg or 40kg x 8ea 320kg or 40kg x 10ea 400kg To re...

Page 183: ...le the weight plates one by one if necessary Rear weight kg 45kg x 2ea 90kg or 45kg x 4ea 180kg When assembling the ballast weights comply with the reverse procedure of the disassembly For additional ballast weights and adjustment methods contact your authorized local dealer Rear ballast weights on the 3 point linkage To mount the ballast weights on the rear of the tractor an additional weight bra...

Page 184: ...r Discarded filters must not be thrown away Take disposed filters to authorized collection points Cleaning the cabin inside Protective clothing worn when handling the sprayer with pesticides or when carrying out external works must be removed and stored away carefully before re entering the cabin After working with pesticides ventilate the cabin and clean the inside parts interior trim panels step...

Page 185: ...15 72 34 87 21 67 R 1 89 1 17 2 66 1 65 3 80 2 36 5 24 3 26 5 15 3 20 7 26 4 51 10 38 6 45 14 31 8 89 13 19 8 20 18 61 11 56 26 59 16 52 36 66 22 78 Note Engine rated speed 2200rev min 18 4 30 Rc 721mm 16 9 34 Rc 750mm Range gear 1 2 Main gear 1 2 3 4 1 2 3 4 18 4 30 F 0 18 0 11 0 26 0 16 0 37 0 23 0 51 0 32 0 50 0 31 0 71 0 44 1 01 0 63 1 40 0 87 R 0 19 0 12 0 27 0 17 0 39 0 24 0 54 0 33 0 53 0 3...

Page 186: ... 13 16 29 20 18 14 R LO 1 55 0 96 2 19 1 36 3 13 1 94 4 31 2 68 4 24 2 63 5 97 3 71 8 54 5 31 11 77 7 31 10 85 6 74 15 30 9 51 21 87 13 59 30 15 18 74 F HI 1 82 1 13 2 57 1 60 3 67 2 28 5 06 3 14 4 97 3 09 7 01 4 36 10 02 6 22 13 81 8 58 12 73 7 91 17 95 11 16 25 66 15 94 35 38 21 98 R HI 1 88 1 17 2 65 1 65 3 79 2 36 5 23 3 25 5 13 3 19 7 24 4 50 10 35 6 43 14 26 8 86 13 15 8 17 18 54 11 52 26 50...

Page 187: ...89 3 40 4 28 5 36 6 75 4 58 5 77 7 22 9 10 10 69 13 47 16 85 21 23 R 2 51 3 17 3 96 4 99 5 87 7 39 9 25 11 65 7 91 9 97 12 46 15 71 18 46 23 26 29 10 36 66 mph 1 56 1 97 2 46 3 10 3 65 4 59 5 75 7 24 4 92 6 20 7 74 9 76 11 47 14 45 18 08 22 78 Range gear Low High Main gear 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 18 4 30 F 0 30 0 38 0 48 0 60 0 70 0 89 1 11 1 40 0 95 1 20 1 50 1 89 2 22 2 80 3 50 4 41 mph ...

Page 188: ......

Page 189: ...r additional oil quantities Regular lubrication is the best insurance against delays and repairs Proper lubrication will extend tractor life Refer to the following charts for lubricants and service intervals NOTICE Failure to complete the required maintenance at the recommended intervals can cause unnecessary downtime The intervals listed in the Lubrication Chart are guidelines to be used when ope...

Page 190: ...872 987 M12 X 1 25 19 8 8 769 922 1019 10 9 1100 1320 1496 12 9 1286 1543 1748 M12 X 1 75 19 8 8 695 835 922 10 9 996 1195 1354 12 9 1164 1397 1582 M14 X 1 5 24 8 8 1209 1451 1603 10 9 1731 2077 2354 12 9 2023 2428 2749 M16 X 1 5 24 8 8 1832 2198 2429 10 9 2622 3147 3567 12 9 3065 3679 4166 M18X 1 5 27 8 8 2764 3317 3648 10 9 3821 4585 5198 12 9 4467 5360 6070 M20 X 1 5 30 8 8 3861 4633 5095 10 9 ...

Page 191: ...5 3 Identification markings Metric hex bolt head 1 Manufacturer s identification 2 Property class GS 8 8 1 2 ...

Page 192: ...4 Position the fitting by turning out counterclockwise up to a maximum of one turn 5 Holding the pad of the fitting with a wrench tighten the locknut and washer against the face of the boss Standard torque data for hydraulic tubes and fittings NOTICE These torques are recommended for hydraulic tubes of your tractor When assemble the hydraulic lines refer to the following torques on each applicatio...

