KYMCO Downtown 300i ABS, Service Manual

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9. FINAL REDUCTION
9-5
Downtown 300i ABS
FINAL REDUCTION ASSEMBLY
Install the drive shaft into the left crankcase.
Put the final gear on the left crankcase.
Install the countershaft and gear into the left
crankcase.
Install the final shaft into the final gear and
transmission case.
Install the dowel pins and a new gasket.
Install the transmission case cover.
Install and tighten the transmission case
cover bolts.
Install the clutch outer/driven pulley.
Install other removed parts in the reverse
order of removal.
Torque :
Transmission case bolt 0.8-1.2 kgf-m
(9.8 N-m)
After installation, fill the transmission case
with the specified oil.
Specified Gear Oil : SAE90#
Oil Capacity:
At disassembly : 0.23 liter
At change : 0.21 liter
Install and tighten the oil check bolt.
Torque :
Oil filler/drain bolt 1.8-2.2 kgf-m (19.7 N-m)
Start the engine and check for oil leaks.
Check the oil level from the oil check bolt
hole and add the specified oil to the proper
level if the oil level is low.
Countershaft
Final Gear
•
Place the scooter on its main stand on
level ground.
•
Check the oil-sealing washer for wear
or damage.
＊
Oil filler Bolt Drain Bolt (under)
Dowel Pin
Transmission Case Cover