MANUAL
PROCESSORSYSTEM DAVID-613
BASICS
ASSEMBLY
COMMISSIONING
TÜV APPROVAL
FAULT INVESTIGATION
MAINTENANCE
with SIL-3-SAFE copying
Page 1: ...MANUAL PROCESSORSYSTEM DAVID 613 BASICS ASSEMBLY COMMISSIONING T V APPROVAL FAULT INVESTIGATION MAINTENANCE with SIL 3 SAFE copying...
Page 2: ...urred by the purchaser or third parties as a result of accident misuse or abuse of this product or unauthorized modifications repairs or alterations to this product or excluding the U S failure to str...
Page 3: ...the Emergencypower Evacuation 15 STEP 23B Cabinet Optional Connection of the Fire Evacuation 15 STEP 24 Cabinet Optional Connection of the Input Controller and Carlight OFF 15 STEP 25 Cabinet Optiona...
Page 4: ...ion of the shelter light H22 VSK 44 STEP 84 Carroof Connection of the Car Door Contacts 45 STEP 85 Carroof Connection of the Car Light 45 STEP 86 Carroof Connection of the Car Fan 45 STEP 87 Carroof C...
Page 5: ...d Switch 2 Top 2C 2D Inspektionskasten X11 Component Switch PIN Inspectionshandbox Car Fest Door Engines 1 to 3 L20 PE N20 Car Fan L54 PE N4 Car Light Working Lamp L51 PE N4 Bolt Magnett 1 2 715 PE 71...
Page 6: ...01N 685mm 3A Positioning the Switching Cabinet in order to markt he As sembly Holes above Do not screw the screws completely into the wall so that the cabinet with its guide groove can be placed on it...
Page 7: ...s on the base Then unscrew the 4 nuts with the locking washers and 3B Setting up the control cabinet to mark the upper mounting holes place the control cabinet on the base Secure the cabinet in its po...
Page 8: ...cated in front of the fuses F6 F7 and F20 and monitors the leakage currents across the earth in this circuit The trip ping current is 30 mA F4 Shaft light The F4 fuse protects the chimney lighting the...
Page 9: ...tton on VSG VSK S10A Reset button on VSK shortened pit brow If there is a VSK you can reset it with the S10A button be carried out with the shaft doors closed S10B Reset button on VSG shortened shaft...
Page 10: ...tion can be found on the X1 XP circuit board Wiring diagram sheet 1 of 8 Light voltage 230V AC LL Neutralleiter 0V AC NL Earth PE PE 11 Connection of the Shaft Top Box X6 Danger The SGS 92 pit box may...
Page 11: ...carried out in the de energized state The terminal for the connection of the blocking contact contacts can be found on the cir cuit board X1 wiring diagram sheet 4 of 8 The terminals are 6C and 7 In...
Page 12: ...nection of the brake line may only be carried out in a voltage free state The terminal for connection is located on circuit board X1 circuit diagram sheet 1 of 8 Common Connection of the brake coils B...
Page 13: ...se genera tor connection If a pulse generator kit has been supplied by KW then this is checked and equipped with the corresponding 9 pin connector The following connections are available for asynchron...
Page 14: ...coder during the motor is running The encoder should not mounted very hard with motor casing The Z spring helps to reach a flexible fixing with the motor casing Screw the treaded rod into bore of driv...
Page 15: ...tion Attention The connection of the signal lines of the fire case may only be carried out in the de energized state 24V DC The terminals for connection are located on the PCB To 80 Circuit diagram sh...
Page 16: ...ay a red light emitting diode as well as a 9 pin RS232 interface With the HPG60 all parameters can be viewed and changed Permanent status messages on the display indicate the current actions of the co...
Page 17: ...is also located in the cover of the shaft pit In it you can see the function and the ter minal of your switch If you have locked yourself in the shaft pit control is on error there is the possibility...
Page 18: ...ighting is fed from the shaft pit at the bottom 2 The shaft lighting type 3 is fixed in the shaft head over lapping i e 2 5m on the ceiling For this purpose holes should be drilled for wall plugs 6mm...
Page 19: ...X6 wiring diagram sheet 4 of 8 Since a hydraulic system usually has no regulator weight please bridge the jumper The Terminals are 1C and 1D 42 Connection of the Burstpipe Contact S1E Hydraulic Attent...
Page 20: ...w Pos activity 1 Opening the bottom landing door 2 Actuation of the emergency brake switch 3 Actuation of the Shaft light switch 4 Anchoring the pit ladder 5 Erecting the maintenance support Counterwe...