Page 193: ...Figure Remarks N m f m G 1 8 15 1 5 G 1 4 25 2 6 G 3 8 49 5 G 1 2 59 6 G 3 4 118 12 Thread Torque Figure Remarks N m f m G 1 8 20 25 2 2 5 1 Materials of threaded hole G 1 4 39 49 4 5 Cast or steel G 3 8 49 59 5 6 G 1 2 59 69 6 7 G 3 4 118 127 12 13 Thread Torque Figure Remarks N m f m G 1 8 15 1 5 1 Apply seal tape before G 1 4 25 2 6 assembling G 3 8 49 5 2 Threaded hole Taper or G 1 2 59 6 para...

Page 194: ...threaded hole G 3 8 2 47 54 4 8 5 5 Cast or steel 4 39 44 4 0 4 5 2 Assemble with packing G 1 2 4 47 54 4 8 5 5 washers G 3 4 4 59 69 6 0 7 0 3 Holes Number of holes on M 12 2 20 27 2 0 2 8 the same section plane M 14 2 34 39 3 5 4 0 4 29 34 3 0 3 5 M 16 2 49 59 5 0 6 0 4 39 44 4 0 4 5 ...

Page 195: ...period of time See your fuel supplier for winter fuel requirements in your area Diesel fuel conditioner is available from your authorized local dealer Instructions for the use of the fuel conditioner is on the container The use of diesel fuel conditioner will Clean fuel injectors valves and manifolds for increased service life Disperse insoluble gummy deposits that form in the fuel system Separate...

Page 196: ...ixing Biodiesel Fuels on site can result incorrect mixture that can lead to problems with both engine and fuel system Engine performance is affected by the use of Biodiesel Fuel There may be up to 12 reduction in power or torque depending on the blend used NOTICE DO NOT modify the engine and or injection pump settings to recover the reduced performance The reduced power must be accepted if using a...

Page 197: ...tem If long storage periods are necessary the engine must run on Diesel Fuel for 20 hours to flush the Biodiesel Fuel out of the engine fuel system prior to storage NOTICE Biodiesel Fuel must not be stored in on site storage tanks for more than three months Any spillage of Biodiesel Fuel must be cleaned up immediately before it can cause damage to the environment and the paint finish of the tracto...

Page 198: ...to diesel fuel These mixtures are explosive in fuel tank Never remove the fuel cap or refuel with the engine running or hot Maintain control of the fuel filler nozzle when filling the fuel tank Never use fuel for cleaning purposes Arrange fuel purchases so that summer grade fuels are not held over and used in the winter Before handling Bio diesel refer to the chapter 5 1 4 in this manual NOTE The ...

Page 199: ...olant types procedure below to attain the full benefit of the coolant Changing coolant types To change coolant from OAT coolant to conventional coolant or vice versa 1 Empty the engine cooling system by draining the coolant into a suitable container 2 Fill the system with clean water 3 Start the engine and run the engine for at least 30 min NOTE Make sure that you activate the heating system if eq...

Page 200: ...se Do not hesitate to contact your authorized local dealer for asking Do not use the front axle assembly or steering linkage and cylinder for jacking point These components have some rotating pivots and or does not have enough structural strength For general maintenance use a flat surface under the engine frame end or bumper for jacking point and additionally connect the front towing hook to the h...

Page 201: ...any abnormal symptoms make sure to carry out the inspection and maintenance work regardless of recommended service intervals in this maintenance chart Appropriate service intervals vary depending on the usage and operating conditions In extreme dusty dirty environments the service intervals have to be shorter than normal condition 21 19 15 25 11 16 22 20 27 28 23 13 18 8 7 6 17 5 9 2 3 4 10 1 14 1...

Page 202: ...e 5 39 12 Hydraulic oil filter 5 16 5 33 13 Transmission oil 5 31 5 38 14 Hydraulic hoses 5 32 15 Front axle oil 5 31 5 37 16 Brake oil 5 34 17 Front axle holder 5 30 18 3 point linkage 5 30 19 Clutch pedal play 5 28 20 Brake pedal play 5 29 21 Lights Horn 5 24 22 Instrument Indicators 5 23 23 Bolts and Nuts 5 27 24 Tire air pressure 5 26 25 Toe in 5 35 26 Cabin air filter 5 32 5 39 27 Power shutt...

Page 203: ...sing 5 6 L 1 5 U S gals API GL4 SAE 80W EPK 80W90 Manufacturer S OIL TOTAL Co Ltd Grease Front axle holder 3 point linkage Proper amount NLGI 2 MAHWAK Multi purpose or MAHWAK All purpose Caltex Clutch Brake oil 0 5 L 0 1 U S gals Mineral based oil ISO 7308 LSTH400 S OIL TOTAL LHM PLUS TOTAL LHM Mobil LHM S Shell RECOMMENDED ENGINE OIL VISCOSITIES The correct engine oil viscosity grade is dependent...

Page 204: ...eck front axle oil level Check and adjust parking brake Check torque of exhaust manifold bolts Check and adjust V belts and tension Tighten all cooling system hose connections Check torque of safety cab or frame mounting bolts Check torque of front end weight clamp bolts Where fitted Check torque of wheel bolts and nuts Check tire pressures and condition Clean radiator oil cooler and A C condenser...

Page 205: ...nd water seriously and also is prohibited legally If violating you would be responsible for that by civil or criminal case The waste oil must be disposed according to the environment laws Caution Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire To help prevent possible injury turn the key switch off when changing fuel filters or water separator elements Clean up f...

Page 206: ...k the indicator If the engine oil level is normal it means that there is a problem on the lubrication system contact your authorized local dealer for check 3 Battery charging indicator This indicator shall be turned on when turning the key switch from OFF to ON position After starting engine this indicator has to be turned off If this indicator turns on while engine is running it means that there ...

Page 207: ... If necessary add new oil It must only be checked while the engine is stopped If your engine is operated in dusty dirty condition the service interval must be shorter than normal condition Must replace the engine oil and engine oil filter after the first 50 hours of use Oil filling inlet oil gauge Engine oil gauge Wheel bolts and tightening of each part Brake Clutch pedal operation Engine coolant ...

Page 208: ...ank at the gas station DEF urea tank Fuel tank Fuel level gauge After finishing work fill the fuel tank fully As the temperature drops down the humidity in the fuel tank is condensed and may be mixed with the fuel Notice Checking Fuel level Check the fuel gauge and if it s not sufficient fill the fuel tank with fuel For further information about diesel fuel see chapter 5 1 3 5 1 4 5 1 5 in this ma...

Page 209: ... Refer to the Materials Safety Data Sheet MSDS when handling aqueous urea solution To avoid malfunction in the SCR system only use the aqueous urea solution in accordance to ISO 22241 AUS32 or DIN V70070 Caution DEF urea tank Fuel tank General information related to the DEF urea solution Do not cut off the battery power for 13 minutes after the engine is stopped Failure to comply will prevent the ...

Page 210: ...place the urea solution with a new one in every 4 months and run the engine sufficiently to change the old urea solution in the SCR system In case of reuse of the tractor after storage over the 4 months inspect the main filter in supply module if necessary replace it with a new one When the urea solution is stored in the tractor urea tank it is available to use the solution about for 4 months But ...

Page 211: ...ystem and battery charging system If possible contact your authorized local dealer for check For further information about indicators refer to the chapter 3 in this manual Instruction for new DEF urea solution Only purchase it as much as it can be used within 6 months Store it in cool and well ventilated place but keep it out of direct sunlight Purchase the urea solution in 10L 2 5U S gals packagi...

Page 212: ...light is OFF suddenly when operating the switch check the problems as followings 1 Check the related fuse in the fuse box See chapter 5 13 4 Fuse Main fuse in this manual 2 Check the light bulb If damaged replace it with a rated new one See below table and refer to the chapter 5 13 7 5 13 8 in this manual Illuminating Lights Light bulb specification Head lights Low beam High beam 12V 55W 60W Turn ...

Page 213: ...emove the dust and dirt And clean inside the filter element with a clean damp cloth Do not assemble a wet filter element Do not dry the wet filter element by using the compressed air It may cause damage to the filter element DO NOT start the engine or close the hood if the filter element is not assembled Notice Figure 2 Compressed air Filter assembly Clean the inside of the air cleaner housing usi...

Page 214: ...e See chapter 4 5 5 Tires and Load capacity in this manual 8 Tire air pressure and damage Check Check the tire air pressure or damage of the tires on a daily basis Always manage the correct air pressure of the front rear tires and if the tires are damaged replace them with new one Ensure the tire pressures are not lower than the correct values to prevent blown tires bead wear internal damage irreg...

Page 215: ...nuts Front Wheel Torque M18x1 5P 2500 2800 kgf cm 245 275 N m 181 203 lb ft Roll over hazard Never operate the machine with a loose wheel rim or disc Always tighten nuts and or bolts to the specified torque value and at the recommended intervals Failure to comply could result in death or serious injury Warning Rear Wheel Torque M18x1 5P 2500 2800 kgf cm 245 275 N m 181 203 lb ft NOTICE Check and t...

Page 216: ... locking nut 5 Check if the clutch is disengaged completely If you need more adjustment for clutch pedal play check the oil level and bleed air from the clutch pedal oil line See page 5 51 Power shuttle PSS and Power shift PST models In case of power shuttle models an electric sensor to control the power shuttle clutch pack is attached and tuned specially on the clutch pedal linkage system If this...