Page 21: ...otective area traffic at RSP 51 Connection of the protective area traffic pit H21 with RSP Attention The connection may only be made when the power is off You can find the terminals for connecting the...
Page 22: ...ttention The overspeed governor contact may only be connected in a de ener gised state The terminal for connection can be found on the shaft head box X7 wiring diagram sheet 4 of 8 S2A Speed Restricto...
Page 23: ...the suspension cable Install the suspension cable in the shaft in compliance with the legal and com pany safety regulations The ends of the suspension cable are marked with the control unit and the c...
Page 24: ...llow marked RJ 12 Terminal is for highrise TFT Graficdisplays with KW bus operation Terminal Matrix Indicator with RJ 12 Bus RJ 45 Bue Yellow Bus RJ 45 Blau Gelb GND 0V 500 Switch TFT 200 Controller V...
Page 25: ...F6 switch ON 4 Step You can regulating the parameter Remote Station Adress programming in menu C6 Modul Monitor The ER 2013 gets his adress with the selection of the number of floors 01 64 Then the E...
Page 26: ...ion should be positioned approxi mately at the height of the door fighter The tablet cable for the door side 1 with a lenght of 2 me tres is attached down to the remote station If a floor with front a...
Page 27: ...cable 1 with a length of 2 meters is attached down to the remote station The following functions are con tained 1 2xA landing call Up 2 2xB landing call Down 3 97A arrow diplay Up A1 4 98A arrow displ...
Page 28: ...VID 613 DAVID D613 Inbetriebnahme V124 EE 18 02 2022 Seite 28 Shaft bus wiring with remote sta tion ER 2013 in a shaft of a sin gle lift Shaft bus wiring with remote station ER 2013 in a very large sh...
Page 29: ...me DAVID 613 DAVID D613 Inbetriebnahme V124 EE 18 02 2022 Seite 29 Shaft bus wiring with remote station ER 2013 with a double group with common shaft Shaft bus wiring with remote station ER 2013 with...
Page 30: ...Aufzugstechnik GmbH Inbetriebnahme DAVID 613 DAVID D613 Inbetriebnahme V124 EE 18 02 2022 Seite 30 Shaft bus wiring with remote station ER 2013 with a 3 or 4 member group with com mon shafts to 32 flo...
Page 31: ...technik GmbH Inbetriebnahme DAVID 613 DAVID D613 Inbetriebnahme V124 EE 18 02 2022 Seite 31 Shaft bus wiring with remote station ER 2013 with a 3 or 4 member group with sepa rate very large shafts to...
Page 32: ...Graficdisplays with KW bus operation Powercable Powercable RJ12 Bus Black Matrix Controller voltage 24V Car position Car position Car position Car position GND 0V DC Controller voltage 24V Car positio...
Page 33: ...Mainswitch Q1 F6 switch ON 4 Step You can regulating the parameter Remote Station Adress programming in menu C6 Modul Monitor The ER 2013 gets his adress with the selection of the number of floors 01...
Page 34: ...ion should be positioned approxi mately at the height of the door fighter The tablet cable for the door side 1 with a lenght of 2 me tres is attached down to the remote station If a floor with front a...
Page 35: ...a length of 2 meters is con nected to the bottom of the floor computer The following functions are included 9 2x A outside call up 10 2x B outside call down 11 97 A arrow indicator Up A1 12 98 A arro...
Page 36: ...AVID 613 DAVID D613 Inbetriebnahme V124 EE 18 02 2022 Seite 36 Shaft bus wiring with remote station ER 2014 in a shaft of a single lift Shaft bus wiring with remote station ER 2014 in a very large sha...
Page 37: ...me DAVID 613 DAVID D613 Inbetriebnahme V124 EE 18 02 2022 Seite 37 Shaft bus wiring with remote station ER 2014 with a double group with common shaft Shaft bus wiring with remote station ER 2014 with...
Page 38: ...Aufzugstechnik GmbH Inbetriebnahme DAVID 613 DAVID D613 Inbetriebnahme V124 EE 18 02 2022 Seite 38 Shaft bus wiring with remote station ER 2014 with a 3 or 4 member group with common shafts to 32 floo...
Page 39: ...stechnik GmbH Inbetriebnahme DAVID 613 DAVID D613 Inbetriebnahme V124 EE 18 02 2022 Seite 39 Shaft bus wiring with remote station ER 2014 with a 3 or 4 member group with separate very large shafts to...