Page 217: ...ighten the locking nut 5 Check if the brake distance of the left and right brake is same as below Brake pedals Brake rod Left Right brake distance is different Normal Checking the brake distance 1 Connect the left and right brake pedal with the brake pedal latch 2 Check the skid marks of the tires or stability of the tractor while driving at a suitable speed 3 If the brake distance is different as...

Page 218: ... manual See page 5 26 Grease nipples Grease nipple Both side Grease nipple 1 Wipe dirt from fittings before greasing 2 Use a grease gun containing clean high grade of grease For grease specification see chapter 5 3 Lubricants and Capacity or the last page in this manual 3 Pump fresh grease into fitting to adequately lubricate the component and force out any contamination from the grease passage 4 ...

Page 219: ...et after 5 10 minutes later check the oil level again Tighten the oil check port plug For oil specification see chapter 5 3 Lubricants and Capacity or the last page in this manual Oil filling inlet check port Oil filling inlet check port Final gear case Place the oil check port horizontally Open the oil check port plug and be sure to check if the oil level is full If necessary add new oil into the...

Page 220: ...mation see chapter 3 5 Hydraulic system in this manual 6 Air cleaner Dry type Refer to the chapter 5 6 6 in this manual See page 5 25 5 Battery check Refer to the chapter 5 13 5 Batter handling and Notices in this manual See page 5 56 8 Cleaning Cabin air filters Before servicing the filters switch off the blower and close all the cabin doors and windows Unscrew the knobs under the roof and remove...

Page 221: ... with a new one to the same as procedure of the hydraulic oil filter 5 8 Every 300 hour check Hydraulic oil filter Make sure to stop the engine before loosening the oil filter If the filter or oil is very hot it may cause serious burns After cooling down the tractor sufficiently replace the filter Do not throw the exhausted waste oil to any place This may pollute the soil and water seriously and a...

Page 222: ...ch or brake line is replaced or the oil is changed execute air bleeding Air in the brake and clutch line can cause serious faults of the brake and clutch operation and fatal physical injury If the specific oil is not used even though a little amount it can cause serious faults of the clutch and brake devices In this case all of brake and clutch device must be serviced Contact your authorized local...

Page 223: ...st the tension as below Belt tension crank shaft pulley water pump pulley Normal Approx 10 12mm 0 4 0 5in when pressed by 98 N 22 lb When adjusting the tension 1 Loosen two locking bolts of alternator and a hinge bolt of adjusting plate slightly 2 Tighten or loosen the tension bolt to apply the standard tension to the belt 3 Tighten the locking bolts of alternator and adjusting plate Indicator Ele...

Page 224: ...es can be drained completely Notice Drain Engine oil Run engine for a few minutes to warm oil Park the tractor on a level surface Remove both LH and RH drain plugs of oil pan and drain the oil completely 5 9 Every 600 hour check 1 Replacing Engine oil and Filter Oil filling inlet Fill Engine oil Tighten the drain plugs Add new engine oil as its capacity and check the oil level is between MIN and M...

Page 225: ...g Final gear cases Stop the tractor on a level surface and apply parking brake Set a container under the oil plug of the final gear case Before draining oil rotate the wheel end so that the oil plug is at the highest position Partially unscrew the oil plug to release possible pressure Place the oil plug downward and remove the oil plug Drain oil completely Add new oil into the oil filling inlet wi...

Page 226: ... filling inlet and then open the cap Caution Do not throw the exhausted waste fuel to any place This may pollute the soil and water seriously and also is prohibited legally If violating you would be responsible for that by civil or criminal case The waste fuel must be disposed according to the environment laws Caution Do not allow dirt to enter the fuel system Thoroughly clean the area around a fu...

Page 227: ...round the sides Take care not to damage the element during installation Notice Fuel pre filter Apply parking brake and set a container under the fuel pre filter Remove the electric wiring connected to the water sensor and remove water sensor Turn the filter counter clockwise to remove with using a filter wrench Coat the seal of new filter with a little fuel Assemble new filter Bleed the air from t...

Page 228: ...ety filter element remains in place Clean the inside of the air cleaner housing using a clean damp cloth being careful not to damage the safety element Check if there is any damage inside the filter element by using a light If finding a tiny crack or small holes in the filter element or the gasket is damaged change it with a new one Insert the filter element deeply into the filter housing Remove t...

Page 229: ...e and breather pipe and tighten the nuts 6 to the specified torque The blow by filter has been developed and quipped for the collection filtering and condense of the lubricating oil vapors Only proceed with the engine stopped and at low temperature in order to avoid the risk of burning Use a suitable container to collect the oil Unscrew the nut 2 disconnect fittings 1 4 and remove the oil vapors c...

Page 230: ...ange it Warning Pressurized System When opening the radiator cap be careful of the escaping hot water or steam Hot coolant can cause serious burns To open the radiator cap stop the engine and wait until the cooling system components are cool down Loosen the radiator cap slowly in order to relieve the pressure Wear the protection globes or cover the radiator cap with a rag before opening the radiat...

Page 231: ...ock on the radiator Allow the water to drain Care must be taken to ensure that fluids are contained during performance of inspection and maintenance of the product Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids Dispose of all fluids according to Local regulations and mandates Keep all parts clean from contam...

Page 232: ...re Use the coolant with anti freeze solution in cold weather Anti freeze solution is filled up from the factory After first winter change the coolant to remove the debris or corrosion Do not fill the cooling system faster than 5 L 1 3 US gal per minute to avoid air locks Cooling system air locks may result in engine damage Caution Anti freeze Freezing point C F Boiling point C F Remark 40 24 11 10...

Page 233: ...e pulleys and guide rollers are free from dirt and build up from the old belt Fit the auxiliary members drive belt 4 inside the shoulders of all the pulleys in the order crankshaft pulley fan drive pulley alternator water pump Ensure the belt 4 is centered on all pulleys Proceed to tension the auxiliary members drive belt 4 by screwing the adjusting screw 7 until the tensioning bracket 2 has reach...

Page 234: ...e DEF filter comply with the instruction as below 1 Remove filter cover 2 Pull out the element support 3 Insert the tool in the right direction to disassemble the filter element 4 Push into the tool straight until a click indicates it is properly engaged ...

Page 235: ...5 47 5 Disassemble the filter element 6 Clean the contact surface 7 Coat the gasket with the DEF urea solution and assemble the new element 8 Insert the new element support properly ...

Page 236: ...5 48 9 Assemble the filter cover Recommended torque 20N m When replacing the filter element the space for assembly disassembly is needed minimum 141 155mm Notice ...

Page 237: ...1 Fuel return line Injector Fuel return coupler 2 Fuel injection pipes Common rail Injector 3 Common rail 4 Manual feed pump 5 Fuel pre filter 6 Fuel main filter 7 Fuel return coupler 8 High pressure pump 9 Fuel pressure pipe Pump Common rail 10 Injector 11 Relief valve HIGH PRESSURE FUEL When the engine is running do not loosen the fuel injection pipes to bleed air from the fuel system Danger Do ...

Page 238: ...ing Do not allow dirt to enter the fuel system Thoroughly clean the area around a fuel system component that will be disconnected Fit a suitable cover disconnected fuel system component Do not fill the new filter with fuel Invisible fine contaminants can enter the injection pump and it may cause damage to the fuel injection system Caution Cover the bleeding fuel with a rag so that it does not flow...

Page 239: ...ue of the air bleed plug 2 Air bleeding from brake lines 1 As the brake system of this tractor is separated into left and right brake the air bleeding must be carried out separately 2 Stop engine and apply parking brake Open the bonnet and fill the brake oil tank with new oil sufficiently For oil specification see page 5 15 3 Release the left right connecting pin of the brake pedals 4 Loosen the a...

Page 240: ... box is installed under the front console cover How to replace the fuse 1 Remove the fuse box cover 2 Check if each fuse is damaged or not 3 Replace it with a new one as same as damaged fuse if necessary Capacity and function of each fuse is described in the cover of fuse box Chassis fuse box If the same function fuse is damaged repeatedly contact your authorized local dealer for check Do not use ...

Page 241: ...bed on the cover of the fuse box Wiring spec Connection circuit Fuse spec Remark Sensor Turn signal Head light Controller Solenoid VV EHL Power shuttle Seat Air brake Hazard light ATS control Fuel heater Engine control Main common terminal is connected on 13 14 ECU common terminal is connected on 21 ...

Page 242: ... the cover of the fuse box Wiring spec Connection circuit Fuse spec Remark Sensor Turn signal Head light Controller Solenoid VV SEAT Hazard light ATS control Fuel heater Engine control Main common terminal is connected on 13 14 ECU common terminal is connected on 20 HMI B Controller B ...

Page 243: ...ric system and wirings if damaged check if there is a trouble in the electric system Contact your authorized local dealer for check The main fuse is an important part to protect the electric system and components If the main fuse is often burn out contact your authorized local dealer Do not use a substitute instead of the rated genuine fuse Do not connect electric wires to the battery terminals di...

Page 244: ... grease Caution The gas generated from the battery is explosive Comply with the following instructions Keep cigarettes sparks and flames away from the battery Use a flashlight to check battery electrolyte level or indicator Never check battery charge by placing a metal object across the terminals Use a voltmeter or hydrometer Always remove grounded battery clamp first and assemble it last If not i...