Page 40: ...ts for the plugs are located at the top and bot tom 7 pin connector At the bottom of the floor computer Clamp Function Pin Plug 7p 500 Control ground 0V DC 1 2xA Outside Call Door Page 1 2 2xB Outside...
Page 41: ...diagram sheet 6 of 8 columns 1 8 Attention Plugging the KW TFT display into the sockets of the Marix display closed in the picture will destroy the display 64 Connection of a KW matrix display Attent...
Page 42: ...ands Door op erator s 90 Connection CANopen door operator s 91 Connection 400V AC door operator s 92 Connection light grid door 1 Door 3 93 Audio visual alarm connection H69 94 Door limit switch conne...
Page 43: ...ontact on the cabin can be found on the cir cuit board X11 circuit diagram sheet 4 of 8 column 4 The terminals are 3 and 3A If not present please contact bridge 75 Connection of the Low Restrictor Wei...
Page 44: ...et 4 of 8 column 5 6 The terminals are 3F and 3G as well as 4F and 4G If not present please provide contacts with bridges 81 Connection of the Folder Railing Switch 2 Attention The connection of the s...
Page 45: ...admeasurement device 230V AC may only be carried out in a voltage free state Circuit diagram sheet 3 of 8 column 3 The terminals are L40 230V AC PE and N 88 Connection of the Powersupply Door Engines...
Page 46: ...the light grating can be found on the circuit board X11 24V Voltage 200 24V or 0V DC Input Photocell DOOR 1 2 3 42A B C 24V DC Input Error Photocell DOOR 1 2 3 48A B C 0V GND 500 Set to PNP or NPN li...
Page 47: ...ning Weight Watcher the enclosed CANbus cable is used This is plugged into the lower CANbus terminal on the X11 XPU module in a de energised state Further CANbus participants are extended with further...
Page 48: ...as BS Tableau the enclosed CANbus cable is used This is plugged into the lower CANbus terminal on the X11 XPU module in a de energised state Further CANbus devices are extended with further CANbus cab...
Page 49: ...Ground 0V ID7 Inside call HS 08 ID6 Inside call HS 07 ID5 Inside call HS 06 ID4 Inside call HS 05 ID3 Inside call HS 04 ID2 Inside call HS 03 ID1 Inside call HS 02 ID0 Inside call HS 01 200 Voltage 2...
Page 50: ...ion Down Alarm relay 30C B S Please Speak Luminous Field Please wait illuminated field B W B S Please Speak Luminous Field Please wait illuminated field B W 3 0 Technical structure of the EIT 105 ligh...
Page 51: ...5 Inside call HS 06 high aktiv 98 Arrow Direction Down Door close IC5 A 12 13 EA ID6 Inside call HS 07 high aktiv E63 Overload indicator IC6 A 14 15 EA ID7 Inside call HS 08 high aktiv E65 Out of serv...
Page 52: ...r below for Tape break switch 4 Top band holder 5 Tension spring 6 2x cable ties 7 6x scres u washer nuts Clamping claws 8 Tape breaker with cable and at tachment 9 Magnetic tape Mount the shaft flag...
Page 53: ...the lower shaft flag holder 1 and the holder 3 for the magnetic tape to be mounted Please note that deviating from step 2 the space for a tension spring 5 must be provided See right picture You need a...
Page 54: ...t pit shaft pit box In serting the belt breaker cable with the wires 1 2D and 2 2E 16 On the elevator car inspection box Plug in the SCA cable with the 715 PE 716 plug and the 2Z 3 plug 17 In the insp...
Page 55: ...tion is made LIMAX 33CP SAFE 1 0Teach In Setup 1 Setup 1 config means that the LIMAX33CP has not yet done a basic configuration The basic configuration is only possible once and is usually carried out...
Page 56: ...y Control Braking delay Each brake element has its characteristic delay value The value of the brak ing system of the drive system is stated in the certificate Value range from 0 1 to 10 m s2 Entering...
Page 57: ...0 mm To save select yes with or and press ENTER The message LIMAX33 Configuration saved appears ok The basic configuration is now stored in the LIMAX33CP This cannot be changed 3 5 Teach In Setup 2 3...
Page 58: ...itch position UP with the return control Stop the elevator car when reaching position 2 A YES is entered in the menu The LIMAX CP33 limit switch TOP posi tion is saved 3 8 Learning the lower limit swi...
Page 59: ...the quick but ton on the inspection control All flush values in mm were entered into the manhole table of the control system on the basis of the manhole height The elevator car is driven flush with i...
Page 60: ...next floor by Pressing the UP button on the inspection bulb or if the HPG 60 is being used press the ENTER button The 3rd line is activated Dis play 3rd line Input UP button 1 The floor 02 with start...