Page 245: ...p engine and apply parking brake and remove the ignition key before replacing the battery Put on eye protection and globes to protect human body from poisonous sulfuric acid before handling the battery Always remove grounded battery clamp first and assemble it last If not it can cause an explosion by spark Keep all flames and sparks away and DO NOT smoke while charging the battery Replaced old bat...

Page 246: ...trolyte during the charging 7 Unplug charge cord and remove charger cables 8 Attach battery to the tractor Put on eye protection and globes to protect human body from poisonous sulfuric acid before handling the battery Always remove grounded battery clamp first and assemble it last If not it can cause explosion by spark Keep all flames and sparks away and DO NOT smoke while charging the battery De...

Page 247: ... flames and sparks away and DO NOT smoke while charging the battery How to use jumper cables If the battery which is attached to the tractor is discharged and needs to connect a auxiliary battery follow the instructions as below Connecting order of jumper cables Engine Normal Discharge Red cable Black cable ⓐ Connecting Jumper cables Check followings before connecting the cables Is the spring of c...

Page 248: ... not disconnect the alternator output lead or battery cables while the alternator is operating Do not remove the alternator from the tractor without first disconnecting the negative battery cable When removing the battery disconnect the negative cable first To install a battery MAKE SURE that the positive cable is connected first and that the negative terminal is connected to ground Reverse polari...

Page 249: ...t assembly to the cover and tighten the retaining screws NOTE For about bulb specification refer to the chapter 5 6 4 in this manual 1 2 Tail brake light and rear turn signal light bulb replacement Cabin models 1 Unscrew the locking screws and remove the rear mud guard bracket 2 Turn the socket of the brake light or turn signal light counter clockwise to remove the socket from the housing 3 Push i...

Page 250: ...lace it with a new one 5 Install lenses and retaining screw NOTE For about bulb specification refer to the chapter 5 6 4 in this manual 1 3 2 Tail brake light bulb and rear turn signal light bulb replacement Roll bar models 1 Remove the two screws retaining the taillight lens and remove the lens 2 Push in on the tail brake light bulb or turn signal light bulb and rotate counter clockwise in the so...

Page 251: ...ector 3 Turn the damaged bulb 1 4 turn counter clock wise and remove bulb from holder 4 Insert a new bulb into the holder and turn 1 4 turn clockwise to secure 5 Reinstall the harness connector NOTE For about bulb specification refer to the chapter 5 6 4 in this manual Headlight bulb If a headlight bulb fails to operate the bulb must be replaced as below 1 Open the tractor hood 2 Remove the rubber...

Page 252: ...guide N2 Dark Gray N3 Left Right hand interior trims N3 LS Cool Gray Instrument covers Console cover 10B 4 1 White Ivory Wheels 5Y 8 5 2 Black Transmission case Front axle N1 0 Color for Roll bar models Parts Munsell number Sky Blue Hood Fenders 10B 4 10 Dark Gray N3 Left Right hand interior trims and lever guide N3 LS Cool Gray Instrument covers remote control lever guide 10B 4 1 White Ivory Whee...

Page 253: ...mproper viscosity of engine oil Air in fuel system Fuel filter clogged Error in engine body Fuel cock closed Charge or replace Tighten the ground Replace the oil with proper viscosity Bleed the air Wash or replace the filter Repair Open the cock Engine revolution is irregular Air in fuel system Fuel filter clogged Injection nozzle clogged Fuel leakage Irregular fuel injection Bleed air Clean or re...

Page 254: ...ir Repair Repair Repair Check fuel system Clean or replace Engine oil pressure indicator is ON during operation Lack of engine oil Low viscosity of engine oil Warning light switch error Fault of oil pump Oil filter element is clogged Supplement Replace the proper oil viscosity Replace Repair Replace element Battery charging indicator is ON during operation Abnormal wiring Fault of alternator Fault...

Page 255: ...n pipe Hydraulic filter clogged Hydraulic pump failure Control valve failure Cylinder or cylinder related parts broken Aid oil Tighten the filter or replace seal of connecting part Clean the filter or replace Repair or replace Repair or replace Repair or replace Oil leakage Connecting part loosened Oil seal damaged Pipe cracked Tighten Replace Replace If lever is placed on the raising position rel...

Page 256: ...ring failure Relief valve Valve spool clogged Setting pressure too low Check mounted condition of steering unit and column Replace Apply regular torque Adjust RPM or Repair Repair or replace Repair or replace Reset or adjust Cylinder does not work smoothly as steering wheel movement Air in steering line if not used for a long time Air in suction pipe Piston seal damaged Bleed air Repair Replace St...

Page 257: ... Check and repair Headlight is not ON Light bulb cut off Fuse blown Replace Check the cause and replace it Horn does not sound Switch failure Abnormal wiring Horn failure Replace Repair Replace Turn signal light does not work Light bulb cut off Bad connection Fuse blown Replace Tighten terminals Check the cause and replace it Cold start aid indicator is not ON Relay and timer damaged Bad connectio...

Page 258: ... s warranty The following attachment shows warranty terms and conditions for the engine by manufacturer FPT But the warranty periods of LS Tractor always prevail over the ones mentioned on the attachment by engine manufacturer FPT ...

Page 259: ...orm all the required maintenance listed in the Owner s Manual FPT Industrial S p A will not deny an emission warranty claim solely because no record of maintenance exists however a claim may be denied if failure to perform maintenance resulted in the failure of a warranted part It is recommended that replacement parts used for maintenance or repairs be FPT Industrial S p A Service Parts to maintai...

Page 260: ...e place where the warranty service is performed Normal maintenance costs including but not limited to lubricants coolants fluids fuel filters and associated labor Lubricants filters and coolants may qualify for warranty reimbursement if they require replacement as a DIRECT RESULT of a defect in material or workmanship Claims involving the inspection or reconditioning of units after storage or prio...

Page 261: ...5 73 Attachment ...

Page 262: ......

Page 263: ... Maintenance of the air conditioning system and components Compressor Condenser Heater evaporator unit and connection parts must be performed in a designated dealer DO NOT disassemble the components arbitrary Heater evaporator unit Compressor Quick coupler Heater hose Cooler hose Condenser Caution ...

Page 264: ...circulation 6 2 How to use Air conditioner and Heater 1 How to operate air conditioner and heater Air conditioner switch and Blower control switch It is used to operate the air conditioner If you push the air conditioner switch and turn the blower control switch to 1 4 position the operation lamp shall be ON and the air conditioner begins to work Direction control switch It is used to select the a...

Page 265: ...screen Remove dust and dirt dry grass and other debris stuck to the condenser radiator and radiator screen and other heat exchanger if fitted with soft brush or low pressurized air or water Pay attention that the cooling fins are not damaged If necessary repair the deformed fins Depending on the working condition shorten the service interval reasonably 3 Checking Leakage Check the tightening torqu...

Page 266: ...he cabin air filters periodically after referring to the chapter 5 in this manual See chapter 5 7 8 Every 50 hour check See chapter 5 9 6 Every 600 hour check Compressor belt Adjust bolt 4 Belt tension adjustment Standard type without Air trailer brake Check if the belt tension is proper and if necessary adjust the tension with adjust bolt Tension Approx 10 mm 0 4 in when pressed by 98N 22 lb Chec...

Page 267: ...t your authorized dealer for check 2 Control switch check Check the electric switches of the control panel is normally operated If there is a trouble on the air conditioning system DO NOT disassemble the components arbitrary contact your authorized local dealer for check Caution Blower control switch Heater control switch Direction control switch Air conditioner switch ...

Page 268: ...ng is insufficient despite of the normal operation of compressor and blower Low and high pressure is low Leakage of refrigerant Contact your dealer Low and high pressure is high Refrigerant overcharged Contact your dealer Condenser or radiator screen was clogged Clean condenser and the screen Air is in air conditioning line Contact your dealer Expansion valve does not control the refrigerant flow ...

Page 269: ...t Coil of magnet clutch was shorted or cut off Contact your dealer Compressor failure Contact your dealer Wiring cut off or poor connection such as ground Check and repair 5 The warm airflow does not blow The amount of warm water is small Check and add the engine coolant Heater line is clogged or distorted Check and repair Poor operation of the thermostat of engine coolant Repair or replace ...

Page 270: ...m diagram Heater evaporator Fan motor Evaporator core Heater core Hot water Control panel Engine Compressor Fan Radiator Condenser w receiver drier Quick coupler Expansion valve Heater lose Cooler hose Electric line ...

Page 271: ...e and pneumatic tools using compressed air The setting pressure of the air tank is approximately 810KPa 117psi Before using the pneumatic tools check the manufacturer s instruction manual and rated pressure of the tools The internal pressure of the pneumatic system is relatively lower than hydraulic system But the leakage of the compressed air may result in much more serious injury or death due to...

Page 272: ...reached a loud pop will be heard signifying that the unload valve has opened to allow excess pressure to escape to atmosphere After connecting the air gun to quick coupler pull the trigger The quick coupler for air gun is installed on the front side of the air tank and on the left internal trim inside the cabin After using the air gun system turn off the air gun switch Air gun switch Air gun coupl...

Page 273: ...e belt tension with adjust bolt Tension Approx 10 mm 0 4 in when pressed by 98N 22 lb Check the damaged part of the belt and if necessary after checking the pulley alignment replace it with a new one Compressor belt Adjust bolt Draining Air tank if necessary In extremely humid conditions the air tank should be manually drained on a daily basis To drain the air tank grasp the ring on the drain valv...