Page 61: ...hs for V1 or V2 Please note when entering braking distance V1 braking distance V2 braking distance V3 By choosing the braking distance you also specify the speed with which the elevator control approa...
Page 62: ...In the parameter Max Catch up distance you set the length of the catch up path The catch up distance should always be shorter than half the zone area Please also note the following facts The zone are...
Page 63: ...the shaft head in com pliance with legal and company related safety regu lations Depending on whether you are installing a central rail or backsack system use the shaft flag holder straight or angled...
Page 64: ...om top to bottom into the slot provided for this purpose 9 Please mount the reader 7 on the holder 6 provided Up to 3 screws are available 10 The holder with the reading head is mounted on the cabin r...
Page 65: ...FKR 72 71 202 E Correct integration of the safety circuit X5 18 19 on X11 2Z 3 F Correct integration of the door override X7 26 27 on X11 715 716 G Correct integration of inspection detection X8 28 29...
Page 66: ...ance to the upper or lower limit switch is 1 2m These positions are fixed In order to make it possible to leave the shaft head pit the car is already stopped at a distance of 1 4 m Shaft pit and pit b...
Page 67: ...regulator Eleva tor car stops when reaching the position 2 Enter yes in the menu The ANTSsafe limit switch UP position is automati cally saved Key down Set to YES with yellow keys Reach top level lan...
Page 68: ...500 cm Can be changed later possible in inspection mode or return to safe state Vnenn 1 6 m s 300 cm Vnenn 2 0 m s 350 cm Vnenn 2 5 m s 400 cm ANTSsafe Delay control down was stored 3 7 Entry Distanc...
Page 69: ...top Floor be approached with inspection The car is leveled and the position is learned and accepted with the red button on the HPG 60 or the quick but ton on the inspection control All flush values in...
Page 70: ...The piezo sounds in the cabin for 1 second and in the 3rd line the text Floor saved is displayed as confirmation Learn next floor by Pressing the UP button on the Inspection Onbulb or if the HPG 60 is...
Page 71: ...te when entering braking distance V1 braking distance V2 braking distance V3 By selecting the braking distance you also specify the speed with which the elevator con trol approaches the stops If a del...
Page 72: ...ease also note the following facts The zone area must be set so that it is shorter than the length of the door 7 2 In parameter Tolerance Recall you set the starting point for the start of the retriev...
Page 73: ...he sliding jaw for dirt and wear If the groove in the sliding jaw has been severely altered the align ment of the metal tape must also be checked Basically the sliding jaw must be cleaned at every mai...
Page 74: ...e ANTS ASA2 ASE evaluation unit can be discon nected This interrupts the safety circuit of the lift controller This can be checked visually on the D613 all LEDs of the safety circuit from U8 onwards m...
Page 75: ...e main power supply Magnet Tape For the magnetic tape tape guide and tape presence sensor observe the maintenance instructions in the manual for the magnetic tape Configuration Set The configurable pa...
Page 76: ...op before the pre set stop system triggers Otherwise a man would be trapped on the roof or in the pit The inspector carries out an inspection trip at normal inspec tion speed upwards OC opens when the...
Page 77: ...activates the safety circuit for a journey so that the travelling and braking elements contactors can be energised until the lift leaves the zone After leaving the zone the drive is de energised and t...
Page 78: ...is possible to drive with the return control downwards with the nominal speed without delay to the car buffer 1 Switch on the S61 return control 2 In the DAVID 613 processor system set the menu C Dia...
Page 79: ...eleeling control upwards from the upper emergency limit awitch move 6 The releveling control S61 switch off The control returns to normal operation 4 5 Brake test In the submenu C45 break test the pro...
Page 80: ...the function is switched off 4 10 Execution Endswitch Travel Top In the submenu C410 Endswitch Travel Top of the processor system DAVID 613 it is possible to over drive the highest Levelpoint by switc...
Page 81: ...drive and braking elements contactors are energized until they leave the zone After leaving the zone the drive is disconnected and so the car comes to a stop You can now open the landing door with the...
Page 82: ...rake coil B to be tested closes brake coil A remains energized The minimum deceleration value for a brake circuit is 0 4 m s2 or the maximum stopping dis tance at Vnenn 1 0 m s is 1 8 m or at Vnenn 1...
Page 83: ...On STEP 108E D613 Menu B600 monitoring DSC direction The monitoring function DSK direction must be activated on On STEP 108F D613 Menu B600 Monitoring rated speed The nominal speed monitoring functio...