Page 274: ...ion The pneumatic trailer brake system is consisted of air compressor air tank couplers lubrication valve unloader valve control valves lines and connection parts It is used to remotely control the single acting or double acting type air trailer brake device Depending on the trailer brake type the connection line and method is so different Contact your authorized local dealer Air 1 Air compressor ...

Page 275: ... the compressed air braking system with a high pressure cleaner to prevent plastic parts from becoming damaged Caution Depending on the market trailer of speeds up to 25 km h can be equipped with a single line brake system Trailers with a maximum design speed above 25 km h must be equipped with a dual line brake system Comply with your local traffic regulations The dual line brake system of a trai...

Page 276: ...i 3 Air tank 4 Drain valve 5 Pressure switch 6 Pressure gauge 7 Trailer control valve 8 Two way valve 9 Solenoid valve 10 Trailer control valve 11 Quick coupler Supply 12 Quick coupler Single 13 Quick coupler Control 14 Pressure switch 2 Pneumatic trailer brake circuit ...

Page 277: ...n the designate level the trailer brake pressure warning indicator shall be turned on with red vehicle control error warning indicator 28 When starting the engine with a trailer connected into the tractor air brake system chock the wheels and release the parking brake and brake pedals Wait until the air pressure builds up to the designated level The trailer brake pressure warning indicator may be ...

Page 278: ...ailer If the trailer braking system is disconnected from the tractor for any reason the air pressure will fall to zero and the trailer brakes will be applied Yellow line control line As the tractor brakes are applied increasing air pressure is supplied via the yellow coupler to the control valve on the trailer until full system pressure is generated Application of the trailer brakes is proportiona...

Page 279: ...ke line s start the engine Check if the air tank pressure gauge is functioning correctly Apply the brake pedals several times ensuring that the pressure as indicated by the gauge drops as the brakes are applied and rises again when they are released The air tank pressure gauge is installed on right hand interior trim inside the cabin Air tank gauge Check point Checking Air compressor belt Check if...

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Page 281: ...8 1 8 Dimension and Specification 1 Cabin type Unit mm When applying front tire 12 4 24 8PR rear tire 16 9 34 8PR ...

Page 282: ...8 2 2 Roll bar type Unit mm When applying front tire 12 4 24 8PR rear tire 16 9 34 8PR ...

Page 283: ...sion ratio 17 1 Engine speed 850 2400 rev min Maximum torque 354N m 1400rpm 395N m 1400rpm 430N m 1400rpm Engine power 63kW 2200 rpm 70kW 2200 rpm 75kW 2200 rpm FUEL INJECTION PUMP Type Bosch CP4 11 Fuel filter Replaceable cartridge type Injection order 1 3 4 2 LUBRICATION SYSTEM Type Forced circulation type Pump Trocoid gear pump Filter Replaceable cartridge type COOLING SYSTEM Pump Centrifugal t...

Page 284: ...alve Pump Gear pump type Engine drive Rated flow 59 4LPM 15 7 gpm System pressure 18 6MPa 2702psi Lift capacity Lower link end 3290 kgf 7253 lbf 24 behind lift point 2350 kgf 5181 lbf REMOTE CONTROL Type Double acting Spring return type Detent type optional No of Q coupler SAE 4 6EA optional F Loader coupler Front outlet valve Joystick loader valve optional STEERING SYSTEM Type Hydrostatic Oil Tra...

Page 285: ...10W Warning indicators LED Cold start aid Glow plug STD AGRI TIRE Front 12 4 24 8PR 12 4 24 8PR 12 4 24 8PR Rear 18 4 30 8PR 16 9 34 8PR 16 9 34 8PR WHEEL TRACK ADJUSTMENT Front Tracks 4 4 4 Dimension 1621 1821mm 63 8 71 7 in 1621 1821mm 63 8 71 7 in 1621 1821mm 63 8 71 7 in Rear Tracks 4 4 4 Dimension 1534 1838mm 60 4 72 4 in 1532 1844mm 60 3 72 6 in 1532 1844mm 60 3 72 6 in These specifications ...

Page 286: ...ousing 5 6 L 1 5 U S gals API GL4 SAE 80W EPK 80W90 Manufacturer S OIL TOTAL Co Ltd Grease Front axle holder 3 point linkage Proper amount NLGI 2 MAHWAK Multi purpose or MAHWAK All purpose Caltex Clutch Brake oil 0 5 L 0 1 U S gals Mineral based oil ISO 7308 LSTH400 S OIL TOTAL LHM PLUS TOTAL LHM Mobil LHM S Shell RECOMMENDED ENGINE OIL VISCOSITIES The correct engine oil viscosity grade is depende...

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